CN109940720B - Full-automatic middle plate continuous tooth-connection vertical splicing machine - Google Patents

Full-automatic middle plate continuous tooth-connection vertical splicing machine Download PDF

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Publication number
CN109940720B
CN109940720B CN201910306041.6A CN201910306041A CN109940720B CN 109940720 B CN109940720 B CN 109940720B CN 201910306041 A CN201910306041 A CN 201910306041A CN 109940720 B CN109940720 B CN 109940720B
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transmission
bracket
feeding
comb
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CN109940720A (en
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李�杰
李皓
冯繁荣
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Shandong Changxing Intelligent Technology Co ltd
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Shandong Changxing Intelligent Technology Co ltd
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Abstract

The invention discloses a full-automatic middle plate continuous tooth-connection vertical splicing machine which comprises a frame, a feeding mechanism II, a comb tooth mechanism, a transition mechanism, a movable splicing mechanism, a rear transmission mechanism, a sizing mechanism and a transfer mechanism, wherein the frame is provided with a plurality of guide rails; the front end of the frame is provided with a feeding mechanism II, one side of the feeding mechanism II is provided with a comb tooth mechanism, one side of the comb tooth mechanism is provided with a transition mechanism, the frame is provided with a transfer mechanism, the transfer mechanism comprises a conveying belt, a fixing frame, a transmission shaft I, a transmission roller and a bearing seat I, the movable splicing mechanism comprises a front conveying mechanism, a gluing mechanism II, a butt joint mechanism and a rear clamping mechanism, the conveying belt in the transfer mechanism is connected with the movable splicing mechanism end to end, the conveying belt is lapped on the transmission roller, the center of the transmission roller is provided with a transmission shaft I, two ends of the transmission shaft I are provided with bearing seats I, and the bearing seats I are fixedly connected to the side walls of stand columns of the frame; one side of the movable splicing mechanism is provided with a back transmission mechanism, and one side of the back transmission mechanism is provided with a sizing mechanism. The invention greatly improves the production efficiency and the production quality.

Description

Full-automatic middle plate continuous tooth-connection vertical splicing machine
Technical Field
The invention belongs to the technical field of middle plate splicing in wood production, and particularly relates to a full-automatic continuous tooth-connection vertical splicing machine for middle plates.
Background
At present, in the multilayer plywood production process, vertical single boards are used as raw materials required by the mechanical structure requirement of the plywood, are influenced by the diameter level of wood in fast-growing forest and the utilization rate of materials, cannot produce the whole vertical single boards meeting the size requirement of the plywood, and the longitudinal butt joint equipment of the traditional single boards is generally low in production efficiency, cannot realize full-automatic splicing, and has poor splicing effect (such as uneven splicing gaps and overlapping staggered gaps), and the splicing mode does not meet the mechanical structure of the plywood. The process of automation of composite board production is seriously affected, and the development of plywood enterprises and the improvement of product quality are restricted. According to market needs, we push out a new generation medium plate comb teeth butt joint machine, servo drive is adopted, hot melt adhesive is adopted for gluing, and comb teeth butt joint is completed at one time, so that the production efficiency and the production quality are greatly improved, the butt joint of the medium plate comb teeth butt joint machine and an automatic paving line can be directly and automatically realized, the automation of plywood assembly is truly realized, and the automation process of the plywood industry is promoted.
The company supplements the first generation machine (invention patent publication number: CN 109227809A), and has the defects of running in actual production: 1) The device structure is low in dispersion and splicing speed; 2) The feeding mechanism is intermittently clamped, and if the splice joint appears at the unclamped part, the splicing effect is affected; 3) The garbage is inconvenient to clean after the wood Pi Weibu is combed, and the cleaning mechanism is complex and occupies working time; 4) The uneven glue amount of the gluing part is large, the temperature of the glue teeth is unstable, and the residual hot melt glue cannot flow back to the glue groove; the second generation machine provides a brand new design concept and makes up the defects of the first generation machine.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a full-automatic middle plate continuous tooth-joint vertical splicing machine which is finished at one time by adopting servo driving, hot melt adhesive gluing, comb tooth butt joint, automatic sizing and the like, so that the production efficiency and the production quality are greatly improved, the full-automatic middle plate continuous tooth-joint vertical splicing machine can be directly butted with an automatic paving line, and the automation process of the plywood industry is promoted.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
A full-automatic middle plate continuous tooth-connection vertical splicing machine comprises a frame, a feeding mechanism II, a comb tooth mechanism, a transition mechanism, a movable splicing mechanism, a rear transmission mechanism, a sizing mechanism and a transfer mechanism; the front end of the frame is provided with a feeding mechanism II, one side of the feeding mechanism II is provided with a comb tooth mechanism, one side of the comb tooth mechanism is provided with a transition mechanism, the frame is provided with a transfer mechanism, the transfer mechanism comprises a conveying belt, a fixing frame, a transmission shaft I, a driving roller and a bearing seat I, the movable splicing mechanism comprises a front conveying mechanism, a gluing mechanism II, a butt joint mechanism and a rear clamping mechanism, the conveying belt in the transfer mechanism is connected with the movable splicing mechanism end to end, the conveying belt is lapped on the driving roller, the center of the driving roller is provided with a transmission shaft I, two ends of the transmission shaft I are provided with bearing seats I, and the bearing seats I are fixedly connected to the side walls of stand columns of the frame; one side of the movable splicing mechanism is provided with a back transmission mechanism, and one side of the back transmission mechanism is provided with a sizing mechanism; the movable splicing mechanism is powered by manual pushing, the movable splicing mechanism moves and positions on the rack guide rail relative to the rack, plays a role of supporting up and down, the slabs enter the comb tooth mechanism through the feeding mechanism II, enter the movable splicing mechanism through the transition mechanism after the comb teeth of the comb tooth mechanism are combed, the movable splicing mechanism carries out front transmission, sizing and pressing butt joint on the slabs after the comb teeth, and finally, the slabs are transmitted to the sizing mechanism through the rear transmission mechanism to carry out fixed-length cutting, hot melt adhesive gluing, the comb teeth butt joint is completed at one time, the production efficiency and the production quality are greatly improved, the slabs can be directly butted with an automatic paving line, and the full-automatic process of the composite plate industry is promoted.
