CN109986386A - A kind of elevator brake plate machining device and processing method - Google Patents
A kind of elevator brake plate machining device and processing method Download PDFInfo
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- CN109986386A CN109986386A CN201910393250.9A CN201910393250A CN109986386A CN 109986386 A CN109986386 A CN 109986386A CN 201910393250 A CN201910393250 A CN 201910393250A CN 109986386 A CN109986386 A CN 109986386A
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- elevator brake
- brake block
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- block
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- 238000003754 machining Methods 0.000 title claims abstract description 52
- 238000003672 processing method Methods 0.000 title abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000003801 milling Methods 0.000 claims abstract description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 30
- 230000005611 electricity Effects 0.000 claims description 4
- 230000008439 repair process Effects 0.000 claims description 3
- 230000003447 ipsilateral effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010923 batch production Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 12
- 230000008859 change Effects 0.000 description 6
- 230000009977 dual effect Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 241000282376 Panthera tigris Species 0.000 description 1
- 241000737259 Pteris vittata Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/066—Bench vices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
- Cage And Drive Apparatuses For Elevators (AREA)
Abstract
The present invention relates to elevator production fields, and in particular to a kind of elevator brake plate machining device and processing method, specific procedure of processing includes: step 1: elevator brake block top surface being clamped on bench vice upwards, and clamps two short sides；Step 2: elevator brake block top surface and two long side surfaces are milled with the first numerically-controlled machine tool；Step 3: using long side surface as machining benchmark, with two dowel holes of the first numerically-controlled machine tool milling elevator brake block；Step 4: elevator brake block bottom surface being placed on frock clamp upwards, is positioned using alignment pin, and compresses two thin wings of elevator brake block；Step 5: using elevator brake block top surface as machining benchmark, elevator brake block bottom surface is milled with the second numerically-controlled machine tool；Step 6: being pressed in elevator brake block bottom surface for briquetting, the technical problems to be solved by the present invention are: providing a kind of processing unit (plant) and processing method for the batch production of elevator brake block.
Description
Technical field
The present invention relates to elevator production fields, and in particular to a kind of elevator brake plate machining device and processing method.
Background technique
Elevator brake block is the brake block that elevator raising and lowering needs to suspend, and belongs to safety member, to material hardness, processing essence
Degree has very high requirement.Such as a kind of patent of invention " elevator system using double brake system of Publication No. CN108263980A
Dynamic device and its braking method ", it is disclosed that a kind of hyoplastron for braking, i.e. elevator brake block, the surface of elevator brake block
Required precision is higher, needs all external form surfaces light-exposed when processing, blank size each surface will made allowance, top surface has finished
The positioning that processed afterwards using the hole of top surface as the back side, to guarantee the position precision of entire product.
For producer, the product supply of goods is very big, and monthly the supply of goods can reach up to ten thousand, existing elevator brake
Piece production method is usually to use lathe from carrying jig clamping brake block blank, is then drilled respectively, the processes such as milling flat,
The operation that a brake block blank needs to carry out multiple clamping and replacement lathe is often processed, it is time-consuming and laborious, it is therefore desirable to have
It is a kind of can efficiently and produce in enormous quantities elevator brake block processing unit (plant) and processing method.
Summary of the invention
The technical problems to be solved by the present invention are: provide it is a kind of for elevator brake block batch production processing unit (plant) and
Processing method.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention are as follows: a kind of elevator brake plate machining device, packet
Include bench vice, the first numerically-controlled machine tool, frock clamp and the second numerically-controlled machine tool；
The bench vice is fixed in the machine table of the first numerically-controlled machine tool, and the frock clamp is fixed in the second numerically-controlled machine tool
Machine table on；
The frock clamp includes pedestal, clamping part and alignment pin；
The clamping part has multiple, and the clamping part is rotationally connected on pedestal, and the alignment pin is fixedly connected on bottom
On seat, the alignment pin has multiple；
The alignment pin includes the first positioning pin, the second positioning pin and mistake proofing pin；First positioning pin and second is determined
For position pin for positioning the dowel hole on elevator brake block, the mistake proofing pins position is ipsilateral in the second positioning pin, and the mistake proofing pin is used
Any bolt hole in positioning elevator brake block upper bolt hole side conllinear with dowel hole；
The frock clamp further includes briquetting, and the middle of the base is fixedly connected with fixture nut, is opened in the middle part of the briquetting
Equipped with through-hole, shank of bolt is rotatably connected in the through-hole, the shank of bolt is spirally connected with fixture nut.
