CN109928368B - Liquid sulfur pool composite cover for recovering sulfur vapor - Google Patents
Liquid sulfur pool composite cover for recovering sulfur vapor Download PDFInfo
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- CN109928368B CN109928368B CN201910321159.6A CN201910321159A CN109928368B CN 109928368 B CN109928368 B CN 109928368B CN 201910321159 A CN201910321159 A CN 201910321159A CN 109928368 B CN109928368 B CN 109928368B
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- sulfur
- cold roller
- cold
- cooling medium
- composite cover
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 title claims abstract description 133
- 229910052717 sulfur Inorganic materials 0.000 title claims abstract description 91
- 239000011593 sulfur Substances 0.000 title claims abstract description 91
- 239000007788 liquid Substances 0.000 title claims abstract description 59
- 239000002131 composite material Substances 0.000 title claims abstract description 35
- 239000002826 coolant Substances 0.000 claims abstract description 43
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 230000005494 condensation Effects 0.000 claims description 13
- 238000009833 condensation Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 239000002253 acid Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 210000002345 respiratory system Anatomy 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Processing Of Solid Wastes (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The invention discloses a liquid sulfur pool composite cover for removing sulfur vapor, which comprises a composite cover body (1), wherein a cold roller rotary positioning frame (9) is arranged in the composite cover body (1), a row of rotatable cold rollers (2) are arranged on the cold roller rotary positioning frame (9), one end part of each cold roller (2) is fixedly connected with a rotary gear, and the rotary gears at the end parts of all the cold rollers (2) are connected with a cold roller rotary driving device (6) after being connected through a cold roller rotary driving chain (7). The composite cover is characterized in that a cold roller through which a cooling medium is introduced is arranged in the cover body, when sulfur vapor generated by the liquid sulfur pool rises to the composite cover, the sulfur condensed on the cold roller is condensed, and the sulfur condensed on the cold roller is cut off by a cutting knife in the directional rotation of the cold roller and returns to the liquid sulfur pool. The liquid sulfur pool composite cover for removing sulfur vapor can effectively prevent the phenomenon that sulfur vapor is condensed everywhere in a working place in the sulfur production, and improves the quality of working environment of workers.
Description
Technical Field
The invention belongs to the field of sulfur recovery technology and environmental protection, relates to a device for recovering sulfur vapor in a liquid sulfur pond used in an acid vapor oxidation recovery process in coking and petrochemical industries, and in particular relates to a liquid sulfur pond composite cover for recovering sulfur vapor.
Background
The coking and petrochemical industry in China adopts an oxidation recovery process for acid gas, and a Claus furnace or a sulfur producer is generally used for converting sulfuric acid-containing gas into sulfur simple substance for recovery. The generated liquid sulfur simple substance is drained into a liquid sulfur pool for temporary storage, the temperature of the liquid sulfur pool is generally 135-155 ℃, at the temperature, the liquid sulfur in the liquid sulfur pool is diffused into a working environment due to sulfur in vapor, sublimed sulfur and sulfur vapor evaporated during heating of heat preservation vapor, the sulfur is quickly crystallized due to temperature reduction, sulfur condensation phenomenon is serious easily above the liquid sulfur pool liquid level, on the container wall and in the pool cover, especially in the working environment, sulfur solids exist everywhere in the working place, the equipment and pipelines have strong corrosion effect, and the emptying pipeline of the original pool cover is also frequently blocked. The sulfur in the air is more serious to the respiratory tract hazard of workers, and a great amount of sulfur steam release can cause certain pollution to the surrounding environment.
Therefore, in the prior acid gas oxidation recovery process, a plurality of cement cover plates are generally used for covering the pool opening of the liquid sulfur pool, and the cement cover plates only play roles in blocking diffusion and heat preservation due to the fact that elemental sulfur is easy to sublimate and expand in a liquid state, and a large amount of sulfur vapor diffuses to generate adverse effects due to poor sealing effect: 1. corrosion to surrounding metal reactors and pipes; 2. the harm to the respiratory system of operators; 3. the vent line causes a blockage; 4. the yield of elemental sulfur is lost. By combining the problems, the sulfur in the working environment is removed, and the environmental protection problem to be solved is realized.
