CN109979691B - Cable insulation layer making devices - Google Patents
Cable insulation layer making devices Download PDFInfo
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- CN109979691B CN109979691B CN201910337420.1A CN201910337420A CN109979691B CN 109979691 B CN109979691 B CN 109979691B CN 201910337420 A CN201910337420 A CN 201910337420A CN 109979691 B CN109979691 B CN 109979691B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
- H01B13/002—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment for heat extraction
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/143—Insulating conductors or cables by extrusion with a special opening of the extrusion head
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/145—Pretreatment or after-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/147—Feeding of the insulating material
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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- Transmission Devices (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
Abstract
The invention relates to a cable production correlation, in particular to a cable insulation layer manufacturing device which comprises a feeding mechanism, a discharging mechanism, a cutting and hole adjusting mechanism and a bottom comprehensive mechanism. The feeding mechanism is connected with the discharging mechanism, the cutting and hole adjusting mechanism is connected with the discharging mechanism, and the cutting and hole adjusting mechanism is connected with the bottom comprehensive mechanism.
Description
Technical Field
The invention relates to cable production, in particular to a device for manufacturing a cable insulating layer.
Background
In the production process of the cable, the manufacture of the insulating layer is crucial, a plurality of problems exist in the traditional manufacture process, the production quality is poor, and in order to improve the production quality, a cable insulating layer manufacturing device is designed to solve the problem.
Disclosure of Invention
The invention mainly solves the technical problem of providing a cable insulation layer manufacturing device which can be used for pressurization operation, can replace a mould, has a cutting function, a winding function and a condensation plasticity function, and is reasonable in structure and convenient to operate.
In order to solve the technical problems, the invention relates to a cable production related device, and particularly relates to a cable insulation layer manufacturing device which comprises a feeding mechanism, a discharging mechanism, a cutting and hole adjusting mechanism and a bottom comprehensive mechanism.
The feeding mechanism comprises a feeding shell, a pressurizing structure, a sealing cover and an elastic pressure membrane, the feeding shell is fixedly connected with the pressurizing structure through a pressurizing groove, the feeding shell is meshed with the sealing cover through a corresponding threaded hole of the cover, and the elastic pressure membrane is fixedly connected with the feeding shell;
the feeding shell is provided with a lifting threaded hole, a through hole, a feeding sliding block, a pressurizing groove and a cover adapting threaded hole, and the feeding sliding block is movably connected with the discharging frame body through a first rail groove;
the pressurizing structure comprises a pressurizing motor, a first bevel gear, a second bevel gear, a first gear shaft, a driving gear, a second gear shaft, a connecting rod, a connecting block and a pressurizing plate, wherein the pressurizing motor is fixedly connected with the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is movably connected with the first gear shaft through a hole, the first gear shaft is fixedly connected with the feeding shell, the second bevel gear is meshed with the driving gear, the driving gear is movably connected with the second gear shaft through a hole, the second gear shaft is fixedly connected with the feeding shell, the driving gear is hinged with the connecting rod, the connecting rod is hinged with the connecting block, and the connecting;
the sealing cover comprises a cover body, a cover handle, a connecting spring and a movable ball body, the cover body is fixedly connected with the cover handle, the cover body is fixedly connected with the connecting spring through a three-stage stepped hole, the connecting spring is fixedly connected with the movable ball body, and the movable ball body is matched with the three-stage stepped hole;
the cover body is provided with a three-stage stepped hole;
the discharging mechanism comprises a discharging frame body, a flat cable central column, a discharging plate and a discharging power structure, the discharging frame body is fixedly connected with the flat cable central column, the discharging plate is connected with the discharging frame body, the discharging plate is connected with the flat cable central column, and the discharging frame body is connected with the discharging power structure through a power structure groove;
the discharging frame body is provided with a first track groove, a second track groove, a power structure groove and a cross-shaped groove, and the dual-purpose triangular plate is matched with the first track groove and the second track groove;
the wire arranging central column is provided with a wire arranging through hole and a track groove III, the dual-purpose set square is adapted to the track groove III, and the wire arranging central column is movably connected with the feeding shell through the through hole;
the discharging plate comprises plate body supporting springs and dual-purpose set squares, the plate body supporting springs are fixedly connected with the dual-purpose set squares, the two plate body supporting springs are respectively positioned on two sides of the bottom of the dual-purpose set squares, one plate body supporting spring is connected with the discharging frame body through a two-phase rail groove, and the other plate body supporting spring is connected with the flat cable central column through a three-phase rail groove;
the dual-purpose set square is provided with a feeding hole;
the discharging power structure comprises a discharging motor, a first discharging helical gear, a second discharging helical gear, a limiting ring and a discharging threaded rod, wherein the discharging motor is fixedly connected with the discharging frame body through a power structure groove;
the cutting and hole adjusting mechanism comprises a short connecting shell, a hole pitch adjusting structure, a cutting structure and an auxiliary supporting structure, the short connecting shell is fixedly connected with the discharging frame body, the short connecting shell is fixedly connected with the bottom shell, the short connecting shell is connected with the hole pitch adjusting structure through a hole pitch adjusting adaptive groove, the short connecting shell is connected with the cutting structure, and the short connecting shell is connected with the auxiliary supporting structure;
the short connecting shell is provided with a hole pitch adjusting adaptive groove and a cutter through hole;