The feeding mechanism II comprises a feeding bracket II, a feeding roller I, a tensioning pinch roller I, a pinch roller bracket I, a tension spring I, a bracket I, a cross beam I and a servo motor III, wherein the feeding bracket II is arranged on the upper part of the frame, the feeding roller I is arranged on the feeding bracket II, the servo motor III is arranged at the end of the feeding roller I, the plurality of tensioning pinch rollers I are arranged on the upper part of the feeding roller I, the tensioning pinch roller I is arranged on the pinch roller bracket I, one end of the pinch roller bracket I is connected with the tension spring I, the other end of the tension spring I is connected with the bracket I, the bracket I is fixedly connected with the cross beam I, the cross beam I is arranged on the top of the feeding bracket II, the servo motor III provides power, the feeding roller I rotates, and the tensioning pinch roller I extrudes a slab into the comb tooth mechanism to comb teeth;
the comb tooth mechanism comprises a comb tooth support, a cylinder III, a connecting block, a comb tooth knife rest, a comb tooth knife and a comb tooth seat, wherein the cylinder III is arranged at the lower part of the comb tooth support, the connecting block is arranged at the head of the cylinder III, the comb tooth knife rest is arranged at the bottom of the connecting block, the comb tooth knife is arranged at the bottom of the comb tooth knife rest, the comb tooth seat is arranged on a frame opposite to the comb tooth knife, the cylinder III provides power, and the cooperation of the comb tooth knife and the comb tooth seat completes the comb tooth of the conveying plate leather of the feeding mechanism II.
The transition mechanism comprises a transition support, a feeding roller II, a tensioning pinch roller II, a pinch roller support II, a tension spring II, a support II, a cross beam II, a cylinder X and a servo motor IV, wherein the transition support is arranged on the upper portion of the frame, the feeding roller II is arranged on the transition support, a plurality of tensioning pinch rollers II are arranged on the upper portion of the feeding roller II, the tensioning pinch roller II is arranged on the pinch roller support II, one end of the pinch roller support II is connected with the tension spring II, the other end of the tension spring II is provided with the support II, the support II is fixedly connected to the cross beam II, the upper portion of the cross beam II is connected with the cylinder X, the cylinder X is arranged on the transition support, the cylinder X is ejected out to drive the tensioning pinch roller II to move downwards, the tensioning pinch roller II is clung to the feeding roller II, the servo motor IV provides power to drive the feeding roller II to rotate, and the feeding roller II rotates together with the tensioning pinch roller II to enter the movable splicing mechanism.
The movable splicing mechanism comprises a front transmission mechanism, a rubberizing mechanism II, a butting mechanism, a rear clamping mechanism, a supporting plate I, a sliding block II, a guide rail II, a rack I, a gear I and a transmission shaft II, wherein the front transmission mechanism, the rubberizing mechanism II, the butting mechanism and the rear clamping mechanism are arranged on the upper part of the supporting plate I, the sliding block II is arranged on two sides of the bottom of the supporting plate I, the guide rail II is arranged on the lower part of the sliding block II, the guide rail II is arranged on a rack, the transmission shaft II is movably connected to the bottom of the supporting plate I through a bearing seat, the two ends of the transmission shaft II are provided with the gear I, the gear I is meshed with the rack I, and the rack I is fixedly connected to the rack; the bottom of the supporting plate I is provided with a fixing frame, one end of a conveying belt in the transfer mechanism is connected with the front transmission mechanism, and the other end of the conveying belt is connected with the fixing frame; the power is provided through manual pushing, and the power is transmitted through the gear I, so that the movable splicing mechanism is movable and positioned relative to the frame through the sliding block II.
The front transmission mechanism comprises a front transmission bracket, an air cylinder IV, a lower pressing block II, a supporting block II, a hydraulic motor, a chain wheel, a transmission shaft III, a gear II, a rack II, a fixing seat I, a guide sleeve II, a guide pillar II and a bearing seat II, wherein the air cylinder IV is arranged on the front transmission bracket, the head of the air cylinder IV is connected with the lower pressing block II, the bottom of the lower pressing block II is provided with the supporting block II, and the air cylinder IV provides power to enable the lower pressing block II to clamp the supporting block II and clamp a slab for transmission; the two ends of the bottom of the front transmission support are provided with a fixing base I, one side of the fixing base I is provided with a guide sleeve II, the center of the guide sleeve II is provided with a guide pillar II, two ends of the guide pillar II are provided with bearing seats II, a hydraulic motor is arranged on a side plate at the bottom of the front transmission support, the end of the hydraulic motor is provided with a chain wheel, the end chain wheel of the hydraulic motor is connected with a chain wheel on a transmission shaft III through a chain, the transmission shaft III is movably connected onto the front transmission support through the bearing seats, two end shafts of the transmission shaft III are provided with gears II, the gears II are meshed with racks II, the racks II are fixedly connected onto a supporting plate I, the hydraulic motor provides power, and the hydraulic motor is driven through the gears II, so that a clamping plate leather of the front transmission mechanism enters a rubberizing mechanism II under the guiding action of the guide sleeve II.
The gluing mechanism II comprises a glue groove, a support rod II, a bearing seat III, a pulling plate, an air cylinder IX, a placing plate, a scraping groove, a front gluing claw and a rear gluing claw, the placing plate is arranged on the upper portion of the glue groove, the scraping groove is arranged at the front end of the placing plate, the support rod II is arranged on one side of the placing plate, a plurality of rows of gluing claws are arranged on the support rod II, the front gluing claw and the rear gluing claw are distributed at equal intervals in the transverse direction respectively, the front gluing claw and the rear gluing claw are distributed adjacently in the longitudinal direction respectively, the two front gluing claws and the rear gluing claw form 3-point gluing points together, the 3-point gluing points glue the comb teeth, the gluing claws evenly glue the glue groove, and the glue is large in glue spreading quantity, and the glue is spread along the gluing claws and flows back to the glue groove.
