CN109946960B - Data acquisition cabinet - Google Patents

Data acquisition cabinet Download PDF

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CN109946960B
CN109946960B CN201910258205.2A CN201910258205A CN109946960B CN 109946960 B CN109946960 B CN 109946960B CN 201910258205 A CN201910258205 A CN 201910258205A CN 109946960 B CN109946960 B CN 109946960B
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module
cabinet
data
temperature
data acquisition
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CN109946960A (en
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林鹏
樊启祥
汪志林
陈文夫
郭增光
周孟夏
谭尧升
上官方
杨小龙
龚攀
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Tsinghua University
China Three Gorges Projects Development Co Ltd CTG
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China Three Gorges Projects Development Co Ltd CTG
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Abstract

The invention belongs to the technical field of intelligent water-passing and temperature-control construction of hydraulic and hydroelectric engineering and provides a data acquisition cabinet. The data acquisition cabinet includes: the intelligent cabinet comprises a cabinet body, a wiring device, an acquisition module, a central processing module and an external module; the wiring device is used for installing the acquisition module, the central processing module and the peripheral module; the acquisition module is used for acquiring the flow of a heat exchange medium in the integrated control cabinet, the temperature of the heat exchange medium entering and exiting the integrated control cabinet and the temperature of a concrete block; the central processing module uploads the acquired data to a cloud server for data interaction; the central processing module controls the flow of the heat exchange medium by adopting a gradient intelligent closed-loop learning control method, so that the maximum temperature of a control object can be controlled, the cooling rate can be adjusted, and the abnormal temperature can be diagnosed. The invention has the beneficial effects that: the data acquisition cabinet is anti-interference, can continuously, stably and efficiently operate, and can acquire, analyze and control data in real time.

Description

一种数据采集柜A data collection cabinet

技术领域technical field

本发明属于水利水电工程智能通水温控施工技术领域,具体涉及一种数据采集柜。The invention belongs to the technical field of water conservancy and hydropower engineering intelligent water flow temperature control construction, and in particular relates to a data acquisition cabinet.

背景技术Background technique

在传统的涉及多种设备的现场控制中,由于设备安装量大,接线多,容易出现线路凌乱、功能不集中、数据上传间断的问题,导致控制不力,控制失真,且不便于排除故障和维修。In the traditional on-site control involving a variety of equipment, due to the large amount of equipment installed and many wiring, the problems of messy lines, unconcentrated functions, and intermittent data uploading are prone to occur, resulting in poor control, distorted control, and inconvenient troubleshooting and maintenance. .

为了解决上述问题,2012年,中国能源建设集团有限公司(原葛洲坝集团试验检测有限公司)又申请了专利CN202443315U,提出了一种多通道在线式混凝土冷却通水数据自动采集装置,包括电源模块,温度采集模块,数据采集模块,主控模块,接线端子板:电源模块连接温度采集模块、主控模块、数据采集模块:主控模块连接温度采集模块、数据采集模块:所述主控模块设有以太网接口模块。通过该自动采集装置,对混凝土冷却通水的流量和水温进行在线实时采集和传输,解决人工采集记录需要耗费大量人工、信息反馈慢的缺点。In order to solve the above problems, in 2012, China Energy Construction Group Co., Ltd. (formerly Gezhouba Group Testing and Testing Co., Ltd.) applied for the patent CN202443315U, and proposed a multi-channel on-line concrete cooling water automatic data collection device, including a power module, Temperature acquisition module, data acquisition module, main control module, terminal board: the power supply module is connected to the temperature acquisition module, the main control module, and the data acquisition module: the main control module is connected to the temperature acquisition module and the data acquisition module: the main control module is provided with Ethernet interface module. Through the automatic collection device, the flow rate and water temperature of the concrete cooling water can be collected and transmitted online in real time, and the shortcomings of manual collection and recording need to consume a lot of labor and information feedback is slow.

2013年,西安众恒科技有限公司申请了专利CN103138400A,提出了一种触摸式人机交互开关柜检测监测一体化装置,包括触摸控制仪和无线发射采集模块,所述触摸控制仪包括信息处理模块、控制模块和通讯模块:所述信息处理模块、控制模块和通讯模块相互连接,所述信息处理模块分别连接温湿度监测模块、接收模块、状态检测模块、电能质量模块、机械特性模块、电源模块和人体感应单元:所述控制模块分别连接存储单元和触摸屏:所述通讯模块分别设有网接口和485接口,所述信息处理模块通过继电器与报警输出模块相接,通过对高压开关柜在线数据的实时采集,将数据通过通讯模块上传到上位机进行实时监控,完成现场开关柜在线监测基础之上的状态诊断和故障预警。In 2013, Xi'an Zhongheng Technology Co., Ltd. applied for the patent CN103138400A, and proposed a touch-type human-computer interaction switch cabinet detection and monitoring integrated device, including a touch controller and a wireless transmission acquisition module. The touch controller includes an information processing module. , control module and communication module: the information processing module, control module and communication module are connected to each other, and the information processing module is respectively connected to the temperature and humidity monitoring module, the receiving module, the state detection module, the power quality module, the mechanical characteristic module, the power supply module and human body induction unit: the control module is connected to the storage unit and the touch screen respectively: the communication module is respectively provided with a network interface and a 485 interface, the information processing module is connected to the alarm output module through a relay, and the online data of the high-voltage switch cabinet is The real-time collection of the data is uploaded to the host computer through the communication module for real-time monitoring, and the status diagnosis and fault warning based on the online monitoring of the on-site switch cabinet are completed.

2014年,青岛同创节能环保工程有限公司申请了专利CN104864484A,提出了一种用于供暖换热设备无线并网监控系统,包括控制柜、交换机和无线路由器,控制柜通过有线数据通讯线路与交换机相连,交换机再与无线路由器相连,在无线路由器上接有天线,所述交换机还通过视频服务器与现场装设的摄像机相连,所述控制柜用于对现场供暖换热设备进行自动控制,并将采集的数据进行转换和处理后,以无线的方式实时发送至集控中心进行远程监控。In 2014, Qingdao Tongchuang Energy Conservation and Environmental Protection Engineering Co., Ltd. applied for patent CN104864484A, and proposed a wireless grid-connected monitoring system for heating and heat exchange equipment, including control cabinets, switches and wireless routers. The control cabinet is connected to the switch through wired data communication lines. The switch is connected to the wireless router, and an antenna is connected to the wireless router. The switch is also connected to the camera installed on site through the video server. The control cabinet is used to automatically control the on-site heating and heat exchange equipment, and connect the After the collected data is converted and processed, it is wirelessly sent to the centralized control center in real time for remote monitoring.

2016年,中国石油天然气集团有限公司和北京华通信联科技有限公司共同申请了专利CN206221980U,提出了一种油气管道智能监控系统,包括在油气管道上设置的压力传感器、流量传感器和温度传感器,压力传感器、流量传感器、温度传感器的信号连接至一个控制终端,所述控制终端的输出控制与油气管道连接的变频驱动马达和电动阀门,所述控制终端设置有数据处理单元,数据处理单元连接有模拟量输入端口、开关量输入/输出端口;所述压力传感器使用的是输出为标准信号的压力变送器,所述温度传感器使用的是输出为标准信号的温度变送器,压力变送器和温度变送器的输出连接至数据处理单元的模拟量输入端口,所述数据处理单元通过一个20位分辨率的A/D转换器与模拟量输入端口连接。In 2016, China National Petroleum Corporation and Beijing Huatonglian Technology Co., Ltd. jointly applied for patent CN206221980U, and proposed an intelligent monitoring system for oil and gas pipelines, including pressure sensors, flow sensors and temperature sensors set on oil and gas pipelines. The signals of the sensor, the flow sensor and the temperature sensor are connected to a control terminal, the output of the control terminal controls the variable frequency drive motor and the electric valve connected with the oil and gas pipeline, the control terminal is provided with a data processing unit, and the data processing unit is connected with an analog Input port and switch input/output port; the pressure sensor uses a pressure transmitter whose output is a standard signal, and the temperature sensor uses a temperature transmitter whose output is a standard signal, and the pressure transmitter and The output of the temperature transmitter is connected to the analog input port of the data processing unit, which is connected to the analog input port through an A/D converter with 20-bit resolution.

