CN109987397B - Online cleaning device, system and method for oven conveying chain - Google Patents
Online cleaning device, system and method for oven conveying chain Download PDFInfo
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- CN109987397B CN109987397B CN201910393813.4A CN201910393813A CN109987397B CN 109987397 B CN109987397 B CN 109987397B CN 201910393813 A CN201910393813 A CN 201910393813A CN 109987397 B CN109987397 B CN 109987397B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
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- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention belongs to the technical field of oven equipment maintenance, and discloses an oven conveying chain online cleaning device, an oven conveying chain online cleaning system and an oven conveying chain online cleaning method.
Description
Technical Field
The invention belongs to the technical field of oven equipment maintenance, and particularly relates to an oven conveying chain online cleaning device, an oven conveying chain online cleaning system and an oven conveying chain online cleaning method.
Background
In the chip packaging process, in order to improve the welding quality, soldering tin and soldering flux are generally needed to be added at the positions of welding points, and then the chips to be packaged are sent into an oven through a conveying chain to be baked so as to complete welding. Flux (flux) is a chemical substance which can help and promote the welding process in the welding process, has the functions of protection and oxidation reaction prevention, can be divided into three types of solid, liquid and gas flux, and mainly has the functions of assisting heat conduction, removing oxides, reducing the surface tension of the welded material, removing oil stains on the surface of the welded material, increasing the welding area, preventing reoxidation and the like.
The dosage of the soldering flux is not easy to be accurately controlled, so that in order to preferentially ensure the welding quality, a plurality of soldering fluxes are often smeared at the positions of welding spots. However, this brings about a new problem that the excessive flux overflows and drips on the conveyor chain during the soldering process in the oven, and the accumulation of the flux has a fatal influence on the conveyor chain as a motion transmission mechanism. Taking a triple-chain oven conveyor chain as an example, the accumulation of flux may cause the triple-chain of the oven to jump off or stop, thereby affecting the conveying of the product and causing yield loss. Therefore, the conveyor chain of the oven needs to be cleaned in time after a certain period of use. The current cleaning process needs to disassemble the chains to clean one by one to ensure that the chains reach the cleaning standard, but the cleaning labor intensity is increased and the production operation efficiency is reduced.
Disclosure of Invention
The invention aims to provide an online cleaning device, system and method for an oven conveying chain, aiming at the problem of low cleaning efficiency of the oven conveying chain in the prior art.
The invention discloses an online cleaning device for a conveying chain of an oven, which is characterized in that: including the installing support, the installing support is including setting up first brush board and the second brush board between the both ends mounting panel structure, installs cleaning equipment on the oven conveying chain through detachable structure promptly, and to peripheral equipment, this kind of detachable design is favorable to directly installing additional the use to current oven and practices thrift the cost, also convenient to detach maintains. The first brush plate and the second brush plate are oppositely arranged at the two end mounting plate structures at an adjustable interval, a chain of the oven conveying chain penetrates through the space between the first brush plate and the second brush plate, namely the chain of the oven conveying chain to be cleaned is clamped between the first brush plate and the second brush plate, the chain of the oven conveying chain inevitably needs to pass through the positions of the first brush plate and the second brush plate of the cleaning device during operation, the first brush plate and the second brush plate are provided with a plurality of brush head devices for brushing the chain of the oven conveying chain towards the chain direction of the oven conveying chain and corresponding to the chain position of the oven conveying chain, the brush head devices are paired on the first brush plate and the second brush plate, a full-angle cleaning structure for the chain of the oven conveying chain is formed between the upper part and the lower part, the chain passes through, the upper brush head device and the lower brush head device can brush the chain of the oven conveying chain, and redundant soldering flux attached to the chain is removed, the chain is effectively cleaned, and the normal operation of the oven is ensured.
