CN109924144B - Automatic chick embryo production system - Google Patents

Automatic chick embryo production system Download PDF

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Publication number
CN109924144B
CN109924144B CN201910163040.0A CN201910163040A CN109924144B CN 109924144 B CN109924144 B CN 109924144B CN 201910163040 A CN201910163040 A CN 201910163040A CN 109924144 B CN109924144 B CN 109924144B
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processing
box
stepping motor
cleaning
hatching
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CN109924144A (en
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蔡小伟
黄桂萍
林平坤
项梅招
王宏鑫
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Longyan University
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Longyan University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The invention discloses an automatic production system of chicken embryo, which comprises a frame, an incubator, a cleaning box, a processing and manufacturing box, a microwave sterilization box, a screw rod stepping motor, a push rod, an egg carriage, a control switch and an HMI human-computer interaction system, wherein parameters are set through the HMI human-computer interaction system, the parameters are set on a touch screen of the HMI human-computer interaction system, the whole process is started automatically after the parameters are set, the chicken embryo enters the cleaning box for cleaning after the hatching time is up, enters the processing and manufacturing after the cleaning is finished, the microwave sterilization is carried out after the processing and manufacturing is finished, and finally the packaging is carried out.

Description

Automatic chick embryo production system
Technical Field
The invention relates to the technical field of automatic production, in particular to an automatic chick embryo production system.
Background
The chick embryo is also called a chick embryo, namely a food made of the chick which is not fully hatched and formed, and the chick embryo is produced by manual and purely manual modes at present in China, but automatic production cannot be realized yet. In the prior art, the production process of the chick embryo is finished only by manpower, the production efficiency is low, and sanitation in the production process is not guaranteed, so that there is room for improvement.
Disclosure of Invention
The invention aims to solve the problems and provide an automatic chick embryo production system.
The invention realizes the above purpose through the following technical scheme:
the egg processing machine comprises a frame, an incubator, a cleaning box, a processing and manufacturing box, a microwave sterilization box, a lead screw stepping motor, a push rod, an egg carriage, a control switch and an HMI human-computer interaction system, wherein the incubator, the cleaning box, the processing and manufacturing box and the microwave sterilization box are all positioned at the lower part in the frame, the lead screw is positioned above the incubator, the cleaning box, the processing and manufacturing box and the microwave sterilization box, the lead screw stepping motor is fixed on the frame, a rotating shaft of the lead screw stepping motor is connected with the lead screw, the push rod stepping motor is in threaded connection with the lead screw, the push rod stepping motor is connected with the push rod to control the push rod to stretch, the lower end of the push rod is fixedly connected with the egg carriage, and the control switch and the HMI human-computer interaction system are arranged on the frame and are electrically connected with the lead screw stepping motor.
Specifically, HMI human-computer interaction system is connected with CPU, MCU, limit switch, liquid level switch, step motor driver, hatching heating rod, processing preparation heating rod, wash water pump, processing preparation water pump, solenoid valve, CPU with MCU electric connection, control switch with the CPU is connected, limit switch set up in the both ends of lead screw, liquid level switch set up in wash the incasement, limit switch with liquid level switch's signal output part with the CPU is connected, CPU's drive signal output part with step motor driver connects, step motor driver control lead screw step motor and push rod step motor, CPU's control signal output part is connected hatching heating rod, processing preparation heating rod, wash water pump, processing preparation water pump, solenoid valve respectively, hatching heating rod is located processing preparation incasement, wash water pump is located wash incasement, processing preparation water pump connection processing preparation incasement, connect the solenoid valve of cleaning incasement.
Preferably, the incubator and the processing and manufacturing box are both provided with temperature sensors, and the temperature sensors are connected with the CPU and the incubation and processing alarm module through temperature transmitters.
Preferably, the temperature transmitter is connected with the CPU through an EM235 and EM222 expansion module, and the hatching processing alarm module is connected with the EM222 expansion module.
Specifically, the control method of the chick embryo automatic production system comprises the following steps: setting parameters through an HMI human-computer interaction system, firstly initializing hatching temperature, time, cleaning time, processing temperature and processing time parameters, setting parameters on a touch screen of the HMI human-computer interaction system, starting the whole process to automatically perform after the parameters are set, entering a cleaning box to clean after the hatching time is up, entering processing and manufacturing after the cleaning is finished, carrying out microwave sterilization after the processing and manufacturing are finished, finally packaging, realizing single production and cyclic production in the production process, and carrying out an overtemperature alarm device in the system, wherein the temperature exceeds a specified range to give an alarm, and a recovery button after emergency failure and outage is further arranged, so that the safety of the whole production process is ensured.