Disclosure of Invention
The invention aims to provide a liquid sulfur pool composite cover for removing sulfur vapor, which can effectively solve the problem of diffusion of sulfur vapor from the upper part of a liquid sulfur pool through condensation recovery, thereby effectively solving the adverse effect in the prior art.
The invention is realized by adopting the following technical scheme:
the liquid sulfur pool composite cover for recovering sulfur vapor comprises a composite cover body, wherein a cold roller rotary positioning frame is arranged in the composite cover body, a row of rotatable cold rollers are arranged on the cold roller rotary positioning frame, one end part of each cold roller is fixedly connected with a rotary gear, and the rotary gears at the end parts of all the cold rollers are connected with a cold roller rotary driving device after being connected through cold roller rotary driving chains; a cutting knife is arranged on the side surface of each cold roller on the cold roller rotary positioning frame; one end of each cold roller is provided with a cooling medium inlet hose, the other end of each cold roller is provided with a cooling medium outlet hose, and the cooling medium inlet hoses and the cooling medium outlet hoses are connected through a heat exchange spiral pipe which is positioned in the cold roller and is contacted with the inner wall of the cold roller; the cooling medium inlet hose of each cooling roller is connected in parallel with the cooling medium water supply pipe A and the low-pressure steam pipe C, and the cooling medium outlet hose of each cooling roller is connected in parallel with the cooling medium water outlet pipe B and the steam condensate water pipe D.
The principle of removing sulfur vapor by the liquid sulfur pool composite cover is that when the sulfur vapor from the liquid sulfur pool rises to the liquid sulfur pool composite cover, the sulfur vapor condenses on the surface of a cold roller with cooling medium passing through at the temperature lower than the melting point of sulfur, and after a period of condensation, a layer of crystalline sulfur is condensed on the surface of the cold roller. When the cold roller is driven to rotate at fixed time by the cold roller rotation driving device, the elemental sulfur coagulated and solidified on the surface of the cold roller is cut under the action of the cutting knife and falls back to the surface of the liquid sulfur under the action of gravity. The equipment effectively reduces the concentration of sulfur diffused to the surface of the liquid sulfur pool, recovers the sulfur therein, and effectively improves the yield of sulfur.
The composite cover body is internally provided with a plurality of cold rolls, and each cold roll is respectively provided with a cooling medium and a steam inlet and outlet. Under normal conditions, a cooling medium is introduced into the cold roller, and when abnormal conditions that the condensed sulfur on the cold roller cannot be cut occur, low-pressure steam is introduced to melt the sulfur condensed on the surface of the cold roller.
The invention solves the problem of high partial pressure of sulfur vapor in the prior Claus method liquid sulfur pool, solves the problems of pipeline blockage and the like caused by elemental sulfur, solves the problem of sulfur condensation in the working place of the liquid sulfur pool, solves the problem of sulfur loss caused by sulfur vapor condensation, and solves the problem of environmental pollution caused by sulfur vapor.
The invention has reasonable design and good practical application and popularization value.
Drawings
Fig. 1 shows a side view of a liquid sulfur cell composite cover.
FIG. 2 shows a top view of the arrangement of chill rolls in a composite cover for a liquid sulfur pond.
FIG. 3 shows a schematic view of the assembly of the liquid sulfur cell and the composite cover.
In the figure: the device comprises a 1-composite cover body, a 2-cold roller, a 3-cutting knife, a 4-cooling medium inlet hose, a 5-cooling medium outlet hose, a 6-cold roller rotary driving device, a 7-cold roller rotary driving chain, an 8-liquid sulfur tank and a 9-cold roller rotary positioning frame; a-cooling medium water supply pipe, B-cooling medium water drain pipe, C-low pressure steam pipe and D-steam condensate pipe.