The butt joint mechanism comprises a pressing support, a cylinder VI, a lower pressing block III, a supporting block III and a cold pressing water pipe, wherein the cylinder VI is arranged on the pressing support, the lower pressing block III is arranged at the head of the cylinder VI, the supporting block III is arranged at the bottom of the lower pressing block III, the cold pressing water pipe is arranged between the lower pressing block III and the supporting block III, the cylinder VI provides power, the lower pressing block III is pressed with the supporting block III, and hot melt adhesive connected with teeth is cooled through circulating cooling water in the cold pressing water pipe, so that butt joint of the comb back plate skin is completed.
The back clamping mechanism comprises an air cylinder VII, a lower pressing block IV and a supporting block IV, the air cylinder VII is arranged on the pressing support, the lower pressing block IV is arranged on the head of the air cylinder VII, the supporting block IV is arranged at the bottom of the lower pressing block IV, the air cylinder VII provides power, the lower pressing block IV and the supporting block IV are pressed together, the slabs after comb teeth are clamped, the back clamping mechanism and the front transmission mechanism respectively clamp the slabs after comb teeth, hot melt adhesive is carried out through the adhesive applying mechanism I, and cold pressing butt joint is completed through the butt joint mechanism.
The rear transmission mechanism comprises a rear transmission bracket, a cylinder VIII, a fixing seat III, a sliding block III, a guide rail III, a lower pressing block V, a supporting block V, a through groove, a servo motor II, a transmission shaft IV, a gear III and a rack III, wherein the rear transmission bracket is provided with the cylinder VIII; two sides of the bottom of the rear transmission support are provided with fixing seats III, the bottom of each fixing seat III is provided with a sliding block III, the bottom of each sliding block III is provided with a guide rail III, and the guide rails III are arranged on the rack; the transmission shaft IV is movably connected to the bottom of the rear transmission bracket through a bearing seat, a servo motor II is arranged on the transmission shaft IV, gears III are arranged at two ends of the transmission shaft IV, racks III are arranged at the lower parts of the gears III and are meshed with each other, and the racks III are fixedly connected to the rack; the servo motor II provides power, so that the rear transmission support freely slides on the guide rail III, the air cylinder VIII provides power, the pressing block V and the supporting block V further clamp the butted sheet leather to advance to the sizing mechanism, and sizing is completed.
Preferably, the side wall of the comb tooth knife rest is provided with a plurality of supporting seats, a guide sleeve I is arranged on the center supporting seat of the side wall of the comb tooth knife rest, a guide pillar I is arranged in the center of the guide sleeve I, the bottom of the guide pillar I is connected with a pre-pressing block, the side walls of two ends of the comb tooth knife rest are provided with supporting seats, the lower part of each supporting seat is provided with a spring I, the center of each spring I is provided with a screw, one end of each screw is connected with the pre-pressing block, the other end of each screw is fixedly connected onto the supporting seat through a nut, and the plates are pre-pressed through the pre-pressing blocks, so that the comb tooth knives can finish the comb teeth of the plates.
Preferably, the broach sword is the double-edged tooth type upper cutter, and the broach seat that corresponds with the double-edged tooth type upper cutter is a pair of tooth type bed knife, and the bottom is equipped with the waste material guide slot in the middle of the tooth type bed knife around, and waste material guide slot bottom one side is equipped with the collecting box, and after the synchronous broach of double-edged tooth type upper cutter and tooth type bed knife cooperation, extrude the both ends of wood veneer tooth type, the waste material has the bed knife lower part to discharge along the waste material guide slot entering collecting box, and rubbish clearance is inconvenient after avoiding wood Pi Weibu broach, and clearance mechanism is complicated and occupy operating time.
Preferably, the double-edged toothed upper cutter can be replaced by two groups of single-row toothed cutters.
A full-automatic middle plate continuous tooth-joint vertical splicing machine comprises the following processes:
1) The first veneer is driven along the feeding mechanism, the tail of the veneer is conveyed to a rear cutter at the comb tooth mechanism, and the driving of the first veneer is stopped;
2) The second Zhang Mupi is the same as the action flow of the first veneer, and is driven along the feeding mechanism to convey the front end of the second Zhang Mupi to the front knife of the comb tooth mechanism to comb teeth of the first veneer at the same time;
3) The first veneer after the comb teeth is conveyed to a rear transmission mechanism to clamp the front end of the first veneer, the tail of the veneer is dragged to a cold pressing plate of a butt joint mechanism, and the tail of the veneer is clamped by a rear clamping mechanism;
4) Conveying the second Zhang Mupi after the comb teeth to a gluing mechanism, and beating gluing points at the comb teeth;
5) The front transmission mechanism clamps the front end of the second Zhang Mupi and conveys the front end to a cold-pressing plate of the butt joint mechanism, pressure is set, the front transmission mechanism clamps the front end of the second Zhang Mupi, and the rear clamping mechanism clamps the tail of the first veneer to finish butt joint;
6) The tail part of the second Zhang Mupi and the front end of the third sheet are repeated to finish continuous butt joint;
7) And the sizing mechanism shears according to the required specification to finish the production flow.
Further, in step 1), the feeding mechanism is conveyed by a feeding roller and a pressing wheel.