the hole pitch adjusting structure comprises a semi-ring, a push rod, a pitch adjusting threaded rod and a positioning ring, wherein the semi-ring is fixedly connected with the push rod, the push rod is meshed with the pitch adjusting threaded rod through a small threaded hole, and the pitch adjusting threaded rod is fixedly connected with the positioning ring through a hole;
the push rod is provided with a small threaded hole;
the cutting structure comprises a cutter, a cutter spring, a cutter pushing block and a balancing rod, wherein the cutter is movably connected with the short connecting shell through a cutter through hole;
the auxiliary supporting structure comprises a hemispherical part, a supporting short part and a strong supporting spring, the hemispherical part is fixedly connected with the supporting short part, the supporting short part is fixedly connected with the strong supporting spring, and the strong supporting spring is fixedly connected with the connecting short shell;
the bottom comprehensive mechanism comprises a bottom shell, a condensing part, an outer pipe shaping structure and a winding power structure, wherein the bottom shell is fixedly connected with the condensing part, the bottom shell is fixedly connected with the outer pipe shaping structure through a shaping structure groove, and the bottom shell is connected with the winding power structure;
a roller positioning piece through hole I, a shaping structure groove, a smooth through hole, a motor fixing groove and a roller positioning piece through hole II are formed in the bottom shell;
the outer tube shaping structure comprises a small motor, a first small helical gear, a second small helical gear, a pinion shaft, a shaping member wheel and a shaping member shaft, wherein the small motor is fixedly connected with the first small helical gear;
the winding power structure comprises a winding motor, a first external gear, a second external gear, a driving rolling shaft, a connecting pin, a winding roller, a positioning column, a column supporting spring and a T-shaped handle, wherein the winding motor is fixedly connected with the bottom shell through a motor fixing groove, the winding motor is fixedly connected with the first external gear, the first external gear is meshed with the second external gear, the second external gear is fixedly connected with the driving rolling shaft, the driving rolling shaft is movably connected with the bottom shell through a second roller positioning piece through hole, the driving rolling shaft is connected with the winding roller through the connecting pin, the winding roller is adapted to the driving rolling shaft through a first circular groove, the winding roller is adapted to the positioning column through a second circular groove, the positioning column is fixedly connected with the column supporting spring, the positioning column is fixedly connected with the T-shaped handle, and the positioning column is movably connected with the;
a first circular groove is formed in the driving rolling shaft;
a second circular groove is formed in the positioning column;
the feeding mechanism is connected with the discharging mechanism, the cutting and hole adjusting mechanism is connected with the discharging mechanism, and the cutting and hole adjusting mechanism is connected with the bottom comprehensive mechanism.
As a further optimization of the technical scheme, the number of the condensing parts in the cable insulation layer manufacturing device is two, and the condensing parts are symmetrical in position.
As a further optimization of the technical scheme, the number of the cutting and hole adjusting mechanisms of the cable insulation layer manufacturing device is two, and the cutting and hole adjusting mechanisms are symmetrical in position.
As a further optimization of the technical solution, the positioning column and the driving roller of the device for manufacturing a cable insulation layer of the present invention are located on the same horizontal line.
The cable insulation layer manufacturing device has the beneficial effects that:
the device for manufacturing the cable insulating layer can be pressurized, can replace a die, has a cutting function, a winding function and a condensation plasticity function, and is reasonable in structure and convenient to operate.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural diagram of a device for manufacturing a cable insulation layer according to the present invention.
Fig. 2 is a schematic structural diagram of a feeding mechanism 1 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 3 is a schematic structural diagram of a feeding housing 1-1 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 4 is a schematic structural diagram of a pressing structure 1-2 of a cable insulation layer manufacturing device according to the present invention.
Fig. 5 is a schematic structural view of a sealing cover 1-3 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 6 is a schematic structural diagram of a discharging mechanism 2 of the cable insulation layer manufacturing apparatus according to the present invention.
Fig. 7 is a schematic structural diagram of a discharging frame 2-1 of the cable insulation layer manufacturing device of the present invention.
Fig. 8 is a schematic structural view of a flat cable center post 2-2 of a device for manufacturing a cable insulation layer according to the present invention.
FIG. 9 is a schematic structural view of a discharge plate 2-3 of an apparatus for manufacturing a cable insulation layer according to the present invention.
Fig. 10 is a schematic structural diagram of a discharging power structure 2-4 of a cable insulation layer manufacturing device according to the present invention.
Fig. 11 is a schematic structural diagram of a cutting and hole adjusting mechanism 3 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 12 is a schematic structural diagram of a hole pitch adjusting structure 3-2 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 13 is a schematic structural diagram of a connecting short shell 3-1 of a cable insulation layer manufacturing device according to the present invention.
Fig. 14 is a schematic perspective view of a semi-ring 3-2-1 of a cable insulation layer manufacturing device according to the present invention.
Fig. 15 is a schematic structural view of a cutting structure 3-3 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 16 is a schematic structural view of an auxiliary support structure 3-4 of the cable insulation layer manufacturing apparatus according to the present invention.
Fig. 17 is a schematic structural diagram of the bottom combining mechanism 4 of the cable insulation layer manufacturing device of the present invention.
Fig. 18 is a schematic structural diagram of a bottom case 4-1 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 19 is a schematic structural diagram of an outer tube shaping structure 4-3 of a cable insulation layer manufacturing device according to the present invention.
FIG. 20 is a schematic structural diagram of a winding power structure 4-4 of a cable insulation layer manufacturing apparatus according to the present invention.
Fig. 21 is a schematic cross-sectional view a-a of fig. 19.
