CN109959258B - Rolling sagger push plate tunnel kiln and sintering method - Google Patents

Rolling sagger push plate tunnel kiln and sintering method Download PDF

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Publication number
CN109959258B
CN109959258B CN201910219972.2A CN201910219972A CN109959258B CN 109959258 B CN109959258 B CN 109959258B CN 201910219972 A CN201910219972 A CN 201910219972A CN 109959258 B CN109959258 B CN 109959258B
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China
Prior art keywords
sagger
push plate
tunnel kiln
rolling
support
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Expired - Fee Related
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CN201910219972.2A
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Chinese (zh)
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CN109959258A (en
Inventor
霍继延
陈建中
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/22Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on rails, e.g. under the action of scrapers or pushers
    • F27B9/227Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on rails, e.g. under the action of scrapers or pushers with rotation of the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/26Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D2003/0085Movement of the container or support of the charge in the furnace or in the charging facilities
    • F27D2003/0089Rotation about a horizontal or slightly inclined axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/04Sintering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Tunnel Furnaces (AREA)

Abstract

The invention discloses a rolling sagger push plate tunnel kiln, which comprises a tunnel kiln body and at least 2 sagger push plate units, wherein each sagger push plate unit comprises a sagger and a push plate support, each push plate support comprises a push plate and a support, each sagger is provided with at least 1 rotating shaft, each sagger can rotate around each rotating shaft, each support supports the corresponding sagger to be kept static relative to the corresponding push plate support in a three-dimensional space, and each push plate can drive the corresponding sagger to enter and exit the tunnel kiln body; the rolling sagger push plate tunnel kiln further comprises a driving mechanism for driving the sagger to rotate. The invention integrates the advantages of the push plate kiln and the rotary furnace, ensures that the temperature control of the materials is accurate and the materials are uniformly mixed during sintering, and reduces the processing difficulty of the furnace body. On the other hand, the invention also discloses a sintering method using the kiln.