Using the method for above-mentioned elevator brake plate machining device processing elevator brake block, include the following steps:
Step 1: elevator brake block top surface is clamped on bench vice upwards, and clamps two short sides；
Step 2: elevator brake block top surface and two long side surfaces are milled with the first numerically-controlled machine tool；
Step 3: using long side surface as machining benchmark, with two dowel holes of the first numerically-controlled machine tool milling elevator brake block；
Step 4: elevator brake block bottom surface is placed on frock clamp upwards, is positioned using alignment pin, and press
Two thin wings of tight elevator brake block；
Step 5: using elevator brake block top surface as machining benchmark, elevator brake block bottom surface is milled with the second numerically-controlled machine tool；
Step 6: briquetting is pressed in elevator brake block bottom surface, two thin wings of elevator brake block are unclamped, with the second numerical control machine
Bed milling elevator two short sides of brake block, elevator brake block completion of processing.
The beneficial effect of elevator brake plate machining device of the present invention is: being processed respectively using two numerically-controlled machine tools same
Elevator brake block, it is possible to reduce tool change time；The alignment pin of frock clamp includes that positioning pin and mistake proofing pin not only can guarantee electricity
The machining accuracy of ladder brake, additionally it is possible to avoid worker that elevator brake block is anti-loaded, avoid accidentally processing；The frock clamp can fill
It presss from both sides the different location of elevator brake block and different surfaces is processed respectively, improve the utilization rate and worker's work of frock clamp
Make efficiency, avoids complicated replacement fixture operation.
The beneficial effect of elevator brake slice processing method of the present invention is: being processed respectively using two numerically-controlled machine tools same
Elevator brake block, it is possible to reduce tool change time；The alignment pin of frock clamp not only can guarantee the machining accuracy of elevator brake；Work
Clamps are capable of the different location of clamping elevator brake block and are processed respectively to different surfaces, and the benefit of frock clamp is improved
With rate and worker's working efficiency, complicated replacement fixture operation is avoided；Positioning pin plays the role of pinpoint, and mistake proofing pin can
It avoids worker that elevator brake block is anti-loaded, avoids accidentally processing；So that the manufacturing procedure of elevator brake block is standardized, is convenient for batch
Production and processing；Step 1 to step 3 uses bench vice clamping, and step 4 to step 6 uses frock clamp clamping, reduces
Clamping times are conducive to assembly line processing, improve production efficiency；As far as possible with elevator disc surface required precision in process
Two not high thin wings are holding portion, avoid the higher face of other required precisions because of the effect of chucking power and generate damage
It is bad.
Detailed description of the invention
Fig. 1 is the structure chart of the frock clamp of the elevator brake plate machining device of the specific embodiment of the invention；
Fig. 2 is that the frock clamp of the elevator brake plate machining device of the specific embodiment of the invention clamps elevator brake block
Structure chart；
Fig. 3 is produced by the method for the elevator brake plate machining device processing elevator brake block of the specific embodiment of the invention
The upward structure chart in elevator brake block top surface；
Fig. 4 is produced by the method for the elevator brake plate machining device processing elevator brake block of the specific embodiment of the invention
The upward structure chart in elevator brake block bottom surface；
Fig. 5 is the structure of the frock clamp of the elevator brake plate machining device of specific embodiment of the invention example IV
Figure；
Fig. 6 is the anticollision device, collision-prevention device structure chart of two elevator of specific embodiment of the invention embodiment brake plate machining device；
Fig. 7 is the anticollision device, collision-prevention device main view of two elevator of specific embodiment of the invention embodiment brake plate machining device；
Label declaration:
1- pedestal；2- clamping part；3- alignment pin；The first positioning pin of 301-；The second positioning pin of 302-；
303- mistake proofing pin；4- fixture nut；5- briquetting；501- shank of bolt；6- elevator brake block；The top surface 601-；602- is fixed
Position pin hole；603- long side surface；The top surface 604-；605- short sides；606- thin wing.
