CN109987930B - Low-temperature sintering microwave dielectric material - Google Patents
Low-temperature sintering microwave dielectric material Download PDFInfo
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Abstract
The invention discloses a low-temperature sintering microwave dielectric material, which comprises the following components: main material, auxiliary material, modified additive and sintering aid, wherein the main material is CaO-MgO-SiO2The auxiliary material is Sr (Zr)xTi1‑x)O3Wherein x is more than or equal to 0.05 and less than or equal to 0.4, and the modified additive is MnO, CoO or CeO2、Nb2O5At least one of, the sintering aid comprises LMZBS and/or lbssca. Wherein the sintering aid LMZBS is Li2O、MgO、ZnO、B2O3And SiO2The sintering aid LBSBA consists of Li2O、B2O3、SiO2CaO and Al2O3Composition is carried out; the microwave dielectric material is obtained by mixing the main material, the auxiliary material, the modified additive and the sintering aid, ball-milling, drying and sieving. By adopting the technical scheme of the invention, the prepared microwave dielectric material has a stable temperature coefficient of C0G capacity, the sintering temperature is as low as 830 ℃, the composition and preparation process are simple, the cost of raw materials is low, and the microwave dielectric material is green and environment-friendly.
Description
Technical Field
The invention relates to the technical field of dielectric ceramic materials, in particular to a low-temperature sintered microwave dielectric material.
Background
With the rapid development of the mobile internet technology and the rapid popularization of intelligent terminals, the existing fourth-generation mobile communication technology (4G) cannot meet the requirements of people on efficient and accurate confidence transfer. The fifth generation mobile communication technology (5G) is generated by depending on a 4G good technical framework. The millimeter wave band with the extremely large width is adopted, kilomega-level data transmission rate per second, zero time delay and high-reliability use experience can be provided for a user, and the application of scenes such as car networking, smart homes, mobile terminals, virtual reality, ultra-clear videos and cloud storage can be met.
The most remarkable characteristics of the 5G era are high speed and high capacity, and higher frequency bands must be used, and the ultrahigh frequency band (300 MHz-3 GHz) used before 4G, and 5G mainly develops to ultrahigh frequency and even higher frequency bands. The microwave dielectric ceramic Material (MWDC) is ceramic which is applied to a microwave frequency band (300 MHz-3000 GHz) circuit as a dielectric material and completes one or more functions. The grounded microwave dielectric ceramic is mainly used for microwave capacitors, resonators, oscillators, filters and the like in the fields of mobile communication base stations, satellite communication and the like; the dielectric constant is small, and the delay of signals can be effectively reduced when the dielectric material is used as a substrate and a package.
For radio frequency, microwave multilayer ceramic capacitors, the following properties are also required: high voltage resistance, large current, high power, ultrahigh Q value, stable temperature coefficient, ultralow equivalent series resistance ESR and the like. The loss of the capacitor is composed of metal loss and dielectric loss. Below 30MHz, the dielectric loss of the ceramic is dominant; above 30MHz, metal losses dominate. Since it is necessary to reduce metal loss in order to obtain a lower ESR at a high frequency, Ag having a lower sheet resistance is now used as an internal electrode, and the sintering temperature of the ceramic must be reduced to a temperature lower than the melting point of Ag because of its low melting point (961 ℃).
The main material CaO-MgO-SiO used in the invention2Sintered into porcelain at about 1350 ℃ and has a dielectric constant epsilonrAbout 8, and an internal temperature coefficient of 108 to 120 ppm/DEG C in a range of-55 to 125 ℃. In order to reduce CaO-MgO-SiO2Sintering temperature of ceramic and adjustment of CaO-MgO-SiO2The temperature coefficient of the ceramic is about 0 ppm/DEG C, and a glass auxiliary agent and a negative temperature coefficient component are added. SrTiO3The dielectric ceramic material has the characteristics of small high-frequency loss, small electrostriction and negative capacity temperature coefficient (-2500 ppm/DEG C), but has low breakdown strength and low pressure resistance; SrZrO3The material has the characteristics of stable system, high breakdown strength, small leakage density and the like; SrZrO3Can be mixed with SrTiO3Form solid solution, combine the advantages of the two, can be used as a negative temperature coefficient addition component, and keep good microwave characteristics.
