CN109924144A - One breeder son's tire mechanized production system - Google Patents

One breeder son's tire mechanized production system Download PDF

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Publication number
CN109924144A
CN109924144A CN201910163040.0A CN201910163040A CN109924144A CN 109924144 A CN109924144 A CN 109924144A CN 201910163040 A CN201910163040 A CN 201910163040A CN 109924144 A CN109924144 A CN 109924144A
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China
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processing
fabricating
stepper motor
case
lead screw
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CN201910163040.0A
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CN109924144B (en
Inventor
蔡小伟
黄桂萍
林平坤
项梅招
王宏鑫
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Longyan University
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Longyan University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Apparatus For Disinfection Or Sterilisation (AREA)
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Abstract

The invention discloses breeder son's tire mechanized production systems, including rack, incubator, cleaning case, processing and fabricating case, microwave disinfection case, lead screw, lead screw stepper motor, push rod stepper motor, push rod, egg planker, control switch and HMI man-machine interactive system, by HMI man-machine interactive system, parameter is set, parameter setting is carried out on HMI man-machine interactive system touch screen, start whole process after parameter setting is good to carry out automatically, brooding time enters cleaning case after reaching and is cleaned, enter in processing and fabricating after the completion of cleaning, microwave disinfection is carried out after the completion of processing and fabricating, finally pack, the present invention only manually completes production process for chicken son tire, its production efficiency is low, and in production process it is hygienic less than ensure the problems such as, propose chicken son's tire automated production, realize the automation of entire production process with Visualization, reduces production cost, and health is also protected.