Description

Rolling sagger push plate tunnel kiln and sintering method
[ technical field ] A method for producing a semiconductor device
The invention belongs to the technical field of high-temperature sintering kilns, and particularly relates to a rolling sagger push plate tunnel kiln and a sintering method.
[ background of the invention ]
The high-temperature sintering furnace is an important heating device commonly used in industry, and is widely applied to powder sintering or blank sintering of active metals, refractory metals and alloys thereof, ceramic materials and dissimilar materials. The conventional high-temperature sintering furnace can be mainly divided into a push plate kiln and a rotary furnace according to the structure.
Professionals who work in battery material preparation know that the sintering process of the novel battery material is an extremely important and complex generation process, and the novel battery material has specific and accurate requirements on physical conditions such as temperature (height, uniformity), atmosphere (oxygen content), atmospheric pressure, residence time and the like, and the materials are required to be continuously subjected to phase change along with the temperature condition in the process to generate certain coke discharge and exhaust, and a coke-gas mixture needs to be timely discharged from a material melt body, so the novel battery material has specific requirements on the geometric shape of a sagger, the sagger can safely and completely contain the materials, and the materials can be subjected to relative posture change in the sagger according to the requirements.
The shape of the push plate kiln is originally proposed by Japan, the main body of the push plate kiln is a section of tunnel type high-temperature kiln body, saggars containing materials to be sintered are sequentially queued to be pushed into the kiln body from the kiln head, and high-temperature sintering is carried out in the kiln for a plurality of times. The push plate kiln can ensure the precision of temperature control through the tunnel kiln body, but the push plate kiln cannot enable materials to be rolled and mixed uniformly when being heated, and cannot meet the requirements of material coke discharging and air exhausting.
The rotary furnace is firstly proposed by Germany, and mainly comprises a cylindrical furnace body capable of rotating along the axis, a spiral propelling mechanism is arranged in the furnace body, materials are fed from one end of the furnace body and then heated at high temperature by heaters arranged above and below the furnace body, the furnace body rotates, and the materials slowly roll in the furnace body, move to the other end and are discharged. However, the temperature control of the rotary furnace is difficult to achieve the general accuracy of the push plate kiln due to the limitation of shape. In addition, the furnace body of the rotary furnace has very high requirements on the processing technology, the uniformity of the wall thickness of the furnace body is difficult to master due to the large volume of the furnace body, the processing precision is difficult to achieve, the air tightness is difficult to control, and small furnace body fragments fall off to cause irreversible damage to the whole sintering process. Limited by the processing technology, the high-performance rotary furnace is difficult to manufacture in China at present. Although rotary furnace products exist abroad, the rotary furnace products are not sold to China due to strategic consideration, which greatly restricts the development of related fields of China.
[ summary of the invention ]
The invention aims to overcome the defects in the prior art and provide the rolling sagger push plate tunnel kiln, which can ensure uniform high-temperature heating, turnover of materials, coke discharge and exhaust, reduce the requirements on a furnace body processing process and meet the sintering requirements of related materials.
In order to realize the aim, the invention provides a rolling sagger push plate tunnel kiln, which is characterized in that: the sagger comprises a tunnel kiln body and at least 2 sagger push plate units, wherein each sagger push plate unit comprises a sagger and a push plate support, each push plate support comprises a push plate and a support, each sagger is provided with at least 1 revolving shaft, each sagger can rotate around the corresponding revolving shaft, each support supports the corresponding sagger to enable the corresponding revolving shaft to keep relatively static with the corresponding push plate support in a three-dimensional space, and each sagger can be driven by the corresponding push plate to horizontally move; the rolling sagger push plate tunnel kiln further comprises a driving mechanism for driving the sagger to rotate.
Preferably, the sagger comprises a sagger body and a cover plate, the sagger body is used as a vessel for containing sintering raw materials, and the cover plate is used for sealing the sagger body so that the raw materials cannot leak out. The shape of the sagger is generally cylindrical, but can be other shapes, such as drum-shaped or regular polygonal cylinder, as long as the cross section of the sagger perpendicular to the rotation axis is a centrosymmetric figure.
Preferably, the sagger body and the cover plate are made of materials resistant to high temperatures and to acids and bases, but the skilled person will be able to choose any possible material according to the needs of the sintering process, such as any metal, non-metal, synthetic material that meets the requirements of the state of the art; more preferably, the sagger body and the cover plate are made of ceramic.
In one embodiment, the driving mechanism comprises at least 1 circle of transmission gears arranged on the saggars and surrounding the revolving shaft, and at least 1 driving toothed belt arranged on the tunnel kiln body, and the transmission gears on two adjacent saggars are not meshed; when the sagger is positioned in the tunnel kiln body, the driving toothed belt is meshed with the transmission gear, and the sagger is driven by the driving toothed belt to rotate around the revolving shaft.
Further, the driving mechanism comprises at least 2 driving toothed belts, and the 2 driving toothed belts can be located in different temperature zones of the tunnel kiln body and can run at different speeds, so that the sagger can rotate at different rotating speeds in the different temperature zones, and the requirements of a more complex sintering process are met.