Specific embodiment
To explain the technical content, the achieved purpose and the effect of the present invention in detail, below in conjunction with embodiment and cooperate attached
Figure is explained.
The most critical design of the present invention is: 1, invented it is a kind of for producing the processing side of elevator brake block in enormous quantities
Method, this method can effectively improve the production efficiency of elevator brake block；2, processing unit (plant) has been specifically designed according to processing method
In frock clamp part, staff can be facilitated to operate, reduce machining period.
Referring to figs. 1 to Fig. 4, a kind of elevator brake plate machining device, including bench vice, the first numerically-controlled machine tool, frock clamp
With the second numerically-controlled machine tool；
The bench vice is fixed in the machine table of the first numerically-controlled machine tool, and the frock clamp is fixed in the second numerically-controlled machine tool
Machine table on；
The frock clamp includes pedestal 1, clamping part 2 and alignment pin 3；
The clamping part 2 has multiple, and the clamping part 2 is rotationally connected on pedestal 1, and the alignment pin 3 is fixedly connected
In on pedestal 1, the alignment pin 3 has multiple；
The alignment pin 3 includes the first positioning pin 301, the second positioning pin 302 and mistake proofing pin 303；First positioning
Pin 301 and the second positioning pin 302 are used to position the dowel hole on elevator brake block, and the mistake proofing pin 302 is for positioning elevator
Any bolt hole of brake block upper bolt hole side conllinear with dowel hole；
The frock clamp further includes the briquetting 5 for being pressed in elevator brake block on pedestal, the briquetting 5 and pedestal 1
It is detachably connected.
The processing unit (plant) course of work of the invention are as follows: by the upward clamping in blank top surface 601 of elevator brake block 6 in platform tiger
On pincers, Milling Process is carried out to elevator brake block top surface 601 using the first numerically-controlled machine tool, then to two long side surfaces of elevator brake block
603 carry out Milling Process；First numerically-controlled machine tool automatic tool changer mills out two positioning of elevator brake block using the first numerically-controlled machine tool
Pin hole 602；Elevator brake block is removed from bench vice and is placed in its bottom surface 604 on frock clamp upwards, is pressed from both sides using tooling
Alignment pin on tool positions two dowel holes 602；Two dowel holes 602 are respectively aligned to the first positioning pin 301
With the second positioning pin 302, while two bolts hole of elevator brake block side and dowel hole 602 arrange homogeneous, the other side
Two bolts hole and dowel hole 602 are misaligned, therefore other than two dowel holes 602 need precise positioning, also need to be arranged again
One mistake proofing pin 303 has the hole of side three of mistake proofing pin 303 not to be aligned, then elevator brakes if elevator brake block 6 is anti-loaded
Piece 6 can not clamping；Clamping part 2 is pressed downward, elevator brake block two sides thin wing 606 is compacted, utilizes the second numerically-controlled machine tool pair
Elevator brake block bottom surface 604 carries out rough milling and finish-milling processing；After 604 completion of processing of bottom surface, briquetting 5 is pressed in elevator and is stopped
On vehicle piece bottom surface 604, elevator brake block 6 is compressed while briquetting 5 is connect with pedestal 1, is stopped using the second numerically-controlled machine tool to elevator
Two short sides 605 of vehicle piece carry out rough milling and finish-milling processing；Briquetting 6 is dismantled to taking-up after completion of processing from pedestal 1
Elevator brake block 6, completion of processing.
Seen from the above description, the beneficial effects of the present invention are: process the same electricity respectively using two numerically-controlled machine tools
Terraced brake block, it is possible to reduce tool change time；The alignment pin of frock clamp not only can guarantee the machining accuracy of elevator brake；Tooling
Fixture is capable of the different location of clamping elevator brake block and is processed respectively to different surfaces, and the utilization of frock clamp is improved
Rate and worker's working efficiency avoid complicated replacement fixture operation；Positioning pin plays the role of pinpoint, and mistake proofing pin can be kept away
Exempt from worker elevator brake block is anti-loaded, avoids accidentally processing.
Further, the clamping part includes gripper cylinder, gripper cylinder switch and grip block, the gripper cylinder switch
It is connected with gripper cylinder by pipeline, the grip block is rotationally connected at the top of gripper cylinder.