Compared with the prior art, the invention has the beneficial effects that:
1) The movable splicing mechanism is driven by manpower to provide power, the movable splicing mechanism moves and positions on a rack guide rail relative to the rack, plays a role in supporting up and down, the slabs enter the comb tooth mechanism through a feeding mechanism II matched with a feeding mode of the transition mechanism, the movable splicing mechanism carries out front transmission, sizing and pressing butt joint on the slabs after the comb teeth, and finally the slabs are transmitted to the fixed-length mechanism through the rear transmission mechanism to carry out fixed-length cutting, hot melt adhesive gluing, the comb teeth butt joint is completed at one time, the production efficiency and the production quality are greatly improved, the slabs can be directly butted with automatic paving lines, and the full-automatic process of the composite plate industry is promoted;
2) The side wall of the comb tooth knife rest is provided with a plurality of supporting seats, a guide sleeve I is arranged on a central supporting seat of the side wall of the comb tooth knife rest, a guide pillar I is arranged in the center of the guide sleeve I, the bottoms of the guide pillars I are connected with pre-pressing blocks, supporting seats are arranged on the side walls of two ends of the comb tooth knife rest, a spring I is arranged at the lower part of each supporting seat, the center of each spring I is provided with a screw, one end of each screw is connected with the pre-pressing block, the other end of each screw is fixedly connected to the supporting seat through a nut, and the boards are pre-pressed through the pre-pressing blocks, so that the comb tooth knives can finish the comb teeth of the boards;
3) The second Zhang Mupi is the same as the action flow of the first veneer, the front end of the second Zhang Mupi is driven along the feeding mechanism, the front cutter of the second Zhang Mupi is conveyed to the comb tooth mechanism to be simultaneously glued and butted with the first veneer after combing teeth, the synchronous comb tooth profile fitness of the butted veneer is high, the butting effect is good, and the excessive influence of the intermittent clamping mode of the feeding mechanism I on the splice can be effectively avoided.
Drawings
FIG. 1 is a schematic diagram of a full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 2 is a schematic diagram of the internal structure of a full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 3 is a schematic diagram of a feeding mechanism II in the full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 4 is a schematic diagram of the structure of the comb mechanism in the full-automatic middle plate continuous tooth-connection vertical splicing machine;
FIG. 5 is a schematic diagram of a transition mechanism in a full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 6 is a schematic diagram of a moving splicing mechanism in the full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 7 is a schematic diagram of the other side of the movable splicing mechanism in the full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 8 is a schematic diagram of a sizing mechanism II in the full-automatic middle plate continuous tooth-joint vertical splicing machine;
FIG. 9 is a schematic diagram of the structure of the butt joint mechanism and the rear clamping mechanism in the full-automatic middle plate continuous tooth joint vertical splicing machine;
FIG. 10 is a schematic diagram of a rear-drive mechanism in a fully automatic middle plate continuous tooth-joint vertical splicing machine;
In the figure: 11-frame, 13-comb mechanism, 14-movable splicing mechanism, 141-forward mechanism, 1422-sizing mechanism II, 143-butt joint mechanism, 144-rear clamping mechanism, 145-supporting plate I, 146-slide II, 147-guide rail II, 148-rack I, 149-gear I, 151-transmission shaft II, 15-conveyor belt, 16-fixing frame, 17-transmission shaft I, 18-transmission roller, 19-bearing seat I, 20-rear transmission mechanism, 21-sizing mechanism, 22-feeding mechanism II, 23-transition mechanism, 24-waste guide groove, 25-collecting box, 201-comb rack, 202-cylinder III, 203-connecting block, 204-comb knife rest, 205-comb knife, 206-comb seat, 207-guide sleeve I, 208-guide pillar I, 209-supporting seat, 210-spring I, 211-screw, 212-pre-pressing block, 301-forward support, 302-cylinder IV, 303-lower pressing block II, 304-supporting block II, 305-hydraulic motor, 306-sprocket, 307-transmission shaft III, 308-gear II, 309-rack II, 310-fixing seat I, 311-guide sleeve II, 312-guide pillar II, 313-bearing seat II, 401-glue groove, 407-supporting rod II, 408-bearing seat III, 409-pulling plate, 410-cylinder IX, 411-placing plate, 412-scraping groove, 413-front glue beating claw, 414-rear glue beating claw, 501-pressing support, 502-cylinder VI, 503-lower pressing block III, 504-supporting block III, 505-cold-pressed water pipe, 601-cylinder VII, 602-lower pressing block IV, 603-supporting block IV, 701-back-transfer bracket, 702-cylinder VIII, 703-fixing base III, 704-sliding block III, 705-guide rail III, 706-lower pressing block V, 707-supporting block V, 708-through slot, 709-servo motor II, 710-transmission shaft IV, 711-gear III, 712-rack III, 801-feeding bracket II, 802-feeding roller I, 803-tension roller I, 804-roller bracket I, 805-tension spring I, 806-bracket I, 807-beam I, 808-servo motor III, 901-transition bracket, 902-feeding roller II, 903-tension roller II, 904-roller bracket II, 905-tension spring II, 906-bracket II, 907-beam II, 908-cylinder X, 909-servo motor IV.
Detailed Description
The technical scheme of the present invention will be further specifically described below with reference to fig. 1 to 10 for the convenience of understanding of those skilled in the art.
A full-automatic middle plate continuous tooth-connection vertical splicing machine comprises a frame 11, a feeding mechanism II 22, a comb tooth mechanism 13, a transition mechanism 23, a movable splicing mechanism 14, a rear transmission mechanism 20, a sizing mechanism 21 and a transfer mechanism; the front end of the frame 11 is provided with a feeding mechanism II 22, one side of the feeding mechanism II 22 is provided with a comb tooth mechanism 13, one side of the comb tooth mechanism 13 is provided with a transition mechanism 23, the frame 11 is provided with a transfer mechanism, the transfer mechanism comprises a conveying belt 15, a fixing frame 16, a transmission shaft I17, a transmission roller 18 and a bearing seat I19, the movable splicing mechanism 14 comprises a front conveying mechanism 141, a gluing mechanism II 1422, a butt joint mechanism 143 and a rear clamping mechanism 144, the conveying belt 15 in the transfer mechanism is connected with the movable splicing mechanism 14 end to end, the conveying belt 15 is lapped on the transmission roller 18, the center of the transmission roller 18 is provided with the transmission shaft I17, two ends of the transmission shaft I17 are provided with the bearing seats I19, and the bearing seats I19 are fixedly connected to the side walls of the stand columns of the frame 11; a rear transmission mechanism 20 is arranged on one side of the movable splicing mechanism 14, and a sizing mechanism 21 is arranged on one side of the rear transmission mechanism 20.
