CN103846985B - Middle plate plate joggling apparatus - Google Patents
Middle plate plate joggling apparatus Download PDFInfo
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- CN103846985B CN103846985B CN201310474567.8A CN201310474567A CN103846985B CN 103846985 B CN103846985 B CN 103846985B CN 201310474567 A CN201310474567 A CN 201310474567A CN 103846985 B CN103846985 B CN 103846985B
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Abstract
The invention discloses plate plate joggling apparatus in one, comprise forebay, feeding belt, aligning gear, edging cutting knife, chip removal material receiving conveyor structure, colloidal sol groove, finished product cut-out, transmission mechanism, pneumatic mechanism, coil platform, splicing body and catcher, described splicing body is arranged in the rear position of forebay, described feed mechanism is positioned at forebay front end, described feed mechanism end is provided with edging cutter mechanism, described aligning gear is arranged on the carriage of feed mechanism side, described in add a jigsaw and finished product shut-off mechanism sets gradually on the forebay of middle rear end; Described catcher comprises afer bay, elevating mechanism, enters trigger structure, catcher conveying mechanism, fishplate bar mechanism and press plate mechanism, this invention is reasonable in design, integrate cutting edge, dock, add silk, receive plate, operation once completes, effectively raise operating efficiency, reduce productive labor cost, and discarded little rim charge can also be stitched together by this invention, realizes the maximization of the utilization of resources.
Description
Technical field
The invention belongs to a kind of timber processing equipment field, particularly plate plate joggling apparatus in one.
Background technology
China's wood processing machinery is very few, rely on the abundant of labour and cheapness aobvious weak tendency in international competition for many years, traditional processing equipment also needs a lot of human assistance, do not realize automation, the product processed not only yields poorly, quality again poor, not only waste artificial but also waste resource, the competitiveness losing market slowly.Under this market situation, more urgently must need new technology and automation, prevent the timber processing equipment that is out of shape more rare in particular for the silk thread of mating formation in plywood production with the intensity increasing glued board; Template after middle plate plate joggling apparatus completes jigsaw collects mode that most employing manually picks or simple machinery is picked, this type of picks mode wastes time and energy, and very easily cause breaking of plank picking in process, thus there is a large amount of waste products, cause stock utilization to reduce greatly, putting regularity can not be solved effectively.
Summary of the invention
For overcoming the deficiencies in the prior art, the invention provides a kind of reasonable in design, integrate trimming, add silk, docking, jigsaw, receipts plate high efficiency in plate plate joggling apparatus.
The present invention realizes by the following technical solutions:
Plate plate joggling apparatus in one, it is characterized in that: comprise forebay, edging cutting knife, finished product cuts off cutting knife, lifting cylinder, actuating unit, control cabinet A, aligning gear, feed mechanism, coil platform, chip removal material receiving conveyor structure, Jia Si jigsaw mechanism and catcher, described actuating unit is positioned at centre position outside forebay, described feed mechanism is positioned at forebay front end, the forebay of described feed mechanism end is provided with edging cutting knife, described aligning gear is arranged on the forebay of feed mechanism front end, described Jia Si jigsaw mechanism and finished product cut off cutting knife and are successively set on the forebay of edging cutting knife rear end, described catcher comprises afer bay, control cabinet B, elevating mechanism, enter trigger structure, catcher conveying mechanism, fishplate bar mechanism and press plate mechanism, described in enter the finished product that trigger structure is arranged on forebay and cut off under cutting knife, afer bay entering that trigger structure is other is provided with optoelectronic switch C, and wherein said elevating mechanism comprises lifting platform, elevating chain, with the bearing of gear, reflective photoelectric switch, optoelectronic switch A, lifting motor and worm reducer, described lifting platform is movably arranged on afer bay by elevating chain and the bearing of the band gear being arranged on afer bay top, and the bearing of wherein said band gear is driven by lifting motor and reducer of turbodrill, described catcher conveying mechanism comprises anti-skid conveyor belt, driving bearing, driven bearing, optoelectronic switch A, optoelectronic switch B and force feed motor, described driving bearing is arranged on forebay inside top with driven bearing and is connected by anti-skidding conveying, wherein said driving bearing is connected with force feed motor by chain, and described fishplate bar mechanism and press plate mechanism are arranged on forebay inside top.
