CN109991094A - A kind of horizontal hydraulic test method of large pressurized vessel - Google Patents
A kind of horizontal hydraulic test method of large pressurized vessel Download PDFInfo
- Publication number
- CN109991094A CN109991094A CN201910374244.9A CN201910374244A CN109991094A CN 109991094 A CN109991094 A CN 109991094A CN 201910374244 A CN201910374244 A CN 201910374244A CN 109991094 A CN109991094 A CN 109991094A
- Authority
- CN
- China
- Prior art keywords
- water
- pressure
- container
- pressure testing
- test
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The present invention relates to a kind of horizontal hydraulic test methods of large pressurized vessel, include the following steps: A: tooling needed for preparing test；B: will be placed on gantry crane to pressure testing container, then slowly toward decentralization, make to sink in external water source naturally to pressure testing container in horizontal, entirely to pressure testing container submerged, only nozzle expose the surface when after filling water in pressure testing container；C: and then platform of temporarily going away is set up, water filling port is sealed, into water pressure test program；D: it will be emptied to the gas in pressure testing container until having water to be discharged from exhaust outlet by exhaust outlet, then seal exhaust outlet, suppressed by pressure pump to mouth is suppressed, carry out the water pressure test；E: after the completion of the water pressure test, pressure gauge is removed, opens exhaust outlet, by suction pump from water filling port toward extracardiac pumping, after the water in pressure testing container all exhausts, crane slings container, the pressure testing for completing container, collapses due to the gravity by internal water is influenced so as to avoid to pressure testing container.
Description
[technical field]
The present invention relates to pressure vessel field more particularly to a kind of horizontal hydraulic test methods of large pressurized vessel.
[background technique]
Pressure vessel will do it pressure testing before factory, and the more common test method of industry is that the water pressure test is tried with air pressure
It tests, due to gas pressure test risk with higher, compares gas pressure test, water pressure test application is more extensive.
In recent years, with the raising of equipment manufacture ability, the enlargement of chemical plant installations also becomes trend, also brings list
The enlargement of turret vessel equipment.The pressure testing of super large container becomes a big difficulty of manufacture.The large-scale smithwelding pressure vessel of picture,
It is smaller to test difficulty, because its wall thickness is thicker, rigidity preferably, usually carries out that container unstability will not be generated when horizontal hydraulic test；
As large plate weld container, test difficulty with regard to larger because its volume is big, wall thickness is thin, carry out horizontal hydraulic test when need by
Its entire internal chamber fills water, and the weight of water will cause chamber wall to collapse, and generates unstability, destroys container.For large plate
Container is welded, industry was also attempted to be tested using the following method, i.e., large plate weldering vertical vessel is used making in site, manufactured
At rear progress vertical water pressure test, but since large plate weldering container is in factory, limited by workshop free height and lifting, it can not
Can be by the superelevation container vertically-arranged of manufacture completion, therefore the method discovery is also unworkable, it is last still to use the higher gas of risk
Pressure test.
Therefore, it is necessary to provide a kind of horizontal hydraulic test method of large pressurized vessel for solving above-mentioned technical problem.
[summary of the invention]
To solve the above problems, the purpose of the present invention is to provide a kind of weight of avoidable water, and chamber wall to be caused to collapse
Horizontal hydraulic test method.
To achieve the above object, the technical scheme adopted by the invention is as follows: a kind of horizontal hydraulic test of large pressurized vessel
Method, includes the following steps: A: suction pump, pressure pump, pressure gauge needed for preparing test, pour water with bend pipe, exhaust bend pipe,
Gauge manifold, air pressure adapter tube, closed blind plate, gasket, gantry crane and lifting hawser；B: will pass through to pressure testing container
Lifting hawser is placed on gantry crane, is then loosened lifting hawser, is made to pressure testing container to be under the effect of gravity in horizontal
Naturally sink in external water source, when after filling water in pressure testing container entirely to pressure testing container submerged, only by pressure testing
Nozzle exposes the surface；C: gantry crane tenses and locks lifting hawser, the platform of temporarily going away when then setting up operation and checking, close
Water filling port is sealed, and installs pressure gauge and pressure pump, into water pressure test program；D: will be to the gas in pressure testing container by exhaust outlet
Body is emptied until there is water to be discharged from exhaust outlet, is then sealed exhaust outlet, is suppressed by pressure pump to mouth is suppressed, carries out hydraulic pressure
Test；E: after the completion of the water pressure test, removing pressure gauge, opens exhaust outlet and drew water by suction pump from water filling port toward extracardiac pumping
With the reduction to the gravity of water in pressure testing container in journey, container floats naturally, after the water in pressure testing container all exhausts,
Crane slings container, is transferred from test site, is placed into ground support, completes the pressure testing of container.