In the figure: a feeding mechanism 1; feeding a material shell 1-1; lifting threaded holes 1-1-1; through holes 1-1-2; feeding a sliding block 1-1-3; 1-1-4 of a pressure tank; the cover is adapted to the threaded hole 1-1-5; a pressurizing structure 1-2; a pressurizing motor 1-2-1; 1-2-2 of a bevel gear I; 1-2-3 of a second bevel gear; a first gear shaft 1-2-4; driving a gear 1-2-5; a second gear shaft 1-2-6; connecting rods 1-2-7; 1-2-8 parts of a connecting block; 1-2-9 of a pressure plate; 1-3 of a sealing cover; a cover body 1-3-1; 1-3-1-1 of a three-level stepped hole; 1-3-2 of a cover handle; connecting springs 1-3-3; 1-3-4 parts of movable sphere; 1-4 of an elastic pressure membrane; a discharging mechanism 2; a discharge frame body 2-1; a first track groove 2-1-1; a second track groove 2-1-2; 2-1-3 of dynamic structure groove; 2-1-4 of a cross-shaped groove; a flat cable central column 2-2; a flat cable through hole 2-2-1; a track groove III 2-2-2; 2-3 of a discharge plate; a plate body supporting spring 2-3-1; 2-3-2 parts of a dual-purpose set square; a feed port 2-3-2-1; a discharge power structure 2-4; a discharge motor 2-4-1; discharging the bevel gear I2-4-2; discharging the bevel gear II 2-4-3; 2-4-4 parts of a limiting ring; 2-4-5 parts of a discharging threaded rod; a hole cutting and adjusting mechanism 3; connecting the short shell 3-1; adjusting the pitch of the holes to adapt to the grooves 3-1-1; a cutter through hole 3-1-2; adjusting the pitch structure 3-2; semi-ring 3-2-1; a push rod 3-2-2; 3-2-2-1 of a small threaded hole; 3-2-3 parts of a distance-adjusting threaded rod; 3-2-4 of a positioning ring; a cutting structure 3-3; 3-3-1 of a cutter; 3-3-2 parts of a cutter spring; 3-3-3 of a cutter pushing block; 3-3-4 parts of a balancing rod; auxiliary support structures 3-4; a hemispherical part 3-4-1; 3-4-2 of supporting short pieces; 3-4-3 parts of a strong supporting spring; a bottom integrated mechanism 4; a bottom case 4-1; a roller positioning piece through hole I4-1-1; a shaping structure groove 4-1-2; 4-1-3 of a smooth through hole; 4-1-4 parts of a motor fixing groove; a roller positioning piece through hole II is 4-1-5; a condensing member 4-2; 4-3 of an outer tube shaping structure; 4-3-1 of a small motor; 4-3-2 of a bevel pinion I; 4-3-3 parts of a bevel pinion II; 4-3-4 parts of a pinion shaft; 4-3-5 of a fixed-profile wheel; a fixed part shaft 4-3-6; 4-4 of a winding power structure; a winding motor 4-4-1; the external gear I is 4-4-2; the outer gear II is 4-4-3; driving the rolling shaft 4-4-4; the first circular groove is 4-4-4-1; 4-4-5 of a connecting pin; 4-4-6 of a winding roller; 4-4-7 of a positioning column; 4-4-7-1 of a circular groove II; 4-4-8 of a column support spring; t-shaped handle 4-4-9.
Detailed Description
The first embodiment is as follows:
the present invention relates to a cable production, and more particularly to a cable insulation layer manufacturing device, which is described below with reference to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, and 21, and includes a feeding mechanism 1, a discharging mechanism 2, a cutting and hole adjusting mechanism 3, and a bottom integrating mechanism 4.
The feeding mechanism 1 comprises a feeding shell 1-1, a pressurizing structure 1-2, a sealing cover 1-3 and an elastic pressure membrane 1-4, the feeding shell 1-1 and the pressurizing structure 1-2 are fixedly connected through a pressurizing groove 1-1-4, the feeding shell 1-1 and the sealing cover 1-3 are meshed through a cover adapting threaded hole 1-1-5, and the elastic pressure membrane 1-4 is fixedly connected with the feeding shell 1-1;
the feeding shell 1-1 is provided with a lifting threaded hole 1-1-1, a through hole 1-1-2, a feeding sliding block 1-1-3, a pressurizing groove 1-1-4 and a cover adapting threaded hole 1-1-5, and the feeding sliding block 1-1-3 is movably connected with the discharging frame body 2-1 through a track groove I2-1-1;
the pressurizing structure 1-2 comprises a pressurizing motor 1-2-1, a bevel gear I1-2-2, a bevel gear II 1-2-3, a gear shaft I1-2-4, a driving gear 1-2-5, a gear shaft II 1-2-6, a connecting rod 1-2-7, a connecting block 1-2-8 and a pressurizing plate 1-2-9, wherein the pressurizing motor 1-2-1 is fixedly connected with the bevel gear I1-2-2, the bevel gear I1-2-2 is meshed with the bevel gear II 1-2-3, the bevel gear II 1-2-3 is movably connected with the gear shaft I1-2-4 through a hole, the gear shaft I1-2-4 is fixedly connected with the feeding shell 1-1, the bevel gear II 1-2-3 is meshed with the driving gear 1-2-5, the driving gear 1-2-5 is movably connected with the gear shaft II 1-2-6 through a hole, the gear shaft II 1-2-6 is fixedly connected with the feeding shell 1-1, the driving gear 1-2-5 is hinged with the connecting rod 1-2-7, the connecting rod 1-2-7 is hinged with the connecting block 1-2-8, the connecting block 1-2-8 is fixedly connected with the pressurizing plate 1-2-9, and the gear shaft I1-2-4 and the gear shaft II 1-2-6 both play a role in fixing;
the sealing cover 1-3 comprises a cover body 1-3-1, a cover handle 1-3-2, a connecting spring 1-3-3 and a movable sphere 1-3-4, the cover body 1-3-1 is fixedly connected with the cover handle 1-3-2, the cover body 1-3-1 is fixedly connected with the connecting spring 1-3-3 through the three-stage stepped hole 1-3-1, the connecting spring 1-3-3 is fixedly connected with the movable sphere 1-3-4, the movable sphere 1-3-4 is adapted to the three-stage stepped hole 1-3-1-1, the connecting spring 1-3-3 plays a role in supporting the movable sphere 1-3-4, and the movable sphere 1-3-4 plays a role in a one-way valve;
