CN105690154A - A jig for drilling a car wheel hub - Google Patents
A jig for drilling a car wheel hub Download PDFInfo
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- CN105690154A CN105690154A CN201410686565.XA CN201410686565A CN105690154A CN 105690154 A CN105690154 A CN 105690154A CN 201410686565 A CN201410686565 A CN 201410686565A CN 105690154 A CN105690154 A CN 105690154A
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Abstract
本发明公开了一种汽车轮毂钻孔加工用夹具,包括底板,底板上设有多个相平行的托板、用于将汽车轮毂压紧在托板上的压紧机构和用于对汽车轮毂定位的定位机构,托板顶面为定位平面,压紧机构包括竖直设置的液压缸、与液压缸的活塞杆连接的压板和设在压板的压紧端的尼龙压头。本发明的汽车轮毂钻孔加工用夹具,在设置长条板的基础上采用自动的液压缸夹紧代替工人手工操作,使得工人解放出来,节省了工人操作的时间和精力,可以提高装夹效率。
The present invention discloses a clamp for drilling holes in automobile wheel hubs, comprising a bottom plate, a plurality of parallel supporting plates arranged on the bottom plate, a clamping mechanism for clamping automobile wheel hubs on the supporting plates, and a positioning mechanism for positioning automobile wheel hubs, the top surface of the supporting plates being a positioning plane, the clamping mechanism comprising a vertically arranged hydraulic cylinder, a pressing plate connected to the piston rod of the hydraulic cylinder, and a nylon pressure head arranged at the clamping end of the pressing plate. The clamp for drilling holes in automobile wheel hubs of the present invention adopts automatic hydraulic cylinder clamping to replace manual operation of workers on the basis of setting up a long strip plate, thereby freeing up workers, saving workers' operation time and energy, and improving clamping efficiency.
Description
技术领域technical field
本发明涉及一种夹紧装置,具体地说,本发明涉及一种汽车轮毂钻孔加工用夹具。The invention relates to a clamping device, in particular, the invention relates to a clamp for drilling and processing automobile wheel hubs.
背景技术Background technique
在汽车轮毂钻攻螺纹孔加工过程中,一般的工装夹紧往往采用机床上通用的组合夹具来实现,这种夹具操作起来费时费力,使得轮毂加工效率不高。所以选用一种专用的高效的汽车轮毂钻攻螺纹孔夹具就显得尤为迫切。In the process of drilling and tapping threaded holes in automobile wheels, the general clamping of tooling is often realized by the general combined fixture on the machine tool. This kind of fixture is time-consuming and laborious to operate, which makes the processing efficiency of the wheel hub not high. So it is particularly urgent to select a special and efficient automobile wheel hub drilling and tapping threaded hole fixture.
发明内容Contents of the invention
本发明提供一种汽车轮毂钻孔加工用夹具,目的是在钻攻螺纹孔加工时能够方便快速的装夹汽车轮毂。The invention provides a fixture for drilling and processing automobile wheel hubs, which aims to conveniently and quickly clamp the automobile wheel hubs when drilling and tapping threaded holes.
为了实现上述目的,本发明采取的技术方案为:一种汽车轮毂钻孔加工用夹具,包括底板,底板上设有多个相平行的托板、用于将汽车轮毂压紧在托板上的压紧机构和用于对汽车轮毂定位的定位机构,托板顶面为定位平面,压紧机构包括竖直设置的液压缸、与液压缸的活塞杆连接的压板和设在压板的压紧端的尼龙压头。In order to achieve the above object, the technical solution adopted by the present invention is: a jig for drilling and processing automobile wheel hubs, including a base plate, on which a plurality of supporting plates parallel to each other are arranged, and are used to press the automobile wheel hub on the supporting plates. The pressing mechanism and the positioning mechanism used for positioning the automobile wheel hub, the top surface of the supporting plate is a positioning plane, the pressing mechanism includes a vertically arranged hydraulic cylinder, a pressing plate connected with the piston rod of the hydraulic cylinder, and a pressure plate at the pressing end of the pressing plate. Nylon indenter.
所述托板为长条形。The supporting plate is strip-shaped.
所述托板设有两个,且两个托板相平行。There are two supporting plates, and the two supporting plates are parallel.
所述定位机构包括设在所述底板上的两个定位销,其中一个为圆形定位销,另一个为菱形定位销,两个定位销位于两个所述托板的之间,在轮毂上选有与两个定位销相适配的定位孔。The positioning mechanism includes two positioning pins arranged on the bottom plate, one of which is a circular positioning pin and the other is a diamond-shaped positioning pin, and the two positioning pins are located between the two supporting plates. There are positioning holes suitable for the two positioning pins.