2017年,北京木联能工程科技有限公司申请了专利CN207780633U,提出了一种用于大体积混凝土内部的温度及冷却水流量数字测控装置,包括温度采集模块;电流输入采集模块;电流输出控制模块;微控制器模块,所述温度采集模块、电流输入采集模块和电流输出控制模块分别与微控制器连接,对采集的温度电信号、流量电信号进行处理;同时电流输出控制模块在微控制器的控制下对可调谐电动球阀的开合度进行调整;无线通讯模块,与微控制器连接,将微控制器处理的温度和流量数据以无线传输的方式发送至服务器;可测量大体积混凝土内部温度及冷却通水流量并对流量进行控制调节。In 2017, Beijing Mulian Energy Engineering Technology Co., Ltd. applied for patent CN207780633U, and proposed a digital measurement and control device for temperature and cooling water flow inside mass concrete, including temperature acquisition module; current input acquisition module; current output control module Microcontroller module, the temperature acquisition module, current input acquisition module and current output control module are respectively connected with the micro-controller to process the collected temperature electrical signals and flow electrical signals; at the same time, the current output control module is in the microcontroller Adjust the opening and closing degree of the tunable electric ball valve under the control of the tunable electric ball valve; the wireless communication module, connected with the microcontroller, sends the temperature and flow data processed by the microcontroller to the server by wireless transmission; can measure the internal temperature of mass concrete And cooling water flow and flow control and regulation.

此前,清华大学申请了专利CN102830730A,提出了一种通水智能温度控制试验系统,主要包括:冷热水循环供水系统,在每组冷热水进管上的校核电磁流量计和一体流温控制设备,在出水管上安装数字温度测量装置,将采集的进出口温度、流量和调节阀数据,通过数据线传到控制箱,服务器就能和控制箱持续无线通讯,服务器进行算法计算确定控制量,并根据服务器控制平台指令控制调节阀中电动阀的开度。目前采用的通水智能温度控制试验系统1.0主要弊端包含:Previously, Tsinghua University applied for the patent CN102830730A, and proposed a water-passing intelligent temperature control test system, which mainly includes: cold and hot water circulating water supply system, calibration electromagnetic flowmeter on each group of cold and hot water inlet pipes and integrated flow temperature control Equipment, install a digital temperature measurement device on the water outlet pipe, and transmit the collected inlet and outlet temperature, flow rate and control valve data to the control box through the data line, the server can continuously communicate with the control box wirelessly, and the server performs algorithm calculation to determine the control amount , and control the opening of the electric valve in the regulating valve according to the server control platform instruction. The main disadvantages of the currently adopted water-passing intelligent temperature control test system 1.0 include:

(1)线路凌乱,功能不集中,不能满足现场复杂的施工环境,且现场设备安装工作量大,接线多,设备容易损坏和被盗,不便于排除故障和维修;(1) The lines are messy and the functions are not concentrated, which cannot meet the complex construction environment on site, and the installation workload of the site equipment is large, the wiring is many, and the equipment is easily damaged and stolen, which is inconvenient for troubleshooting and maintenance;

(2)现有技术中数据采集柜不能整体上重复利用,需要拆了装,装了再次拆卸,操作不便。(2) In the prior art, the data acquisition cabinet cannot be reused as a whole, and needs to be disassembled and assembled, and then disassembled again after being installed, which is inconvenient to operate.

(3)回路开通不能预先批量设置,延误施工进度。(3) The opening of the circuit cannot be set in advance in batches, which will delay the construction progress.

(4)数据采集设备与控制设备之间分离,设备基本没有互通互联,扩展性差,不能自主工作,在断网的情况下无法工作,为控制大坝混凝土的温度带来困难和诸多不便。(4) The data acquisition equipment is separated from the control equipment. The equipment basically has no interconnection, poor scalability, and cannot work independently. It cannot work when the network is disconnected, which brings difficulties and inconveniences to controlling the temperature of the dam concrete.

(5)现场数据上传容易中断,数据失真,导致温度控制不力,降温速率可调性差,从而导致控制容易失真。(5) The on-site data upload is easy to be interrupted, and the data is distorted, resulting in poor temperature control and poor adjustability of the cooling rate, resulting in easy control distortion.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种数据采集柜,以解决现有技术中存在的技术问题。The purpose of the present invention is to provide a data acquisition cabinet to solve the technical problems existing in the prior art.

本发明所采用的技术手段是:一种数据采集柜,包括:柜体、接线装置、采集模块、中央处理模块和外设模块;其中,所述接线装置设置于所述柜体的内侧壁上,用于安装所述采集模块、中央处理模块和外设模块;所述采集模块用于采集热交换媒介的流量、热交换媒介温度和混凝土块温度;其特征在于,所述接线装置、采集模块、中央处理模块和外设模块全部封装设置于所述柜体中,所述中央处理模块对所述采集模块采集的数据进行数据处理并将处理后的所述数据上传至云服务器进行数据交互,同时,多个所述数据采集柜之间组成局域网进行数据交互;所述中央处理模块采用智能PID算法对所述热交换媒介的流量进行控制。The technical means adopted in the present invention are: a data acquisition cabinet, comprising: a cabinet body, a wiring device, a collection module, a central processing module and a peripheral module; wherein, the wiring device is arranged on the inner side wall of the cabinet body , used to install the collection module, the central processing module and the peripheral module; the collection module is used to collect the flow rate of the heat exchange medium, the temperature of the heat exchange medium and the temperature of the concrete block; it is characterized in that the wiring device, the collection module , The central processing module and the peripheral modules are all packaged and arranged in the cabinet, the central processing module performs data processing on the data collected by the acquisition module and uploads the processed data to the cloud server for data interaction, At the same time, a local area network is formed between a plurality of the data acquisition cabinets to perform data exchange; the central processing module uses an intelligent PID algorithm to control the flow of the heat exchange medium.

本发明优选实施例中,所述中央处理模块为智能处理单元,所述智能处理单元通过梯度闭环智能学习控制方法实现混凝土块在冷却过程中最高温度控制、混凝土块冷却全过程空间温度变化率协调梯度控制和混凝土块冷却过程中异常温度的控制。In a preferred embodiment of the present invention, the central processing module is an intelligent processing unit, and the intelligent processing unit realizes the maximum temperature control of the concrete block during the cooling process and the coordination of the spatial temperature change rate during the entire cooling process of the concrete block through a gradient closed-loop intelligent learning control method. Gradient control and control of abnormal temperatures during cooling of concrete blocks.