The first device of brush includes the brush head, and is further, in order more thoroughly, the efficient washs oven conveying chain, the first device of brush of first brush board is provided with cleaner spout and tuyere, can be to the chain spraying cleaner of the oven conveying chain of process so that the brush head washs the chain in the washing, and the tuyere can blow air so that blow off the residue and the cleaner residue of being washd on the chain, correspond, second brush board bottom is provided with and is used for accepting the cleaner, the slag leak mouth department has the tray of switch ball valve, and the residue that washes, cleaner etc. that fall all fall into in the tray collect in unison, then only need through the operation switch ball valve can regularly or discharge the residue from the slag leak mouth at any time.
The brush head is detachably mounted on the first brush plate and the second brush plate, the number of the brush heads can be increased or reduced according to the number and distribution of chains of the oven conveying chain, the cleaning effect is further enhanced, the brush head is a vibrating type, rotary type and/or four-way movable automatic brush head, namely the brush head can also be active, and the chains can be cleaned more comprehensively through vibration or rotation and four-way movement all around.
The longitudinal and transverse adjustment of the installation plate structure is realized through a mechanical structure, the installation plate structure comprises a first direction adjusting plate and a second direction adjusting plate which are connected through an adjusting rod in the middle, a strip-shaped adjusting groove in the vertical direction is formed in the first direction adjusting plate, the two ends of the first brush plate and the second brush plate are arranged between the installation plate structures at the two ends in a position-adjustable manner through the strip-shaped adjusting groove of the first direction adjusting plate of the installation plate structure at the two ends, preferably, a nut and a screw rod head structure can be used, namely, the two ends of the first brush plate and the second brush plate are arranged in a manner that the screw rod head penetrates through the adjusting groove, the nut is screwed into the screw rod head from the end of the screw rod, and the two ends of the first brush plate and the second brush plate are fixed on the first direction adjusting plate in an adjustable manner through tightness adjustment; the whole online cleaning equipment is fixed on a support of a chain of the oven conveying chain by the end of the second direction adjusting plate through an adjusting nut, and similarly, the positions of the brush head devices on the first brush plate and the second brush plate in the transverse direction can be adjusted by adjusting the fixing positions of the adjusting nut on the first brush plate and the second brush plate so as to adapt to the positions of the chains of different oven conveying chains.
Adjusting pole between first direction regulating plate and the second direction regulating plate is parallel arrangement's double screw structure, and is structural more stable, and adjusts pole and first direction regulating plate fixed connection, adjusts and presss from both sides tight fixedly through two nut structures between pole and the second direction regulating plate, two nut structures are established on every screw rod of adjusting the pole on second direction regulating plate both sides press from both sides the tight fixing of second direction regulating plate position adjustable on adjusting the pole, and two nut structure cooperation screw rod constructs to carry out adjustable fixed adjusting nut to second direction regulating plate end promptly, and two nut structures can provide better fastening nature under the function of taking into account the adjustment, adapts to the vibration in the cleaning process.
The invention also provides an online cleaning system for the oven conveying chain, which is characterized in that: comprises an installation adjusting unit, a cleaning execution unit, an air supply unit and a cleaning agent supply unit.
The installation and adjustment unit comprises a brush plate structure for installing the cleaning execution unit and an adjustable fixing structure for installing the brush plate structure on a chain of the oven conveying chain, and the adjustable fixing structure can adjust and fix the longitudinal position and the transverse position of the brush plate structure on the chain of the oven conveying chain, namely the cleaning execution unit is adjustably arranged on the conveying chain to be cleaned in the vertical and horizontal positions through the brush plate structure, so that the cleaning execution unit is convenient to adapt to conveying chains with different specifications and realizes accurate positioning and efficient cleaning through position adjustment; the air supply unit and the cleaning agent supply unit are used for providing pressure gas and cleaning agent for the cleaning execution unit, namely, the cleaning effect is enhanced through the cleaning agent, and residues are prevented from being left on the chain through pressure air.
Further, the cleaning execution unit comprises a cleaning device, a blowing device and a cleaning agent spraying device; the air blowing device is connected with the air supply unit, the cleaning agent spraying device is connected with the cleaning agent supply unit, and the air blowing device and the cleaning agent spraying device improve accurate air supply and cleaning agent supply amount for the cleaning execution unit.