Disclosure of Invention
Aiming at least one of the problems, the invention provides a low-temperature sintering microwave dielectric material which is prepared from CaO-MgO-SiO2Based on microwave dielectric ceramic, through adding Sr (Zr) as auxiliary materialxTi1-x)O3Adjusting the temperature coefficient to a proper range, reducing the sintering temperature to 830 ℃ by using a sintering aid, and then, selectively adding a modifying additive to fine-tune the temperature coefficient of capacity and the dielectric property.
In order to achieve the above object, the present invention provides a low temperature sintering microwave dielectric material, comprising: the main material comprises CaO-MgO-SiO, a secondary material, a modified additive and a sintering aid2The auxiliary material is Sr (Zr)xTi1-x)O3Wherein x is more than or equal to 0.05 and less than or equal to 0.4, and the modified additive is MnO, CoO or CeO2、Nb2O5The sintering aid comprises LMZBS and/or LBSCA, and the LMZBS is made of Li2O、MgO、ZnO、B2O3And SiO2The sintering aid LBSBCA consists of Li2O、B2O3、SiO2CaO and Al2O3Composition is carried out; the microwave dielectric material comprises 68.35-84.84 wt% of a main material, 7.5-15.71 wt% of an auxiliary material, 0.2-9.25 wt% of a modifying additive and 2-15 wt% of a sintering aid, wherein the LMZBS is 0-15 wt% and the LBSCA is 0-8 wt%, and the main material, the auxiliary material, the modifying additive and the sintering aid are mixed, subjected to ball milling, drying and sieving to obtain the microwave dielectric material.
In the above technical solution, preferably, the main material CaO-MgO-SiO2Made of CaO, MgO, SiO2The precursor is prepared by uniformly mixing the raw materials through ball milling, drying, sieving and calcining for 2-5 hours at 1070-1170 ℃ and is prepared by using CaO, MgO and SiO2The total amount of CaO is 25 to 31 mol%, MgO is 23 to 25 mol%, and SiO is 100 mol%246 to 50 mol%.
In the above technical solution, preferably, the precursor of CaO is CaO, Ca (OH)2、CaCO3One or more of; the precursor of MgO is MgO, Mg (OH)2、MgCO3And one or more of basic magnesium carbonate; the SiO2The precursor of (A) is SiO2、H2SiO3One or two of them.
In the above technical solution, preferably, the auxiliary material Sr (Zr)xTi1-x)O3From SrO, ZrO2And TiO2Ball-milling and mixing uniformly, drying, sieving, and calcining at 1050-1170 ℃ for 3-5 hours to obtain the catalyst.
In the above technical solution, preferably, the precursor of SrO is SrO, Sr (OH)2、SrCO3One or more of; the ZrO2The precursor of (A) is ZrO2、Zr(OH)4、Zr3CO8And zirconium basic carbonate.
In the above technical solution, preferably, the composition of the modifying additive relative to the whole microwave dielectric material is MnO 0-1 wt%, CoO 0-1.5 wt%, and CeO20 to 2 wt% and Nb2O50 to 8 wt%.
In the above technical solution, preferably, the constituent materials of the modification additive and the sintering aid are in the form of oxides, hydroxides, carbonates, or a mixture thereof.
Compared with the prior art, the invention has the beneficial effects that: the microwave dielectric material obtained by the invention can be sintered at the temperature as low as 830 ℃, meets the C0G characteristic and has good microwave performance; the dielectric ceramic prepared by the invention has the advantages of simple preparation process, low raw material cost and environmental protection, and can be used for manufacturing microwave devices such as MLCC (multilayer ceramic capacitor), microwave antenna and the like.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The invention is described in further detail below:
the invention provides a low-temperature sintering microwave dielectric material, which comprises: a main material,The auxiliary material, the modified additive and the sintering aid, the main material is CaO-MgO-SiO2The auxiliary material is Sr (Zr)xTi1-x)O3Wherein x is more than or equal to 0.05 and less than or equal to 0.4, and the modified additive is MnO, CoO or CeO2、Nb2O5At least one of the sintering aids comprises LMZBS and/or LBSCA, and the sintering aid LMZBS is formed by Li2O、MgO、ZnO、B2O3And SiO2The sintering aid LBSBA consists of Li2O、B2O3、SiO2CaO and Al2O3Composition is carried out; the microwave dielectric material comprises 68.35-84.84 wt% of main materials, 7.5-15.71 wt% of auxiliary materials, 0.2-9.25 wt% of modified additives and 2-15 wt% of sintering aids, wherein the LMZBS is 0-15 wt% and the LBSCA is 0-8 wt%, and the main materials, the auxiliary materials, the modified additives and the sintering aids are mixed, subjected to ball milling, drying and sieving to obtain the microwave dielectric material.