Further, described feed mechanism comprises feeding belt, top force feed mechanism and bottom delivery mechanism, driving shaft in wherein said feeding belt, top force feed mechanism and bottom delivery mechanism is driven by same motor by the synchromesh gear up and down of end, described top force feed mechanism is fixed as a whole in two ends by riser, one end is arranged on forebay by bearing pin, both sides are connected by lifting cylinder, and described top force feed mechanism is provided with pressure chain block; Described aligning gear comprises vertical keeping to the side and corrects belt gear and inclined transmission pressure chain mechanism, described inclined transmission pressure chain mechanism comprises top pressure chain and bottom pressure chain, and top presses chain and bottom pressure chain and feeding belt not parallel, the described vertical belt that keeps to the side, top pressure chain and bottom pressure chain constant speed are in feeding belt, driving shaft in described aligning gear is break-in transmission, is connected with delivery mechanism shaft; Described chip removal material receiving conveyor structure comprises undercarriage, chain briquetting, auto-tensioning, wherein said undercarriage is made up of bearing, lifting cylinder and pressure chain block, described chain briquetting is front, therebetween for leading portion pressure chain block and back segment are pressed chain block and be located by connecting by movable axis, the front end of described leading portion pressure chain block is provided with sprocket wheel and leading portion pressure chain block lower end is groove, and the pressure chain block of described groove both sides is provided with pressing plate, described depth of groove is equal with chain thickness; Described Jia Si jigsaw mechanism comprises jigsaw gumming mechanism and adds line mechanism, described jigsaw gumming mechanism comprises glue pond A and beats glue axle, described add line mechanism comprise tension disc, glue pond B, tree lace heat block and tree lace cooling copper wheel, described glue pond A, beat glue axle, tension disc, glue pond B, tree lace heat block and tree lace cool copper wheel be all arranged on the forebay of chip removal material receiving conveyor structure middle position; Described glue axle of beating is provided with a glue pawl and described glue axle one end of beating is fixed with gear, and described gear is connected with the rotary cylinder be arranged on forebay by chain.The described line mechanism that adds comprises tension disc, Jiao Chi, tree lace heat block and tree lace cooling copper wheel, and the forebay that described tension disc is arranged on Jiao Chi top extends to 1cm place bottom distance glue pond, and described tree lace heat block is provided with tree lace groove and heating rod.
Further, described fishplate bar mechanism comprises cylinder A, cylinder B, bearing, bat, pulley yoke and support arm, wherein said bearing is arranged on both sides, afer bay top, described support arm is fixed on bearing, described leg extremities is fixed with pulley yoke and bat, and described cylinder A and cylinder B to be arranged on afer bay and wherein one end is fixed on afer bay top, the other end is separately fixed on the support arm of both sides in falling " V " shape; Described press plate mechanism comprises lower air cylinder C and depression bar, and described lower air cylinder C is fixedly installed on afer bay top, and wherein said lower air cylinder C end is provided with depression bar; Anti-skid conveyor belt in described catcher conveying mechanism is arranged in directly over the pulley yoke of fishplate bar mechanism, and together with described anti-skid conveyor belt abuts against with pulley yoke.