Detailed Description
Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
A composite cover for a liquid sulfur pool for removing sulfur vapor comprises a cover body, a cold roller, a cutting knife, a cold roller rotary positioning frame, a cold roller rotary driving device and a cold roller rotary driving toothed chain. The specific structure is shown in figures 1 and 2, and comprises a composite cover body 1, wherein a cold roller rotary positioning frame 9 is arranged in the composite cover body 1, a row of (a plurality of) rotatable cold rollers 2 are arranged on the cold roller rotary positioning frame 9, one end part of each cold roller 2 is fixedly connected with a rotary gear, the gears are fixed at the end parts of the cold rollers, the rotary gears at the end parts of all the cold rollers 2 are connected with a cold roller rotary driving device 6 after being connected through a cold roller rotary driving chain 7, and the cold rollers are driven to rotate through chain transmission; the side surface of each cold roller 2 on the cold roller rotary positioning frame 9 is provided with a cutting knife 3 which is in clearance fit with the side surface of the cold roller; one end of each cold roller 2 is provided with a cooling medium inlet hose 4, the other end is provided with a cooling medium outlet hose 5, the cooling medium inlet hose and the cooling medium outlet hose can be fixed on the two sides of the cover body through a bracket, the hoses do not need to rotate, the cooling medium inlet hose 4 and the cooling medium outlet hose 5 at the two ends of each cold roller are connected through a heat exchange spiral pipe which is positioned in the cold roller and is in contact with the inner wall of the cold roller, the heat exchange spiral pipe only provides a heat exchange function, and the heat exchange spiral pipe can be fixed on a cold roller rotating positioning frame through the bracket; the cooling medium inlet hose 4 of each cooling roller 2 is connected in parallel with the cooling medium water supply pipe A and the low-pressure steam pipe C, the cooling medium outlet hose 5 of each cooling roller 2 is connected in parallel with the cooling medium water outlet pipe B and the steam condensation water pipe D, and the pipes ABCD are all provided with valves. Under normal conditions, the valve on the pipe AB is opened, the valve on the pipe CD is closed, and cooling medium is introduced into the heat exchange pipe in the cold roller; when abnormal conditions that the condensed sulfur on the cold roller cannot be cut occur, the valve on the pipe AB is closed, the valve on the pipe CD is opened, and low-pressure steam is introduced into the heat exchange pipe in the cold roller to melt the sulfur condensed on the surface of the cold roller.
In the concrete implementation, the material contacting with sulfur vapor in the composite cover body uses corrosion-resistant materials such as stainless steel, ceramics, silicon carbide and the like. A cooling medium with the temperature of 20-55 ℃ is filled in the cooling medium pipe, and the cooling medium can be process circulating water, sulfur tail gas washing circulating liquid and the like.
In specific use, as shown in fig. 3, the composite cover body 1 is hinged on the liquid sulfur pool 8, the cooling medium water supply pipe A and the cooling medium water outlet pipe B reserved on the composite cover body are connected with a cooling medium source, and the low-pressure steam pipe C and the steam condensate pipe D are connected with a low-pressure steam source.
A method for removing sulfur vapor by a liquid sulfur pool composite cover, (1) sulfur condensation and condensation: when sulfur vapor from a liquid sulfur pool with the pool temperature of 135-155 ℃ rises to a composite cover of the liquid sulfur pool, condensing and condensing the sulfur vapor on the surface of a cold roller with a cooling medium with the temperature of 20-55 ℃ in the liquid sulfur pool, wherein the surface of the cold roller condenses a layer of crystalline sulfur after condensing for a period of time; (2) sulfur cutting recovery: the elemental sulfur coagulated and solidified on the surface of the cold roller is cut under the action of the cutting knife when the cold roller rotates at fixed time, and falls back to the surface of the liquid sulfur under the action of gravity. In addition, the cold roller rotation driving device can also drive the cold roller to reversely rotate. After the next condensation cycle, the reverse rotation is performed, and the condensed sulfur on the chill roll is also cut back to the surface of the liquid sulfur.