本发明优选实施例中,所述梯度闭环智能学习控制方法采用智能PID调节算法,包括比例环节、积分环节、微分环节和深度学习环节,利用深度学习方法实现自动调参、调控。In a preferred embodiment of the present invention, the gradient closed-loop intelligent learning control method adopts an intelligent PID adjustment algorithm, including a proportional link, an integral link, a differential link and a deep learning link, and uses the deep learning method to realize automatic parameter adjustment and control.

本发明优选实施例中,所述深度学习环节过程包括:In a preferred embodiment of the present invention, the deep learning process includes:

S1:训练集,收集过往真实场景大体积混凝土温控信息,包括水工大坝控温资料、混凝土实测温度、水管压力、流量、气温和水温;S1: Training set, collect temperature control information of mass concrete in past real scenes, including temperature control data of hydraulic dam, measured concrete temperature, water pipe pressure, flow rate, air temperature and water temperature;

S2:建立DQN网络,确定奖惩值Reward和状态State转移信息,确定策略的动作空间和所有水管对应动作的价值参数,根据所述价值参数值确定最佳动作;S2: establish a DQN network, determine the reward and punishment value Reward and the state transition information, determine the action space of the strategy and the value parameters of the corresponding actions of all water pipes, and determine the best action according to the value parameter value;

S3:利用训练集对仿真模型进行训练和学习,得到典型数据集;S3: Use the training set to train and learn the simulation model to obtain a typical data set;

S4:利用所述训练集得到训练好的模型进行实时流量调整。S4: Use the training set to obtain a trained model for real-time traffic adjustment.

本发明优选实施例中,所述柜体由钢板材料焊接,所述柜体的一面为可开闭的门。In a preferred embodiment of the present invention, the cabinet body is welded by a steel plate material, and one side of the cabinet body is an openable and closable door.

本发明优选实施例中,所述柜体为封闭型,所述柜体的接线进出口处防水处理,所述防水处理为:所述柜体的接线孔处全部采用航空插头辅以防水盖板的设计,所述盖板为翻盖式设计。In a preferred embodiment of the present invention, the cabinet body is a closed type, and the wiring inlet and outlet of the cabinet body are waterproofed. The design of the cover plate is a flip type design.

本发明优选实施例中,所述柜体底部设有进温度计线槽,并设有防鼠板;所述柜体侧边安装接线。In a preferred embodiment of the present invention, the bottom of the cabinet is provided with a thermometer wire slot and a rat-proof plate; the side of the cabinet is provided with wiring.

本发明优选实施例中,所述接线装置为轨道式或拼图式设计,动态优化所述采集柜内部布局。In a preferred embodiment of the present invention, the wiring device is a rail-type or puzzle-type design, and the internal layout of the collection cabinet is dynamically optimized.

本发明优选实施例中,所述采集模块包括流量模块、进出热交换媒介温度模块和混凝土温度模块;所述流量模块为采集和控制流量数据的集成电路板;所述进出热交换媒介温度模块为采集和控制进出热交换媒介温度数据的集成电路板;所述混凝土温度模块为采集和控制混凝土温度数据的集成电路板。In a preferred embodiment of the present invention, the collection module includes a flow module, an inlet and outlet heat exchange medium temperature module and a concrete temperature module; the flow module is an integrated circuit board that collects and controls flow data; the inlet and outlet heat exchange medium temperature module is An integrated circuit board for collecting and controlling the temperature data of the incoming and outgoing heat exchange medium; the concrete temperature module is an integrated circuit board for collecting and controlling the temperature data of the concrete.

本发明优选实施例中,所述数据采集柜内的各模块数量依据所连接的一体流温阀、混凝土温度计的数量进行动态匹配,同时预留一定的备用通道。In a preferred embodiment of the present invention, the number of modules in the data acquisition cabinet is dynamically matched according to the number of connected integrated flow temperature valves and concrete thermometers, and a certain spare channel is reserved at the same time.

本发明优选实施例中,所述中央处理模块包括CPU计算模块,内存模块,存储模块,柜内通讯IO模块。In a preferred embodiment of the present invention, the central processing module includes a CPU computing module, a memory module, a storage module, and an in-cabinet communication IO module.

本发明优选实施例中,所述外设模块包括外设工控机、外设屏幕、外设键盘鼠标、外设路由器、远程PC端、微信移动端、和网页端。In a preferred embodiment of the present invention, the peripheral module includes a peripheral industrial computer, a peripheral screen, a peripheral keyboard and mouse, a peripheral router, a remote PC terminal, a WeChat mobile terminal, and a web page.

本发明优选实施例中,所述数据采集柜还包括断路器、插座、端子排和接线。In a preferred embodiment of the present invention, the data acquisition cabinet further includes a circuit breaker, a socket, a terminal block and wiring.

本发明优选实施例中,所述流量模块、进出热交换媒介温度模块、混凝土温度模块、电源模块、CPU模块、CPU存储卡模块、辅助模块、断路器、插座、端子排、外设工控机、外设屏幕、外设键盘鼠标、外设路由器和接线的基座为所述接线装置。In a preferred embodiment of the present invention, the flow module, the temperature module of the incoming and outgoing heat exchange medium, the concrete temperature module, the power supply module, the CPU module, the CPU memory card module, the auxiliary module, the circuit breaker, the socket, the terminal block, the peripheral industrial computer, The peripheral screen, the peripheral keyboard and mouse, the peripheral router and the wiring base are the wiring devices.

本发明优选实施例中,所述断路器控制电源开闭;所述插座提供电源输出的基座;所述端子排为单排或双排,为电流或电压输出的转接器。In a preferred embodiment of the present invention, the circuit breaker controls power on and off; the socket provides a base for power output; the terminal block is a single-row or double-row, and is an adapter for current or voltage output.

本发明优选实施例中,所述接线包括各电子器件之间的连接线和所述连接线归集之后从柜体向外引出的总接线。In a preferred embodiment of the present invention, the wiring includes connecting wires between various electronic devices and a general wiring drawn out from the cabinet after the connecting wires are collected.

本发明优选实施例中,所述服务器为柔性云服务器,依据需求动态分配计算资源。In a preferred embodiment of the present invention, the server is a flexible cloud server that dynamically allocates computing resources according to requirements.

本发明优选实施例中,所述数据采集柜配备备用服务器,用于定期进行数据备份。In a preferred embodiment of the present invention, the data collection cabinet is equipped with a backup server for regular data backup.

本发明优选实施例中还提供了一种集成控制柜,用于与如上所述的数据采集柜配合使用,为所述数据采集柜提供实时监测数据并执行控制指令。In a preferred embodiment of the present invention, an integrated control cabinet is also provided, which is used in cooperation with the above-mentioned data acquisition cabinet to provide real-time monitoring data and execute control instructions for the data acquisition cabinet.

本发明优选实施例中,所述集成控制柜和所述数据采集柜之间采取无线或有线传输数据的方式。In a preferred embodiment of the present invention, wireless or wired data transmission is adopted between the integrated control cabinet and the data acquisition cabinet.

本发明优选实施例中还提供了一种智能控制柜,集成如上所述的数据采集柜和集成控制柜,所述数据采集柜内的器件集成化固定于所述集成控制柜侧边,形成所述智能控制柜,所述智能控制柜直接和所述云服务器进行数据交互,所述智能控制柜间组成局域网进行数据交互,柜体互联互通。In a preferred embodiment of the present invention, an intelligent control cabinet is also provided, which integrates the data acquisition cabinet and the integrated control cabinet as described above, and the devices in the data acquisition cabinet are integrated and fixed on the side of the integrated control cabinet to form an integrated control cabinet. The intelligent control cabinet, the intelligent control cabinet directly exchanges data with the cloud server, the intelligent control cabinets form a local area network for data exchange, and the cabinets are interconnected.