The invention has the beneficial effects as follows: middle plate plate joggling apparatus of the present invention thoroughly solves the clamp in traditional board-splicing process, overlapping, the phenomenons such as the sticky wheel of tree lace, the breakthrough of technology, the innovation of product, the coded program of PLC, achieves machine Automatic Control, complete machine have price low, easy to use, go the features such as the amount of cutting is few, energy saving, low fault, a people just can operate; The present invention is reasonable in design, integrate correction, edging, dock, add silk, jigsaw, receipts plate, operation once completes, achieve whole process full-automatic, and can arrange and come into line, save a large amount of labours, thus effectively raise operating efficiency, reduce productive labor cost, and discarded little rim charge can also be stitched together by this invention, realizes the maximization of the utilization of resources.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is vertical section structural representation of the present invention;
Fig. 2 is the vertical section structural representation of forebay part of the present invention;
Fig. 3 is the plan structure structural representation of forebay part of the present invention;
Fig. 4 is the side structure schematic diagram of forebay part of the present invention;
Fig. 5 is the vertical section structural representation of catcher of the present invention;
In figure, 1 forebay, 2 edging cutting knifes, 3 finished products cut off cutting knife, 4 feeding belts, 5 top force feed mechanisms, 6 bottom delivery mechanisms, 7 correct belt gear, 8 top pressure chains, 9 bottom pressure chains, 10 undercarriages, 11 chain briquettings, 12 auto-tensionings, 13 pressing plates, 14 glue pond A, 15 dozens of glue axles, 16 tension discs, 17 glue pond B, 18 tree lace heat blocks, 19 tree lace cooling copper wheels, 20 afer bays, 21 lifting platforms, 22 elevating chains, 23 reflective photoelectric switches, 24 optoelectronic switch A, 25 lifting motors, 26 anti-skid conveyor belts, 27 optoelectronic switch B, 28 force feed motors, 29 bearings, 30 bats, 31 pulley yokes, 32 support arms, 33 times air cylinder C, 34 depression bars, 35 enter trigger structure, 36 optoelectronic switch C, 37 control cabinet B, 38 control cabinet A.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention will be further described.Accompanying drawing is for being described in detail below the present invention with reference to Figure of description:
Middle plate plate joggling apparatus is plate (sandwich) finished product or waste material in handle, and a kind of fully-automatic equipment be stitched together according to setting size, this machine is latest model domestic initiation.Its running is: feed intake, and corrects, and flattens, force feed, edging, rubberizing, line ball, and splicing, finished product cuts off, automatic stacking is disposable completes.The innovation that this product is breakthrough, use the coded program of PLC, achieve machine Automatic Control, complete machine have price low, easy to use, go the features such as the amount of cutting is few, energy saving, low fault, a people just can operate, and is that in 1.2-3.2mm, plate plays a good splicing effect mainly for thickness.
The operation principle of plate plate joggling apparatus in the present invention:
Middle plate plate joggling apparatus is applicable to the middle plate splicing in plywood production, and uneven in length Eucalyptus, poplar, weedtree, waits the size that all can be connected into and want.The course of work is:
1, feed intake conveying:
The flitch length thrown is not less than 100mm.Width is not less than 1200mm, and thickness is between 1.2mm-3.5mm, and the conveyer belt lain in by the flitch of required splicing transmitted.
2, flitch corrects:
Flitch is carried by feeding belt 4, first vertical in means for correcting 8 keeps to the side to correct belt gear 7 correction of carrying out keeping to the side and accomplishes neat on one side, the production board spelled out like this is with an edging for benchmark, is easy to opposite side operation in the future in plywood production process.
Its principle is: band pressing plate top pressure chain 8 and bottom pressure chain 9 are the oblique transmissions being not parallel to conveyer belt, all the time flitch are driven to vertical keeping to the side and correct belt gear 7, transmit the effect that guide plate plays flitch snap, by flitch limit snap.
3, feed mechanism:
Flitch after correction is delivered to feed mechanism, and top force feed mechanism 5 and bottom delivery mechanism 6 are the devices carrying out flitch to flatten conveying.
Be bottom delivery mechanism 6 below end chain, its contact surface has the rib groove of twice projection, and play the effect that holder band chain bar prevents from breakking away, material is rigidity wear-resistant material.The top force feed mechanism 5 above of upper chain, is not both top force feed mechanism 5 for joint two-part with bottom delivery mechanism 6, can be freely movable, and by spring compression, can according to the different free floating of the thickness of flitch.Upper and lower transmission chain is divided into five groups, and the diverse location being distributed in flitch is evenly carried.