The advantageous effects obtained by the present invention are explained below by specific implementation procedures.
Example 1: the volume of the industrial liquid sulfur pool is 20m 3 The height of the liquid sulfur is 2m, the temperature of the liquid sulfur is 150 ℃, and the concentration of elemental sulfur powder in the air at 5m of the liquid sulfur pool is 0.3g/m 3 . After the process circulating water at 30 ℃ is introduced into the liquid sulfur composite cover, the operation parameters are that the condensation time is 9 minutes, the rotary cutting is carried out for 3 minutes, and the concentration of the elemental sulfur in the air at 5m of the liquid sulfur pool is lower than 1mg/m 3 。
Example 2: the volume of the industrial liquid sulfur pool is 20m 3 The height of the liquid sulfur is 1.5m, the temperature of the liquid sulfur is 140 ℃, and the concentration of elemental sulfur in the air at 5m of the liquid sulfur pool is 0.5g/m 3 . After the liquid sulfur cover starts to be filled with the process circulating water at 20 ℃, the operation parameters are that the condensation time is 7 minutes, the rotary cutting is carried out for 2 minutes, and the concentration of elemental sulfur in the air at 5m of the liquid sulfur pool is lower than 1mg/m 3 。
In a word, the liquid sulfur pool composite cover for removing sulfur vapor and the method for removing sulfur vapor provided by the invention can effectively prevent the phenomenon that sulfur vapor is condensed everywhere in a working place in the sulfur production, and improve the quality of the working environment of workers.
The above embodiments are only illustrative of the present invention, and the specific details of the embodiments are only for illustrating the present invention, not for representing all technical solutions under the concept of the present invention, and any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve substantially the same technical problems or achieve substantially the same technical effects are all within the scope of the present invention.
Claims (1)
1. A method for removing sulfur vapor by a liquid sulfur pool composite cover is characterized in that: the liquid sulfur pool composite cover comprises a composite cover body (1), wherein a cold roller rotary positioning frame (9) is arranged in the composite cover body (1), a row of rotatable cold rollers (2) are arranged on the cold roller rotary positioning frame (9), one end part of each cold roller (2) is fixedly connected with a rotary gear, and the rotary gears at the end parts of all the cold rollers (2) are connected with a cold roller rotary driving device (6) after being connected through a cold roller rotary driving chain (7); the cold roller rotating positioning frame (9) is provided with cutting blades (3) on the side surface of each cold roller (2); one end of each cold roller (2) is provided with a cooling medium inlet hose (4), the other end of each cold roller is provided with a cooling medium outlet hose (5), and the cooling medium inlet hoses (4) and the cooling medium outlet hoses (5) are connected through heat exchange spiral pipes which are positioned in the cold rollers and are in contact with the inner walls of the cold rollers; the cooling medium inlet hose (4) of each cooling roller (2) is connected in parallel with the cooling medium water supply pipe A and the low-pressure steam pipe C, and the cooling medium outlet hose (5) of each cooling roller (2) is connected in parallel with the cooling medium water outlet pipe B and the steam condensate water pipe D;
the method for removing sulfur vapor comprises the following steps: (1) condensing sulfur: when the sulfur vapor from the liquid sulfur pool with the pool temperature of 135-155 ℃ rises to the composite cover of the liquid sulfur pool, the sulfur vapor condenses on the surface of the cold roller, a cooling medium with the temperature of 20-55 ℃ is introduced into the cold roller to enable the surface temperature to be lower than the melting point of sulfur, and after a period of condensation, a layer of crystalline sulfur is condensed on the surface of the cold roller; (2) sulfur cutting recovery: the elemental sulfur coagulated and solidified on the surface of the cold roller is cut under the action of a cutting knife when the cold roller rotates at fixed time, and falls back to the surface of the liquid sulfur under the action of gravity; in addition, the cold roller rotation driving device can also drive the cold roller to reversely rotate; after the next condensation cycle, the chill roll rotates in reverse, and the condensed sulfur on the chill roll is also cut back to the surface of the liquid sulfur.