In another embodiment, the driving mechanism comprises at least 1 circle of transmission gears which are arranged on the saggars and encircle the revolving shaft, the transmission gears of two adjacent saggars are meshed, the driving mechanism further comprises a driving gear, the driving gear is meshed with the transmission gear on any one saggar, and the driving gear drives the saggars to rotate around the revolving shaft.
In one embodiment, the sagger includes at least 1 support shaft, said support shaft is collinear with said pivot axis, and said brace supports said support shaft.
In another embodiment, the support comprises at least 2 rollers, the rollers are tangent with the outer surface of the sagger, the cross section of the contact part of the sagger and the rollers, which is vertical to the revolving shaft, is circular in outer contour, and the at least 2 rollers support the sagger so that the outer surface of the sagger is not contacted with the push plate. In fact, the roller may also be a gear, and the position where the sagger is matched with the roller may also be arranged in a gear ring structure, and in such an arrangement, the roller can also play a role in lifting the sagger and enabling the sagger to rotate around the fixed revolving shaft.
From the above-described relationship of the pusher supports to the saggars, it can be seen that the pivot axis is a geometrical feature of the saggars, and it is not necessary to form the saggars as a solid body (such as the support axis), and the saggars can still rotate around a relatively fixed axis (i.e. pivot axis) when they are supported by at least 2 rollers tangent to the support axis. The pusher carriage may be in many forms as long as the sagger and the pusher carriage can be moved into and out of the tunnel kiln together.
On the other hand, the invention also provides a material sintering method, which is characterized by applying the rolling sagger push plate tunnel kiln. Preferably, the method comprises the steps of: and putting materials into the saggars, pushing the saggar push plate units into the tunnel kiln body in a queue mode, heating the saggars in the tunnel kiln body, driving the saggars to rotate by the driving mechanism, and pushing the saggar push plate units out of the tunnel kiln body after sintering is finished.
The rolling sagger push plate tunnel kiln and the sintering method provided by the invention can at least produce the following beneficial effects:
1. compared with a push plate kiln, the rolling sagger push plate tunnel kiln can realize the turnover of materials in the sintering process, meets the requirements of coke discharging and air exhausting of the materials, and also has the advantage of accurate control of temperature and atmosphere;
2. compared with a rotary furnace, the rolling sagger push plate tunnel kiln is convenient to machine and form, the temperature and atmosphere are accurately controlled, and the requirement for material turning can be met; furthermore, by arranging more than 2 driving toothed belts, the sagger can rotate at different speeds in different temperature zones, and more sintering process requirements are met.
The rolling sagger push plate tunnel kiln is a brand-new kiln, integrates the advantages of two kilns in the prior art, simplifies the manufacturing process, and has great strategic significance for promoting the development of related fields in China.
[ description of the drawings ]
FIG. 1 is a schematic view of the overall structure of the rolling sagger push slab tunnel kiln of the present invention;
FIG. 2 is a schematic view of the structure of a sagger push plate unit of the present invention;
FIG. 3 is a schematic structural view of another sagger pusher unit according to the present invention;
description of the reference numerals: 1. the device comprises a sagger push plate unit, 11 saggers, 111 sagger bodies, 112 cover plates, 113 supporting shafts, 12 push plate supports, 121 push plates, 122 supporting tools, 1221 rollers, 2 driving mechanisms, 21 transmission gears, 22 driving toothed belts and 3 tunnel type kiln bodies.
[ detailed description ] embodiments
The invention is further described below with reference to the accompanying drawings and specific embodiments.
Example 1
A rolling sagger push slab tunnel kiln as shown in fig. 1 and 2, comprising a tunnel kiln body 3 and at least 2 sagger push slab units 1, wherein the sagger push slab units 1 comprise saggers 11 and push slab supports 12, the push slab supports 12 comprise push slabs 121 and supports 122, the saggers 11 have at least 1 revolving shaft, the saggers 11 can rotate around the revolving shaft, the supports 122 support the saggers 11 to enable the revolving shaft to keep relative static with the push slab supports 12 in three-dimensional space, and therefore the saggers 11 can be driven by the push slabs 121 to translate in the horizontal direction; the rolling sagger push plate tunnel kiln further comprises a driving mechanism 2 for driving the sagger to rotate; the sagger push plate unit 1 enters and exits the tunnel kiln body 3 in a queue form.
The sagger 11 includes a sagger body 111 and a cover plate 112. The sagger body 111 and the cover plate 112 are made of high temperature resistant and acid and alkali resistant materials; more preferably, the sagger body 111 and the cover plate 112 are made of ceramic.
In this embodiment, the driving mechanism 2 comprises at least 1 circle of transmission gears 21 arranged on the saggars 11 and surrounding the revolving shaft, and at least 1 driving toothed belt 22 arranged on the tunnel kiln body 3, and the transmission gears 21 on two adjacent saggars 11 are not meshed; when the sagger 11 is located in the tunnel kiln body 3, the driving toothed belt 22 is engaged with the transmission gear 21, and the driving toothed belt 22 drives the sagger 11 to rotate around the revolving shaft.
Preferably, the rolling sagger push slab tunnel kiln comprises at least 2 driving toothed belts 22 to achieve control of different rotation speeds in different temperature zones.
The support 122 includes 4 rollers 1221, the rollers 1221 are tangent to the outer surface of the sagger 11, the cross-sectional outer contour of the contacting portion of the sagger 11 with the rollers 1221, which is perpendicular to the revolving axis, is circular, the at least 2 rollers 1221 support the sagger 11 such that the outer surface thereof does not contact with the pushing plate 121, so that the sagger 11 can rotate around the revolving axis, and the revolving axis remains stationary relative to the pushing plate support 12 in a three-dimensional space, and the pushing plate support 12 drives the sagger 11 to enter and exit the tunnel kiln body 3 in a queue or array.