The invention has the beneficial effects that:
compared with the prior art, the automatic production system of the chick embryo aims at the problems that the chick embryo only needs to manually finish the production process, the production efficiency is low, sanitation in the production process is not guaranteed, and the like, and the automatic production of the chick embryo is provided, so that the automation and the visualization of the whole production process are realized, the production cost is reduced, and the sanitation is also guaranteed.
Drawings
FIG. 1 is a schematic diagram of the hardware architecture of the present invention;
FIG. 2 is a schematic block diagram of the hardware architecture of the present invention;
FIG. 3 is a flow chart of the main control method of the present invention;
FIG. 4 is a hatching flow chart of the present invention;
FIG. 5 is a RFID workflow diagram of the present invention;
fig. 6 is a flow chart of data communication according to the present invention.
In the figure: 1-frame, 2-incubator, 3-washing case, 4-processing and manufacturing case, 5-microwave sterilization case, 6-lead screw, 7-lead screw step motor, 8-push rod step motor, 9-push rod, 10-egg planker, 11-control switch, 12-HMI human-computer interaction system.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 and 2: the invention comprises a frame 1, an incubator 2, a cleaning box 3, a processing and manufacturing box 4, a microwave sterilization box 5, a lead screw 6, a lead screw stepping motor 7, a push rod stepping motor 8, a push rod 9, an egg carriage 10, a control switch 11 and an HMI human-computer interaction system 12, wherein the incubator, the cleaning box, the processing and manufacturing box and the microwave sterilization box are all positioned at the lower part in the frame, the lead screw is positioned above the incubator, the cleaning box, the processing and manufacturing box and the microwave sterilization box, the lead screw stepping motor is fixed on the frame, the rotating shaft of the lead screw stepping motor is connected with the lead screw, the push rod stepping motor is in threaded connection with the lead screw, the push rod stepping motor is connected with the push rod to control the push rod to stretch, the lower end of the push rod is fixedly connected with the egg carriage, and the control switch and the HMI human-computer interaction system are arranged on the frame and are electrically connected with the lead screw stepping motor and the push rod stepping motor.
Specifically, HMI human-computer interaction system is connected with CPU, MCU, limit switch, liquid level switch, step motor driver, hatching heating rod, processing preparation heating rod, wash water pump, processing preparation water pump, solenoid valve, CPU with MCU electric connection, control switch with the CPU is connected, limit switch set up in the both ends of lead screw, liquid level switch set up in wash the incasement, limit switch with liquid level switch's signal output part with the CPU is connected, CPU's drive signal output part with step motor driver connects, step motor driver control lead screw step motor and push rod step motor, CPU's control signal output part is connected hatching heating rod, processing preparation heating rod, wash water pump, processing preparation water pump, solenoid valve respectively, hatching heating rod is located processing preparation incasement, wash water pump is located wash incasement, processing preparation water pump connection processing preparation incasement, connect the solenoid valve of cleaning incasement.
Preferably, the incubator and the processing and manufacturing box are both provided with temperature sensors, and the temperature sensors are connected with the CPU and the incubation and processing alarm module through temperature transmitters.
Preferably, the temperature transmitter is connected with the CPU through an EM235 and EM222 expansion module, and the hatching processing alarm module is connected with the EM222 expansion module.
As shown in fig. 3: the control method of the chick embryo automatic production system comprises the following steps: setting parameters through an HMI human-computer interaction system, firstly initializing hatching temperature, time, cleaning time, processing temperature and processing time parameters, setting parameters on a touch screen of the HMI human-computer interaction system, starting the whole process to automatically perform after the parameters are set, entering a cleaning box to clean after the hatching time is up, entering processing and manufacturing after the cleaning is finished, carrying out microwave sterilization after the processing and manufacturing are finished, finally packaging, realizing single production and cyclic production in the production process, and carrying out an overtemperature alarm device in the system, wherein the temperature exceeds a specified range to give an alarm, and a recovery button after emergency failure and outage is further arranged, so that the safety of the whole production process is ensured.