所述圆形定位销位于其中一所述托板的端部一侧,所述菱形定位销位于另一所述托板的端部一侧,并与圆形定位销错开布置。The circular positioning pin is located at one side of the end of one of the supporting plates, and the rhombic positioning pin is located at the end of the other supporting plate, and is arranged in a staggered manner with the circular positioning pin.
所述底板上设有垫板,所述液压缸固定在垫板上。A backing plate is arranged on the base plate, and the hydraulic cylinder is fixed on the backing plate.
所述压紧机构共设有三个,且三个压紧机构呈三角形布置。There are three pressing mechanisms in total, and the three pressing mechanisms are arranged in a triangle.
三个所述压紧机构中,其中第一个压紧机构位于两个所述托板之间,第二个压紧机构位于一托板的一端,第三个压紧机构位于另一托板的中部一侧。Among the three pressing mechanisms, the first pressing mechanism is located between the two pallets, the second pressing mechanism is located at one end of one pallet, and the third pressing mechanism is located at the other pallet the middle side of the .
所述垫板的厚度大于所述托板的厚度。The thickness of the backing plate is greater than that of the supporting plate.
本发明的汽车轮毂钻孔加工用夹具,在设置长条板的基础上采用自动的液压缸夹紧代替工人手工操作,使得工人解放出来,节省了工人操作的时间和精力,可以提高装夹效率;同时,为了确保加工过程中夹具对工件的变形影响,在夹紧轮毂的液压缸上安装有用尼龙制做的压头,以防工装在装夹时对轮毂产生过大的永久压变形;本夹具还具有结构简单、操作方便的优点,每次装夹轮毂时只要把轮毂放在设定的一面两孔的位置开动液压缸即可,装夹效率高,而加工该产品的员工更是无需培训即可上岗操作,并且加工效率高,使用方便。The jig for drilling automobile wheel hubs of the present invention adopts automatic hydraulic cylinder clamping instead of manual operation of workers on the basis of setting long slats, so that workers are freed, time and energy for workers' operation are saved, and clamping efficiency can be improved. ;At the same time, in order to ensure the influence of the fixture on the deformation of the workpiece during processing, a pressure head made of nylon is installed on the hydraulic cylinder for clamping the hub to prevent excessive permanent pressure deformation of the hub when the tool is clamped; The fixture also has the advantages of simple structure and convenient operation. When clamping the wheel hub every time, just put the hub on the set position with two holes on one side and start the hydraulic cylinder. The clamping efficiency is high, and the employees who process the product do not need to It can be operated after training, and has high processing efficiency and convenient use.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1为本发明夹具的结构示意图;Fig. 1 is the structural representation of fixture of the present invention;
图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3为定位衬套与销钉的连接示意图;Figure 3 is a schematic diagram of the connection between the positioning bush and the pin;
图中标记为:Labeled in the figure:
1、底板;2、垫板;3、圆形定位销;4、托板;5、菱形定位销;6、液压缸;7、衬套;8、尼龙压头;9、压板;10、销钉。1. Bottom plate; 2. Backing plate; 3. Circular positioning pin; 4. Supporting plate; 5. Diamond-shaped positioning pin; 6. Hydraulic cylinder; 7. Bushing; 8. Nylon pressure head; .
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.
如图1和图2所示,本发明一种汽车轮毂钻孔加工用夹具,是用于对汽车轮毂在钻攻螺纹孔加工时进行装夹。本夹具包括底板1,底板1上设有多个相平行的托板4、用于将汽车轮毂压紧在托板4上的压紧机构和用于对汽车轮毂定位的定位机构,托板4顶面为定位平面,压紧机构包括竖直设置的液压缸6、水平设置的压板9和设在压板9的压紧端的尼龙压头8,压板9为长条形,压板9的一端与液压缸6的活塞杆固定连接,另一端为压紧端。在装夹时,将轮毂以其底面朝下的方式安放到托板4顶面形成的定位平面上,托板4的顶面要同平面打磨,以保证其形成定位面的平面度符合轮毂加工位置调整的技术要求。尼龙压头8可以保护轮毂,防止液压缸6在压紧过程中对轮毂造成损伤。As shown in Fig. 1 and Fig. 2, a kind of jig for drilling a car wheel hub according to the present invention is used for clamping the car wheel hub when drilling and tapping threaded holes. The fixture includes a bottom plate 1, on which a plurality of parallel supporting plates 4, a pressing mechanism for pressing the automobile wheel hub on the supporting plate 4 and a positioning mechanism for positioning the automobile wheel hub, the supporting plate 4 The top surface is a positioning plane, and the pressing mechanism includes a vertically arranged hydraulic cylinder 6, a horizontally arranged pressing plate 9, and a nylon pressure head 8 located at the pressing end of the pressing plate 9. The pressing plate 9 is elongated, and one end of the pressing plate 9 is connected to the The piston rod of cylinder 6 is fixedly connected, and the other end is a compression end. When clamping, place the wheel hub with its bottom face down on the positioning plane formed by the top surface of the supporting plate 4, and the top surface of the supporting plate 4 should be ground on the same plane to ensure that the flatness of the positioning surface formed by it is in line with the processing of the wheel hub Technical requirements for position adjustment. The nylon pressure head 8 can protect the wheel hub and prevent the hydraulic cylinder 6 from causing damage to the wheel hub during the pressing process.