4, shear and control:
Flitch detects through optoelectronic switch, calculates shear distance, pulse signal is delivered to PLC(computer by rotary encoder after entering feed mechanism flattening conveying), in conjunction with the shearing data execution shearing program set existing on display text.
Shearing program is each partial applications in front and back, is completed by edging cutting knife 2, and object is that parallel edging is cut on former and later two limits of flitch, is used for docking, and the production board spelled out like this would not occur dodging seam phenomenon.Before the amount of cutting standard with several optoelectronic switches be all opened for enabling signal, after the standard of the amount of cutting be all microswitches opened any one close as enabling signal, the rim charge of excision is like this more thorough the most accurate.Twice shearing in front and back of flitch replaces transmission by feed mechanism with chip removal material receiving conveyor structure to complete, and the transmission of front trimming is responsible for by feed mechanism, and chip removal material receiving conveyor structure is the driving of rear trimming.
5, chip removal material receiving conveyor structure:
The transfer device that chip removal material receiving conveyor structure is conveying after shearing and shearing, jigsaw is integrated.Major constituents is made up of driving shaft, sprocket wheel, chain, undercarriage 10, chain briquetting 11, auto-tensioning 12 and lifting cylinder.
The forefront of chip removal material receiving conveyor structure is designed to can up and down formula undercarriage 10 device, can fall when needing splicing to transmit flat, for splicing transmission, automatically steeve when not needing splicing to transmit, allow the side crops cut have nature to fall, do not enter chip removal material receiving conveyor structure and carry out docking jigsaw.Undercarriage 10 is that cylinder contraction can be lifted by two air cylinder driven, stretches out to fall and sets level.Start is at ordinary times lifting status, coordinates along with the work transmission of signal of edging cutting knife 2.
6, jigsaw is docked:
Shear neat flitch under the transmission of chip removal material receiving conveyor structure, photoelectric control switch can control to beat glue axle 15 and lift, and is tapped by the PUR on glue pawl on the cross section of flitch in advancing, beats glue axle 15 and fall again in backheat melten gel groove after encountering travel switch.
After dish plate section point glue, below flitch by fixed pinch roller the silk thread being stained with PUR is pressed in uniformly advance in the reverse side of flitch, pressure cooling is rapidly covered by tree lace under water cooling copper wheel 19, tree lace is bonded on flitch firmly, such will shear neat, flitch not of uniform size connects together one by one, forms an integral slab transmission backward.
7, production board cuts off:
Integral slab cuts off cutting knife 3 through finished product, when be arranged on the optoelectronic switch C36 on afer bay 20 detect integral slab will start finished product cut off cutting knife 3, at this moment integral slab will be cut off, the length cut off depends on the position from cutting knife of optoelectronic switch, optoelectronic switch from cutting knife more away from the length of cutting will be longer, otherwise optoelectronic switch from cutting knife more close to the length of cutting will be shorter, the length that glued board is conventional is generally about 2500mm.
8, production board receives plate:
Spliced and at the production board of given size internal cutting off, entered receipts grillage through conveyer belt transmission, the effect of catcher is automatically by neat for the discharge of production board piling.
As shown in Figure 5, the production board that production board passes through to enter into trigger structure 35 fishplate bar mechanism is detected startup anti-skid conveyor belt 26 by optoelectronic switch A24, anti-skid conveyor belt 26 drives production board to advance, when two row's pulleys on pulley yoke 31 below production board slide and one-tenth flat board are delivered to optoelectronic switch B27, pulley yoke 31 can be opened by cylinder A and cylinder B automatically, depression bar 34 above production board also stretches out automatic decline with lower air cylinder C33, production board is lain in lifting platform 21, during pulley yoke 31 return, can automatically production board be clapped neat during bat 30 return on pulley yoke.Treat that production board is piled up more and more, to blocking reflective photoelectric switch 23 during certain altitude thus start lifting motor 25, lifting platform 21 is declined, the time of often blocking, lifting platform 21 can decline 1.5 seconds (dropping distance is about 120mm) more than 5 seconds.This completes and automatically receive plate function.It is 15000mm that the height of plate is received by fishplate bar mechanism, and after receiving plate to specified altitude, pallet also just drops to minimum, and after touching travel switch, complete machine is shut down and alarm, after completing the work of one batch, hold out whole production board with fork truck.Production board enters fishplate bar mechanism through conveyer belt transmission, and catcher is automatically by neat for the discharge of production board piling.