the cover body 1-3-1 is provided with a three-stage stepped hole 1-3-1-1;
the discharging mechanism 2 comprises a discharging frame body 2-1, a flat cable central column 2-2, a discharging plate 2-3 and a discharging power structure 2-4, wherein the discharging frame body 2-1 is fixedly connected with the flat cable central column 2-2, the discharging plate 2-3 is connected with the discharging frame body 2-1, the discharging plate 2-3 is connected with the flat cable central column 2-2, and the discharging frame body 2-1 is connected with the discharging power structure 2-4 through a power structure groove 2-1-3;
the discharging frame body 2-1 is provided with a first track groove 2-1-1, a second track groove 2-1-2, a power structure groove 2-1-3 and a cross-shaped groove 2-1-4, and the dual-purpose triangular plate 2-3-2 is matched with the second track groove 2-1-2;
the flat cable central column 2-2 is provided with a flat cable through hole 2-2-1 and a track groove III 2-2-2, the dual-purpose set square 2-3-2 is adapted to the track groove III 2-2-2, and the flat cable central column 2-2 is movably connected with the feeding shell 1-1 through the through hole 1-1-2;
the discharging plate 2-3 comprises plate body supporting springs 2-3-1 and dual-purpose triangular plates 2-3-2, the plate body supporting springs 2-3-1 are fixedly connected with the dual-purpose triangular plates 2-3-2, the number of the plate body supporting springs 2-3-1 is two, the two plate body supporting springs are respectively positioned on two sides of the bottom of the dual-purpose triangular plates 2-3-2, one plate body supporting spring 2-3-1 is connected with the discharging frame body 2-1 through a second track groove 2-1-2, the other plate body supporting spring 2-3-1 is connected with a central flat cable column 2-2 through a third track groove 2-2-2, and the plate body supporting spring 2-3-1 plays a role in supporting the dual-purpose triangular plates 2-3-2;
the dual-purpose set square 2-3-2 is provided with a feeding hole 2-3-2-1;
the discharging power structure 2-4 comprises a discharging motor 2-4-1, a discharging helical gear I2-4-2, a discharging helical gear II 2-4-3, a limiting ring 2-4-4 and a discharging threaded rod 2-4-5, the discharging motor 2-4-1 is fixedly connected with the discharging frame body 2-1 through a power structure groove 2-1-3, the discharging motor 2-4-1 is fixedly connected with the discharging helical gear I2-4-2, the discharging helical gear I2-4-2 is meshed with the discharging helical gear II 2-4-3, the discharging helical gear II 2-4-3 is fixedly connected with the discharging threaded rod 2-4-5, the discharging threaded rod 2-4-5 is fixedly connected with the limiting ring 2-4-4 through a hole, the limiting ring 2-4-4 is connected with the discharging frame body 2-1 through a cross-shaped groove 2-1-4, the discharging threaded rod 2-4-5 is meshed with the feeding shell body 1-1 through a lifting threaded hole 1-1-1, and the limiting ring 2-4-4 plays a role in limiting the position;
the cutting and hole adjusting mechanism 3 comprises a connecting short shell 3-1, a hole pitch adjusting structure 3-2, a cutting structure 3-3 and an auxiliary supporting structure 3-4, wherein the connecting short shell 3-1 is fixedly connected with a discharging frame 2-1, the connecting short shell 3-1 is fixedly connected with a bottom shell 4-1, the connecting short shell 3-1 is connected with the hole pitch adjusting structure 3-2 through a hole pitch adjusting adaptive groove 3-1-1, the connecting short shell 3-1 is connected with the cutting structure 3-3, and the connecting short shell 3-1 is connected with the auxiliary supporting structure 3-4;
the short connecting shell 3-1 is provided with a hole pitch adjusting adaptive groove 3-1-1 and a cutter through hole 3-1-2;
the hole distance adjusting structure 3-2 comprises a semi-ring 3-2-1, a push rod 3-2-2, a distance adjusting threaded rod 3-2-3 and a positioning ring 3-2-4, the semi-ring 3-2-1 is fixedly connected with the push rod 3-2-2, the push rod 3-2-2 is meshed with the distance adjusting threaded rod 3-2-3 through a small threaded hole 3-2-2-1, the distance adjusting threaded rod 3-2-3 is fixedly connected with the positioning ring 3-2-4 through a hole, and the positioning ring 3-2-4 plays a role in limiting the position;
the push rod 3-2-2 is provided with a small threaded hole 3-2-2-1;
the cutting structure 3-3 comprises a cutter 3-3-1, a cutter spring 3-3-2, a cutter pushing block 3-3-3 and a balance rod 3-3-4, the cutter 3-3-1 is movably connected with the short connecting shell 3-1 through a cutter through hole 3-1-2, the cutter 3-3-1 is fixedly connected with the cutter pushing block 3-3-3, the cutter pushing block 3-3-3 is fixedly connected with the cutter spring 3-3-2, the cutter pushing block 3-3-3 is fixedly connected with the balance rod 3-3-4, the balance rod 3-3-4 is movably connected with the bottom shell 4-1 through a smooth through hole 4-1-3, and the cutter spring 3-3-2 plays a supporting role, the balance rods 3-3-4 play a role in maintaining balance;
the auxiliary supporting structure 3-4 comprises a hemispherical part 3-4-1, a supporting short part 3-4-2 and a strong supporting spring 3-4-3, the hemispherical part 3-4-1 is fixedly connected with the supporting short part 3-4-2, the supporting short part 3-4-2 is fixedly connected with the strong supporting spring 3-4-3, the strong supporting spring 3-4-3 is fixedly connected with the connecting short shell 3-1, and the supporting short part 3-4-2 supports the supporting short part 3-4-2, so that the hemispherical part 3-4-1 supports the push rod 3-2-2 in an auxiliary manner;