与现有技术相比,本发明产生的有益效果是:Compared with the prior art, the beneficial effects that the present invention produces are:

(1)本发明中的数据采集柜可保证智能通水温控系统可以持续、高效、抗干扰、可实时地进行数据采集、反馈和控制工作。(1) The data acquisition cabinet in the present invention can ensure that the intelligent water temperature control system can be continuous, efficient, anti-interference, and can perform data acquisition, feedback and control work in real time.

(2)本发明中的数据采集柜通过各模块的集成和柜体设备的封装设计,使所述控制柜具有自主工作能力,在断网、通讯中断的情况下也能完成温控工作。(2) The data acquisition cabinet in the present invention enables the control cabinet to work autonomously through the integration of each module and the packaging design of the cabinet equipment, and can also complete the temperature control work in the case of disconnection of the network and communication.

(3)本发明中数据采集柜的各设备之间连接线在控制柜内部解决,可满足现场复杂的施工环境,大大减少了现场设备安装的工作量,减小了设备损坏和被盗的可能,同时也便于对于设备进行排除故障和维修。(3) In the present invention, the connection lines between each device of the data acquisition cabinet are solved inside the control cabinet, which can meet the complex construction environment on site, greatly reduce the workload of on-site equipment installation, and reduce the possibility of equipment damage and theft , but also facilitates troubleshooting and maintenance of equipment.

(4)本发明中的数据采集柜的接口灵活,可扩展性好,采用标准工业接口和工控机,与其他控制单元连接方便,易于以后设备更新换代。(4) The interface of the data acquisition cabinet in the present invention is flexible, the expansibility is good, and the standard industrial interface and industrial computer are adopted, which is convenient to connect with other control units, and is easy to replace the equipment in the future.

附图说明Description of drawings

图1为本发明中的数据采集柜的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of a data acquisition cabinet in the present invention.

图2为本发明中的数据采集柜的平面结构示意图。FIG. 2 is a schematic plan view of the data acquisition cabinet in the present invention.

图3为本发明中的梯度闭环智能学习控制过程示意图。FIG. 3 is a schematic diagram of the gradient closed-loop intelligent learning control process in the present invention.

其中:1-柜体,2-固定接线盘,3-流量模块,4-进出水温度模块,5-混凝土温度模块,6-电源模块,7-CPU模块,8-CPU存储卡模块,9-辅助模块,10-断路器,11-插座,12-端子排,13-外设工控机,14-外设屏幕,15-外设键盘鼠标,16-外设路由器,17-接线。Among them: 1-cabinet, 2-fixed wiring board, 3-flow module, 4-inlet and outlet water temperature module, 5-concrete temperature module, 6-power module, 7-CPU module, 8-CPU memory card module, 9- Auxiliary module, 10-circuit breaker, 11-socket, 12-terminal block, 13-peripheral industrial computer, 14-peripheral screen, 15-peripheral keyboard and mouse, 16-peripheral router, 17-wiring.

具体实施方式Detailed ways

下面结合附图对本发明的技术方案进行清楚、完整的描述,显然所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获的所有其他实施例,都属于本发明的保护范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

本发明提供的一实施例中,一种数据采集柜,如附图1-2所示,包括:柜体1、固定接线盘2、采集模块、中央处理模块和外设模块;其中,柜体1为长方体框架,由钢板材料焊接,柜体1需同时满足可容纳所有器件的尺寸要求、现场施工吊装的强度要求、防水和高温的要求以及其他特殊施工要求,柜体1的一面为可开闭的门,便于设备运行状况的检查与维修;固定接线盘2设置于柜体1面积最大的侧壁上,用于安装采集模块、中央处理模块和外设模块;采集模块用于采集流量、进出水温和混凝土温度;固定接线盘2、采集模块、中央处理模块和外设模块全部封装设置于柜体1中,通过模块化的方法进行了功能归集,通过使器件标准化的方法提高了设备的可扩展性,通过柜体封装和接线盘梳理的方法优化了布局。In an embodiment provided by the present invention, a data acquisition cabinet, as shown in accompanying drawings 1-2, includes: a cabinet body 1, a fixed wiring board 2, a collection module, a central processing module and a peripheral module; wherein, the cabinet body 1 is a cuboid frame, which is welded by steel plate materials. Cabinet 1 must meet the size requirements for accommodating all devices, the strength requirements for on-site construction and hoisting, the requirements for waterproof and high temperature, and other special construction requirements. One side of cabinet 1 is openable. The closed door is convenient for the inspection and maintenance of the equipment operating condition; the fixed wiring board 2 is arranged on the side wall with the largest area of the cabinet 1, and is used to install the acquisition module, the central processing module and the peripheral module; the acquisition module is used to collect the flow, Incoming and outgoing water temperature and concrete temperature; fixed wiring board 2, acquisition module, central processing module and peripheral module are all encapsulated and set in cabinet 1, and the functions are collected by the modular method, and the equipment is improved by standardizing the device. The scalability is optimized through the method of cabinet packaging and wiring board sorting.

本实施例中,随着现场开仓数量增多、时间的推进,数据量越来越大,云服务器优选为柔性云服务器,依据需求动态分配计算资源,避免崩溃。数据采集柜同时还配备备用服务器,用于定期进行数据备份,多点备份;服务器下发控制电磁阀命令时间间隔、命令下达到命令实现所需时间、温度流量等数据采集一次所需时间需要匹配并进行设计计算,将轮询控制变为并行控制,减少反射弧反应时间,提高控制效率。In this embodiment, as the number of positions opened on site increases and the time progresses, the amount of data becomes larger and larger, and the cloud server is preferably a flexible cloud server, which dynamically allocates computing resources according to requirements to avoid crashes. The data acquisition cabinet is also equipped with a backup server for regular data backup and multi-point backup; the time interval for the server to issue a command to control the solenoid valve, the time required for the command to achieve the command, and the time required for data collection such as temperature and flow need to be matched. And carry out design calculation, turn polling control into parallel control, reduce the reaction time of reflex arc and improve control efficiency.

本实施例中,数据采集柜内各模块采用的电子器件数量需依据所连接的集成一体流温阀、集成控制柜数量、混凝土温度计数量进行动态匹配,同时需要预留一定的备用通道,提高系统运行的稳定性,避免现场应用过程中出现超负荷运行等现象。值得一提的是,数据采集柜内部布局需要进行动态优化,固定接线盘2设定成轨道式或拼图式,可动态优化采集柜内部布局,便于充分利用柜体1内部空间,缩小柜体1的尺寸,节约现场布设所需场地空间。In this embodiment, the number of electronic devices used in each module in the data acquisition cabinet needs to be dynamically matched according to the connected integrated flow temperature valve, the number of integrated control cabinets, and the number of concrete thermometers. Stability of operation, avoid overload operation and other phenomena in the process of field application. It is worth mentioning that the internal layout of the data acquisition cabinet needs to be dynamically optimized. The fixed wiring panel 2 is set to a track type or a puzzle type, which can dynamically optimize the internal layout of the acquisition cabinet, so as to make full use of the internal space of the cabinet 1 and reduce the size of the cabinet 1. size, saving the site space required for on-site layout.