Seen from the above description, clamping process can be rapidly completed by pneumatic control, worker operation switching cylinder in clamping part,
Working hour is reduced, working efficiency is improved.
Further, it is fixedly connected with fixture nut 4 in the middle part of the pedestal 1, is opened up in the middle part of the briquetting 5 on the pedestal
There is through-hole, shank of bolt 501 is rotatably connected in the through-hole, the shank of bolt 501 is spirally connected with fixture nut 4.
Seen from the above description, convenient installation and removal can be achieved by the connection of bolt and nut in briquetting.
Further, tension cylinder is fixedly connected in the middle part of the pedestal 1, the tension switching cylinder and tension cylinder are logical
Piping connects, and tie rod is slidably connected in the tension cylinder, and the tie rod is to be detachably connected with briquetting 5.
Seen from the above description, tensing cylinder contraction by control after briquetting is connect with tie rod enables briquetting by elevator
Brake block compresses, and can accurately control pressing force, avoid damaging elevator disc surface, worker operation switching cylinder
Compaction process can be rapidly completed, reduce working hour, improve working efficiency.
It further, further include anticollison block, the anticollison block is fixedly connected on 5 bottom of briquetting, opens up on the anticollison block
There is card slot, is provided with convex block at the top of the tie rod, the tie rod is connected in the card slot of anticollison block by convex block.
Seen from the above description, anticollison block can effectively avoid tie rod by Tool in Cutting, cause damages, convex block and card slot
Clamping keeps briquetting disassembly process easy, saves the operating time.
Further, first positioning pin 301 and the second positioning pin 302 and the dowel hole 602 on elevator brake block
For clearance fit.
Seen from the above description, clearance fit can be such that the machining accuracy of dowel hole does not need too high, improve production
Efficiency.
Further, 2 quantity of clamping part is four, and 3 quantity of alignment pin is two.
Seen from the above description, frock clamp two elevator brake blocks of clamping and can be processed simultaneously.
Further, 2 quantity of clamping part is eight, and 3 quantity of alignment pin is four.
Seen from the above description, it four elevator brake blocks of clamping and can be carried out simultaneously using the frock clamp of Pneumatic clamping
Processing improves processing efficiency.
Further, the bench vice is dual openings bench vice.
Seen from the above description, dual openings bench vice two elevator brake block blanks of clamping and can be processed simultaneously,
Improve working efficiency.
The method of above-mentioned elevator brake plate machining device processing elevator brake block, comprising:
Step 1: elevator brake block top surface 601 is clamped on bench vice upwards, and clamps two short sides；
Step 2: elevator brake block top surface 601 and two long side surfaces 603 are milled with the first numerically-controlled machine tool；
Step 3: being machining benchmark with long side surface 603, with two dowel holes of the first numerically-controlled machine tool milling elevator brake block
602；
Step 4: elevator brake block bottom surface 604 is placed on frock clamp upwards, is carried out using positioning pin and mistake proofing pin
Wrong installation is positioned and prevented, and compresses two thin wings 606 of elevator brake block；
Step 5: being machining benchmark with elevator brake block top surface 601, mills elevator brake block bottom surface with the second numerically-controlled machine tool
604；
Step 6: briquetting is pressed in elevator brake block bottom surface 604, two thin wings 606 of elevator brake block are unclamped, with second
Numerically-controlled machine tool mills two short sides 605 of elevator brake block, elevator brake block completion of processing.
Seen from the above description, the beneficial effects of the present invention are: so that the manufacturing procedure of elevator brake block is standardized, be convenient for
Carry out batch production processing；Step 1 to step 3 uses bench vice clamping, and step 4 is filled to step 6 using frock clamp
Folder, reduces clamping times, is conducive to assembly line processing, improves production efficiency；As far as possible with elevator brake block table in process
Two not high thin wings of face required precision are holding portion, avoid effect of the higher face of other required precisions because of chucking power
And generate damage.
Further, further include step 7: repairing elevator brake block burrs on edges by hand using file.
Further, described Step 2: step 5 and step 6 include two for repairing elevator brake block burrs on edges
Secondary finish-milling process.
As can be seen from the above description, finish-milling process can remove the operation for repairing burr by hand from, worker's burden is reduced.