Hatching control system principle:
the success rate of hatching eggs and the forming degree of eggs mainly depend on the hatching temperature and the hatching time. How to improve the success rate of hatching needs to accurately control the temperature of the incubator, the system reads and transmits the temperature in the incubator in real time through the temperature sensor PT100, a corresponding upper limit and a corresponding lower limit of the temperature are set on the touch screen, a heater in the incubator starts to heat when the temperature is lower than the set temperature, the heater stops to heat when the temperature is higher than the set temperature, and the system gives an alarm when the temperature is lower than or higher than the set temperature. For the forming degree, the forming degree can be obtained according to literature data and experiments, corresponding time parameters are written in the PLC, then the control is performed through the touch screen, the required forming degree is set on the touch screen before production, the system can produce according to the corresponding parameters, and manual intervention is not needed in the whole process.
Hatching control system function
The touch screen is provided with a corresponding forming degree selection key and a temperature setting interface, the corresponding forming degree is selected through the touch screen, the temperature is set, the hatching process is carried out according to the set parameters, the hatching time is controlled, the forming degree of the chickens is different, and eggs, half chickens and whole chickens are produced. The temperature sensor reads the temperature, and when the temperature exceeds a set value, an alarm is sent out and recorded in an alarm text, so that workers can be timely notified to process the temperature, and the loss is reduced.
The principle of the automatic cleaning system is very simple, namely, the water is pressurized by the water pump and the eggs are sprayed, the hatched eggs are cleaned, residues on the hatched eggs are cleaned, and the sanitation of the next processing and manufacturing step is ensured. The control system is relatively simple, and when eggs enter the cleaning box, the water pump is automatically started to spray and clean the eggs.
According to judge the clean degree of egg before beginning processing, set up corresponding cleaning time on the touch-sensitive screen according to its clean degree, will automatic move to the washing case after accomplishing the hatching task when the egg, along with the entering of egg, the washing case will open the water spray voluntarily and accomplish the washing to the egg.
Principle of a processing and manufacturing system:
the processing and manufacturing system mainly relates to the problems of temperature control and release of seasonings, and the system controls the heating time of a heater according to the manufacturing requirement, and real-time temperature transmission is carried out through a temperature sensor to set a corresponding temperature interval.
According to the technological requirements, parameter setting is carried out through a touch screen before production, parameters such as heating time and temperature are set on the touch screen, production is carried out according to the set parameters in the production process, the water temperature is read through a temperature sensor, and an alarm is given when the water temperature exceeds a set value.
Microwave sterilization system function:
microwave sterilization is a technique for converting ultrahigh frequency electromagnetic waves into heat energy so as to kill bacteria. The microwave device has obvious advantages in the aspects of product quality maintenance, product quality guarantee period and energy conservation, and ensures the safety and reliability of food [15]. The microwave sterilization is adopted, so that the safety and quality of food are ensured, the conversion efficiency from electric energy to microwave energy is 70-80%, and electricity can be saved by 30-50%. The required working time is set on the touch screen according to the processing requirement before processing, and the system can be automatically started when eggs enter.
According to the functions related to the whole system, proper hardware equipment is selected, and the functions required by the system are achieved through the mutual coordination and coordination among the hardware. The hardware equipment related to the system mainly comprises a small PLC S7-200 controller [16] produced by Siemens, and the deficiency of an I/O port is matched with an EM series expansion module because the acquisition and conversion of analog quantity are related in the control. The acquired tag information is transmitted to the PLC through the RS-485 bus by applying a MODBUS communication protocol through the combination of the RFID radio frequency module and the singlechip, and the information is displayed on the touch screen. The system is controlled to run by a inching switch, and whether the system is single-time or cyclic is controlled by a toggle switch. The temperature sensor, the liquid level sensor and the limit switch are used for detecting the related temperature, the liquid level and the position of the screw rod. The starting of the push rod, the opening and closing of the electromagnetic valve, the opening of the water pump, the number of turns of the stepping motor, and the like are controlled by the stepping motor driver and the like through the intermediate relay. The HIM reads and writes data from and into the PLC through the RS485 bus.
