CN109955356A - A kind of high efficient cloth system of tubular pole and its distributing method of precisely vibrating in advance - Google Patents
A kind of high efficient cloth system of tubular pole and its distributing method of precisely vibrating in advance Download PDFInfo
- Publication number
- CN109955356A CN109955356A CN201910311669.5A CN201910311669A CN109955356A CN 109955356 A CN109955356 A CN 109955356A CN 201910311669 A CN201910311669 A CN 201910311669A CN 109955356 A CN109955356 A CN 109955356A
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- Prior art keywords
- precision
- concrete
- ferry
- accurancy
- spreader
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- 239000004744 fabric Substances 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000006052 feed supplement Substances 0.000 claims abstract description 13
- 239000004615 ingredient Substances 0.000 claims abstract description 7
- 238000005266 casting Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000015271 coagulation Effects 0.000 claims description 4
- 238000005345 coagulation Methods 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention is to be related to construction engineering technical field more particularly to a kind of high precisely vibrate the in advance efficient cloth system of tubular pole and its distributing method, the lower end setting tubular pole concrete major ingredient storehouse and concrete stock storehouse of high-precision concrete spreader；Pipe pile die is horizontal to be fixed on high accurancy and precision ferry-boat trolley, high accurancy and precision ferry-boat trolley bottom is equipped with frequency low-amplitude vibrator, high accurancy and precision ferry-boat trolley is mounted in rack gear running gear, the amount of digitlization master control device control high-precision concrete spreader discharging, high-precision mortar feeding machine load.When casting concrete, weight metering is carried out to the concrete in high-precision concrete spreader；Weight and high accurancy and precision ferry-boat trolley input weight comparison are exported to high-precision concrete spreader after feeding intake, by high-precision mortar feeding machine feed supplement；High-precision mortar feeding machine feed supplement again after vibrating in advance.The present invention solves tubular pile material distribution problem of non-uniform, while having reached the automation of tubular pile material-distributing system.
Description
Technical field
The present invention is to be related to construction engineering technical field more particularly to a kind of high efficient cloth system of tubular pole that precisely vibrates in advance
And its distributing method.
Background technique
Concrete tubular pile is widely used in fields such as building, municipal administration, harbour, traffic.With the hair of production technology
Exhibition, it is tubular pile material distribution equipment automatic distributing that the cloth of tubular pole is gradually developed by original artificial cloth, to improve tubular pole
Qualification rate and production efficiency.Traditional tubular pole apparatus for distributing mainly includes the concrete pump set, pipe pile die and transport device.Fortune
Defeated device drives pipe pile die mobile, during pipe pile die is mobile, completes cloth process.Conventionally, as
Concrete material discharging speed is not uniformly constant, the especially higher concrete of intensity, more when the amount of concrete of submitting
When and lack, need operator observe determine after control pipe pile die movement speed, concrete material could be enabled uniform
Be laid among pipe pile die.This just needs operator that must have operating experience abundant, and operator must the moment
It dig-ins conveying pipeline and judges whether the mixed mud in pipe pile die is laid uniformly.Due to the unreliability of subjective judgement, operator
The very possible error in judgement of member, this will lead to tubular pole scrap, material waste, the even serious consequence of equipment damage.
Summary of the invention
It is an object of that present invention to provide a kind of high precisely vibrate the in advance efficient cloth system of tubular pole and its distributing methods, improve cloth
Expect accuracy, overcomes above-mentioned the deficiencies in the prior art.
Specific technical solution are as follows:
A kind of high efficient cloth system of tubular pole that precisely vibrates in advance, pipe pile die further includes high-precision concrete spreader, height
Precision ferry-boat trolley, frequency low-amplitude vibrator, digitlization master control device, rack gear running gear and high-precision mortar feeding machine；
The high-precision concrete spreader includes support system, sensor-based system, concrete spreader high-precision sensing
Device, electronic control system；
The concrete spreader high-precision sensor measures the weight concrete in high-precision concrete spreader；
The weight metering sensor of high accurancy and precision ferry-boat trolley setting；
The lower end setting tubular pole concrete major ingredient storehouse and concrete stock storehouse of high-precision concrete spreader；High-precision is mixed
The side of solidifying soil material distributing machine is equipped with high-precision mortar feeding machine；Pipe pile die is horizontal to be fixed on high accurancy and precision ferry-boat trolley,
High accurancy and precision ferry-boat trolley bottom is equipped with frequency low-amplitude vibrator, and high accurancy and precision ferry-boat trolley is mounted on horizontally disposed rack gear
In running gear, the track of rack gear running gear is mobile along the river；
The electronic control system of the digitlization master control device and high-precision concrete spreader, concrete spreader are high
The weight metering sensor connection of accurate sensor, high accurancy and precision ferry-boat trolley, control high-precision concrete spreader discharging
Amount；
The high-precision mortar feeding machine includes support system, sensor-based system, feed supplement weight metering sensor, control system
System, mortar major ingredient storehouse and mortar stock storehouse；
Digitlization master control device is also connect with the control system of high-precision mortar feeding machine, feed supplement weight metering sensor,
Control high-precision mortar feeding machine load.