Further, the step 4 to step 6 can two elevator brake blocks of simultaneous processing.
Further, the step 4 to step 6 can four elevator brake blocks of simultaneous processing.
Embodiment one
Referring to attached Fig. 1 and 2, a kind of elevator brake plate machining device, including bench vice, the first numerically-controlled machine tool, frock clamp
With the second numerically-controlled machine tool；The bench vice is fixed in the machine table of the first numerically-controlled machine tool, and the frock clamp is fixed in second
In the machine table of numerically-controlled machine tool；The frock clamp includes pedestal 1, clamping part 2 and alignment pin 3；The clamping part 2 has more
It is a, gasket is provided on the pedestal, the alignment pin 3 is fixedly connected on pedestal 1 by gasket, the alignment pin 3
Have multiple；The alignment pin 3 includes the first positioning pin 301, the second positioning pin 302 and mistake proofing pin 303；First positioning pin
301 and second positioning pin 302 be used to position dowel hole on elevator brake block, the mistake proofing pin 302 is for positioning elevator brake
Any bolt hole of vehicle piece upper bolt hole side conllinear with dowel hole；The clamping part includes that gripper cylinder, gripper cylinder are opened
It closes and grip block, the gripper cylinder switch is connected with gripper cylinder by pipeline, the grip block is rotationally connected with clamping gas
At the top of cylinder；Tension cylinder is fixedly connected in the middle part of the pedestal 1, the tension switching cylinder and tension cylinder pass through pipeline and connect
It connects, tie rod is slidably connected in the tension cylinder, the frock clamp further includes for elevator brake block to be pressed in pedestal
On briquetting 5, the tie rod and briquetting 5 are to be detachably connected.
Elevator brake block is placed on gasket, and guarantees dowel hole and prevents mistake installation from making for serving as mistake proofing hole
Positioning pin and mistake proofing pin in bolt hole alignment shim；After elevator brake block places, gripper cylinder switch, folder are pressed
It holds cylinder and jacks up grip block, and make the both wings of grip block gripping elevator brake block, when elevator brake block top surface and two long side surfaces add
After work, briquetting is connect with cylinder is tensed, presses tension switching cylinder, briquetting is tightened up and is pressed in elevator brake block top
Face, press again later gripper cylinder switch make grip block unclamp elevator brake block both wings, to two short sides of elevator brake block into
Row is processed, and is pressed tension switching cylinder after completion of processing, is loosened briquetting and removed, to take out elevator brake block.
Embodiment two
A kind of elevator brake plate machining device most contents and embodiment one of embodiment two are all the same, and difference exists
In the frock clamp further include anticollison block,
Anticollison block as shown in Figure 6 and Figure 7, the anticollison block are fixedly connected on briquetting bottom, open up on the anticollison block
There is card slot, is provided with convex block at the top of the tie rod, the tie rod is connected in the card slot of anticollison block by convex block.
When processing long side surface of the elevator brake block by tie rod side, stirring tension switching cylinder makes tie rod be retracted cylinder
In vivo, and cylinder block height is lower than spacer height, therefore when processing elevator brake block side, cutter would not be cut to drawing
First connecting portion at the top of tight bar；When processing two short sides of elevator brake block, briquetting is pressed in elevator brake block top surface, is prevented
The second connecting portion of collision block bottom is connect with first connecting portion, even if maloperation occurs for cutter, also can only be cut to outside anticollison block
Portion, and first connecting portion can not be further cut under the protection of anticollison block.