In order to realize automatic accurate control, the device also comprises a control unit, wherein the control unit is in control connection with the cleaning execution unit, the air supply unit and the cleaning agent supply unit, sends an instruction to control the air supply unit to provide pressure gas for the cleaning execution unit and controls the cleaning agent supply unit to provide cleaning agent for the cleaning execution unit; the control unit sends an instruction to control the air blowing device of the cleaning execution unit to open an air port to blow air to the chain of the oven conveying chain, and the cleaning agent spraying device is opened to spray a cleaning agent to the chain of the oven conveying chain, and the cleaning device is controlled to clean the chain of the oven conveying chain.
Further, the invention also provides an online cleaning method of the oven conveying chain, which corresponds to the online cleaning equipment of the oven conveying chain, and is characterized in that: comprises an installation step and a running and cleaning step.
The mounting step is that a mounting plate structure for mounting the first brush plate and the second brush plate is detachably mounted on a bracket of the oven conveying chain, so that the first brush plate and the second brush plate are oppositely arranged at the oven conveying chain, and the oven conveying chain passes through the space between the first brush plate and the second brush plate; a brush head device with a brush head, a cleaning agent nozzle and a blast hole is arranged on the first brush plate and the second brush plate and at the position corresponding to the oven conveying chain; then the distance and the transverse position between the first brush plate and the second brush plate are adjusted through the mounting plate structure, so that the first brush plate and the second brush plate brush head device clamp a chain of the oven conveying chain between the upper brush head and the lower brush head.
The operation washs the step, accomplishes the back at the installation step, starts oven conveying chain and makes its chain begin to operate, opens simultaneously brush head device, oven conveying chain's chain passes through at the moving in-process brush head device, the cleaner spout of brush head device is spouted to the chain and is attached cleaner, brush head then scrub the chain, and the tuyere blows off pressure gas to the chain and blows off the residue and unnecessary cleaner after will brushing the back and leave the chain, and the abluent chain is treated to oven conveying chain at least once and is passed through then accomplish behind the brush head device and wash.
Preferably, in some usage scenarios, in order to avoid interference, the method further comprises a disassembling and preparing step after the operation and cleaning step is completed, wherein the disassembling and preparing step is to adjust the distance between the first brush plate and the second brush plate, and disassemble the brush head device from the first brush plate and the second brush plate for cleaning and removing residues attached to the brush head device; or the mounting plate structure used for mounting the first brush plate and the second brush plate is integrally detached from the bracket of the oven conveying chain, the brush head devices on the first brush plate and the second brush plate are cleaned, and a cleaning agent is supplemented.
The brush head is a vibration type, rotation type and/or four-way movable automatic brush head, namely the brush head can also be active, and the chains can be more comprehensively cleaned through vibration or rotation and four-way movement in all directions.
The mounting panel structure is including middle first direction regulating plate and the second direction regulating plate of connecting through adjusting the pole, be provided with the bar adjustment tank of vertical direction on the first direction regulating plate, then the both ends of first brush board and second brush board set up between both ends mounting panel structure first direction regulating plate through the bar adjustment tank position adjustable of both ends mounting panel structure.
The adjusting rod between the first direction adjusting plate and the second direction adjusting plate is of a double-screw structure which is arranged in parallel, the adjusting rod is fixedly connected with the first direction adjusting plate, the adjusting rod and the second direction adjusting plate are clamped and fixed through a double-nut structure, and the double-nut structure is used for respectively arranging the adjusting rods on two sides of the second direction adjusting plate to clamp and fix the position of the second direction adjusting plate on the adjusting rod.