具体地,采集模块包括流量模块3、进出水温度模块4和混凝土温度模块5;所述流量模块3为采集和控制流量数据的集成电路板;进出水温度模块4为采集和控制进出水温度数据的集成电路板;混凝土温度模块5为采集和控制混凝土温度数据的集成电路板;这三种模块均为标准化的自定制模块,一方面可切实满足智能通水温控2.0系统对于流量、进出水温度和混凝土温度数据的采集、反馈和控制功能需求,另一方面可保证模块的进一步优化升级和系统的可扩展性。为提高控制稳定性,缩短控制时间,提高控制精准度,模块仍有很大优化空间;可借鉴西门子等进行模块的研发优化完善,即通过优化模块内的电子元器件和修改基于模块的小程序,从软件硬件两个角度提高模块智能化水平。Specifically, the collection module includes a flow module 3, an inlet and outlet water temperature module 4 and a concrete temperature module 5; the flow module 3 is an integrated circuit board for collecting and controlling flow data; the inlet and outlet water temperature module 4 is for collecting and controlling the inlet and outlet water temperature data. The concrete temperature module 5 is an integrated circuit board for collecting and controlling concrete temperature data; these three modules are standardized self-customized modules, on the one hand, they can effectively meet the requirements of intelligent water temperature control 2.0 system for flow, inlet and outlet water The collection, feedback and control function requirements of temperature and concrete temperature data, on the other hand, can ensure the further optimization and upgrading of the module and the scalability of the system. In order to improve the control stability, shorten the control time, and improve the control accuracy, the module still has a lot of room for optimization; we can learn from Siemens and others to optimize the research and development of the module, that is, by optimizing the electronic components in the module and modifying the module-based applet , improve the intelligent level of the module from the perspective of software and hardware.

本实施例中,所述中央处理模块包括电源模块6、CPU模块7、CPU存储卡模块8和辅助模块9,优选为CPU计算模块,内存模块,存储模块,柜内通讯IO模块;上述模块包含电源、CPU、存储卡和其它提供辅助功能的逻辑控制器件,以上元器件均为市场已有生产的标准化器件。In this embodiment, the central processing module includes a power supply module 6, a CPU module 7, a CPU memory card module 8 and an auxiliary module 9, preferably a CPU computing module, a memory module, a storage module, and an in-cabinet communication IO module; the above modules include Power supply, CPU, memory card and other logic control devices that provide auxiliary functions, the above components are all standardized devices that have been produced in the market.

本实施例中,外设工控机13为数据的中央处理装置;外设屏幕14为工控机的显示装置;外设键盘鼠标15为工控机的操作控制装置;外设路由器16为数据的网络传输设备;外设设备也封装在柜体1中,通过将外设设备独立封装于每一柜体1中,可使每个柜体1独立的发挥其功能,同时当柜体1出现故障时,可以打开柜体1通过外设设备进行检测和维修,同时也可以对整个柜体进行整体替换与位置转移。In this embodiment, the peripheral industrial computer 13 is the central processing device of data; the peripheral screen 14 is the display device of the industrial computer; the peripheral keyboard and mouse 15 is the operation control device of the industrial computer; the peripheral router 16 is the network transmission of data The peripheral equipment is also encapsulated in the cabinet 1. By encapsulating the peripheral equipment in each cabinet 1 independently, each cabinet 1 can perform its function independently. At the same time, when the cabinet 1 fails, The cabinet 1 can be opened for inspection and maintenance through peripheral equipment, and at the same time, the entire cabinet can be replaced and the position transferred.

优选实施例中,数据采集柜还包括断路器10、插座11、端子排12和接线17。断路器10控制电源开闭;插座11提供电源输出的基座;端子排12为单排或双排,为电流或电压输出的转接器;以上元器件均为市场已有生产的标准化器件。接线17包括各电子器件之间的连接线和所述连接线归集之后从柜体1向外引出的总接线。In a preferred embodiment, the data acquisition cabinet further includes a circuit breaker 10 , a socket 11 , a terminal block 12 and a wiring 17 . The circuit breaker 10 controls the opening and closing of the power supply; the socket 11 provides the base for power output; the terminal block 12 is a single-row or double-row, and is an adapter for current or voltage output; the above components are standardized devices that have been produced in the market. The wiring 17 includes the connecting wires between the various electronic devices and the general wiring drawn out from the cabinet 1 after the connecting wires are collected.

具体地,流量模块3、进出水温度模块4、混凝土温度模块5、电源模块6、CPU模块7、CPU存储卡模块8、辅助模块9、断路器10、插座11、端子排12、外设工控机13、外设屏幕14、外设键盘鼠标15、外设路由器16和接线17的基座为固定接线盘2,固定接线盘2作为固定各模块器件的基座,是梳理归整各接线的基架,可极大地优化各元器件的布局,进行功能的分区与集中布置,改善目前系统线路杂乱易出故障的缺陷。可选实施例中,现场外设设备还包括远程PC端、微信移动端、网页端等多种人机交互渠道,为现场施工人员、后方技术管理人员等参建多方提供了多种渠道,缩短了人员与硬件设备间的空间距离,提高了生产效率。Specifically, flow module 3, inlet and outlet water temperature module 4, concrete temperature module 5, power supply module 6, CPU module 7, CPU memory card module 8, auxiliary module 9, circuit breaker 10, socket 11, terminal block 12, peripheral industrial control The base of the computer 13, the peripheral screen 14, the peripheral keyboard and mouse 15, the peripheral router 16 and the wiring 17 is the fixed wiring board 2, and the fixed wiring board 2 is used as the base for fixing each module device, which is to sort out the wiring. The base frame can greatly optimize the layout of each component, perform functional partitioning and centralized layout, and improve the current system circuit that is cluttered and prone to failure. In an optional embodiment, the on-site peripheral equipment also includes a variety of human-computer interaction channels such as a remote PC terminal, a WeChat mobile terminal, and a web page terminal, which provides multiple channels for on-site construction personnel, rear technical management personnel and other parties involved in the construction, shortening the The space distance between personnel and hardware equipment is increased, and the production efficiency is improved.

优选实施例中,本发明还提供了一种集成控制柜,用于与上述实施例中的数据采集柜配合使用,为所述数据采集柜提供监测数据。集成控制柜和数据采集柜之间采取无线或有线传输数据的方式,便于适应现场不同的作业环境。优选地,集成控制柜、数据采集柜接线出口处增加防水盖板(参考卫生间防水插座),数据采集柜内工控机等特殊部件做好防水处理,双保险,才外,上述两柜体内做防鼠处理。In a preferred embodiment, the present invention also provides an integrated control cabinet, which is used in cooperation with the data acquisition cabinet in the above embodiment to provide monitoring data for the data acquisition cabinet. Wireless or wired data transmission is adopted between the integrated control cabinet and the data acquisition cabinet, which is convenient for adapting to different working environments on site. Preferably, a waterproof cover is added to the wiring outlet of the integrated control cabinet and the data acquisition cabinet (refer to the waterproof socket in the bathroom), and the special components such as the industrial computer in the data acquisition cabinet are waterproofed, and double insurance is provided. rat treatment.

优选实施例中,本发明还提供了一种智能控制柜,集成上述数据采集柜和集成控制柜,所述数据采集柜内的器件集成化固定于所述集成控制柜侧边,形成所述智能控制柜,所述智能控制柜直接和所述云服务器进行数据交互,所述智能控制柜间组成局域网进行数据交互,群体互联互通,为全坝智能动态联调奠定硬件基础。In a preferred embodiment, the present invention also provides an intelligent control cabinet, which integrates the data acquisition cabinet and the integrated control cabinet, and the devices in the data acquisition cabinet are integrated and fixed on the side of the integrated control cabinet to form the intelligent control cabinet. The control cabinet, the intelligent control cabinet directly interacts with the cloud server, and the intelligent control cabinets form a local area network for data interaction and group interconnection, which lays a hardware foundation for the intelligent dynamic joint debugging of the whole dam.