Embodiment three
A kind of method of elevator brake plate machining device processing elevator brake block；
Elevator brake plate machining device includes bench vice, the first numerically-controlled machine tool, frock clamp as shown in Figure 1 and the
Two numerically-controlled machine tools；The bench vice is fixed in the machine table of the first numerically-controlled machine tool, and the frock clamp is fixed in the second numerical control
In the machine table of lathe；The frock clamp includes pedestal 1, clamping part 2 and alignment pin 3；It is fixedly connected in the middle part of the pedestal 1
There is fixture nut 4, there are four the clamping parts 2, and the clamping part 2 is rotationally connected on pedestal 1, and the alignment pin 3 is fixed
It is connected on pedestal 1, there are two the alignment pins 3；The alignment pin 3 includes the first positioning pin 301, the second positioning pin
302 and mistake proofing pin 303；First positioning pin and the second positioning pin are symmetrical arranged according to pedestal short central axis, and described first is fixed
Position pin 301 and the second positioning pin 302 are used to position the dowel hole on elevator brake block, and the mistake proofing pin 302 is for positioning electricity
Any bolt hole of terraced brake block upper bolt hole side conllinear with dowel hole；The frock clamp further includes briquetting 5, the pressure
Through-hole is offered in the middle part of block 5, shank of bolt 501 is rotatably connected in the through-hole, and the shank of bolt 501 is spirally connected with fixture nut 4；
Referring to attached drawing 3 and 4, the processing method includes:
Step 1: elevator brake block top surface 601 is clamped on bench vice upwards, and clamps two short sides；
Step 2: elevator brake block top surface 601 and two long side surfaces 603 are milled with the first numerically-controlled machine tool；
Step 3: being machining benchmark with long side surface 603, with two dowel holes of the first numerically-controlled machine tool milling elevator brake block
602；
Step 4: elevator brake block bottom surface 604 is placed in upwards on frock clamp as shown in Figure 1, positioning pin is utilized
Wrong installation is positioned and prevented with mistake proofing pin, and compresses two thin wings 606 of elevator brake block；
Step 5: being machining benchmark with elevator brake block top surface 601, mills elevator brake block bottom surface with the second numerically-controlled machine tool
604；
Step 6: briquetting is pressed in elevator brake block bottom surface 604, two thin wings 606 of elevator brake block are unclamped, with second
Numerically-controlled machine tool mills two short sides 605 of elevator brake block；
Step 7: elevator brake block burrs on edges, elevator brake block completion of processing are repaired by hand using file.
Example IV
A kind of method of elevator brake plate machining device processing elevator brake block；
The elevator brake plate machining device, including dual openings bench vice, the first numerically-controlled machine tool, tooling as shown in Figure 5
Fixture and two the second numerically-controlled machine tools；The dual openings bench vice is fixed in the machine table of the first numerically-controlled machine tool, the tooling
Fixture is fixed in the machine table of the second numerically-controlled machine tool；The frock clamp includes pedestal, clamping part, alignment pin and briquetting；
The clamping part has eight, and gasket is provided on the pedestal, and the alignment pin is fixedly connected on pedestal by gasket, institute
It states there are four alignment pins；First positioning pin and the second positioning pin are used to position the dowel hole on elevator brake block, institute
Mistake proofing pin is stated for positioning any bolt hole of elevator brake block upper bolt hole side conllinear with dowel hole；The clamping part packet
Gripper cylinder, gripper cylinder switch and grip block are included, the gripper cylinder switch is connected with gripper cylinder by pipeline, the folder
Block is held to be rotationally connected at the top of gripper cylinder；The middle of the base is fixedly connected with tension cylinder, the tension switching cylinder and
It tenses cylinder to connect by pipeline, slidably connects tie rod in the tension cylinder；The frock clamp further includes anticollison block,
The anticollison block is fixedly connected on briquetting bottom, and card slot is offered on the anticollison block, is provided with convex block at the top of the tie rod,
The tie rod is connected in the card slot of anticollison block by convex block；
Referring to attached drawing 3 and 4, which comprises
Step 1: while two elevator brake block top surfaces 601 are clamped in upwards on dual openings bench vice, and it is short to clamp two
Side；
Step 2: two elevator brake block top surfaces 601 are milled simultaneously with the first numerically-controlled machine tool, and carry out secondary fine milling；
Step 3: being machining benchmark with long side surface 603, mills four of two elevator brake blocks simultaneously with the first numerically-controlled machine tool
Dowel hole 602；
Step 4: four elevator brake block bottom surfaces 604 are placed on frock clamp as shown in Figure 5 simultaneously upwards, benefit
It is positioned with alignment pin, and presses two thin wings 606 that gripper cylinder switch makes grip block compress elevator brake block；
Step 5: being machining benchmark with elevator brake block top surface 601, mills four elevators simultaneously with two the second numerically-controlled machine tools
The bottom surface 604 of brake block and long side surface 603, and carry out secondary fine milling；
Step 6: it by briquetting by tensing cylinder-pressing in elevator brake block bottom surface 604, unclamps elevator brake block two thin
The wing 606, the short sides 605 of four elevator brake blocks are milled with two the second numerically-controlled machine tools simultaneously, and carry out secondary fine milling, and elevator is stopped
Vehicle piece completion of processing.