Further, the distance of rack gear running gear control high accurancy and precision ferry-boat carriage walking, every walking one
Gear is a unit, and the distance of each gear, that is, per unit is completely the same, and precision is within 0.1mm.
A kind of distributing method of the high efficient cloth system of tubular pole that precisely vibrates in advance, including following procedure:
When the described high-precision concrete spreader casting concrete, firstly, concrete spreader high-precision sensor pair
Concrete in high-precision concrete spreader carries out weight metering；Then, high according to the order of digitlization master control device setting
For precision concrete spreader by the concrete injection concrete stock storehouse of predetermined weight, digitlization master control device passes through concrete
Material distributing machine high-precision sensor is modified the weight concrete in high-precision concrete spreader, and digitlization master control device will
Related data imports spare；
For the high-precision concrete spreader after concreting is into mold, digitlization master control device passes through coagulation
The weight metering sensor element number of native material distributing machine high-precision sensor and high accurancy and precision ferry-boat trolley is to high-precision concrete
Weight concrete in material distributing machine is modified, at the same digitize master control device related data is imported it is spare；
The high-precision concrete spreader exports weight to high-precision concrete spreader by digitlization master control device
Amount and high accurancy and precision ferry-boat trolley input weight comparison；By digitlization master control device to high-precision mortar feeding machine output order,
By high-precision mortar feeding machine feed supplement, completes high precisely concrete distributing coefficient and correct task；
After the concrete distributing for completing a unit, by frequency low-amplitude vibrator to the concrete of high accurancy and precision ferry-boat trolley
Completion is vibrated in advance；Then digitlization master control device receives the weight metering sensor element numerical value of high accurancy and precision ferry-boat trolley, number
After the amendment of word master control device logarithm, instruction feed supplement is inputted to high-precision mortar feeding machine, completes high accurate concrete distributing
Coefficient corrects task.
A kind of high precisely vibrate the in advance efficient cloth system of tubular pole and its distributing method provided by the invention, solve tubular pole cloth
Expect problem of non-uniform, while having reached the automation of tubular pile material-distributing system, improves the working efficiency of tubular pile material distribution process, reduce
To the impact of centrifuge in tubular pile centrifugal forming process, the minute crack generated in tubular pole forming process is reduced.Protection is set simultaneously
Service life that is standby and extending equipment.And then the homogeneity of tubular pole is improved, improve the inherent quality and intensity of tubular pole.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Specific embodiment
Following further describes the present invention with reference to the drawings:
As shown in Figure 1, a kind of high efficient cloth system of tubular pole that precisely vibrates in advance, pipe pile die 4 further includes high-precision coagulation
Native material distributing machine 1, high accurancy and precision ferry-boat trolley 3, frequency low-amplitude vibrator 5, digitlization master control device 6, rack gear running gear 7 and height
Precision mortar feeding machine 8；
The high-precision concrete spreader 1 includes support system, sensor-based system, concrete spreader high-precision sensing
Device 2, electronic control system；Coagulation in described 2 pairs of high-precision concrete spreaders 1 of concrete spreader high-precision sensor
Native weight metering；The weight metering sensor that high accurancy and precision ferry-boat trolley 3 is arranged；The lower end of high-precision concrete spreader 1 is set
Set tubular pole concrete major ingredient storehouse 9 and concrete stock storehouse 10；The side of high-precision concrete spreader 1 is equipped with high-precision mortar
Feeding machine 8；Pipe pile die 4 is horizontal to be fixed on high accurancy and precision ferry-boat trolley 3, and high accurancy and precision ferry-boat 3 bottom of trolley is equipped with
Frequency low-amplitude vibrator 5, high accurancy and precision ferry-boat trolley 3 are mounted in horizontally disposed rack gear running gear 7, and rack gear is walked along the river
The track of system 7 is mobile；The rack gear running gear 7 controls the distance that high accurancy and precision ferry-boat trolley 3 is walked, every walking one
Gear is a unit, and the distance of each gear, that is, per unit is completely the same, and precision is within 0.1mm.