Preferably, the horizontal hydraulic test method of one of present invention large pressurized vessel is further arranged to: described
External water source is river, river, lake or sea.
Preferably, the horizontal hydraulic test method of one of present invention large pressurized vessel is further arranged to: when outer
When portion water source is sea, needs to treat pressure testing container after the completion of test at once and carry out clear water flushing, in case seawater causes corruption to container
Erosion.
Compared with prior art, the invention has the following beneficial effects: the present invention treats pressure testing container using external water source
The principle that the buoyancy of generation balances each other with the gravity to water in pressure testing container, so as to pressure testing container not by the huge of internal pressure testing water
Power caused by big weight, collapses because being affected by gravity so as to avoid to pressure testing container, solves large pressurized vessel water
Press the destabilization problems of test.
[Detailed description of the invention]
Fig. 1 is the structural schematic diagram of the medium-and-large-sized pressure vessel of the present invention, and which disclose situations when sinking to external water source.
In Fig. 1: 1, pressure gauge, 2, lifting hawser, 3, to pressure testing container, 4, external water source, 5, platform of temporarily going away, 6, note
The mouth of a river, 7, exhaust outlet, 8, suppress mouth.
[specific embodiment]
Below by specific embodiment to a kind of horizontal hydraulic test method work of large pressurized vessel of the present invention
It is described in further detail.
Join shown in Fig. 1, a kind of horizontal hydraulic test method of large pressurized vessel includes the following steps: A: preparing test
Required suction pump, pressure pump, pressure gauge 1 are poured water with bend pipe, exhaust bend pipe, gauge manifold, air pressure adapter tube, close
It closes with blind plate, gasket, gantry crane and lifting hawser 2；B: will be placed on gantry crane to pressure testing container 3 by lifting by crane hawser 2,
Then loosen lifting hawser 2, make to sink to naturally in external water source 4 in horizontal under the effect of gravity to pressure testing container 3, outside
Portion water source 4 can be river, river, lake or sea, when external water source 4 is sea, need to treat pressure testing container 3 at once after the completion of test
Clear water flushing is carried out, in case seawater causes to corrode to container.When entirely heavy to pressure testing container 3 after filling water in pressure testing container 3
Enter in water, only the nozzle of pressure testing exposes the surface；C: gantry crane tenses and locks lifting hawser 2, then sets up operation and inspection
Platform 5 of temporarily going away when looking into, seals water filling port 6, and install pressure gauge 1 and pressure pump, into water pressure test program, hydraulic pressure examination
Test the item that program is identical as the common water pressure test program of industry, needs to pay attention to during the water pressure test are as follows: each close before pressure testing
Envelope position is handled well as far as possible, is guaranteed sealed reliable, is not leaked, and each position while welding makes visible marking, with can be quasi-
Really judge the weld seam leaked, can be easy to find out leakage by carrying out Magnetic testing to the weld seam leaked after pressure testing
Point, is repaired；D: it will be emptied until there is water to be discharged from exhaust outlet 7, then to the gas in pressure testing container 3 by exhaust outlet 7
Exhaust outlet 7 is sealed, is suppressed by pressure pump to mouth 8 is suppressed, the water pressure test is carried out；E: after the completion of the water pressure test, pressure is removed
Power table 1 opens exhaust outlet 7, by suction pump from water filling port 6 toward extracardiac pumping, with to water in pressure testing container 3 in pump process
The reduction of gravity, container float naturally, and after the water in pressure testing container 3 all exhausts, crane slings container, distancing test
Place is placed into ground support, completes the pressure testing of container.
In conclusion the present invention treats the buoyancy that pressure testing container generates and the weight to water in pressure testing container using external water source
The principle that power balances each other so as to power caused by pressure testing the container not huge weight by internal pressure testing water, so as to avoid to
Pressure testing container is collapsed because being affected by gravity, and solves the destabilization problems of the large pressurized vessel water pressure test.