RFID data management system function:
the method comprises the steps of writing in and reading information of each batch of eggs by adopting an RFID technology, attaching corresponding labels on each batch of eggs, inputting information by a radio frequency reader-writer before production begins, and reading the information after production ends. The tag card plays roles of tracing and managing production process information in the production process, is mainly used for solving the information inquiry role in the food production process, and can simply trace back if a problematic product is found, so that the food safety is ensured until the root of the problem is found. In the production process, corresponding labels are attached to each batch of eggs, related data are written in and read through a radio frequency device, tracing of products is achieved, and the process is simple and effective.
As shown in fig. 4: the hatching time can change the molding degree of the egg embryo, different finished products can be produced by different processing, and the corresponding hatching time is set on the touch screen according to the processing requirements.
As shown in fig. 5: the RFID radio frequency module is mainly used for information management in the production process, so that egg sources can be traced and participators can record. The RFID is controlled by a singlechip, and a program is written by Keil software to realize the functions of system power-on initialization, card searching by a radio frequency module, reading and writing of tag card information and the like.
In the whole system design, a PLC is used as a master station, a singlechip is used as a slave station, the singlechip is used as a read-write device of tag information, the PLC is used as a control device, the PLC is used for transmitting the singlechip to write data according to information written in a touch screen, and the PLC reads the singlechip data and displays the singlechip data on the touch screen. The PLC and the singlechip carry out data transmission through an RS-485 bus serial communication port. The communication is carried out based on a Modbus-RTU communication protocol, and Modbus communication is only suitable for communication between a host and terminal equipment and is not suitable for independent communication between independent equipment. The data frame is the center of gravity of the whole communication, and the frame format corresponding to each function of the Modbus is needed to be known first for communication, and the Modbus-RTU frame format is shown in Table 1.
Table 1Modbus frame format
In the whole process of data frame processing, firstly, judging whether the data frame is received or not, then judging whether the addresses of the local machines are matched or not, and then performing CRC (cyclic redundancy check) on the data, and performing the next data transmission only if the steps are correct, wherein the data communication flow chart is shown in figure 6.
The automatic chick embryo production control system is controlled by a PLC (programmable logic controller) in a centralized manner, and a singlechip is added to collect data, so that the Modbus-RTU communication protocol is suitable for medium-small-scale data transmission [10] because the Modbus-RTU communication protocol has good real-time performance and high reliability, and the Modbus-RTU communication protocol is adopted in the design to transmit and exchange data between the singlechip and the PLC. The function of the singlechip is to collect information of the RFID radio frequency module, transmit the collected information to the PLC, and the PLC transmits information written by the touch screen to the singlechip for writing in the chip. The whole system is driven by a stepping motor, the stepping motor is directly controlled by a PLC, and corresponding pulses are output at Q0.0 of the PLC according to the distance required to travel to control the stepping motor to rotate. The hatching of system and the temperature of processing pass through temperature transmitter direct access PLC, and PLC is according to the start-stop of the temperature upper and lower limit control heater that the system set up, and processing preparation carries out the control of liquid level through level sensor, and the water pump water injection is not enough to automatic start water pump, and the water pump stops working after reaching corresponding liquid level, and whole system has still designed trouble emergency outage restoration control, breaks down when production process, carries out the troubleshooting after cutting off the power, returns to original initial position after waiting to press restoration after the power-on. And the PLC performs data transmission with the touch screen through the PROFINET bus. There are several requirements in the overall design:
(1) The system should ensure that the temperature of the incubator fluctuates within a set range, and the phenomena of overhigh temperature or overlow temperature and the like can not occur, so as to ensure the success rate of hatching eggs;
(2) The parameters in the system can be monitored, set, and the related parameters of the system can be read on the touch screen in real time, and the related parameters of temperature and processing time can also be set on the touch screen;
(3) The stepping motor can accurately convey the guide rail to a designated position;
(4) When the system fails, a corresponding alarm signal can be sent out for processing by staff and an emergency power-off recovery button is arranged.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (3)