the bottom comprehensive mechanism 4 comprises a bottom shell 4-1, a condensing part 4-2, an outer pipe shaping structure 4-3 and a winding power structure 4-4, wherein the bottom shell 4-1 is fixedly connected with the condensing part 4-2, the bottom shell 4-1 is fixedly connected with the outer pipe shaping structure 4-3 through a shaping structure groove 4-1-2, and the bottom shell 4-1 is connected with the winding power structure 4-4;
a roller positioning piece through hole I4-1-1, a shaping structure groove 4-1-2, a smooth through hole 4-1-3, a motor fixing groove 4-1-4 and a roller positioning piece through hole II 4-1-5 are arranged on the bottom shell 4-1;
the outer tube shaping structure 4-3 comprises a small motor 4-3-1, a first beveled pinion gear 4-3-2, a second beveled pinion gear 4-3-3, a pinion shaft 4-3-4, a shaping member wheel 4-3-5 and a shaping member shaft 4-3-6, the small motor 4-3-1 is fixedly connected with the first beveled pinion gear 4-3-2, the first beveled pinion gear 4-3-2 is meshed with the second beveled pinion gear 4-3-3, the second beveled pinion gear 4-3-3 is movably connected with the pinion shaft 4-3-4 through a hole, the pinion shaft 4-3-4 is fixedly connected with the bottom shell 4-1, the pinion shaft 4-3-4 is meshed with the shaping member wheel 4-3-5, the fixed part wheel 4-3-5 is movably connected with a fixed part shaft 4-3-6 through a hole, the fixed part shaft 4-3-6 is fixedly connected with the bottom shell 4-1, and the pinion shaft 4-3-4 and the fixed part shaft 4-3-6 play a role of fixing parts;
the winding power structure 4-4 comprises a winding motor 4-4-1, an external gear I4-4-2, an external gear II 4-4-3, a driving roller 4-4-4, a connecting pin 4-4-5, a winding roller 4-4-6, a positioning column 4-4-7, a column supporting spring 4-4-8, a T-shaped handle 4-4-9, the winding motor 4-4-1 is fixedly connected with the bottom shell 4-1 through a motor fixing groove 4-1-4, the winding motor 4-4-1 is fixedly connected with the external gear I4-4-2, the external gear I4-4-2 is meshed with the external gear II 4-4-3, the external gear II 4-4-3 is fixedly connected with the driving roller 4-4-4, the driving roller 4-4-4 is movably connected with the bottom shell 4-1 through a roller positioning piece through hole two 4-1-5, the driving roller 4-4-4 is connected with the winding roller 4-4-6 through a connecting pin 4-4-5, the winding roller 4-4-6 is adapted with the driving roller 4-4-4 through a circular groove one 4-4-1, the winding roller 4-4-6 is adapted with the positioning column 4-4-7 through a circular groove two 4-4-7-1, the positioning column 4-4-7 is fixedly connected with a column supporting spring 4-4-8, the positioning column 4-4-7 is fixedly connected with a T-shaped handle 4-4-4-9, the positioning column 4-4-7 is fixedly connected with the bottom shell 4-1 through a roller positioning piece through hole one 4-4-7 1-1 is movably connected, a column supporting spring 4-4-8 plays a supporting role, and a connecting pin 4-4-5 plays a fixed connection role;
a first circular groove 4-4-4-1 is formed in the driving roller 4-4-4;
a circular groove II 4-4-7-1 is formed in the positioning column 4-4-7;
the feeding mechanism 1 is connected with the discharging mechanism 2, the cutting and hole adjusting mechanism 3 is connected with the discharging mechanism 2, and the cutting and hole adjusting mechanism 3 is connected with the bottom comprehensive mechanism 4.
The second embodiment is as follows:
the present embodiment is described below with reference to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, and 21, and the present embodiment further describes an embodiment in which the number of the condensing elements 4-2 is two and the positions are symmetrical.
The third concrete implementation mode:
the present embodiment is described below with reference to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, and 21, and the present embodiment further describes an embodiment in which there are two cutting and hole adjusting mechanisms 3 and the positions are symmetrical.
The fourth concrete implementation mode:
the following describes this embodiment with reference to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, and 21, and this embodiment further describes the first embodiment, in which the positioning post 4-4-7 and the driving roller 4-4 are located on the same horizontal line.
The use method of the device comprises the following steps: the cable passes through the first track groove 2-1-1 and then is fixed on the winding roller 4-4-6 through the shaping piece wheel 4-3-5.
After the sealing cover 1-3 is opened, a colloidal insulating material can be injected into the feeding shell 1-1, the sealing cover 1-3 is closed, the pressurizing motor 1-2-1 is started, the pressurizing motor 1-2-1 drives the helical gear I1-2-2, the helical gear I1-2-2 drives the helical gear II 1-2-3, the helical gear II 1-2-3 drives the driving gear 1-2-5, the driving gear 1-2-5 rotates to drive the connecting rod 1-2-7 to move, so that the connecting rod 1-2-7 pulls the connecting block 1-2-8 to realize the reciprocating motion of the pressurizing plate 1-2-9, the reciprocating motion of the pressurizing plate 1-2-9 realizes the expansion and contraction of the elastic pressure membrane 1-4, when the elastic pressure membrane 1-4 expands, the pressure in the feeding shell 1-1 is increased, so that the insulating material rapidly moves downwards, the movable sphere 1-3-4 is extruded by the pressure, the feeding shell 1-1 is sealed, and when the elastic pressure membrane 1-4 contracts, the movable sphere 1-3-4 is extruded by external air, so that the air flows into the feeding shell 1-1.