As shown in Figure 5, described catcher, comprise afer bay 20, control cabinet B37, elevating mechanism, conveying mechanism, fishplate bar mechanism and press plate mechanism, it is characterized in that: described elevating mechanism comprises lifting platform 21, elevating chain 22, with the bearing of gear, reflective photoelectric switch 23, optoelectronic switch A24, lifting motor 25 and worm reducer, described lifting platform 21 is by elevating chain 22 and be movably arranged on the bearing of band gear on afer bay 20 top, and the bearing of wherein said band gear is driven by lifting motor 25 and reducer of turbodrill, described conveying mechanism comprises anti-skid conveyor belt 26, driving bearing, driven bearing, optoelectronic switch A24, optoelectronic switch B and force feed motor 28, described driving bearing is arranged on afer bay 20 inside top with driven bearing and is connected by anti-skid conveyor belt, wherein said driving bearing is connected with force feed motor 28 by chain, described fishplate bar mechanism and press plate mechanism are arranged on afer bay 20 inside top.Described fishplate bar mechanism comprises cylinder A, cylinder B, bearing 29, bat 30, pulley yoke 31 and support arm 32, wherein said bearing 29 is arranged on both sides, afer bay 20 top, described support arm 32 is fixed on bearing 29, described support arm 32 end is fixed with pulley yoke 31 and bat 30, and described cylinder A and cylinder B to be arranged on afer bay 20 and wherein one end is fixed on afer bay 20 top, the other end is separately fixed on the support arm 32 of both sides in falling " V " shape.Described press plate mechanism comprises lower air cylinder C34 and depression bar 34, and described lower air cylinder C33 is fixedly installed on afer bay 20 top, and wherein said lower air cylinder C33 end is provided with depression bar 34.Anti-skid conveyor belt 26 in described conveying mechanism is arranged in directly over the pulley yoke 31 of fishplate bar mechanism, and together with described anti-skid conveyor belt 26 abuts against with pulley yoke 31.
The whole operating process of this product operation only need be operated by a people, and plate, discarded leftover pieces in production board, small powder, can splice, and has both saved cost, has in turn saved artificial.
Claims (3)
1. plate plate joggling apparatus in a kind, comprise forebay (1), edging cutting knife (2), finished product cuts off cutting knife (3), lifting cylinder, actuating unit, control cabinet A(38), aligning gear, feed mechanism, coil platform, chip removal material receiving conveyor structure and Jia Si jigsaw mechanism, described actuating unit is positioned at centre position, forebay (1) outside, described feed mechanism is positioned at forebay (1) front end, the forebay (1) of described feed mechanism end is provided with edging cutting knife (2), described aligning gear is arranged on the forebay (1) of feed mechanism front end, described Jia Si jigsaw mechanism and finished product cut off cutting knife (3) and are successively set on the forebay (1) of edging cutting knife (2) rear end, it is characterized in that: also comprise catcher, catcher comprises afer bay (20), control cabinet B(37), elevating mechanism, enter trigger structure (35), catcher conveying mechanism, fishplate bar mechanism and press plate mechanism, described enter under trigger structure (35) finished product that is arranged on forebay (1) cuts off cutting knife (3), trigger structure (35) side of entering on afer bay (20) is provided with optoelectronic switch C(36), described elevating mechanism comprises lifting platform (21), elevating chain (22), with the bearing of gear, reflective photoelectric switch (23), lifting motor (25) and worm reducer, described lifting platform (21) is movably arranged on afer bay (20) by the bearing of elevating chain (22) and the band gear that is arranged on afer bay (20) top, the bearing of described band gear is driven by lifting motor (25) and reducer of turbodrill, described catcher conveying mechanism comprises anti-skid conveyor belt (26), driving bearing, driven bearing, optoelectronic switch A(24), optoelectronic switch B(27) and force feed motor (28), described driving bearing and driven bearing are arranged on afer bay (20) inside top and are connected by anti-skid conveyor belt (26), wherein said driving bearing is connected with force feed motor (28) by chain, described fishplate bar mechanism and press plate mechanism are arranged on afer bay (20) inside top.