The feeding mechanism II 22 comprises a feeding bracket II 801, a feeding roller I802, a tensioning pinch roller I803, a pinch roller bracket I804, a tension spring I805, a bracket I806, a cross beam I807 and a servo motor III 808, wherein the feeding bracket II 801 is arranged on the upper portion of the frame 11, the feeding roller I802 is arranged on the feeding bracket II 801, the servo motor III 808 is arranged at the shaft end of the feeding roller I802, a plurality of tensioning pinch rollers I803 are arranged on the upper portion of the feeding roller I802, the tensioning pinch roller I803 is arranged on the pinch roller bracket I804, one end of the pinch roller bracket I804 is connected with the tension spring I805, the other end of the tension spring I805 is connected with a bracket I806, the bracket I806 is fixedly connected with the cross beam I807, the cross beam I807 is arranged on the top of the feeding bracket II 801, the servo motor III 808 provides power, the feeding roller I802 rotates, and the tensioning pinch roller I extrudes a plate skin to enter the comb tooth mechanism 13 for combing teeth.
The comb mechanism 13 comprises a comb support 201, an air cylinder III 202, a connecting block 203, a comb knife rest 204, a comb knife 205 and a comb seat 206, wherein the air cylinder III 202 is arranged at the lower part of the comb support 201, the connecting block 203 is arranged at the head of the air cylinder III 202, the comb knife rest 204 is arranged at the bottom of the connecting block 203, the comb knife 205 is arranged at the bottom of the comb knife rest 204, the comb seat 206 is arranged on a frame opposite to the comb knife 205, the air cylinder III 202 provides power, and the cooperation of the comb knife 205 and the comb seat 206 completes the comb teeth of the feeding mechanism II 22 for conveying the plate leather.
The transition mechanism 23 comprises a transition support 901, a feeding roller II 902, a tensioning pinch roller II 903, a pinch roller support II 904, a tension spring II 905, a support II 906, a cross beam II 907, a cylinder X908 and a servo motor IV 909, wherein the transition support 901 is arranged on the upper portion of the frame 11, the feeding roller II 902 is arranged on the transition support 901, a plurality of tensioning pinch rollers II 903 are arranged on the upper portion of the feeding roller II 902, the tensioning pinch rollers II 903 are arranged on the pinch roller support II 904, one end of the pinch roller support II 904 is connected with the tension spring II 905, the other end of the tension spring II 905 is provided with the support II 906, the support II 906 is fixedly connected onto the cross beam II 907, the upper portion of the cross beam II is connected with the cylinder X908, the cylinder X908 is arranged on the transition support 901, the cylinder X908 is ejected out, the tensioning pinch roller II 903 is driven to move downwards, the tensioning pinch roller II 903 is tightly attached to the feeding roller II 902, the servo motor IV 909 provides power, the feeding roller II is driven to rotate, the tensioning pinch roller II 903 is rotated, and the tensioning pinch roller II is rotated together with the tensioning pinch roller II 903, and the tensioning roller II is rotated into the moving splicing mechanism 14.
The movable splicing mechanism 14 comprises a front transmission mechanism 141, a rubberizing mechanism II 1422, a docking mechanism 143, a rear clamping mechanism 144, a supporting plate I145, a sliding block II 146, a guide rail II 147, a rack I148, a gear I149 and a transmission shaft II 151, wherein the front transmission mechanism 141, the rubberizing mechanism II 1422, the docking mechanism 143 and the rear clamping mechanism 144 are arranged on the upper part of the supporting plate I145, the sliding block II 146 is arranged on two sides of the bottom of the supporting plate I145, the guide rail II 147 is arranged on the lower part of the sliding block II 146, the guide rail II 147 is arranged on the frame 11, the transmission shaft II 151 is movably connected to the bottom of the supporting plate I145 through a bearing seat, the gears I149 are arranged on two ends of the transmission shaft II 151, the gear I149 is meshed with the rack I148, and the rack I148 is fixedly connected to the frame 11; the bottom of the supporting plate I145 is provided with a fixing frame 16, one end of a conveying belt 15 in the transfer mechanism is connected with the front conveying mechanism 141, and the other end of the conveying belt 15 is connected with the fixing frame 16; the power is provided through manual pushing, and the power is transmitted through the gear I149, so that the movable splicing mechanism reciprocates relative to the frame through the sliding block II.
The front transmission mechanism 141 comprises a front transmission bracket 301, a cylinder IV 302, a lower pressing block II 303, a supporting block II 304, a hydraulic motor 305, a chain wheel 306, a transmission shaft III 307, a gear II 308, a rack II 309, a fixing seat I310, a guide sleeve II 311, a guide post II 312 and a bearing seat II 313, wherein the cylinder IV 302 is arranged on the front transmission bracket 301, the head of the cylinder IV 302 is connected with the lower pressing block II 303, the supporting block II 304 is arranged at the bottom of the lower pressing block II 303, and the cylinder IV 302 provides power to enable the lower pressing block II 303 and the supporting block II 304 to clamp and clamp a sheet to transmit; the two ends of the bottom of the front transmission support 301 are provided with a fixing seat I310, one side of the fixing seat I310 is provided with a guide sleeve II 311, the center of the guide sleeve II 311 is provided with a guide pillar II 312, two ends of the guide pillar II 312 are provided with bearing seats II 313, the side plate at the bottom of the front transmission support 301 is provided with a hydraulic motor 305, the shaft end of the hydraulic motor 305 is provided with a chain wheel 306, the shaft end chain wheel 306 of the hydraulic motor 305 is connected with the chain wheel 306 on a transmission shaft III 307 through a chain, the transmission shaft III 307 is movably connected on the front transmission support 301 through the bearing seats, the two shaft ends of the transmission shaft III 307 are provided with gears II 308, the gears II are meshed with racks II 309, the racks II 309 are fixedly connected on a supporting plate I145, the hydraulic motor 305 provides power, and the front transmission mechanism clamps a plate skin to enter a sizing mechanism II under the guiding action of the guide sleeve II through the gears II.