The insulating material enters a closed space formed by a discharge frame body 2-1 and a feeding shell 1-1 through a feeding hole 2-3-2-1, at the moment, a discharge motor 2-4-1 is started, the discharge motor 2-4-1 drives a discharge bevel gear I2-4-2, the discharge bevel gear I2-4-2 drives a discharge bevel gear II 2-4-3, a discharge threaded rod 2-4-5 rotates, so that the feeding shell 1-1 is driven to move downwards, the feeding shell 1-1 integrally moves downwards to extrude a dual-purpose triangular plate 2-3-2, at the moment, the dual-purpose triangular plate 2-3-2 is completely attached to the feeding shell 1-1, so that the material in the feeding shell 1-1 is not injected downwards, and the dual-purpose triangular plate 2-3-2 moves downwards, and discharging the extruded material, passing through the flat cable central column 2-2, enabling the extruded insulating material to be in a tubular shape and wrapping the cable in the track groove I2-1-1.
At the moment, the insulating material wraps the cable and passes through the shaping piece wheel 4-3-5, the small motor 4-3-1 is started, the small motor 4-3-1 drives the first beveled wheel 4-3-2, the second beveled wheel 4-3-3 drives the shaping piece wheel 4-3-5, the shaping piece wheel 4-3-5 extrudes the passing insulating material to enable the passing insulating material to be more attached to the cable, and the insulating material is solidified after being cooled by the condensing piece 4-2.
When the insulating material in the discharging frame body 2-1 is used up, the cutter pushing blocks 3-3-3 can be manually extruded to enable the cutter pushing blocks 3-3-3 at the two sides to cut off the cable.
The distance-adjusting threaded rod 3-2-3 is rotated, the distance-adjusting threaded rod 3-2-3 drives the push rod 3-2-2 to move, the semi-ring 3-2-1 is stretched and retracted, when the semi-rings 3-2-1 at two ends are extended and closed, the semi-rings and the flat cable central column 2-2 share a center line, the diameter of the ring formed by the semi-rings 3-2-1 and the flat cable central column 2-2 is smaller than that of the ring formed by the flat cable central column 2-2 and the discharging frame body 2-1, therefore, the thickness of the insulating material at the outer side of the cable is adjusted, and the corresponding shaping piece wheel 4-3-5 needs to be replaced synchronously.
The winding motor 4-4-1 is started, the winding motor 4-4-1 drives the external gear I4-4-2 to rotate, thereby rotating the second external gear 4-4-3, rotating the driving roller 4-4-4 by the second external gear 4-4-3, fixedly connecting the driving roller 4-4-4 with the winding roller 4-4-6 through the connecting pin 4-4-5, so that the winding rollers 4-4-6 also synchronously rotate to arrange the processed cable, after finishing the cable arrangement, the connecting pin 4-4-5 is taken down, the T-shaped handle 4-4-9 is pulled to contract the positioning column 4-4-7, thereby the whole winding roller 4-4-6 is separated, and the winding roller 4-4-6 is convenient to be replaced.
The device can be pressurized, can replace a mold, has the cutting-off function, the winding function and the condensation plasticity function, and is reasonable in structure and convenient to operate.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (4)
1. The utility model provides a cable insulation layer making devices, includes pan feeding mechanism (1), arranges material mechanism (2), cuts off and transfers hole mechanism (3), bottom to synthesize mechanism (4), its characterized in that: the feeding mechanism (1) comprises a feeding shell (1-1), a pressurizing structure (1-2), a sealing cover (1-3) and an elastic pressure membrane (1-4), the feeding shell (1-1) is fixedly connected with the pressurizing structure (1-2) through a pressurizing groove (1-1-4), the feeding shell (1-1) is meshed with the sealing cover (1-3) through a cover adapting threaded hole (1-1-5), and the elastic pressure membrane (1-4) is fixedly connected with the feeding shell (1-1);
the feeding shell (1-1) is provided with a lifting threaded hole (1-1-1), a through hole (1-1-2), a feeding sliding block (1-1-3), a pressurizing groove (1-1-4) and a cover adapting threaded hole (1-1-5), and the feeding sliding block (1-1-3) is movably connected with the discharging frame body (2-1) through a first track groove (2-1-1);
the pressurizing structure (1-2) comprises a pressurizing motor (1-2-1), a first bevel gear (1-2-2), a second bevel gear (1-2-3), a first gear shaft (1-2-4), a driving gear (1-2-5), a second gear shaft (1-2-6), a connecting rod (1-2-7), a connecting block (1-2-8) and a pressurizing plate (1-2-9), wherein the pressurizing motor (1-2-1) is fixedly connected with the first bevel gear (1-2-2), the first bevel gear (1-2-2) is meshed with the second bevel gear (1-2-3), the second bevel gear (1-2-3) is movably connected with the first gear shaft (1-2-4) through a hole, the first gear shaft (1-2-4) is fixedly connected with the feeding shell (1-1), the second bevel gear (1-2-3) is meshed with the driving gear (1-2-5), the driving gear (1-2-5) is movably connected with the second gear shaft (1-2-6) through a hole, the second gear shaft (1-2-6) is fixedly connected with the feeding shell (1-1), the driving gear (1-2-5) is hinged with the connecting rod (1-2-7), the connecting rod (1-2-7) is hinged with the connecting block (1-2-8), and the connecting block (1-2-8) is fixedly connected with the pressurizing plate (1-2-9);