本发明的工作流程主要包括传感数据的上传和控制指令的下达两个工作过程。在进行传感数据的上传时,由智能通水温控2.0系统硬件设备中的集成控制柜和施工现场预埋的混凝土温度传感器和其他传感器设备采集的数据可通过接线输入到该数据采集柜中,柜体1内的各种元器件会协调工作,对数据进行转换和计算,并将处理之后的数据上传到云端数据库中,完成数据的上传过程;在进行控制指令的下达时,由系统软件客户端发出的控制指令,通过网络传输给该数据采集反馈集成控制柜,该柜体1内的各种元器件会协调工作,对控制指令进行翻译和转换,并通过接线传输给集成控制柜,完成控制指令的下达过程。该数据采集柜的功能就相当于一个数据和指令的中转处理站。The work flow of the present invention mainly includes two work processes of uploading sensing data and issuing control instructions. When uploading the sensing data, the data collected by the integrated control cabinet in the hardware equipment of the intelligent water temperature control 2.0 system, the concrete temperature sensor embedded in the construction site and other sensor equipment can be input into the data collection cabinet through wiring , the various components in the cabinet 1 will coordinate work, convert and calculate the data, and upload the processed data to the cloud database to complete the data upload process; when the control command is issued, the system software The control commands sent by the client are transmitted to the data acquisition and feedback integrated control cabinet through the network. Various components in the cabinet 1 will work in coordination, translate and convert the control commands, and transmit them to the integrated control cabinet through wiring. Complete the process of issuing control instructions. The function of the data acquisition cabinet is equivalent to a transfer processing station for data and instructions.

优选实施例中,本申请还提供了一种混凝土温度控制方法,混凝土在冷却过程中需进行最高温度控制,即混凝土浇筑后不同浇筑仓应达到的最高温度的控制;大坝最高温度控制与中热、低热混凝土的性质、标号、不同分区、时段及早通水早晚有关。In a preferred embodiment, the present application also provides a method for controlling the temperature of concrete. During the cooling process of the concrete, the maximum temperature control is required, that is, the maximum temperature that different pouring bins should reach after the concrete is poured; The properties, labels, different partitions, time periods and early water supply of hot and low-heat concrete are related to the morning and evening.

控制混凝土最高温度是为了避免基础温差、上下层温差、内外温差过大导致大体积混凝土温度应力过大或混凝土开裂。大坝混凝土施工最高温度的确定主要考虑了以下几个因素:The purpose of controlling the maximum temperature of concrete is to avoid excessive temperature stress of mass concrete or concrete cracking due to the temperature difference between the foundation, the upper and lower layers, and the temperature difference between the inside and outside. The following factors are mainly considered in determining the maximum temperature of dam concrete construction:

①为控制基础温差应力,最高温度应不超过接缝灌浆温度和容许温差之和;②为控制内外温差应力,最高温度应不超过由内外温差确定的最高温度;③最高温度限制应根据约束区和非约束区混凝土所受约束强弱不同加以区别,实际控制过程中需要分区(分河床坝段、岸坡坝段以及分大坝);④最高温度限制应根据混凝土浇筑时季节、混凝土本身的热力学特性不同加以区别。①In order to control the basic temperature difference stress, the maximum temperature should not exceed the sum of the joint grouting temperature and the allowable temperature difference; ②In order to control the internal and external temperature difference stress, the maximum temperature should not exceed the maximum temperature determined by the internal and external temperature difference; ③The maximum temperature limit should be based on the constraint area It should be distinguished from the strength of the constraint of the unconstrained area of the concrete. In the actual control process, it needs to be divided into sections (the riverbed dam section, the bank slope dam section and the dam section). The thermodynamic properties are different.

优选实施例中,数据采集柜采用梯度闭环控制学习方法,如下,如附图3所示:In a preferred embodiment, the data acquisition cabinet adopts the gradient closed-loop control learning method, as follows, as shown in Figure 3:

所述梯度闭环智能控制学习方法利用一个传统的PID控制器和一个基于深度学习的控制器。传统的PID控制器需要大量的时间和精力来调参,结合深度学习网络技术,可以大大优化调参。The gradient closed-loop intelligent control learning method utilizes a traditional PID controller and a deep learning-based controller. Traditional PID controllers require a lot of time and energy to adjust parameters. Combined with deep learning network technology, parameter adjustment can be greatly optimized.

(1)比例环节:即时成比例地反应控制系统的流量偏差信号:Kpe(t)。在流量的模拟G(s)控制器中,比例环节对流量偏差瞬间作出反应。比例系数Kp选择必须恰当,才能过渡时间少,静差小而能达到稳定的技术效果,在实际的流量控制中此比例可根据经验确定,通过在现场反复调节实验,也可以在了解了不同混凝土不同季节和冷却水站供水特性智能学习。(1) Proportional link: Instantly respond proportionally to the flow deviation signal of the control system: K p e(t). In an analog G(s) controller for flow, the proportional link reacts instantaneously to flow deviations. The proportional coefficient K p must be properly selected, so that the transition time is short, the static difference is small and stable technical effects can be achieved. In actual flow control, this ratio can be determined based on experience. Intelligent learning of concrete water supply characteristics in different seasons and cooling water stations.

(2)积分环节:主要用于消除静态误差,提高系统的无差度。积分作用的强弱取决于积分时间常数TI,TI越大,也就是调整流量的时间间隔越大,积分作用越弱,反之则越强。积分环节的数学式表示是:

Figure BDA0002014427710000101
只要存在偏差,它的控制作用就不断的增加,特别是控制的参数增加到一定量后,系统循环响应的量会导致系统运行负荷增加,必须根据实际不同智能控温阶段的具体要求来确定积分常数TI,。(2) Integral link: It is mainly used to eliminate static errors and improve the indifference of the system. The strength of the integral action depends on the integral time constant TI. The larger the TI, the larger the time interval for adjusting the flow, the weaker the integral action, and vice versa. The mathematical expression of the integral link is:
Figure BDA0002014427710000101
As long as there is a deviation, its control function will continue to increase, especially when the controlled parameters increase to a certain amount, the amount of system cyclic response will lead to an increase in the system operating load, and the integral must be determined according to the specific requirements of different stages of intelligent temperature control. The constant TI,.

(3)微分环节:微分环节:

Figure BDA0002014427710000102
偏差变化的越快,微分控制器的输出就越大,在偏差值变大之前进行修正。微分作用的引入,将有助于减小超调量,克服振荡,间接使温度控制系统趋于稳定,微分环节的作用由微分时间常数TD决定。TD越大时,则它抑制偏差e(t)变化的作用越强;TD越小时,则它反抗偏差e(t)变化的作用越弱。(3) Differential link: Differential link:
Figure BDA0002014427710000102
The faster the deviation changes, the greater the output of the differential controller, and the correction is made before the deviation becomes larger. The introduction of the differential action will help reduce the overshoot, overcome the oscillation, and indirectly stabilize the temperature control system. The action of the differential link is determined by the differential time constant TD. The larger the TD, the stronger the effect of suppressing the change of the deviation e(t); the smaller the TD, the weaker the effect of resisting the change of the deviation e(t).