Drawings
The foregoing and following detailed description of the invention will be apparent when read in conjunction with the following drawings, in which:
FIG. 1 is a schematic structural diagram of an on-line cleaning device for a conveying chain of an oven according to the present invention;
FIG. 2 is a schematic view of the bottom structure of the on-line cleaning device for the oven conveying chain of the present invention;
FIG. 3 is a schematic side view of the oven conveyor chain on-line cleaning apparatus of the present invention;
FIG. 4 is a schematic view of the installation state of the on-line cleaning equipment for the oven conveying chain of the invention;
FIG. 5 is a block diagram of an oven conveyor chain on-line cleaning system of the present invention;
FIG. 6 is a logic diagram of the oven conveyor chain on-line cleaning method of the present invention;
in the figure:
1. a first brush plate; 2. a second brush plate; 3. a brush head device; 4. a first direction adjustment plate; 5. a second direction adjustment plate; 6. switching a ball valve; 7. adjusting a rod; 8. a strip-shaped adjusting groove; 9. and a chain.
100. An online cleaning system for a drying oven conveying chain; 110. installing an adjusting unit; 120. a cleaning execution unit; 130. a wind supply unit; 140. a cleaning agent supply unit.
Detailed Description
The technical solutions for achieving the objects of the present invention are further illustrated by the following specific examples, and it should be noted that the technical solutions claimed in the present invention include, but are not limited to, the following examples.
Example 1
The online cleaning equipment for the oven conveying chain disclosed by the embodiment comprises a mounting bracket, wherein the mounting bracket comprises a first brush plate 1 and a second brush plate 2 which are arranged between two end mounting plate structures, namely the cleaning equipment is mounted on the oven conveying chain through a detachable structure, and for peripheral equipment, the detachable design is favorable for directly additionally mounting and using the existing oven, so that the cost is saved, and the disassembly and the maintenance are convenient.
The first brush plate 1 and the second brush plate 2 are oppositely arranged at the two end mounting plate structures with adjustable intervals, as shown in fig. 4, a chain 9 of the oven conveying chain passes through between the first brush plate 1 and the second brush plate 2, namely, the chain 9 of the oven conveying chain to be cleaned is clamped at the middle position by the first brush plate 1 and the second brush plate 2, the chain 9 of the oven conveying chain inevitably needs to pass through the positions of the first brush plate 1 and the second brush plate 2 of the cleaning device when in operation, a plurality of brush head devices 3 for brushing the chain 9 of the oven conveying chain are arranged at the positions, corresponding to the chain 9 of the oven conveying chain, of the first brush plate 1 and the second brush plate 2 in the direction of the chain 9 of the oven conveying chain, the brush head devices 3 are paired on the first brush plate 1 and the second brush plate 2, a full-angle cleaning structure for the chain 9 of the oven conveying chain is formed between the upper part and the lower part, and the chain 9 passes through, the upper brush head device 3 and the lower brush head device 3 can scrub the chain 9 of the oven conveying chain, remove redundant scaling powder attached to the chain 9, effectively clean the chain 9 and guarantee normal operation of the oven.
Example 2
The embodiment discloses an online cleaning device for an oven conveying chain, and on the basis of the specific embodiment 1, further, the brush head device 3 comprises a brush head, and further, in order to clean the oven conveying chain more thoroughly and efficiently, the brush head device 3 of the first brush plate 1 is provided with a cleaning agent nozzle and a blast port, i.e. the chains 9 of the oven conveyor chain passing by can be sprayed with cleaning agent so that the brush head cleans the chains 9 during cleaning, which can blow air towards the chain 9 to blow off the residues and cleaning agent residues cleaned on the chain 9, correspondingly, as shown in fig. 3, a tray for receiving cleaning agents and provided with a switch ball valve 6 at a residue leakage opening is arranged at the bottom of the second brush plate 2, the washed residues, the cleaning agents and the like all fall into the tray to be collected uniformly, then the residue can be discharged from the slag leakage opening periodically or at any time only by operating the on-off ball valve 6.
As shown in fig. 1, the brush heads are detachably mounted on the first brush plate 1 and the second brush plate 2, that is, the number of the brush heads can be increased or decreased according to the number and distribution of the chains 9 of the oven conveyor chain, as shown in fig. 4, for example, a three-chain oven conveyor chain, three sets of brush heads are correspondingly disposed on the first brush plate 1 and the second brush plate 2.