the sealing cover (1-3) comprises a cover body (1-3-1), a cover handle (1-3-2), a connecting spring (1-3-3) and a movable sphere (1-3-4), the cover body (1-3-1) is fixedly connected with the cover handle (1-3-2), the cover body (1-3-1) is fixedly connected with the connecting spring (1-3-3) through a three-stage stepped hole (1-3-1-1), the connecting spring (1-3-3) is fixedly connected with the movable sphere (1-3-4), and the movable sphere (1-3-4) is adapted to the three-stage stepped hole (1-3-1-1);
the cover body (1-3-1) is provided with a three-stage step hole (1-3-1-1);
the discharging mechanism (2) comprises a discharging frame body (2-1), a flat cable central column (2-2), a discharging plate (2-3) and a discharging power structure (2-4), the discharging frame body (2-1) is fixedly connected with the flat cable central column (2-2), the discharging plate (2-3) is connected with the discharging frame body (2-1), the discharging plate (2-3) is connected with the flat cable central column (2-2), and the discharging frame body (2-1) is connected with the discharging power structure (2-4) through a power structure groove (2-1-3);
the discharging frame body (2-1) is provided with a first track groove (2-1-1), a second track groove (2-1-2), a power structure groove (2-1-3) and a cross-shaped groove (2-1-4), and the dual-purpose triangular plate (2-3-2) is matched with the second track groove (2-1-2);
a flat cable through hole (2-2-1) and a track groove III (2-2-2) are formed in the flat cable central column (2-2), the dual-purpose set square (2-3-2) is matched with the track groove III (2-2-2), and the flat cable central column (2-2) is movably connected with the feeding shell (1-1) through the through hole (1-1-2);
the discharging plate (2-3) comprises plate body supporting springs (2-3-1) and dual-purpose triangular plates (2-3-2), the plate body supporting springs (2-3-1) are fixedly connected with the dual-purpose triangular plates (2-3-2), the number of the plate body supporting springs (2-3-1) is two, the two plate body supporting springs are respectively positioned at two sides of the bottom of the dual-purpose triangular plates (2-3-2), one plate body supporting spring (2-3-1) is connected with the discharging frame body (2-1) through a second track groove (2-1-2), and the other plate body supporting spring (2-3-1) is connected with the flat cable central column (2-2) through a third track groove (2-2-2);
the dual-purpose set square (2-3-2) is provided with a charging hole (2-3-2-1);
the discharging power structure (2-4) comprises a discharging motor (2-4-1), a discharging bevel gear I (2-4-2), a discharging bevel gear II (2-4-3), a limiting ring (2-4-4) and a discharging threaded rod (2-4-5), wherein the discharging motor (2-4-1) is fixedly connected with the discharging frame body (2-1) through a power structure groove (2-1-3), the discharging motor (2-4-1) is fixedly connected with the discharging bevel gear I (2-4-2), the discharging bevel gear I (2-4-2) is meshed with the discharging bevel gear II (2-4-3), the discharging bevel gear II (2-4-3) is fixedly connected with the discharging threaded rod (2-4-5), the discharging threaded rod (2-4-5) is fixedly connected with the limiting ring (2-4-4) through a hole, the limiting ring (2-4-4) is connected with the discharging frame body (2-1) through a cross-shaped groove (2-1-4), and the discharging threaded rod (2-4-5) is meshed with the feeding shell (1-1) through a lifting threaded hole (1-1-1);
the hole cutting and adjusting mechanism (3) comprises a connecting short shell (3-1), a hole pitch adjusting structure (3-2), a cutting structure (3-3) and an auxiliary supporting structure (3-4), wherein the connecting short shell (3-1) is fixedly connected with a discharging frame body (2-1), the connecting short shell (3-1) is fixedly connected with a bottom shell (4-1), the connecting short shell (3-1) is connected with the hole pitch adjusting structure (3-2) through a hole pitch adjusting adaptive groove (3-1-1), the connecting short shell (3-1) is connected with the cutting structure (3-3), and the connecting short shell (3-1) is connected with the auxiliary supporting structure (3-4);
the short connecting shell (3-1) is provided with a hole pitch adjusting adaptive groove (3-1-1) and a cutter through hole (3-1-2);
the hole distance adjusting structure (3-2) comprises a semi-ring (3-2-1), a push rod (3-2-2), a distance adjusting threaded rod (3-2-3) and a positioning ring (3-2-4), the semi-ring (3-2-1) is fixedly connected with the push rod (3-2-2), the push rod (3-2-2) is meshed with the distance adjusting threaded rod (3-2-3) through a small threaded hole (3-2-2-1), and the distance adjusting threaded rod (3-2-3) is fixedly connected with the positioning ring (3-2-4) through a hole;
the push rod (3-2-2) is provided with a small threaded hole (3-2-2-1);
the cutting structure (3-3) comprises a cutter (3-3-1) and a cutter spring (3-3-2), the cutter pushing block (3-3-3) and the balance rod (3-3-4) are movably connected, the cutter (3-3-1) is movably connected with the short connecting shell (3-1) through a cutter through hole (3-1-2), the cutter (3-3-1) is fixedly connected with the cutter pushing block (3-3-3), the cutter pushing block (3-3-3) is fixedly connected with a cutter spring (3-3-2), the cutter pushing block (3-3-3) is fixedly connected with the balance rod (3-3-4), and the balance rod (3-3-4) is movably connected with the bottom shell (4-1) through a smooth through hole (4-1-3);