The principles and effects of the invention, and the implementation that part uses only is illustrated in the above embodiments
Example, and is not intended to limit the present invention；It should be pointed out that for those of ordinary skill in the art, not departing from wound of the present invention
Under the premise of making design, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Claims (3)
1. a kind of horizontal hydraulic test method of large pressurized vessel, which comprises the steps of:
A: suction pump, pressure pump, pressure gauge needed for preparing test are poured water with bend pipe, exhaust bend pipe, gauge manifold, are beaten
Air pressure adapter tube, closed blind plate, gasket, gantry crane and lifting hawser；
B: it will be placed on gantry crane to pressure testing container by lifting by crane hawser, and then loosen lifting hawser, make to exist to pressure testing container
Sunk in external water source naturally under the action of self gravity in horizontal, when after filling water in pressure testing container entirely to pressure testing container
Submerged only exposes the surface the nozzle of pressure testing；
C: gantry crane tenses and locks lifting hawser, and the platform of temporarily going away when then setting up operation and checking seals water filling port,
And pressure gauge and pressure pump are installed, into water pressure test program；
D: by exhaust outlet by pressure testing container gas empty until have water from exhaust outlet be discharged, then seal exhaust outlet,
It is suppressed by pressure pump to mouth is suppressed, carries out the water pressure test；
E: after the completion of the water pressure test, removing pressure gauge, opens exhaust outlet and drew water by suction pump from water filling port toward extracardiac pumping
With the reduction to the gravity of water in pressure testing container in journey, container floats naturally, after the water in pressure testing container all exhausts,
Crane slings container, is transferred from test site, is placed into ground support, completes the pressure testing of container.
2. a kind of horizontal hydraulic test method of large pressurized vessel as described in claim 1, it is characterised in that: the outside
Water source is river, river, lake or sea.
3. a kind of horizontal hydraulic test method of large pressurized vessel as described in claim 1, it is characterised in that: work as external water
When source is sea, needs to treat pressure testing container after the completion of test at once and carry out clear water flushing, in case seawater causes to corrode to container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910374244.9A CN109991094A (en) | 2019-05-07 | 2019-05-07 | A kind of horizontal hydraulic test method of large pressurized vessel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910374244.9A CN109991094A (en) | 2019-05-07 | 2019-05-07 | A kind of horizontal hydraulic test method of large pressurized vessel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109991094A true CN109991094A (en) | 2019-07-09 |
Family
ID=67136085
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910374244.9A Pending CN109991094A (en) | 2019-05-07 | 2019-05-07 | A kind of horizontal hydraulic test method of large pressurized vessel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109991094A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS607341A (en) * | 1983-06-28 | 1985-01-16 | Yokohama Rubber Co Ltd:The | Water-pressure testing method for pneumatic fender |
| JPS60151193A (en) * | 1984-01-18 | 1985-08-09 | Mitsui Eng & Shipbuild Co Ltd | Strength testing method of lng spherical tank |
| CN2935115Y (en) * | 2006-08-04 | 2007-08-15 | 杭州金牛机械设备有限公司 | Gas cylinder water pressure testing device |
| CN201066330Y (en) * | 2007-06-30 | 2008-05-28 | 中国北车集团西安车辆厂 | Micro-control water pressure testing table |
| CN201438166U (en) * | 2009-04-30 | 2010-04-14 | 陕西理工学院 | Automatic control device for hydraulic pressure test and gas tight test |
| CN201575957U (en) * | 2009-12-29 | 2010-09-08 | 罗务勤 | Semiautomatic control device for hydraulic test and air tightness test of pressure vessel |