In order to further enhance the cleaning effect, the brush head is an automatic brush head which is vibrating, rotating and/or four-way movable, namely the brush head can also be active, and the chains 9 can be more comprehensively cleaned by vibration or rotation and four-way movement in the front, back, left and right directions.
The longitudinal and transverse adjustment of the mounting plate structure is realized through a mechanical structure, as shown in fig. 2 and 3, the mounting plate structure comprises a first direction adjusting plate 4 and a second direction adjusting plate 5 which are connected through an adjusting rod 7 in the middle, a strip-shaped adjusting groove 8 in the vertical direction is formed in the first direction adjusting plate 4, the two ends of the first brush plate 1 and the second brush plate 2 are arranged between the mounting plate structures at the two ends in a position-adjustable manner through the strip-shaped adjusting groove 8 of the first direction adjusting plate 4 of the mounting plate structures at the two ends, preferably, a nut and a screw head structure can be used, namely, the two ends of the first brush plate 1 and the second brush plate 2 are arranged in a manner that the screw head penetrates through the adjusting groove, the nut is screwed into the screw head from the end of the screw rod, and the two ends of the first brush plate 1 and the second brush plate 2 are fixed on the first direction adjusting plate 4 in an adjustable manner through tightness adjustment; the end of the second direction adjusting plate 5 fixes the whole online cleaning equipment on a support of a chain 9 of the oven conveying chain through an adjusting nut, and similarly, the positions of the brush head devices 3 on the first brush plate 1 and the second brush plate 2 in the transverse direction can be adjusted by adjusting the fixing positions of the first brush plate 1 and the second brush plate 2 through the adjusting nut so as to adapt to the positions of the chains 9 of different oven conveying chains.
Adjusting pole 7 between first direction regulating plate 4 and the second direction regulating plate 5 is parallel arrangement's double screw structure, and is structural more stable, and adjusts pole 7 and 4 end fixed connection of first direction regulating plate, adjusts and presss from both sides tight fixedly through two nut structures between pole 7 and the second direction regulating plate 5, two nut structures are established on every screw rod of adjusting pole 7 respectively and are fixed on adjusting pole 7 with the tight clamp of 5 adjustable second direction regulating plate positions on second direction regulating plate 5 both sides, and two nut structure cooperation screw rod constructs to carry out adjustable fixed adjusting nut to 5 ends of second direction regulating plate promptly, and two nut structures can provide better fastening nature under the function of taking into account the adjustment, adapt to the vibration in the cleaning process.
Example 3
The embodiment discloses an online cleaning system for a conveying chain of an oven, which comprises an installation adjusting unit, a cleaning execution unit, an air supply unit and a cleaning agent supply unit;
the installation and adjustment unit comprises a brush plate structure for installing the cleaning execution unit and an adjustable fixing structure for installing the brush plate structure on the chain 9 of the oven conveying chain, and the adjustable fixing structure can adjust and fix the longitudinal position and the transverse position of the brush plate structure on the chain 9 of the oven conveying chain, namely the cleaning execution unit is arranged on the conveying chain to be cleaned in an adjustable manner at the upper, lower, left and right positions through the brush plate structure, so that the cleaning execution unit is convenient to adapt to conveying chains with different specifications and realizes accurate positioning and efficient cleaning through position adjustment; the air supply unit and the cleaning agent supply unit supply pressure gas and cleaning agent to the cleaning execution unit, namely, the cleaning effect is enhanced through the cleaning agent, and residues are prevented from being left on the chain 9 through pressure air.
Further, the cleaning execution unit comprises a cleaning device, a blowing device and a cleaning agent spraying device; the air blowing device is connected with the air supply unit, the cleaning agent spraying device is connected with the cleaning agent supply unit, and the air blowing device and the cleaning agent spraying device improve accurate air supply and cleaning agent supply amount for the cleaning execution unit.