In the above embodiment, preferably, the main material CaO-MgO-SiO2Made of CaO, MgO, SiO2The precursor is prepared by uniformly mixing the raw materials through ball milling, drying, sieving and calcining for 2-5 hours at 1070-1170 ℃ and is prepared by using CaO, MgO and SiO2The total amount of CaO is 25 to 31 mol%, MgO is 23 to 25 mol%, and SiO is 100 mol%246 to 50 mol%.
In the above embodiment, preferably, the precursor of CaO is CaO, Ca (OH)2、CaCO3One or more of; the precursor of MgO is MgO, Mg (OH)2、MgCO3And one or more of basic magnesium carbonate; SiO 22The precursor of (A) is SiO2、H2SiO3One or two of them.
In the above embodiment, preferably, the sub-material Sr (Zr)xTi1-x)O3From SrO, ZrO2And TiO2Ball-milling and mixing uniformly, drying, sieving, and calcining at 1050-1170 ℃ for 3-5 hours to obtain the catalyst.
In the above embodiment, preferably, the precursor of SrO is SrO, Sr (OH)2、SrCO3One or more of; ZrO (ZrO)2The precursor of (A) is ZrO2、Zr(OH)4、Zr3CO8And zirconium basic carbonate.
In the above embodiment, preferably, the composition of the modifying additive relative to the whole microwave dielectric material is MnO 0-1 wt%, CoO 0-1.5 wt%, CeO20 to 2 wt% and Nb2O50 to 8 wt%.
In the above embodiments, it is preferable that the constituent materials of the modification additive and the sintering aid are in the form of oxides, hydroxides, carbonates, or mixtures thereof.
Specifically, the preparation of each component and the preparation of the microwave dielectric material in the above examples are as follows:
(1) main material CaO-MgO-SiO2Preparation of
CaCO with purity of more than 99 percent3、Mg(OH)2、SiO2The raw material comprises 25 to 31 mol% of CaO, 23 to 25 mol% of MgO, and SiO2After 46-50 mol% of ingredients are added, deionized water and grinding media are added, and the mixture is subjected to ball milling, drying and sieving and then calcined at 1070-1170 ℃ for 2-5 hours to obtain the catalyst.
(2) Auxiliary material Sr (Zr)xTi1-x)O3Preparation of
SrCO with the purity of more than 99 percent3、ZrO2And TiO2The preparation method comprises the following steps of proportioning according to the following table 1, adding deionized water and a grinding medium, carrying out ball milling, drying and sieving, and calcining at 1050-1170 ℃ for 3-5 hours to obtain the catalyst.
TABLE 1 auxiliary materials Sr (Zr)xTi1-x)O3Formulation design of
(3) Preparation of sintering aid
Preparation of LMZBS frit: according to Li2CO3 30mol%、Mg(OH)2 20mol%、ZnO 10mol%、H3BO325 mol% and SiO2Weighing 15 mol% of raw materials, adding zirconia balls and a proper amount of deionized water, ball-milling for 6h, drying at 80 ℃, sieving with a 100-mesh sieve, and calcining at 550-690 ℃ for 3 h.
Preparation of LBSCA frit: according to Li2CO3 50mol%、H3BO3 30mol%、SiO210mol%、CaCO35 mol% and Al2O3Weighing 5 mol% of raw materials, adding zirconia balls and a proper amount of deionized water, ball-milling for 6h, drying at 80 ℃, sieving with a 100-mesh sieve, and calcining at 550-650 ℃ for 3 h.
(4) Preparation and dielectric property of microwave dielectric material
Preparing a microwave dielectric ceramic material: the formula of the low-temperature sintered C0G microwave dielectric material is shown in Table 2, sintering aids and modified additives are added into main materials and auxiliary materials according to a designed proportion, zirconia balls are added for ball milling, the ball milling time is 5 hours, the materials are dried for 6 hours at 120 ℃ and are sieved by a 100-mesh sieve to obtain the low-temperature sintered C0G microwave dielectric material.