(4)深度学习环节;根据现场工况及长期智能温控工作的经验积累,采用深度强化学习Deep reinforcement learning-DRL方法构建上述控制器。下述方法具体实现步骤为如下:(4) Deep learning link: According to the on-site working conditions and the accumulated experience of long-term intelligent temperature control work, the deep reinforcement learning-DRL method is used to construct the above controller. The specific implementation steps of the following method are as follows:

S1:训练集,收集过往真实场景大体积混凝土温控信息,包括水工大坝控温资料、混凝土实测温度、水管压力、流量、气温和水温等。S1: Training set, collect temperature control information of mass concrete in past real scenes, including temperature control data of hydraulic dam, measured concrete temperature, water pipe pressure, flow rate, air temperature and water temperature, etc.

S2:建立DQN网络,确定奖惩值Reward和状态State转移信息,确定策略的动作空间(通水管流量),所有水管对应动作的价值参数,根据上述度量值确定最佳动作。S2: Establish a DQN network, determine the reward and punishment value Reward and state state transition information, determine the action space of the strategy (flow of water pipes), and the value parameters of all water pipes corresponding to actions, and determine the best action according to the above metric values.

S3:利用训练集对仿真模型进行训练和学习,得到典型数据集。S3: Use the training set to train and learn the simulation model to obtain a typical data set.

S4:利用上述训练好的模型进行实时流量调整。S4: Use the above trained model to perform real-time traffic adjustment.

优选实施例中,梯度闭环控制学习方法还包括:混凝土冷却全过程空间温度变化率协调梯度控制;根据达到最高温度和接缝灌浆温度调整容许温度变化率

Figure BDA0002014427710000103
根据混凝土标号、分区、龄期、空间和季节形成达到最高温度前的连续升温,最高温度后的连续降温,接缝后可控的温升控制。空间温度梯度协调控制才能实现个性化协调控制。In a preferred embodiment, the gradient closed-loop control learning method further includes: coordinated gradient control of the spatial temperature change rate in the whole process of concrete cooling; adjusting the allowable temperature change rate according to the maximum temperature reached and the joint grouting temperature
Figure BDA0002014427710000103
Continuous heating before reaching the maximum temperature, continuous cooling after the maximum temperature, and controllable temperature rise control after the joint is formed according to the concrete grade, division, age, space and season. Only by coordinated control of spatial temperature gradient can individualized coordinated control be realized.

内部温度(空间)梯度

Figure BDA0002014427710000111
如下:Internal temperature (spatial) gradient
Figure BDA0002014427710000111
as follows:

Figure BDA0002014427710000112
qw为通水流量;Tw为通水温度;
Figure BDA0002014427710000112
q w is the water flow; Tw is the water temperature;

控温过程温度对时间的梯度

Figure BDA0002014427710000113
为:Gradient of temperature versus time during temperature control
Figure BDA0002014427710000113
for:

Figure BDA0002014427710000114
qw为通水流量;Tw为通水温度;
Figure BDA0002014427710000114
q w is the water flow; Tw is the water temperature;

通过分期冷却及控温时间协调实现温度梯度控制,使各灌区温度、温降幅度形成合适的梯度。The temperature gradient control is realized through the coordination of cooling in stages and temperature control time, so that the temperature and temperature drop in each irrigation area can form a suitable gradient.

优选实施例中,所述控制方法还包括混凝土冷却过程中异常温度的控制,即遇到温度骤降或骤升的特殊工况的预警预控;控制系统采集柜上安装实时小型环境测量系统,包括风速,大气气温,湿度等数据的采集,并与云端采集控制分析系统耦合对接,及时发出预警、预报,调整控温策略;同时要考虑到冷冲击、早龄期混凝土开裂等问题,基于温度变化协调控制的原则对各阶段的降温速率进行控制。In a preferred embodiment, the control method further includes the control of abnormal temperature during the concrete cooling process, that is, the early-warning and pre-control of the special working condition of sudden temperature drop or sudden rise; Wind speed, atmospheric temperature, humidity and other data are collected, coupled with the cloud collection control analysis system to issue early warnings and forecasts in time, and adjust temperature control strategies; The principle of coordinated control controls the cooling rate of each stage.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (18)