具体地说,底板1与轮毂的大小尺寸相当,底板1的顶面为平面,如图1和2所示,在底板1的顶面特定位置共设有两个托板4,两个托板4相平行,托板4为长条形的平板,两个托板4之间并间隔一定的距离。Specifically, the size of the base plate 1 is equivalent to that of the hub, and the top surface of the base plate 1 is a plane. 4 are parallel to each other, and the supporting plates 4 are elongated flat plates, and there is a certain distance between the two supporting plates 4 .
作为优选的,托板4是通过两个螺钉固定到底板1上,且托板4的长度方向与底板1的长度方向相平行。托板4采用螺钉固定,当多次装夹导致托板4磨损量过大时,可以方便及时更换。Preferably, the supporting plate 4 is fixed on the base plate 1 by two screws, and the length direction of the supporting plate 4 is parallel to the length direction of the base plate 1 . The supporting plate 4 is fixed by screws, and when the amount of wear of the supporting plate 4 is too large due to repeated clamping, it can be conveniently replaced in time.
如图1和图2所示,定位机构包括设在底板1上的两个定位销,其中一个定位销的定位部为圆柱形,即为圆形定位销3,另一个定位销的定位部为菱形,即为菱形定位销5。如图2所示,两个定位销位于两个托板4的内侧,在轮毂上选有与两个定位销相适配的定位孔。其中,圆形定位销3位于其中一个托板4的端部一侧,菱形定位销5位于另一个托板4的端部一侧,并与圆形定位销3为错开布置。底板1上设置定位销,用以保证轮毂装夹时定位更加精确可靠。此两个定位销上还安装有尼龙定位垫以保护轮毂免受不必要的划伤,当多次装夹中定位垫发生过大变形时都可以及时更换。As shown in Figures 1 and 2, the positioning mechanism includes two positioning pins arranged on the base plate 1, wherein the positioning portion of one positioning pin is cylindrical, that is, a circular positioning pin 3, and the positioning portion of the other positioning pin is Rhombus is the rhombus positioning pin 5. As shown in FIG. 2 , the two positioning pins are located on the inner sides of the two supporting plates 4 , and positioning holes matching the two positioning pins are selected on the hub. Wherein, the circular positioning pin 3 is located at the end side of one of the supporting plates 4 , and the diamond-shaped positioning pin 5 is located at the end side of the other supporting plate 4 , and is arranged in a staggered manner with the circular positioning pin 3 . Locating pins are arranged on the bottom plate 1 to ensure more accurate and reliable positioning when the hub is clamped. Nylon positioning pads are also installed on the two positioning pins to protect the hub from unnecessary scratches, and the positioning pads can be replaced in time when excessive deformation occurs in multiple clamping.
如图1和图2所示,底板1上设有与压紧机构的个数相等的垫板2,垫板2的厚度大于托板4的厚度,各压紧机构的液压缸6分别竖直安装在一个垫板2的顶面。As shown in Figure 1 and Figure 2, the backing plate 2 equal to the number of the pressing mechanism is provided on the base plate 1, the thickness of the backing plate 2 is greater than the thickness of the supporting plate 4, and the hydraulic cylinders 6 of each pressing mechanism are vertical respectively. Mounted on top of a backing plate 2.
作为优选的,垫板2是通过两个螺钉固定到底板1上,采用螺钉固定,当多次装夹导致垫板2磨损量过大时,可以方便及时更换。Preferably, the backing plate 2 is fixed on the bottom plate 1 by two screws, and the backing plate 2 can be easily replaced in time when the amount of wear of the backing plate 2 is too large due to repeated clamping.