In order to realize automatic accurate control, the device also comprises a control unit, wherein the control unit is in control connection with the cleaning execution unit, the air supply unit and the cleaning agent supply unit, sends an instruction to control the air supply unit to provide pressure gas for the cleaning execution unit and controls the cleaning agent supply unit to provide cleaning agent for the cleaning execution unit; the control unit sends an instruction to control the air blowing device of the cleaning execution unit to open an air port to blow air to the chain 9 of the oven conveying chain, and opens the cleaning agent spraying device to spray the cleaning agent to the chain 9 of the oven conveying chain, and controls the cleaning device to clean the chain 9 of the oven conveying chain.
Example 4
The embodiment discloses an online cleaning method for an oven conveying chain, as shown in fig. 5, which comprises an installation step S10 and an operation cleaning step S20;
the mounting step S10 includes mounting S11 and adjusting S12. The installation step S11 is to detachably install the installation plate structure for installing the first brush plate 1 and the second brush plate 2 on the bracket of the oven conveying chain, so that the first brush plate 1 and the second brush plate 2 are oppositely arranged at the oven conveying chain, and the oven conveying chain passes through between the first brush plate 1 and the second brush plate 2; and a brush head device 3 with a brush head, a cleaning agent nozzle and a blast hole is arranged on the first brush plate 1 and the second brush plate 2 at the position corresponding to the oven conveying chain 9. The adjustment S12 is to adjust the distance and the transverse position between the first brush board 1 and the second brush board 2 through the mounting board structure, so that the brush head device 3 of the first brush board 1 and the second brush board 2 clamps the chain 9 of the oven conveying chain between the upper brush head and the lower brush head;
the operation cleaning step S20 includes supplying a cleaning agent S21 and a blowing air S22. After the installation step is completed, the oven conveying chain is started to enable the chain 9 of the oven conveying chain to start to operate, meanwhile, the brush head device 3 is started, the chain 9 of the oven conveying chain passes through the brush head device 3 in the operation process, the cleaning agent is sprayed to the chain 9 through the cleaning agent nozzle of the brush head device 3 to supply the cleaning agent S21, the brush head cleans the chain 9, the air blowing S22 is that the air blowing opening blows out pressure gas to the chain 9 to blow away residues and redundant cleaning agents after the cleaning from the chain 9, and the chain 9 to be cleaned of the oven conveying chain passes through the brush head device 3 at least once to complete the cleaning.
Preferably, in some usage scenarios, to avoid interference, as shown in fig. 5, a disassembly and preparation step S30 is further included after the operation cleaning step is completed, and the disassembly and preparation step S30 includes a partial disassembly S31 and an integral disassembly S32. The partial disassembly S31 is to adjust the distance between the first brush plate 1 and the second brush plate 2, and disassemble the brush head device 3 from the first brush plate 1 and the second brush plate 2 to clean and remove the residue attached to the brush head device 3; and the integral disassembly S32 is to integrally disassemble the mounting plate structure for mounting the first brush plate 1 and the second brush plate 2 from the bracket of the oven conveying chain, clean the brush head devices 3 on the first brush plate 1 and the second brush plate 2 and supplement cleaning agents.
The brush head is a vibration type, rotation type and/or four-way movable automatic brush head, namely the brush head can also be active, and the chains 9 can be more comprehensively cleaned through vibration or rotation and four-way movement in all directions.
The mounting plate structure includes middle first direction regulating plate 4 and the second direction regulating plate 5 of connecting through adjusting pole 7, be provided with the bar adjustment tank 8 of vertical direction on the first direction regulating plate 4, then the both ends of first brush board 1 and second brush board 2 are through the setting of the bar adjustment tank 8 adjustable of both ends mounting plate structure first direction regulating plate 4 position between the mounting plate structure of both ends.