The sizing mechanism II 1422 comprises a glue groove 401, a support rod II 407, a bearing seat III 408, a pulling plate 409, a cylinder IX 410, a placing plate 411, a scraping groove 412, a front glue beating claw 413 and a rear glue beating claw 414, the placing plate 411 is arranged on the upper portion of the glue groove 401, the scraping groove 412 is arranged at the front end of the placing plate 411, the support rod II 407 is arranged on one side of the placing plate 411, a plurality of rows of glue beating claws are arranged on the support rod II 407, each glue beating claw comprises the front glue beating claw 413 and the rear glue beating claw 414, the front glue beating claw 413 and the rear glue beating claw 414 are respectively distributed at equal intervals in the transverse direction, the front glue beating claw 413 and the rear glue beating claw 414 are respectively distributed adjacently in the longitudinal direction, the two front glue beating claws 413 and the rear glue beating claw 414 jointly form 3-point glue beating points, the glue beating points glue the comb teeth, the glue beating claws pass through the scraping groove, the glue spreading quantity is large, and the waste heat is recovered to the glue beating claws.
The butt joint mechanism 143 includes pressfitting support 501, cylinder VI 502, lower briquetting III 503, supporting shoe III 504, cold pressing water pipe 505, is equipped with cylinder VI 502 on the pressfitting support 501, and cylinder VI 502 head is equipped with briquetting III 503 down, and briquetting III 503 bottom is equipped with supporting shoe III 504 down, is equipped with cold pressing water pipe 505 down between briquetting III 503 and the supporting shoe III 504, and cylinder VI 502 provides power for briquetting III 503 and supporting shoe III 504 pressfitting down, cools off the hot melt adhesive of tooth joint through the circulating cooling water in the cold pressing water pipe, thereby accomplishes the butt joint to broach back skin.
The back clamping mechanism 144 comprises an air cylinder VII 601, a lower pressing block IV 602 and a supporting block IV 603, the air cylinder VII 601 is arranged on the pressing support 501, the lower pressing block IV 602 is arranged on the head of the air cylinder VII 601, the supporting block IV 603 is arranged at the bottom of the lower pressing block IV 602, the air cylinder VII 601 provides power, the lower pressing block IV 602 and the supporting block IV 603 are pressed together, so that the slabs after the comb teeth are clamped, the back clamping mechanism and the front transmission mechanism respectively clamp the slabs after the comb teeth, the hot melt adhesive is carried out through the adhesive applying mechanism I, and cold pressing butt joint is completed through the butt joint mechanism.
The back transmission mechanism 20 comprises a back transmission bracket 701, a cylinder VIII 702, a fixing seat III 703, a sliding block III 704, a guide rail III 705, a lower pressing block V706, a supporting block V707, a through groove 708, a servo motor II 709, a transmission shaft IV 710, a gear III 711 and a rack III 712, wherein the cylinder VIII 702 is arranged on the back transmission bracket 701, the head of the cylinder VIII 702 is connected with the lower pressing block V706, the bottom of the lower pressing block V706 is provided with the supporting block V707, the upper surface of the supporting block V707 is provided with the through groove 708, and the through groove 708 is convenient for the transmission belt 15 to pass through; two sides of the bottom of the back transmission bracket 701 are provided with a fixed seat III 703, the bottom of the fixed seat III 703 is provided with a sliding block III 704, the bottom of the sliding block III 704 is provided with a guide rail III 705, and the guide rail III 705 is arranged on the frame 11; the transmission shaft IV 710 is movably connected to the bottom of the rear transmission bracket 701 through a bearing seat, a servo motor II 709 is arranged on the transmission shaft IV 710, gears III 711 are arranged at two ends of the transmission shaft IV 710, a rack III 712 is arranged at the lower part of the gears III 711, the gears III 712 are meshed with each other, and the rack III 712 is fixedly connected to the frame 11; the servo motor II 709 provides power, so that the rear transmission bracket 701 freely slides on the guide rail III 705, the air cylinder VIII 702 provides power, the pressing block V706 and the supporting block V707 further clamp the butted sheet leather to advance to the sizing mechanism, and sizing is completed.
The side wall of the comb-tooth knife rest 204 is provided with a plurality of supporting seats 209, a guide sleeve I207 is arranged on the supporting seat 209 of the side wall center of the comb-tooth knife rest 204, a guide pillar I208 is arranged in the center of the guide sleeve I207, a pre-pressing block 212 is connected to the bottom of the guide pillar I208, supporting seats 209 are arranged on the side walls of the two ends of the comb-tooth knife rest 204, a spring I210 is arranged on the lower portion of each supporting seat 209, a screw 211 is arranged in the center of each spring I210, one end of each screw 211 is connected with the corresponding pre-pressing block 212, the other end of each screw 211 is fixedly connected to the corresponding supporting seat 209 through nuts, and the boards are pre-pressed through the corresponding pre-pressing blocks, so that the comb-tooth knife can further complete the comb teeth of the boards.
The broach sword 205 is the double-edged tooth type upper knife, and the broach seat that corresponds with the double-edged tooth type upper knife is a pair of tooth type bed knife, and the bottom is equipped with the waste material guide slot in the middle of the front and back tooth type bed knife, and waste material guide slot bottom one side is equipped with the collecting box, and after double-edged tooth type upper knife and the synchronous broach of tooth type bed knife cooperation, extrude the tooth type at the both ends of wood veneer, waste material has the bed knife lower part to discharge along waste material guide slot entering collecting box, and rubbish clearance is inconvenient after avoiding wood Pi Weibu broach, and clearance mechanism is complicated and occupy operating time.