在本实施例中,压紧机构共设有三个,且三个压紧机构呈三角形布置。如图2所示,三个压紧机构中,第一个压紧机构位于两个托板4之间,该压紧机构的压板9并与两个托板4相平行,向两个托板4之间的上方空间延伸;第二个压紧机构位于其中一个托板4的一端,与该托板4位于同一直线上,该托板4的另一端的侧部设置有圆形定位销3,该压紧机构的压板9并与该托板4相平行;第三个压紧机构位于另一托板4的中部外侧,该压紧机构的压板9并与该托板4相垂直。In this embodiment, there are three pressing mechanisms in total, and the three pressing mechanisms are arranged in a triangle. As shown in Figure 2, among the three pressing mechanisms, the first pressing mechanism is located between the two supporting plates 4, and the pressing plate 9 of the pressing mechanism is parallel to the two supporting plates 4, facing the two supporting plates. The upper space between 4 extends; the second pressing mechanism is located at one end of one of the pallets 4, on the same straight line as the pallet 4, and the side of the other end of the pallet 4 is provided with a circular positioning pin 3 , the pressing plate 9 of the pressing mechanism is parallel to the supporting plate 4;
上述结构的夹具,在设置长条板的基础上采用自动的液压缸6夹紧代替工人手工操作,使得工人解放出来,可以节省工人操作的时间和精力,还可以提高装夹效率。The fixture with the above structure adopts automatic hydraulic cylinder 6 clamping instead of manual operation of workers on the basis of setting long strips, so that workers are freed, which can save the time and energy of workers' operation, and can also improve clamping efficiency.
如图1和图2所示,为了便于整个夹具在机床中可靠地安装,在夹具的底板1两端各加工一个圆孔,以方便此装置在机床上用传统方法进行固定,而且孔中安装衬套7,衬套7在磨损量过大时可以及时更换。As shown in Figure 1 and Figure 2, in order to facilitate the reliable installation of the entire fixture in the machine tool, a round hole is machined at both ends of the bottom plate 1 of the fixture, so that the device can be fixed on the machine tool by traditional methods, and installed in the hole Bushing 7, bushing 7 can be replaced in time when the amount of wear is too large.
如图1和3所示,衬套7为圆环形的结构,衬套7嵌入底板1上设置的通孔中,为了确保衬套7可靠固定,在衬套7与通孔的内壁之间还可以镶嵌一个销钉10,销钉10使衬套7与通孔之间为紧配合,可以防止衬套7滑落。As shown in Figures 1 and 3, the bushing 7 has a ring-shaped structure, and the bushing 7 is embedded in the through hole provided on the bottom plate 1. In order to ensure that the bushing 7 is reliably fixed, between the bushing 7 and the inner wall of the through hole A pin 10 can also be inlaid, and the pin 10 makes the bushing 7 and the through hole tightly fit, which can prevent the bushing 7 from slipping off.
以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as various insubstantial improvements are made using the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all within the protection scope of the present invention within.
Claims (9)
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CN201410686565.XA CN105690154A (en) | 2014-11-24 | 2014-11-24 | A jig for drilling a car wheel hub |
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CN201410686565.XA CN105690154A (en) | 2014-11-24 | 2014-11-24 | A jig for drilling a car wheel hub |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109048419A (en) * | 2018-09-03 | 2018-12-21 | 合肥集民科技有限公司 | A kind of automotive hub drilling-hole positioning device |
CN109986386A (en) * | 2019-05-13 | 2019-07-09 | 福建南铝车辆零部件有限公司 | A kind of elevator brake plate machining device and processing method |
CN110253320A (en) * | 2019-07-30 | 2019-09-20 | 马鞍山钢铁股份有限公司 | A clamping tool for wheel hoop processing and clamping and positioning method |
CN115026717A (en) * | 2022-06-07 | 2022-09-09 | 陈吓娟 | New energy automobile hub machining device and machining method |
-
2014
- 2014-11-24 CN CN201410686565.XA patent/CN105690154A/en not_active Withdrawn
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109048419A (en) * | 2018-09-03 | 2018-12-21 | 合肥集民科技有限公司 | A kind of automotive hub drilling-hole positioning device |
CN109986386A (en) * | 2019-05-13 | 2019-07-09 | 福建南铝车辆零部件有限公司 | A kind of elevator brake plate machining device and processing method |
CN109986386B (en) * | 2019-05-13 | 2024-03-15 | 福建省华银铝业有限公司 | Elevator brake pad processing device and processing method |
CN110253320A (en) * | 2019-07-30 | 2019-09-20 | 马鞍山钢铁股份有限公司 | A clamping tool for wheel hoop processing and clamping and positioning method |
CN115026717A (en) * | 2022-06-07 | 2022-09-09 | 陈吓娟 | New energy automobile hub machining device and machining method |
CN115026717B (en) * | 2022-06-07 | 2024-02-06 | 浙江步阳汽轮有限公司 | New energy automobile hub machining device and machining method |
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Application publication date: 20160622 |