The efficiency of the processing scheme of embodiment three and example IV compares such as table 1.
Table 1
| Elevator brake block process | Embodiment three | Example IV |
| Step 1 to three processing | One 4 minutes | Two pieces 4 minutes |
| Step 3 is reloaded to four | One 10 seconds | Two pieces 10 seconds |
| Step 5 | Two pieces 8 minutes | Four 16 minutes |
| Step 5 compresses for the first time | Two pieces 10 seconds | Four 1 second |
| Second of compression of step 5 | Two pieces 20 seconds | Four 10 seconds |
| It reloads cleaning | Two pieces 10 seconds | Four 10 seconds |
By above table it should be apparent that example IV saves tool change time 40 seconds than embodiment three, account for about total
The 10% of process time；Example IV processing is clamped using cylinder, and 8, a cylinder of Air Valve Control 6 pushes, when saving clamping
Between about 20 seconds；By embodiment three, the dress briquetting of rotation screw rod and disassembly briquetting are changed to example IV cylinder behaviour manually when tooling is changed in pause
Make, saves the clamping time about 30 seconds；Bottom surface, which is processed, is changed to scheme 24 material by two material of scheme one, saves tool change time about
50 seconds；The tooling of example IV cylinder-pressing workpiece is more more firm than embodiment three, and process velocity improves 10% than embodiment three
Feeding is about raised speed 2 minutes；Material both wings edge can be avoided after example IV two sides lower air cylinder retraction, is added compared to embodiment three
The complete workpiece of work also needs to repair burr with deburring cutter manually, and burr has been repaired entirely in program, made outside workpiece by example IV tooling
It sees more attractive；The alignment pin of example IV keeps processing stations higher by the way that gasket is padded, and aluminium can be cut easily and be washed from by cutting fluid
Workpiece, reduction blow aluminium when reloading and cut the time；
It is compared by analysis above, with example IV comparative example three:
1. processing piece time only needs the 70% of embodiment three；Burr is repaired by hand 2. saving, keeps employee work more easily pleased
Fastly；3. saving positive refine cutter (reducing cutter is save the cost), the finish consistency that reverse side processes side is more preferable；
4. because not repair burr manually, an employee of embodiment three operates the scalable member for example IV of two numerically-controlled machine tools
Work operates three numerically-controlled machine tools, even if three numerically-controlled machine tools can stop two simultaneously when reloading, but the daily output can also promote 60%
More than, it greatly improves the efficiency.
In conclusion a kind of elevator brake plate machining device provided by the invention and processing method, beneficial effect are: making
The manufacturing procedure of elevator brake block is standardized, and batch production processing is convenient for；Step 1 to step 3 uses bench vice clamping,
And step 4 to step 6 uses frock clamp clamping, reduces clamping times, is conducive to assembly line processing, improves production effect
Rate；Other are avoided using two not high thin wings of elevator disc surface required precision as holding portion as far as possible in process
The higher face of required precision generates damage because of the effect of chucking power；The same elevator is processed respectively using two numerically-controlled machine tools
Brake block, it is possible to reduce tool change time；The alignment pin of frock clamp not only can guarantee the machining accuracy of elevator brake；Tooling folder
Tool is capable of the different location of clamping elevator brake block and is processed respectively to different surfaces, and the utilization rate of frock clamp is improved
With worker's working efficiency, complicated replacement fixture operation is avoided；Frock clamp two elevator brake blocks of clamping can go forward side by side simultaneously
Row processing；It two elevator brake block blanks of clamping and can be processed simultaneously using dual openings bench vice, reduce machining period,
Improve working efficiency.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalents made by bright specification and accompanying drawing content are applied directly or indirectly in relevant technical field, similarly include
In scope of patent protection of the invention.