| CN102887307A (en) * | 2011-07-22 | 2013-01-23 | 天津市海王星海上工程技术有限公司 | Novel underwater oil storage device adopting oil-gas displacement |
| CN103175659A (en) * | 2013-02-04 | 2013-06-26 | 李连清 | Technological method for testing natural gas cylinders |
| CN103552666A (en) * | 2013-09-29 | 2014-02-05 | 南京航空航天大学 | Underwater counterweight buoy and method for operating same |
| CN206387596U (en) * | 2016-11-25 | 2017-08-08 | 安徽水韵环保科技有限公司 | A kind of environmentally friendly water fetching device |
-
2019
- 2019-05-07 CN CN201910374244.9A patent/CN109991094A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS607341A (en) * | 1983-06-28 | 1985-01-16 | Yokohama Rubber Co Ltd:The | Water-pressure testing method for pneumatic fender |
| JPS60151193A (en) * | 1984-01-18 | 1985-08-09 | Mitsui Eng & Shipbuild Co Ltd | Strength testing method of lng spherical tank |
| CN2935115Y (en) * | 2006-08-04 | 2007-08-15 | 杭州金牛机械设备有限公司 | Gas cylinder water pressure testing device |
| CN201066330Y (en) * | 2007-06-30 | 2008-05-28 | 中国北车集团西安车辆厂 | Micro-control water pressure testing table |
| CN201438166U (en) * | 2009-04-30 | 2010-04-14 | 陕西理工学院 | Automatic control device for hydraulic pressure test and gas tight test |
| CN201575957U (en) * | 2009-12-29 | 2010-09-08 | 罗务勤 | Semiautomatic control device for hydraulic test and air tightness test of pressure vessel |
| CN102887307A (en) * | 2011-07-22 | 2013-01-23 | 天津市海王星海上工程技术有限公司 | Novel underwater oil storage device adopting oil-gas displacement |
| CN103175659A (en) * | 2013-02-04 | 2013-06-26 | 李连清 | Technological method for testing natural gas cylinders |
| CN103552666A (en) * | 2013-09-29 | 2014-02-05 | 南京航空航天大学 | Underwater counterweight buoy and method for operating same |
| CN206387596U (en) * | 2016-11-25 | 2017-08-08 | 安徽水韵环保科技有限公司 | A kind of environmentally friendly water fetching device |
Non-Patent Citations (2)
| Title |
|---|
| 张茹雅 等: "二氧化碳闪蒸塔的制造及检验", 《化工装备技术》 * |
| 李薇薇 等: "大型浮顶油罐海水试压的临时防护", 《油气田地面工程》 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105909865B (en) | Underwater air bag balances submarine pipeline prosthetic device | |
| CN109083174A (en) | It is a kind of can the quickly in place and monoblock type cofferdam removed and its construction method | |
| CN104596704A (en) | LNG tank testing method | |
| CN106337971B (en) | A kind of buoyancy can be changed buoyancy tank and its application | |
| CN105738044B (en) | A kind of bearing platform construction sealing capsule sealing performance detecting tool and detection method | |
| CN201615337U (en) | Submarine pipeline oil catcher | |
| CN109991094A (en) | A kind of horizontal hydraulic test method of large pressurized vessel | |
| CN209144845U (en) | A kind of monoblock type cofferdam can be quickly in place and removed | |
| CN218713505U (en) | High-lift large-diameter pontoon pump station pumping system for complex terrain | |
| CN107504315B (en) | Construction method for repairing leaked river-crossing pipeline by using air pressure system | |
| CN212301092U (en) | Device for performing off-line hydrostatic test on hydrogen storage tank of nuclear power station | |
| CN206492497U (en) | A kind of chlorination safety production system | |
| CN210311845U (en) | Anticorrosive inner wall structure of oil storage tank | |
| CN104213571A (en) | Underwater closed cofferdam structure | |
| CN210066999U (en) | Inflatable mud well desilting structure | |
| CN107219044B (en) | Method for treating exceeding standard of desalted water and oxygen of nuclear power generation unit | |
| CN217234864U (en) | Large-diameter PCCP pipeline hydrostatic test construction device | |
| CN104213570A (en) | Construction method of underwater closed cofferdam | |
| CN209326910U (en) | Gate valve pressure device | |
| JP6261534B2 (en) | Steel plate digestion tank repair method | |
| CN210803133U (en) | Heat exchanger hydrostatic test exhaust apparatus | |
| CN211256844U (en) | Coral sand grouting diffusion radius detection device | |
| CN109162930A (en) | A kind of paint spray booth's water supply self-priming apparatus | |
| CN110560467B (en) | Harmless treatment method for waste and old pipelines | |
| CN113482035B (en) | Offshore wind power cylinder type foundation and air bag grouting construction method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190709 |