Adjusting pole 7 between first direction regulating plate 4 and the second direction regulating plate 5 is parallel arrangement's double screw structure, and adjusts pole 7 and 4 end fixed connection of first direction regulating plate, adjusts and presss from both sides tight fixedly through two nut structures between pole 7 and the second direction regulating plate 5, two nut structures are established on every screw rod of adjusting pole 7 separately and are fixed on adjusting pole 7 with the tight clamp of second direction regulating plate 5 adjustable position on two sides of second direction regulating plate 5.
Claims (9)
1. The utility model provides an oven conveying chain online cleaning equipment which characterized in that: the device comprises a mounting bracket, wherein the mounting bracket comprises a first brush plate (1) and a second brush plate (2) which are arranged between mounting plate structures at two ends, the first brush plate (1) and the second brush plate (2) are oppositely arranged between the mounting plate structures at the two ends in an interval-adjustable manner, and are configured to accommodate a chain (9) of an oven conveying chain to penetrate through the middle of the chain, and a plurality of brush head devices (3) for brushing the chain (9) of the oven conveying chain are arranged at positions, corresponding to the chain (9) of the oven conveying chain, of the first brush plate (1) and the second brush plate (2) in the direction of the chain (9) of the oven conveying chain; the mounting plate structure comprises a first direction adjusting plate (4) and a second direction adjusting plate (5) which are connected through an adjusting rod (7), a strip-shaped adjusting groove (8) in a first direction is formed in the first direction adjusting plate (4), and the two ends of the first brush plate (1) and the second brush plate (2) are adjustably arranged between the mounting plate structures at the two ends through the strip-shaped adjusting groove (8) in the first direction adjusting plate (4) of the mounting plate structures at the two ends; the end of the second direction adjusting plate (5) fixes the whole online cleaning equipment on a bracket of a chain (9) of the oven conveying chain through an adjusting nut.
2. The on-line cleaning equipment for the oven conveying chain as claimed in claim 1, wherein: the brush head device (3) comprises a brush head, the brush head device (3) of the first brush plate (1) is provided with a cleaning agent nozzle and a blast port, and the bottom of the second brush plate (2) is provided with a tray which is used for receiving a cleaning agent and is provided with a switch ball valve (6) at a slag leakage port.
3. The on-line cleaning equipment for the oven conveying chain as claimed in claim 2, characterized in that: the brush head is detachably arranged on the first brush board (1) and the second brush board (2), and the brush head is an automatic brush head which can vibrate, rotate and/or move in four directions.
4. The on-line cleaning equipment for the oven conveying chain as claimed in claim 1, wherein: adjusting pole (7) between first direction regulating plate (4) and second direction regulating plate (5) is parallel arrangement's double screw structure, and adjusts pole (7) and first direction regulating plate (4) fixed connection, and it is fixed to press from both sides through two nut structures between adjusting pole (7) and second direction regulating plate (5), two nut structures are established on every screw rod of adjusting pole (7) separately and are pressed from both sides second direction regulating plate (5) position adjustablely tightly fix on adjusting pole (7).
5. The online cleaning method for the oven conveying chain is characterized by comprising the following steps: comprises an installation step and an operation cleaning step;
the mounting step comprises the steps that a mounting plate structure for mounting the first brush plate (1) and the second brush plate (2) is detachably mounted on a bracket of the oven conveying chain, so that the first brush plate (1) and the second brush plate (2) are oppositely arranged at the oven conveying chain, and a chain capable of accommodating the oven conveying chain passes through the middle of the oven conveying chain; a brush head device (3) with a brush head, a cleaning agent nozzle and a blast hole is arranged on the first brush plate (1) and the second brush plate (2) at the position corresponding to the oven conveying chain (9); the distance between the first brush board (1) and the second brush board (2) and the position in the second direction are adjusted through the mounting board structure, so that the first brush board (1) and the second brush board (2) clamp a chain (9) of the oven conveying chain between the brush heads through the brush head device (3); the mounting plate structure comprises a first direction adjusting plate (4) and a second direction adjusting plate (5) which are connected through an adjusting rod (7) in the middle, a strip-shaped adjusting groove (8) in the vertical direction is formed in the first direction adjusting plate (4), and the two ends of the first brush plate (1) and the second brush plate (2) are adjustably arranged between the mounting plate structures at the two ends through the strip-shaped adjusting groove (8) of the first direction adjusting plate (4) of the mounting plate structures at the two ends;
the operation washing step includes that after the installation step is accomplished, start oven conveying chain and make its chain (9) begin to operate, open simultaneously brush head device (3), chain (9) of oven conveying chain pass through at the moving in-process brush head device (3), the cleaner spout of brush head device (3) is spouted to chain (9) and is attached the cleaner, brush head is scrubbed chain (9), and the tuyere blows off pressure gas to chain (9) and blows off chain (9) with the residue and unnecessary cleaner after scrubbing, and oven conveying chain treats abluent chain (9) at least once pass through then accomplish the washing behind brush head device (3).