2. middle plate plate joggling apparatus according to claim 1, it is characterized in that: described feed mechanism comprises feeding belt (4), top force feed mechanism (5) and bottom delivery mechanism (6), wherein said feeding belt (4), driving shaft in top force feed mechanism (5) and bottom delivery mechanism (6) is driven by same motor by the synchromesh gear up and down of end, described top force feed mechanism (5) two ends are fixed as a whole by riser, one end is arranged on forebay (1) by bearing pin, both sides are by cylinders, described top force feed mechanism (5) is provided with pressure chain block, described aligning gear comprises vertical keeping to the side and corrects belt gear (7) and inclined transmission pressure chain mechanism, described inclined transmission pressure chain mechanism comprises top pressure chain (8) and bottom pressure chain (9), and top pressure chain (8) and bottom press chain (9) and feeding belt (4) not parallel, described vertical keeping to the side corrects belt gear (7), top pressure chain (8) and bottom pressure chain (9) constant speed in feeding belt (4), driving shaft in described aligning gear is break-in transmission, is connected with bottom delivery mechanism (6) axle, described chip removal material receiving conveyor structure comprises undercarriage (10), chain briquetting (11), auto-tensioning (12), and the forefront of chip removal material receiving conveyor structure is can up and down formula undercarriage (10), and undercarriage is by two air cylinder driven, described Jia Si jigsaw mechanism comprises jigsaw gumming mechanism and adds line mechanism, described jigsaw gumming mechanism comprises glue pond A (14) and beats glue axle (15), the described line mechanism that adds comprises tension disc (16), glue pond B (17), tree lace heat block (18) and tree lace cooling copper wheel (19), described glue pond A (14), beat glue axle (15), tension disc (16), glue pond B (17), tree lace heat block (18) and tree lace cool copper wheel (19) and be all arranged on the forebay (1) of chip removal material receiving conveyor structure middle position, described glue axle (15) of beating is provided with a glue pawl and described glue axle (15) one end of beating is fixed with gear, and described gear is connected with the rotary cylinder be arranged on forebay (1) by chain, the forebay (1) that described tension disc (16) is arranged on B (17) top, glue pond is gone up and extends to 1cm place, distance glue pond B (17) bottom, and described tree lace heat block (18) is provided with tree lace groove and heating rod.
3. middle plate plate joggling apparatus according to claim 1, it is characterized in that: described fishplate bar mechanism comprises cylinder A, cylinder B, bearing (29), bat (30), pulley yoke (31) and support arm (32), wherein said bearing (29) is arranged on afer bay (20) both sides, top, described support arm (32) is fixed on bearing (29), described support arm (32) end is fixed with pulley yoke (31) and bat (30), described cylinder A and cylinder B in fall " V " shape be arranged on afer bay (20) upper and wherein one end be fixed on afer bay (20) top, the other end is fixed on the support arm (32) of both sides, described press plate mechanism comprises lower air cylinder C(33) and depression bar (34), described lower air cylinder C(33) be fixedly installed on afer bay (20) top, described lower air cylinder C(33) end is provided with depression bar (34), anti-skid conveyor belt (26) in described catcher conveying mechanism is arranged in directly over the pulley yoke (31) of fishplate bar mechanism, and together with described anti-skid conveyor belt (26) abuts against with pulley yoke (31).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310474567.8A CN103846985B (en) | 2013-10-12 | 2013-10-12 | Middle plate plate joggling apparatus |
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| CN201310474567.8A CN103846985B (en) | 2013-10-12 | 2013-10-12 | Middle plate plate joggling apparatus |
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| CN103846985A CN103846985A (en) | 2014-06-11 |
| CN103846985B true CN103846985B (en) | 2015-07-29 |
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