The electronic control system of the digitlization master control device 6 and high-precision concrete spreader 1, concrete spreader
The weight metering sensor connection of high-precision sensor 2, high accurancy and precision ferry-boat trolley 3, control high-precision concrete spreader 1 go out
The amount of material；
The high-precision mortar feeding machine 8 includes support system, sensor-based system, feed supplement weight metering sensor, control
System, mortar major ingredient storehouse and mortar stock storehouse；Digitize master control device 6 also with the control system of high-precision mortar feeding machine 8, mend
Expect the connection of weight metering sensor, controls 8 load of high-precision mortar feeding machine.
The distributing method of the accurate efficient cloth system of tubular pole that vibrates in advance of the height, including following procedure:
(1) when high-precision 1 casting concrete of concrete spreader described in, firstly, concrete spreader high-precision sensing
Concrete in 2 pairs of high-precision concrete spreaders 1 of device carries out weight metering；Then, it is set according to digitlization master control device 6
Order, high-precision concrete spreader 1 digitize master control device in the concrete injection concrete stock storehouse 10 of predetermined weight
6 are modified by the weight concrete in 2 pairs of high-precision concrete spreaders 1 of concrete spreader high-precision sensor, number
Word master control device 6 imports related data spare；
(2) for the high-precision concrete spreader 1 described in after concreting is into mold, digitlization master control device 6 is logical
The weight metering sensor element number of concrete spreader high-precision sensor 2 and high accurancy and precision ferry-boat trolley 3 is crossed to high-precision
Degree concrete spreader 1 in weight concrete be modified, while digitize master control device 6 related data is imported it is spare；
(3) the high-precision concrete spreader 1 described in passes through digitlization 6 pairs of high-precision concrete spreaders 1 of master control device
Export weight and high accurancy and precision ferry-boat 3 input weight of trolley comparison；By 6 pairs of high-precision mortar feeding machines 8 of digitlization master control device
Output order is completed high precisely concrete distributing coefficient and is corrected task by 8 feed supplement of high-precision mortar feeding machine；
(4) after the concrete distributing for completing a unit, by frequency low-amplitude vibrator 5 to high accurancy and precision ferry-boat trolley 3
Concrete completion is vibrated in advance；Then digitlization master control device 6 receives the weight metering sensor element of high accurancy and precision ferry-boat trolley 3
Numerical value after digitlization 6 logarithm of master control device amendment, inputs instruction feed supplement to high-precision mortar feeding machine 8, completes high precisely mixed
Solidifying handwoven cloth material coefficient corrects task.
Claims (3)
1. a kind of high efficient cloth system of tubular pole that precisely vibrates in advance, pipe pile die (4), which is characterized in that further include that high-precision is mixed
Solidifying soil material distributing machine (1), high accurancy and precision ferry-boat trolley (3), frequency low-amplitude vibrator (5), digitlization master control device (6), rack gear row
Walking system (7) and high-precision mortar feeding machine (8)；
The high-precision concrete spreader (1) includes support system, sensor-based system, concrete spreader high-precision sensor
(2), electronic control system；
The concrete spreader high-precision sensor (2) is to the weight concrete meter in high-precision concrete spreader (1)
Amount；The weight metering sensor of high accurancy and precision ferry-boat trolley (3) setting；
The lower end setting tubular pole concrete major ingredient storehouse (9) of high-precision concrete spreader (1) and concrete stock storehouse (10)；It is high
The side of precision concrete spreader (1) is equipped with high-precision mortar feeding machine (8)；Being fixed on for pipe pile die (4) level is high-precision
Accuracy is ferried on trolley (3), and high accurancy and precision ferry-boat trolley (3) bottom is equipped with frequency low-amplitude vibrator (5), high accurancy and precision ferry-boat
Trolley (3) is mounted on horizontally disposed rack gear running gear (7), and the track of rack gear running gear (7) is mobile along the river；
The electronic control system of the digitlization master control device (6) and high-precision concrete spreader (1), concrete spreader
High-precision sensor (2), high accurancy and precision ferry-boat trolley (3) weight metering sensor connection, control high-precision concrete distributing
The amount of machine (1) discharging；
The high-precision mortar feeding machine (8) includes support system, sensor-based system, feed supplement weight metering sensor, control system
System, mortar major ingredient storehouse and mortar stock storehouse；
Master control device (6) are digitized also to connect with the control system of high-precision mortar feeding machine (8), feed supplement weight metering sensor
It connects, controls high-precision mortar feeding machine (8) load.