1.一种数据采集柜,包括:柜体、接线装置、采集模块、中央处理模块和外设模块;其中,1. A data acquisition cabinet, comprising: a cabinet body, a wiring device, an acquisition module, a central processing module and a peripheral module; wherein, 所述接线装置设置于所述柜体的内侧壁上,用于安装所述采集模块、中央处理模块和外设模块;The wiring device is arranged on the inner side wall of the cabinet, and is used for installing the acquisition module, the central processing module and the peripheral module; 所述采集模块用于采集热交换媒介的流量、热交换媒介温度和混凝土块温度;The collection module is used to collect the flow rate of the heat exchange medium, the temperature of the heat exchange medium and the temperature of the concrete block; 其特征在于,所述接线装置、采集模块、中央处理模块和外设模块全部封装设置于所述柜体中,所述中央处理模块对所述采集模块采集的数据进行数据处理并将处理后的所述数据上传至云服务器进行数据交互,同时,多个所述数据采集柜之间组成局域网进行数据交互;所述中央处理模块采用智能PID算法对所述热交换媒介的流量进行控制;所述中央处理模块为智能处理单元,所述智能处理单元通过梯度闭环智能学习控制方法实现混凝土块在冷却过程中最高温度控制、混凝土块冷却全过程空间温度变化率协调梯度控制和混凝土块冷却过程中异常温度的控制;所述梯度闭环智能学习控制方法采用智能PID调节算法,包括比例环节、积分环节、微分环节和深度学习环节,利用深度学习方法实现自动调参、调控;It is characterized in that the wiring device, the acquisition module, the central processing module and the peripheral modules are all packaged and arranged in the cabinet, and the central processing module performs data processing on the data collected by the acquisition module and processes the processed data. The data is uploaded to the cloud server for data interaction, and at the same time, a local area network is formed between a plurality of the data acquisition cabinets for data interaction; the central processing module uses an intelligent PID algorithm to control the flow of the heat exchange medium; the The central processing module is an intelligent processing unit, and the intelligent processing unit realizes the maximum temperature control of the concrete block during the cooling process, the coordinated gradient control of the spatial temperature change rate during the entire cooling process of the concrete block, and the abnormality during the cooling process of the concrete block through the gradient closed-loop intelligent learning control method. temperature control; the gradient closed-loop intelligent learning control method adopts intelligent PID adjustment algorithm, including proportional link, integral link, differential link and deep learning link, and uses deep learning method to realize automatic parameter adjustment and regulation; 所述深度学习环节过程包括:The deep learning process includes: S1:训练集,收集过往真实场景大体积混凝土温控信息,包括水工大坝控温资料、混凝土实测温度、水管压力、流量、气温和水温;S1: Training set, collect temperature control information of mass concrete in past real scenes, including temperature control data of hydraulic dam, measured concrete temperature, water pipe pressure, flow rate, air temperature and water temperature; S2:建立DQN网络,确定奖惩值Reward和状态State转移信息,确定策略的动作空间和所有水管对应动作的价值参数,根据所述价值参数值确定最佳动作;S2: establish a DQN network, determine the reward and punishment value Reward and the state transition information, determine the action space of the strategy and the value parameters of the corresponding actions of all water pipes, and determine the best action according to the value parameter value; S3:利用训练集对仿真模型进行训练和学习,得到典型数据集;S3: Use the training set to train and learn the simulation model to obtain a typical data set; S4:利用所述训练集得到训练好的模型进行实时流量调整。S4: Use the training set to obtain a trained model for real-time traffic adjustment. 2.根据权利要求1所述的数据采集柜,其特征在于,所述柜体由钢板材料焊接,所述柜体的一面为可开闭的门。2 . The data acquisition cabinet according to claim 1 , wherein the cabinet body is welded by a steel plate material, and one side of the cabinet body is an openable and closable door. 3 . 3.根据权利要求2所述的数据采集柜,其特征在于,所述柜体为封闭型,所述柜体的接线进出口处防水处理,所述防水处理为:所述柜体的接线孔处全部采用航空插头辅以防水盖板的设计,所述盖板为翻盖式设计。3 . The data acquisition cabinet according to claim 2 , wherein the cabinet body is a closed type, and the inlet and outlet of the wiring of the cabinet body are waterproofed, and the waterproof treatment is: the wiring holes of the cabinet body All parts are designed with aviation plugs supplemented by a waterproof cover plate, and the cover plate is a clamshell design. 4.根据权利要求3所述的数据采集柜,其特征在于,所述柜体底部设有进温度计线槽,并设有防鼠板;所述柜体侧边安装接线。4. The data acquisition cabinet according to claim 3, characterized in that, the bottom of the cabinet is provided with a thermometer wire slot and a rat-proof board; and the side of the cabinet is provided with wiring. 5.根据权利要求1所述的数据采集柜,其特征在于,所述接线装置为轨道式或拼图式设计,动态优化所述采集柜内部布局。5 . The data acquisition cabinet according to claim 1 , wherein the wiring device is a rail-type or puzzle-type design, and the internal layout of the acquisition cabinet is dynamically optimized. 6 . 6.根据权利要求1所述的数据采集柜,其特征在于,所述采集模块包括流量模块、进出热交换媒介温度模块和混凝土温度模块;所述流量模块为采集和控制流量数据的集成电路板;所述进出热交换媒介温度模块为采集和控制进出热交换媒介温度数据的集成电路板;所述混凝土温度模块为采集和控制混凝土温度数据的集成电路板。6 . The data acquisition cabinet according to claim 1 , wherein the acquisition module comprises a flow module, an incoming and outgoing heat exchange medium temperature module and a concrete temperature module; the flow module is an integrated circuit board for collecting and controlling flow data. 7 . The temperature module of the incoming and outgoing heat exchange medium is an integrated circuit board that collects and controls the temperature data of the incoming and outgoing heat exchange medium; the concrete temperature module is an integrated circuit board that collects and controls the temperature data of the concrete. 7.根据权利要求5所述的数据采集柜,其特征在于,所述数据采集柜内的各模块数量依据所连接的一体流温阀、混凝土温度计的数量进行动态匹配,同时预留一定的备用通道。7 . The data acquisition cabinet according to claim 5 , wherein the number of modules in the data acquisition cabinet is dynamically matched according to the number of connected integrated flow temperature valves and concrete thermometers, and a certain reserve is reserved at the same time. 8 . aisle. 8.根据权利要求6所述的数据采集柜,其特征在于,所述中央处理模块包括CPU计算模块,内存模块,存储模块,柜内通讯IO模块。8. The data acquisition cabinet according to claim 6, wherein the central processing module comprises a CPU computing module, a memory module, a storage module, and an in-cabinet communication IO module. 9.根据权利要求6所述的数据采集柜,其特征在于,所述外设模块包括外设工控机、外设屏幕、外设键盘鼠标、外设路由器、远程PC端、微信移动端、和网页端。9. The data acquisition cabinet according to claim 6, wherein the peripheral module comprises a peripheral industrial computer, a peripheral screen, a peripheral keyboard and mouse, a peripheral router, a remote PC terminal, a WeChat mobile terminal, and web side. 10.根据权利要求6所述的数据采集柜,其特征在于,所述数据采集柜还包括断路器、插座、端子排和接线。10 . The data acquisition cabinet according to claim 6 , wherein the data acquisition cabinet further comprises a circuit breaker, a socket, a terminal block and wiring. 11 . 11.根据权利要求10所述的数据采集柜,其特征在于,所述流量模块、进出热交换媒介温度模块、混凝土温度模块、电源模块、CPU模块、CPU存储卡模块、辅助模块、断路器、插座、端子排、外设工控机、外设屏幕、外设键盘鼠标、外设路由器和接线的基座为所述接线装置。11. The data acquisition cabinet according to claim 10, wherein the flow module, the temperature module of the incoming and outgoing heat exchange medium, the concrete temperature module, the power supply module, the CPU module, the CPU memory card module, the auxiliary module, the circuit breaker, The socket, the terminal block, the peripheral industrial computer, the peripheral screen, the peripheral keyboard and mouse, the peripheral router and the wiring base are the wiring devices. 12.根据权利要求11所述的数据采集柜,其特征在于,所述断路器控制电源开闭;所述插座提供电源输出的基座;所述端子排为单排或双排,为电流或电压输出的转接器。12. The data acquisition cabinet according to claim 11, wherein the circuit breaker controls the opening and closing of the power supply; the socket provides a base for power output; the terminal row is a single row or a double row, and is a current or Adapter for voltage output. 13.根据权利要求11所述的数据采集柜,其特征在于,所述接线包括各电子器件之间的连接线和所述连接线归集之后从柜体向外引出的总接线。13 . The data acquisition cabinet according to claim 11 , wherein the wiring includes connecting wires between various electronic devices and a general wiring drawn out from the cabinet after the connecting wires are collected. 14 . 14.根据权利要求1所述的数据采集柜,其特征在于,所述服务器为柔性云服务器,依据需求动态分配计算资源。14 . The data acquisition cabinet according to claim 1 , wherein the server is a flexible cloud server, which dynamically allocates computing resources according to requirements. 15 . 15.根据权利要求14所述的数据采集柜,其特征在于,所述数据采集柜配备备用服务器,用于定期进行数据备份。15 . The data collection cabinet according to claim 14 , wherein the data collection cabinet is equipped with a backup server, which is used for regular data backup. 16 . 16.一种集成控制柜,用于与权利要求1-15任一项所述的数据采集柜配合使用,为所述数据采集柜提供实时监测数据并执行控制指令。16. An integrated control cabinet, used in cooperation with the data acquisition cabinet of any one of claims 1-15, to provide the data acquisition cabinet with real-time monitoring data and execute control instructions. 17.根据权利要求16所述的集成控制柜,所述集成控制柜和所述数据采集柜之间采取无线或有线传输数据的方式。17. The integrated control cabinet according to claim 16, wherein a wireless or wired data transmission method is adopted between the integrated control cabinet and the data acquisition cabinet. 18.一种智能控制柜,集成权利要求1-15任一项所述的数据采集柜和权利要求17所述的集成控制柜,所述数据采集柜内的器件集成化固定于所述集成控制柜侧边,形成所述智能控制柜,所述智能控制柜直接和所述云服务器进行数据交互,所述智能控制柜间组成局域网进行数据交互,柜体互联互通。18. An intelligent control cabinet, integrating the data acquisition cabinet of any one of claims 1-15 and the integrated control cabinet of claim 17, and the devices in the data acquisition cabinet are integrated and fixed to the integrated control cabinet The intelligent control cabinet is formed on the side of the cabinet, and the intelligent control cabinet directly exchanges data with the cloud server. The intelligent control cabinets form a local area network for data exchange, and the cabinets are interconnected.
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