The double-edged toothed upper cutter can be replaced by two groups of single-row toothed cutters.
A full-automatic middle plate continuous tooth joint vertical splicing machine has the following working process: the movable splicing mechanism provides power through manpower, the movable splicing mechanism moves and positions on the rack guide rail relative to the rack, plays a role in supporting up and down, the slabs enter the comb tooth mechanism through a feeding mechanism II matched with a feeding mode of the transition mechanism, the movable splicing mechanism carries out front transmission, sizing and pressing butt joint on the slabs after the comb teeth, and finally the slabs are transmitted to the fixed-length mechanism through the rear transmission mechanism to carry out fixed-length cutting, hot melt adhesive bonding, the comb tooth butt joint is completed at one time, the production efficiency and the production quality are greatly improved, the butt joint of the slabs can be directly and automatically carried out, and the full-automatic process of the composite plate industry is promoted.
The foregoing is merely illustrative and explanatory of the invention, as it is well within the scope of the invention as claimed, as it relates to various modifications, additions and substitutions for those skilled in the art, without departing from the inventive concept and without departing from the scope of the invention as defined in the accompanying claims.

Claims (2)

1. A full-automatic middle plate continuous tooth-connection vertical splicing machine comprises a frame, a feeding mechanism II, a comb tooth mechanism, a transition mechanism, a movable splicing mechanism, a rear transmission mechanism, a sizing mechanism and a transfer mechanism; the automatic feeding device is characterized in that a feeding mechanism II is arranged at the front end of the frame, a comb tooth mechanism is arranged on one side of the feeding mechanism II, a transition mechanism is arranged on one side of the comb tooth mechanism, a transfer mechanism is arranged on the frame and comprises a conveying belt, a fixing frame, a transmission shaft I, a driving roller and a bearing seat I, the movable splicing mechanism comprises a front conveying mechanism, a gluing mechanism II, a butt joint mechanism and a rear clamping mechanism, the conveying belt in the transfer mechanism is connected with the movable splicing mechanism end to end, the conveying belt is lapped on the driving roller, a transmission shaft I is arranged at the center of the transmission roller, bearing seats I are arranged at two ends of the transmission shaft I, and the bearing seats I are fixedly connected to the side walls of stand columns of the frame; one side of the movable splicing mechanism is provided with a back transmission mechanism, and one side of the back transmission mechanism is provided with a sizing mechanism;
The feeding mechanism II comprises a feeding bracket II, a feeding roller I, a tensioning pinch roller I, a pinch roller bracket I, a tension spring I, a bracket I, a cross beam I and a servo motor III, wherein the feeding bracket II is arranged on the upper part of the frame, the feeding roller I is arranged on the feeding bracket II, the servo motor III is arranged at the end of the feeding roller I, a plurality of tensioning pinch rollers I are arranged on the upper part of the feeding roller I, the tensioning pinch roller I is arranged on the pinch roller bracket I, one end of the pinch roller bracket I is connected with the tension spring I, the other end of the tension spring I is connected with the bracket I, the bracket I is fixedly connected with the cross beam I, and the cross beam I is arranged at the top of the feeding bracket II;
the comb tooth mechanism comprises a comb tooth support, a cylinder III, a connecting block, a comb tooth knife rest, a comb tooth knife and a comb tooth seat, wherein the cylinder III is arranged at the lower part of the comb tooth support, the connecting block is arranged at the head part of the cylinder III, the comb tooth knife rest is arranged at the bottom of the connecting block, the comb tooth knife rest is arranged at the bottom of the comb tooth knife rest, and the comb tooth seat is arranged on a rack opposite to the comb tooth knife;
The transition mechanism comprises a transition support, a feeding roller II, a tensioning pinch roller II, a pinch roller support II, a tension spring II, a support II, a cross beam II, a cylinder X and a servo motor IV, wherein the transition support is arranged on the upper part of the frame, the feeding roller II is arranged on the transition support, a plurality of tensioning pinch rollers II are arranged on the upper part of the feeding roller II, the tensioning pinch roller II is arranged on the pinch roller support II, one end of the pinch roller support II is connected with the tension spring II, the other end of the tension spring II is provided with the support II, the support II is fixedly connected to the cross beam II, the upper part of the cross beam II is connected with the cylinder X, and the cylinder X is arranged on the transition support;
The movable splicing mechanism comprises a front transmission mechanism, a rubberizing mechanism II, a butting mechanism, a rear clamping mechanism, a supporting plate I, a sliding block II, a guide rail II, a rack I, a gear I and a transmission shaft II, wherein the front transmission mechanism, the rubberizing mechanism II, the butting mechanism and the rear clamping mechanism are arranged on the upper part of the supporting plate I, the sliding block II is arranged on two sides of the bottom of the supporting plate I, the guide rail II is arranged on the lower part of the sliding block II, the guide rail II is arranged on a rack, the transmission shaft II is movably connected to the bottom of the supporting plate I through a bearing seat, the two ends of the transmission shaft II are provided with the gear I, the gear I is meshed with the rack I, and the rack I is fixedly connected to the rack; the bottom of the supporting plate I is provided with a fixing frame, one end of a conveying belt in the transfer mechanism is connected with the front transmission mechanism, and the other end of the conveying belt is connected with the fixing frame;
The front transmission mechanism comprises a front transmission bracket, an air cylinder IV, a lower pressing block II, a supporting block II, a hydraulic motor, a chain wheel, a transmission shaft III, a gear II, a rack II, a fixing seat I, a guide sleeve II, a guide pillar II and a bearing seat II, wherein the air cylinder IV is arranged on the front transmission bracket, the head of the air cylinder IV is connected with the lower pressing block II, and the supporting block II is arranged at the bottom of the lower pressing block II; the two ends of the bottom of the front transmission support are provided with a fixed seat I, one side of the fixed seat I is provided with a guide sleeve II, the center of the guide sleeve II is provided with a guide pillar II, two ends of the guide pillar II are provided with a bearing seat II, a hydraulic motor is arranged on a side plate at the bottom of the front transmission support, the shaft end of the hydraulic motor is provided with a chain wheel, the chain wheel at the shaft end of the hydraulic motor is connected with a chain wheel on a transmission shaft III through a chain, the transmission shaft III is movably connected on the front transmission support through the bearing seat, two shaft ends of the transmission shaft III are provided with gears II, the gears II are meshed with racks II, and the racks II are fixedly connected on a supporting plate I;