1. An automatic chick embryo production system which is characterized in that: the egg tray comprises a frame, an incubator, a washing box, a processing and manufacturing box, a microwave sterilization box, a screw rod stepping motor, a push rod, an egg tray, a control switch and an HMI human-computer interaction system, wherein the incubator, the washing box, the processing and manufacturing box and the microwave sterilization box are all positioned at the lower part in the frame, the screw rod is positioned above the incubator, the washing box, the processing and manufacturing box and the microwave sterilization box, the screw rod stepping motor is fixed on the frame, a rotating shaft of the screw rod stepping motor is connected with the screw rod, the push rod stepping motor is in threaded connection with the screw rod, the push rod stepping motor is connected with the push rod, the push rod is controlled to stretch out and draw back, the lower end of the push rod is fixedly connected with the egg tray, and the control switch and the HMI human-computer interaction system are arranged on the frame, and the control switch, the HMI human-computer interaction system and the screw rod stepping motor are electrically connected with the screw rod stepping motor;
the HMI human-computer interaction system is connected with a CPU, an MCU, a limit switch, a liquid level switch, a stepping motor driver, a hatching heating rod, a processing heating rod, a cleaning water pump, a processing water pump and an electromagnetic valve, wherein the CPU is electrically connected with the MCU, the control switch is connected with the CPU, the limit switch is arranged at two ends of a lead screw, the liquid level switch is arranged in a cleaning box, the signal output ends of the limit switch and the liquid level switch are connected with the CPU, the driving signal output end of the CPU is connected with the stepping motor driver, the stepping motor driver controls the lead screw stepping motor and a push rod stepping motor, the control signal output end of the CPU is respectively connected with the hatching heating rod, the processing heating rod, the cleaning water pump, the processing water pump and the electromagnetic valve, the hatching heating rod is positioned in the hatching box, the processing heating rod is positioned in the processing box, the cleaning water pump is positioned in the cleaning box, the processing water pump is connected with a processing water outlet of the cleaning box, and the electromagnetic valve is connected with a processing water outlet of the cleaning box.
The chick embryo automatic production system adopts the following control method:
setting parameters through an HMI human-computer interaction system, firstly initializing hatching temperature, time, cleaning time, processing temperature and processing time parameters, setting parameters on a touch screen of the HMI human-computer interaction system, starting the whole process to automatically perform after the parameters are set, entering a cleaning box to clean after the hatching time is up, entering processing and manufacturing after the cleaning is finished, carrying out microwave sterilization after the processing and manufacturing are finished, finally packaging, realizing single production and cyclic production in the production process, and carrying out an overtemperature alarm device in the system, wherein the temperature exceeds a specified range to give an alarm, and a recovery button after emergency failure and outage is further arranged, so that the safety of the whole production process is ensured.
2. The chick embryo automated production system as defined in claim 1, wherein: the incubator and the processing and manufacturing box are both provided with temperature sensors, and the temperature sensors are connected with the CPU and the incubation and processing alarm module through temperature transmitters.
3. The chick embryo automated production system as defined in claim 2, wherein: the temperature transmitter is connected with the CPU through an EM235 and EM222 expansion module, and the hatching processing alarm module is connected with the EM222 expansion module.
CN201910163040.0A 2019-03-05 2019-03-05 Automatic chick embryo production system Active CN109924144B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0804472A2 (en) * 2008-10-22 2010-07-20 Pas Reform Do Brasil Com De In modular poultry egg hatching system applied by single stage section and its integrated process
CN205284619U (en) * 2016-01-22 2016-06-08 四川农业大学 Automatic control system of hatching of egg
CN107491050A (en) * 2017-08-31 2017-12-19 青岛兴仪电子设备有限责任公司 A kind of birds hatch Intelligent Production Management System
CN207443972U (en) * 2017-10-17 2018-06-05 戴祖国 A kind of simple chicken son incubator of rural households
CN210445321U (en) * 2019-03-05 2020-05-05 龙岩学院 Young child automated production system of chicken

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0804472A2 (en) * 2008-10-22 2010-07-20 Pas Reform Do Brasil Com De In modular poultry egg hatching system applied by single stage section and its integrated process
CN205284619U (en) * 2016-01-22 2016-06-08 四川农业大学 Automatic control system of hatching of egg
CN107491050A (en) * 2017-08-31 2017-12-19 青岛兴仪电子设备有限责任公司 A kind of birds hatch Intelligent Production Management System
CN207443972U (en) * 2017-10-17 2018-06-05 戴祖国 A kind of simple chicken son incubator of rural households
CN210445321U (en) * 2019-03-05 2020-05-05 龙岩学院 Young child automated production system of chicken

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