Claims (10)
- The plate machining device 1. a kind of elevator brakes, which is characterized in that including bench vice, the first numerically-controlled machine tool, frock clamp and the Two numerically-controlled machine tools；The bench vice is fixed in the machine table of the first numerically-controlled machine tool, and the frock clamp is fixed in adding for the second numerically-controlled machine tool On work platform；The frock clamp includes pedestal, clamping part and alignment pin；The clamping part has multiple, and the clamping part is rotationally connected on pedestal, and the alignment pin is fixedly connected on pedestal, The alignment pin has multiple；The alignment pin includes the first positioning pin, the second positioning pin and mistake proofing pin；First positioning pin and the second positioning pin For positioning the dowel hole on elevator brake block, the mistake proofing pins position is ipsilateral in the second positioning pin, and the mistake proofing pin is for fixed Any bolt hole of position elevator brake block upper bolt hole side conllinear with dowel hole；The frock clamp further includes the briquetting for being pressed in elevator brake block on pedestal, and the briquetting detachably connects with pedestal It connects.
- 2. according to claim 1 elevator brake plate machining device, which is characterized in that the clamping part include gripper cylinder, Gripper cylinder switch and grip block, the gripper cylinder switch are connected with gripper cylinder by pipeline, and the grip block rotation connects It is connected at the top of gripper cylinder.
- 3. elevator brake plate machining device according to claim 1, which is characterized in that the middle of the base is fixedly connected with Determine nut, offers through-hole in the middle part of the briquetting, shank of bolt, the shank of bolt and fixture nut are rotatably connected in the through-hole It is spirally connected.
- 4. elevator brake plate machining device according to claim 1, which is characterized in that the middle of the base is fixedly connected with drawing Tight cylinder, the tension switching cylinder and tension cylinder are connected by pipeline, slidably connect tie rod in the tension cylinder, The tie rod is to be detachably connected with briquetting.
- 5. elevator brake plate machining device according to claim 4, which is characterized in that it further include anticollison block, the anticollison block It is fixedly connected on briquetting bottom, card slot is offered on the anticollison block, is provided with convex block, the tie rod at the top of the tie rod It is connected in the card slot of anticollison block by convex block.
- 6. any one elevator brake plate machining device according to claim 1~5, which is characterized in that the bench vice is double Be open bench vice.
- The method of plate machining device processing elevator brake block 7. elevator described in a kind of claim 1 brakes, which is characterized in that including Following steps:Step 1: elevator brake block top surface is clamped on bench vice upwards, and clamps two short sides；Step 2: elevator brake block top surface and two long side surfaces are milled with the first numerically-controlled machine tool；Step 3: using long side surface as machining benchmark, with two dowel holes of the first numerically-controlled machine tool milling elevator brake block；Step 4: elevator brake block bottom surface is placed on frock clamp upwards, is positioned using alignment pin, and compress electricity Two thin wings of terraced brake block；Step 5: using elevator brake block top surface as machining benchmark, elevator brake block bottom surface is milled with the second numerically-controlled machine tool；Step 6: briquetting is pressed in elevator brake block bottom surface, unclamps two thin wings of elevator brake block, is milled with the second numerically-controlled machine tool Two short sides of elevator brake block, elevator brake block completion of processing.
- 8. elevator brake plate machining device according to claim 7, which is characterized in that further include step 7: using file hand Work repairs elevator brake block burrs on edges.
- 9. elevator brake plate machining device according to claim 7, which is characterized in that described Step 2: step 5 and step Six include the secondary finish-milling process for repairing elevator brake block burrs on edges.
- 10. elevator brake plate machining device according to claim 7, which is characterized in that the step 4 to step 6 is same Tetra- elevator brake blocks of Shi Jiagong.
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| CN201910393250.9A CN109986386B (en) | 2019-05-13 | 2019-05-13 | Elevator brake pad processing device and processing method |
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| CN201910393250.9A CN109986386B (en) | 2019-05-13 | 2019-05-13 | Elevator brake pad processing device and processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110774129A (en) * | 2019-11-05 | 2020-02-11 | 安川双菱电梯有限公司 | Automatic intelligent elevator processing production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110774129A (en) * | 2019-11-05 | 2020-02-11 | 安川双菱电梯有限公司 | Automatic intelligent elevator processing production line |
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| CN109986386B (en) | 2024-03-15 |
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