the sizing mechanism II comprises a glue groove, a support rod II, a bearing seat III, a pull plate, an air cylinder IX, a placing plate, a glue scraping groove, a front glue beating claw and a rear glue beating claw, wherein the placing plate is arranged at the upper part of the glue groove, the front end of the placing plate is provided with the glue scraping groove, one side of the placing plate is provided with the support rod II, and a plurality of rows of glue beating claws are arranged on the support rod II; the front-position glue spraying claw and the rear-position glue spraying claw are respectively distributed at equal intervals in the transverse direction, the front-position glue spraying claw and the rear-position glue spraying claw are respectively distributed adjacently in the longitudinal direction, and the two front-position glue spraying claws and the rear-position glue spraying claw form 3 glue spraying points together;
The butt joint mechanism comprises a pressing bracket, an air cylinder VI, a lower pressing block III, a supporting block III and a cold-pressing water pipe, wherein the air cylinder VI is arranged on the pressing bracket, the lower pressing block III is arranged at the head part of the air cylinder VI, the supporting block III is arranged at the bottom of the lower pressing block III, and the cold-pressing water pipe is arranged between the lower pressing block III and the supporting block III;
The rear clamping mechanism comprises a cylinder VII, a lower pressing block IV and a supporting block IV, the cylinder VII is arranged on the pressing bracket, the lower pressing block IV is arranged on the head of the cylinder VII, and the supporting block IV is arranged at the bottom of the lower pressing block IV;
The rear transmission mechanism comprises a rear transmission bracket, a cylinder VIII, a fixing seat III, a sliding block III, a guide rail III, a lower pressing block V, a supporting block V, a through groove, a servo motor II, a transmission shaft IV, a gear III and a rack III, wherein the rear transmission bracket is provided with the cylinder VIII, the head of the cylinder VIII is connected with the lower pressing block V, the bottom of the lower pressing block V is provided with the supporting block V, and the upper surface of the supporting block V is provided with the through groove; two sides of the bottom of the rear transmission support are provided with fixing seats III, the bottom of each fixing seat III is provided with a sliding block III, the bottom of each sliding block III is provided with a guide rail III, and the guide rails III are arranged on the rack; the transmission shaft IV is movably connected to the bottom of the rear transmission bracket through a bearing seat, a servo motor II is arranged on the transmission shaft IV, gears III are arranged at two ends of the transmission shaft IV, racks III are arranged at the lower parts of the gears III and are meshed with each other, and the racks III are fixedly connected to the rack;
The side wall of the comb-tooth knife rest is provided with a plurality of supporting seats, a guide sleeve I is arranged on a central supporting seat of the side wall of the comb-tooth knife rest, a guide pillar I is arranged in the center of the guide sleeve I, the bottom of the guide pillar I is connected with a pre-pressing block, supporting seats are arranged on the side walls of two ends of the comb-tooth knife rest, a spring I is arranged at the lower part of each supporting seat, the center of each spring I is provided with a screw, one end of each screw is connected with the pre-pressing block, and the other end of each screw is fixedly connected with the supporting seat through a nut;
The comb teeth knife is a double-edge tooth type upper knife, a comb teeth seat corresponding to the double-edge tooth type upper knife is a pair of tooth type bed knives, waste material guide grooves are formed in the middle bottoms of the front tooth type bed knives and the rear tooth type bed knives, and a collecting box is arranged on one side of the bottoms of the waste material guide grooves;
The double-edge toothed upper knife is replaced by two groups of single-row toothed knives.
2. The full-automatic middle plate continuous tooth-joint vertical splicing machine according to claim 1, which is characterized by comprising the following steps:
1) The first veneer is driven along the feeding mechanism, the tail of the veneer is conveyed to a rear cutter at the comb tooth mechanism, and the driving of the first veneer is stopped;
2) The second Zhang Mupi is the same as the action flow of the first veneer, and is driven along the feeding mechanism to convey the front end of the second Zhang Mupi to the front knife of the comb tooth mechanism to comb teeth of the first veneer at the same time;
3) The first veneer after the comb teeth is conveyed to a rear transmission mechanism to clamp the front end of the first veneer, the tail of the veneer is dragged to a cold pressing plate of a butt joint mechanism, and the tail of the veneer is clamped by a rear clamping mechanism;
4) Conveying the second Zhang Mupi after the comb teeth to a gluing mechanism, and beating gluing points at the comb teeth;
5) The front transmission mechanism clamps the front end of the second Zhang Mupi and conveys the front end to a cold-pressing plate of the butt joint mechanism, pressure is set, the front transmission mechanism clamps the front end of the second Zhang Mupi, and the rear clamping mechanism clamps the tail of the first veneer to finish butt joint;
6) The tail part of the second Zhang Mupi and the front end of the third sheet are repeated to finish continuous butt joint;
7) The sizing mechanism shears according to the required specification to finish the production flow;
further, in step 1), the feeding mechanism is conveyed by a feeding roller and a pressing wheel.
CN201910306041.6A 2019-04-16 2019-04-16 Full-automatic middle plate continuous tooth-connection vertical splicing machine Active CN109940720B (en)

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CN111660383A (en) * 2020-05-29 2020-09-15 无锡升跃源机械科技有限公司 Automatic intelligent veneer splicing device
CN111958212B (en) * 2020-08-03 2024-09-24 杭州佐帕斯工业有限公司 Assembling and crimping device for heating pipe support
CN112847696A (en) * 2021-04-07 2021-05-28 刘晓明 Wood board splicing machine and method thereof

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