6. The on-line cleaning method for the oven conveying chain as claimed in claim 5, characterized in that: in the operation cleaning step, the operation speed of the oven conveying chain (9) is set to be 30-60 feet per minute.
7. The on-line cleaning method for the oven conveying chain as claimed in claim 5, characterized in that: after the operation and cleaning step is finished, a disassembling and preparing step is further included, the disassembling and preparing step comprises adjusting the distance between the first brush plate (1) and the second brush plate (2), and the brush head device (3) is disassembled from the first brush plate (1) and the second brush plate (2) to clean and remove residues attached to the brush head device (3); or the mounting plate structure used for mounting the first brush plate (1) and the second brush plate (2) is integrally detached from the bracket of the oven conveying chain, the brush head devices (3) on the first brush plate (1) and the second brush plate (2) are cleaned, and a cleaning agent is supplemented.
8. The on-line cleaning method for the oven conveying chain as claimed in claim 5, characterized in that: the brush head is a vibration type, rotary type and/or four-way movable automatic brush head.
9. The on-line cleaning method for the oven conveying chain as claimed in claim 5, characterized in that: adjusting pole (7) between first direction regulating plate (4) and second direction regulating plate (5) is parallel arrangement's double screw structure, and adjusts pole (7) and first direction regulating plate (4) fixed connection, and it is fixed to press from both sides through two nut structures between adjusting pole (7) and second direction regulating plate (5), two nut structures are established on every screw rod of adjusting pole (7) separately and are pressed from both sides second direction regulating plate (5) position adjustablely tightly fix on adjusting pole (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910393813.4A CN109987397B (en) | 2019-05-13 | 2019-05-13 | Online cleaning device, system and method for oven conveying chain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910393813.4A CN109987397B (en) | 2019-05-13 | 2019-05-13 | Online cleaning device, system and method for oven conveying chain |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109987397A CN109987397A (en) | 2019-07-09 |
| CN109987397B true CN109987397B (en) | 2021-09-28 |
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| CN2724866Y (en) * | 2004-06-30 | 2005-09-14 | 江苏大生集团有限公司 | Apparatus for cleaning shuttle backtracking chain of gripper loom |
| DE102008004617A1 (en) * | 2008-01-14 | 2009-07-16 | Ming-Chi Yu | Chain cleaning device for motorcycle, has cleaning unit comprising housing and cover with projection, hook and oil channel connected with oil fill supports, where cleaning oil is filled through oil fill supports in oil channel |
| CN201596650U (en) * | 2009-12-25 | 2010-10-06 | 内蒙古伊利实业集团股份有限公司 | Device for online cleaning conveying chains |
| CN202379435U (en) * | 2011-11-11 | 2012-08-15 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Novel cleaning device for belt conveyor |
| CN203601974U (en) * | 2013-12-09 | 2014-05-21 | 安阳市大正钢板仓有限责任公司 | Scraping plate machine with chain cleaning device |
| CN206731673U (en) * | 2017-03-31 | 2017-12-12 | 天津市富星达链条有限公司 | A kind of bicycle chain cleans oiling device |
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