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CN201910321159.6A CN109928368B (en) | 2019-04-22 | 2019-04-22 | Liquid sulfur pool composite cover for recovering sulfur vapor |
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CN109928368B true CN109928368B (en) | 2023-12-01 |
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CN111908430A (en) * | 2020-06-19 | 2020-11-10 | 宁波市化工研究设计院有限公司 | Method for treating solid waste sulfur |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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FR1220337A (en) * | 1958-02-18 | 1960-05-24 | Blaw Knox Co | Improvements in sulfur treatment |
US5204082A (en) * | 1991-07-18 | 1993-04-20 | C.F. Braun Inc. | Sulfur dioxide generation by submerged combustion and reduced thermal cycling by use of a hot recycle of sulfur |
KR19990051974A (en) * | 1997-12-20 | 1999-07-05 | 이구택 | Improvement of Sulfur Capture Efficiency from Oxidation Furnace for Liquid Sulfur Generation |
CN102344121A (en) * | 2011-06-27 | 2012-02-08 | 张宪诚 | Purification method of industrial waste sulfur |
CN204078535U (en) * | 2014-08-15 | 2015-01-07 | 中国石油天然气股份有限公司长庆石化分公司 | Heating module formula molten sulfur pond heating coil |
CN107511048A (en) * | 2017-09-08 | 2017-12-26 | 中冶焦耐(大连)工程技术有限公司 | A kind of Claus tail gases condensation process technique |
CN207404840U (en) * | 2017-11-13 | 2018-05-25 | 江苏沙钢集团有限公司 | Full-automatic cooling and packaging sulphur unit |
CN109569290A (en) * | 2018-12-29 | 2019-04-05 | 山东齐创石化工程有限公司 | Tail gas of sulphur discharge process technique and device |
CN209740707U (en) * | 2019-04-22 | 2019-12-06 | 山西焦煤集团有限责任公司 | Liquid sulfur pool device for effectively recovering sulfur |
-
2019
- 2019-04-22 CN CN201910321159.6A patent/CN109928368B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1220337A (en) * | 1958-02-18 | 1960-05-24 | Blaw Knox Co | Improvements in sulfur treatment |
US5204082A (en) * | 1991-07-18 | 1993-04-20 | C.F. Braun Inc. | Sulfur dioxide generation by submerged combustion and reduced thermal cycling by use of a hot recycle of sulfur |
KR19990051974A (en) * | 1997-12-20 | 1999-07-05 | 이구택 | Improvement of Sulfur Capture Efficiency from Oxidation Furnace for Liquid Sulfur Generation |
CN102344121A (en) * | 2011-06-27 | 2012-02-08 | 张宪诚 | Purification method of industrial waste sulfur |
CN204078535U (en) * | 2014-08-15 | 2015-01-07 | 中国石油天然气股份有限公司长庆石化分公司 | Heating module formula molten sulfur pond heating coil |
CN107511048A (en) * | 2017-09-08 | 2017-12-26 | 中冶焦耐(大连)工程技术有限公司 | A kind of Claus tail gases condensation process technique |
CN207404840U (en) * | 2017-11-13 | 2018-05-25 | 江苏沙钢集团有限公司 | Full-automatic cooling and packaging sulphur unit |
CN109569290A (en) * | 2018-12-29 | 2019-04-05 | 山东齐创石化工程有限公司 | Tail gas of sulphur discharge process technique and device |
CN209740707U (en) * | 2019-04-22 | 2019-12-06 | 山西焦煤集团有限责任公司 | Liquid sulfur pool device for effectively recovering sulfur |
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