the auxiliary supporting structure (3-4) comprises a hemispherical part (3-4-1), a supporting short part (3-4-2) and a strong supporting spring (3-4-3), the hemispherical part (3-4-1) is fixedly connected with the supporting short part (3-4-2), the supporting short part (3-4-2) is fixedly connected with the strong supporting spring (3-4-3), and the strong supporting spring (3-4-3) is fixedly connected with the connecting short shell (3-1);
the bottom comprehensive mechanism (4) comprises a bottom shell (4-1), a condensing part (4-2), an outer pipe shaping structure (4-3) and a winding power structure (4-4), wherein the bottom shell (4-1) is fixedly connected with the condensing part (4-2), the bottom shell (4-1) is fixedly connected with the outer pipe shaping structure (4-3) through a shaping structure groove (4-1-2), and the bottom shell (4-1) is connected with the winding power structure (4-4);
a first roller positioning piece through hole (4-1-1), a sizing structure groove (4-1-2), a smooth through hole (4-1-3), a motor fixing groove (4-1-4) and a second roller positioning piece through hole (4-1-5) are formed in the bottom shell (4-1);
the outer tube shaping structure (4-3) comprises a small motor (4-3-1), a first beveled pinion gear (4-3-2), a second beveled pinion gear (4-3-3), a pinion shaft (4-3-4), a shaping member wheel (4-3-5) and a shaping member shaft (4-3-6), the small motor (4-3-1) is fixedly connected with the first beveled pinion gear (4-3-2), the first beveled pinion gear (4-3-2) is meshed with the second beveled pinion gear (4-3-3), the second beveled pinion gear (4-3-3) is movably connected with the pinion shaft (4-3-4) through a hole, and the pinion shaft (4-3-4) is fixedly connected with a bottom shell (4-1), the pinion shaft (4-3-4) is meshed with the shaping piece wheel (4-3-5), the shaping piece wheel (4-3-5) is movably connected with the shaping piece shaft (4-3-6) through a hole, and the shaping piece shaft (4-3-6) is fixedly connected with the bottom shell (4-1);
the winding power structure (4-4) comprises a winding motor (4-4-1), an external gear I (4-4-2), an external gear II (4-4-3), a driving rolling shaft (4-4-4), a connecting pin (4-4-5), a winding roller (4-4-6), a positioning column (4-4-7), a column supporting spring (4-4-8) and a T-shaped handle (4-4-9), the winding motor (4-4-1) is fixedly connected with the bottom shell (4-1) through a motor fixing groove (4-1-4), the winding motor (4-4-1) is fixedly connected with the external gear I (4-4-2), the external gear I (4-4-2) is meshed with the external gear II (4-4-3), the external gear II (4-4-3) is fixedly connected with the driving roller (4-4-4), the driving roller (4-4-4) is movably connected with the bottom shell (4-1) through a roller positioning piece through hole II (4-1-5), the driving roller (4-4-4) is connected with the winding roller (4-4-6) through a connecting pin (4-4-5), the winding roller (4-4-6) is adapted with the driving roller (4-4-4) through a circular groove I (4-4-1), the winding roller (4-4-6) is adapted with the positioning column (4-4-7) through the circular groove II (4-4-7-1), the positioning column (4-4-7) is fixedly connected with a column supporting spring (4-4-8), the positioning column (4-4-7) is fixedly connected with the T-shaped handle (4-4-9), and the positioning column (4-4-7) is movably connected with the bottom shell (4-1) through a roller positioning piece through hole I (4-1-1);
a first circular groove (4-4-4-1) is formed in the driving roller (4-4-4);
a second circular groove (4-4-7-1) is formed in the positioning column (4-4-7);
the feeding mechanism (1) is connected with the discharging mechanism (2), the cutting and hole adjusting mechanism (3) is connected with the discharging mechanism (2), and the cutting and hole adjusting mechanism (3) is connected with the bottom comprehensive mechanism (4).
2. The apparatus for making an insulation layer of a cable according to claim 1, wherein: the number of the condensing parts (4-2) is two, and the positions are symmetrical.
3. The apparatus for making an insulation layer of a cable according to claim 1, wherein: the number of the cutting and hole adjusting mechanisms (3) is two, and the cutting and hole adjusting mechanisms are symmetrical in position.
4. The apparatus for making an insulation layer of a cable according to claim 1, wherein: the positioning column (4-4-7) and the driving rolling shaft (4-4-4) are positioned on the same horizontal line.
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| JP2001076557A (en) * | 1999-09-09 | 2001-03-23 | Mitsubishi Electric Engineering Co Ltd | Wire covering device |
| CN105966978A (en) * | 2016-06-23 | 2016-09-28 | 董卫军 | Full-automatic wick installation intelligent device |
| CN208335859U (en) * | 2018-07-16 | 2019-01-04 | 晶锋集团股份有限公司 | Automatic winder is used in a kind of production of cable |
| CN109399369A (en) * | 2018-11-12 | 2019-03-01 | 河北建材职业技术学院 | A kind of drum-type communication engineering cable collection device |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001076557A (en) * | 1999-09-09 | 2001-03-23 | Mitsubishi Electric Engineering Co Ltd | Wire covering device |
| CN105966978A (en) * | 2016-06-23 | 2016-09-28 | 董卫军 | Full-automatic wick installation intelligent device |
| CN208335859U (en) * | 2018-07-16 | 2019-01-04 | 晶锋集团股份有限公司 | Automatic winder is used in a kind of production of cable |
| CN109399369A (en) * | 2018-11-12 | 2019-03-01 | 河北建材职业技术学院 | A kind of drum-type communication engineering cable collection device |
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