2. a kind of high efficient cloth system of tubular pole that precisely vibrates in advance according to claim 1, which is characterized in that the tooth
The distance of running gear (7) control high accurancy and precision ferry-boat trolley (3) walking, one gear of every walking is a unit.
3. a kind of distributing method of the high efficient cloth system of tubular pole that precisely vibrates in advance, feature according to right 1 or 2 exist
In, including following procedure:
When described high-precision concrete spreader (1) casting concrete, firstly, concrete spreader high-precision sensor (2)
Weight metering is carried out to the concrete in high-precision concrete spreader (1)；Then, according to digitlization master control device (6) setting
Order, for high-precision concrete spreader (1) by the concrete of predetermined weight injection concrete stock storehouse (10), digitlization is total
Device (6) are controlled by concrete spreader high-precision sensor (2) to the weight concrete in high-precision concrete spreader (1)
It is modified, digitlization master control device (6) imports related data spare；
After concreting is into mold, digitlization master control device (6) passes through mixed the high-precision concrete spreader (1)
The weight metering sensor element number of solidifying soil material distributing machine high-precision sensor (2) and high accurancy and precision ferry-boat trolley (3) is to high-precision
Degree concrete spreader (1) in weight concrete be modified, while digitize master control device (6) related data is imported it is standby
With；
The high-precision concrete spreader (1) is defeated to high-precision concrete spreader (1) by digitlization master control device (6)
Weight and high accurancy and precision ferry-boat trolley (3) input weight comparison out；By digitlization master control device (6) to high-precision mortar feeding machine
(8) output order is completed high precisely concrete distributing coefficient and is corrected task by high-precision mortar feeding machine (8) feed supplement；
After the concrete distributing for completing a unit, by frequency low-amplitude vibrator (5) to the coagulation of high accurancy and precision ferry-boat trolley (3)
Soil is completed to vibrate in advance；Then digitlization master control device (6) receives the weight metering sensor element of high accurancy and precision ferry-boat trolley (3)
Numerical value after digitlization master control device (6) logarithm amendment, inputs instruction feed supplement to high-precision mortar feeding machine (8), completes high-precision
Quasi- concrete distributing coefficient corrects task.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910311669.5A CN109955356B (en) | 2019-04-11 | 2019-04-11 | High-precision pre-vibrating pipe pile efficient material distribution system and material distribution method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910311669.5A CN109955356B (en) | 2019-04-11 | 2019-04-11 | High-precision pre-vibrating pipe pile efficient material distribution system and material distribution method thereof |
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| Publication Number | Publication Date |
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| CN109955356A true CN109955356A (en) | 2019-07-02 |
| CN109955356B CN109955356B (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910311669.5A Expired - Fee Related CN109955356B (en) | 2019-04-11 | 2019-04-11 | High-precision pre-vibrating pipe pile efficient material distribution system and material distribution method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112428408A (en) * | 2020-11-23 | 2021-03-02 | 富强科技股份有限公司 | Running gear for concrete pouring of tubular pile |
| CN112677303A (en) * | 2020-12-29 | 2021-04-20 | 荆州市海纳新型建材科技有限公司 | Concrete feeding equipment and feeding process thereof |
| CN112677307A (en) * | 2020-12-17 | 2021-04-20 | 解正祥 | Concrete pipe pile material making and filling device |
| CN112976291A (en) * | 2021-02-08 | 2021-06-18 | 沈阳建筑大学 | Automatic compensation control method for concrete pouring parameter mismatch of prefabricated part |
| CN112976275A (en) * | 2021-02-03 | 2021-06-18 | 解正祥 | Anti-blocking concrete pipe pile material making and filling device |
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2019
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112428408A (en) * | 2020-11-23 | 2021-03-02 | 富强科技股份有限公司 | Running gear for concrete pouring of tubular pile |
| CN112677307A (en) * | 2020-12-17 | 2021-04-20 | 解正祥 | Concrete pipe pile material making and filling device |
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| CN112976275A (en) * | 2021-02-03 | 2021-06-18 | 解正祥 | Anti-blocking concrete pipe pile material making and filling device |
| CN112976291A (en) * | 2021-02-08 | 2021-06-18 | 沈阳建筑大学 | Automatic compensation control method for concrete pouring parameter mismatch of prefabricated part |
| CN112976291B (en) * | 2021-02-08 | 2022-07-12 | 沈阳建筑大学 | Automatic compensation control method for concrete pouring parameter mismatch of prefabricated part |
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