And (3) testing dielectric properties: adding a microwave medium material into 6.5 wt% of PVA (polyvinyl alcohol) aqueous solution for bonding and granulation; respectively pressing the wafer and the cylindrical blank under the pressures of 4MPa and 6MPa, removing the glue from the blank, wherein the glue removing temperature is 540 ℃, the heating rate is 3 ℃/min, preserving the heat for 2 hours, and removing the adhesive; and sintering the blank after the binder removal at 830-970 ℃, preserving the heat for 2-5 hours, and naturally cooling to room temperature along with the furnace to obtain the microwave dielectric ceramic material.
After the two surfaces of the fired wafer are coated with silver paste and silver electrodes are fired, the room temperature electrical properties of the capacitor are tested, and the results are shown in table 3: the relative dielectric constant is 8.30-11.30, and the loss tangent is less than 3 multiplied by 10-4Insulation resistivity>1×1012Omega cm, and the temperature coefficient of capacitance of C0G is satisfied within the range of-55 to 125 ℃.
The diameter of the cylindrical sample is 8.4 +/-0.5 mm, the thickness of the cylindrical sample is 5.0 +/-1.0 mm, and the Q.f value of the cylindrical sample is 19100-49300 GHz.
Table 2 recipe ingredients and content composition (wt%)
TABLE 3 Performance parameters of the products obtained with the above formulation
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A low temperature sintered microwave dielectric material comprising: the main material, the auxiliary material, the modified additive and the sintering aid are characterized in that:
the main material is CaO-MgO-SiO2The auxiliary material is Sr (Zr)xTi1-x)O3Wherein x is more than or equal to 0.05 and less than or equal to 0.4, and the modified additive is MnO, CoO or CeO2、Nb2O5The sintering aid comprises LMZBS and/or LBSCA, and the LMZBS is made of Li2O、MgO、ZnO、B2O3And SiO2The sintering aid LBSBCA consists of Li2O、B2O3、SiO2CaO and Al2O3Composition is carried out;
wherein the main material is 68.35-84.84 wt%, the auxiliary material is 7.5-15.71 wt%, the modifying additive is 0.2-9.25 wt%, and the total amount of the sintering aid is 2-15 wt%, wherein the LMZBS is 0-15 wt%, and the LBSCA is 0-8 wt%;
mixing the main material, the auxiliary material, the modified additive and the sintering aid, and performing ball milling, drying and sieving to obtain a microwave medium material;
the main material CaO-MgO-SiO2Composed of CaO, MgO, SiO2The precursor is prepared by uniformly mixing the raw materials through ball milling, drying, sieving and calcining for 2-5 hours at 1070-1170 ℃ and is prepared by using CaO, MgO and SiO2The total amount of CaO is 25 to 31 mol%, MgO is 23 to 25 mol%, and SiO is 100 mol%246 to 50 mol%.
2. A low-temperature sintered microwave dielectric material as claimed in claim 1, wherein:
the precursor of CaO is CaO, Ca (OH)2、CaCO3One or more of;
the precursor of MgO is MgO, Mg (OH)2、MgCO3And one or more of basic magnesium carbonate;
the SiO2The precursor of (A) is SiO2、H2SiO3One or two of them.
3. The low-temperature-sintered microwave dielectric material as claimed in claim 1, wherein the sub-material Sr (Zr)xTi1-x)O3From SrO, ZrO2And TiO2Ball-milling and mixing uniformly, drying, sieving, and calcining at 1050-1170 ℃ for 3-5 hours to obtain the catalyst.
4. A low-temperature sintered microwave dielectric material as claimed in claim 3, wherein:
the precursor of SrO is SrO, Sr (OH)2、SrCO3One or more of;
the ZrO2The precursor of (A) is ZrO2、Zr(OH)4、Zr3CO8And zirconium basic carbonate.
5. The low-temperature sintered microwave dielectric material as claimed in claim 1, wherein the composition of the modifying additive relative to the whole microwave dielectric material is MnO 0-1 wt%, CoO 0-1.5 wt%, CeO20 to 2 wt% and Nb2O50 to 8 wt%.
6. The low-temperature sintering microwave dielectric material as claimed in claim 1, wherein the modifying additive and the sintering aid are in the form of oxide, hydroxide, carbonate or their mixture.
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