Example 2
In another alternative embodiment of the present invention as shown in fig. 3, the driving mechanism 2 includes at least 1 circle of transmission gears 21 arranged on the sagger 11 and surrounding the revolving shaft, the transmission gears 21 of two adjacent saggers 11 are meshed, the driving mechanism 2 further includes a driving gear (not shown in the figure), the driving gear is meshed with the transmission gear 21 on any one sagger 11, and the driving gear drives the sagger 11 to rotate around the revolving shaft.
The sagger 11 comprises 1 supporting shaft 113, the supporting shaft 113 is collinear with the revolution axis, the support 122 supports the supporting shaft 113 through a bearing (not shown in the figure), so that the sagger 11 can rotate around the revolution axis, and the revolution axis is kept relatively static with the push plate support 12 in three-dimensional space.
The remaining structural features (tunnel kiln body 3, etc.) included in this example are the same as those of example 1.
Example 3
The sintering method of the tunnel kiln with the rolling sagger push plate comprises the following steps: opening the cover plate 112, putting the materials into the sagger body 111, covering the cover plate 112, pushing the sagger push plate unit 1 into the tunnel kiln body 3 in a queue form, heating the sagger 11 in the tunnel kiln body 3 at high temperature, driving the sagger 11 to rotate by the driving mechanism 2, pushing the sagger push plate unit 1 out of the tunnel kiln body 3 after sintering, and opening the cover plate 112 to take out the sintered materials.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, combinations, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a roll sagger push pedal tunnel kiln which characterized in that: the sagger push plate unit comprises a sagger and a push plate support, the push plate support comprises a push plate and a support, the sagger is provided with at least 1 revolving shaft, the sagger can rotate around the revolving shaft, the support supports the sagger to enable the revolving shaft to keep relative static with the push plate support in a three-dimensional space, and the sagger can be driven by the push plate to enter and exit the tunnel kiln body; the inner wall of the sagger is provided with a bulge for meeting the requirement of material turnover; a rotating shaft of the sagger is vertical to the moving direction of the sagger push plate unit in the tunnel kiln body; the rolling sagger push plate tunnel kiln further comprises a driving mechanism for driving the sagger to rotate; the driving mechanism comprises at least 1 circle of transmission gears which are arranged on the saggars and surround the revolving shaft, and at least 2 driving toothed belts which are arranged on the tunnel kiln body, and the transmission gears on two adjacent saggars are not meshed; the driving toothed belt is parallel to the movement direction of the sagger push plate unit in the tunnel kiln body; when the sagger is positioned in the tunnel kiln body, the driving toothed belt is meshed with the transmission gear, and the sagger is driven by the driving toothed belt to rotate around the revolving shaft.
2. The rolling sagger pusher tunnel kiln as set forth in claim 1, wherein: the sagger comprises a sagger body and a cover plate.
3. The rolling sagger pusher tunnel kiln as set forth in claim 2, wherein: the sagger body and the cover plate are made of ceramic.
4. The rolling sagger pusher tunnel kiln as set forth in claim 1, wherein: the sagger comprises at least 1 supporting shaft, the supporting shaft and the revolving shaft are collinear, and the supporting tool supports the supporting shaft.
5. The rolling sagger pusher tunnel kiln as set forth in claim 1, wherein: the support comprises at least 2 rollers, the rollers are tangent to the outer surface of the sagger, the outer contour of the cross section, perpendicular to the rotating shaft, of the contact part of the sagger and the rollers is circular, and the at least 2 rollers support the sagger so that the outer surface of the sagger is not contacted with the push plate.
6. A method for sintering a material, characterized in that a rolling sagger push slab tunnel kiln according to any one of claims 1-5 is used.
7. The sintering method according to claim 6, characterized by comprising the steps of: and putting materials into the saggars, pushing the saggar push plate units into the tunnel kiln body in a queue mode, heating the saggars in the tunnel kiln body, driving the saggars to rotate by the driving mechanism, and pushing the saggar push plate units out of the tunnel kiln body after sintering is finished.
CN201910219972.2A 2019-03-22 2019-03-22 Rolling sagger push plate tunnel kiln and sintering method Expired - Fee Related CN109959258B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112524945B (en) * 2021-01-07 2022-07-08 江苏集萃分子工程研究院有限公司 Rolling sagger rolling progressive mechanism and rolling progressive method
CN114353535B (en) * 2021-01-07 2023-09-15 江苏集萃分子工程研究院有限公司 Rolling sagger and powder sintering method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4302519A (en) * 1980-08-25 1981-11-24 General Electric Company Production of β-alumina ceramic tubes
CN201488529U (en) * 2009-07-13 2010-05-26 秦文隆 Improved push-plate continuous atmosphere sintering furnace structure
CN201493455U (en) * 2009-08-25 2010-06-02 武汉钢铁(集团)公司 Decarburization device of protective slag
CN106829952A (en) * 2017-02-27 2017-06-13 陕西六元碳晶股份有限公司 It is a kind of to improve the method that graphitization purification pushes away boat stove effect

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4302519A (en) * 1980-08-25 1981-11-24 General Electric Company Production of β-alumina ceramic tubes
CN201488529U (en) * 2009-07-13 2010-05-26 秦文隆 Improved push-plate continuous atmosphere sintering furnace structure
CN201493455U (en) * 2009-08-25 2010-06-02 武汉钢铁(集团)公司 Decarburization device of protective slag
CN106829952A (en) * 2017-02-27 2017-06-13 陕西六元碳晶股份有限公司 It is a kind of to improve the method that graphitization purification pushes away boat stove effect

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