Description

One breeder son's tire mechanized production system
Technical field
The present invention relates to automatic producing technology field more particularly to breeder son's tire mechanized production systems.
Background technique
Chicken son tire also cock embryo, exactly with a kind of cuisines made of molding chicken are not hatched completely, current domestic Manually pure manual mode is substantially all to chicken son's tire to produce, and has not been achievable automated production.In the prior art, for Chicken son's tire only manually completes production process, and production efficiency is low, and hygienic less than guarantee in production process, accordingly, there exist Room for improvement.
Summary of the invention
The object of the invention is that providing breeder son's tire mechanized production system to solve the above-mentioned problems.
The present invention through the following technical solutions to achieve the above objectives:
The present invention include rack, incubator, cleaning case, processing and fabricating case, microwave disinfection case, lead screw, lead screw stepper motor, Push rod stepper motor, push rod, egg planker, control switch and HMI man-machine interactive system, the incubator, cleaning case, processing system Make case and microwave disinfection case is respectively positioned on lower part in the rack, the lead screw is located at the incubator, cleaning case, processing and fabricating The top of case and microwave disinfection case, the lead screw stepper motor are fixed in rack, the shaft of the lead screw stepper motor and institute Lead screw connection is stated, is threadedly coupled between the push rod stepper motor and the lead screw, is pushed away described in the push rod stepper motor connection Bar, controls that the push rod is flexible, and the lower end of the push rod is fixedly connected with the egg supporting plate, the control switch and described HMI man-machine interactive system is set in the rack, the control switch, the HMI man-machine interactive system and lead screw step It is electrically connected into motor, push rod stepper motor.
Specifically, the HMI man-machine interactive system is connected with CPU, MCU, limit switch, liquid-level switch, stepper motor and drives Dynamic device, hatching heating rod, processing and fabricating heating rod, flushing water pump, processing and fabricating water pump, solenoid valve, the CPU and the MCU It is electrically connected, the control switch is connect with the CPU, and the limit switch is set to the both ends of the lead screw, the liquid level Switch is set in the cleaning case, and the signal output end of the limit switch and the liquid-level switch is connect with the CPU, institute The driving signal output end for stating CPU is connect with the stepper motor driver, and the stepper motor driver controls the lead screw Stepper motor and push rod stepper motor, the control signal output of the CPU are separately connected hatching heating rod, processing and fabricating heating Stick, flushing water pump, processing and fabricating water pump, solenoid valve, the hatching heating rod are located in the incubator, and the processing and fabricating adds Hot pin is located in the processing and fabricating case, and the flushing water pump is located in the cleaning case, and the processing and fabricating water pump connects institute Processing and fabricating case is stated, the solenoid valve connects the discharge outlet of the cleaning case.
Preferably, the incubator and the processing and fabricating case are provided with temperature sensor, and the temperature sensor is logical Excess temperature transmitter is connect with the CPU and hatching processing alarm module.
Preferably, the temperature transmitter is connect by EM235 and EM222 expansion module with CPU, the hatching processing report Alert module is connect with EM222 expansion module.
Specifically, the control method of chicken son's tire mechanized production system: it is arranged by HMI man-machine interactive system and is joined Number, first initializes incubation temperature, time, scavenging period processing temperature, process time parameter, in HMI man-machine interactive system first Parameter setting is carried out on touch screen, starts whole process after parameter setting is good and carries out automatically, and brooding time enters cleaning after reaching Case is cleaned, and is entered in processing and fabricating after the completion of cleaning, is carried out microwave disinfection after the completion of processing and fabricating, is finally packed, in life It realizes that single production is produced with circulation during producing, is furnished with excess temperature alarm device in system, temperature will be generated beyond prescribed limit Alarm is additionally provided with stop push-button after emergency power-off, ensures the safety of entire production process.
The beneficial effects of the present invention are:
The present invention is breeder son's tire mechanized production system, and compared with prior art, the present invention is only leaned on for chicken son tire Be accomplished manually production process, production efficiency is low, and in production process it is hygienic less than ensure the problems such as, propose chicken son tire from Dynamic metaplasia produces, and realizes the automation and visualization of entire production process, reduces production cost, and health is also protected.
Detailed description of the invention
Fig. 1 is hardware structural diagram of the invention;
Fig. 2 is hardware configuration functional block diagram of the invention;
Fig. 3 is main control method flow diagram of the invention;
Fig. 4 is hatching flow chart of the invention;
Fig. 5 is RFID work flow diagram of the invention;
Fig. 6 is data communication flow chart of the invention.
In figure: 1- rack, 2- incubator, 3- cleaning case, 4- processing and fabricating case, 5- microwave disinfection case, 6- lead screw, 7- lead screw Stepper motor, 8- push rod stepper motor, 9- push rod, 10- egg planker, 11- control switch, 12-HMI man-machine interactive system.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings:
As depicted in figs. 1 and 2: the present invention includes rack 1, incubator 2, cleaning case 3, processing and fabricating case 4, microwave disinfection case 5, lead screw 6, lead screw stepper motor 7, push rod stepper motor 8, push rod 9, egg planker 10, control switch 11 and HMI human-computer interaction System 12, the incubator, cleaning case, processing and fabricating case and microwave disinfection case are respectively positioned on the lower part in the rack, the silk Thick stick is located at the top of the incubator, cleaning case, processing and fabricating case and microwave disinfection case, and the lead screw stepper motor is fixed on machine On frame, the shaft of the lead screw stepper motor is connect with the lead screw, screw thread between the push rod stepper motor and the lead screw Connection, the push rod stepper motor connect the push rod, control the push rod and stretch, the lower end of the push rod and the egg tray Plate is fixedly connected, and the control switch and the HMI man-machine interactive system are set in the rack, the control switch, institute It states HMI man-machine interactive system and the lead screw stepper motor, push rod stepper motor is electrically connected.
Specifically, the HMI man-machine interactive system is connected with CPU, MCU, limit switch, liquid-level switch, stepper motor and drives Dynamic device, hatching heating rod, processing and fabricating heating rod, flushing water pump, processing and fabricating water pump, solenoid valve, the CPU and the MCU It is electrically connected, the control switch is connect with the CPU, and the limit switch is set to the both ends of the lead screw, the liquid level Switch is set in the cleaning case, and the signal output end of the limit switch and the liquid-level switch is connect with the CPU, institute The driving signal output end for stating CPU is connect with the stepper motor driver, and the stepper motor driver controls the lead screw Stepper motor and push rod stepper motor, the control signal output of the CPU are separately connected hatching heating rod, processing and fabricating heating Stick, flushing water pump, processing and fabricating water pump, solenoid valve, the hatching heating rod are located in the incubator, and the processing and fabricating adds Hot pin is located in the processing and fabricating case, and the flushing water pump is located in the cleaning case, and the processing and fabricating water pump connects institute Processing and fabricating case is stated, the solenoid valve connects the discharge outlet of the cleaning case.
Preferably, the incubator and the processing and fabricating case are provided with temperature sensor, and the temperature sensor is logical Excess temperature transmitter is connect with the CPU and hatching processing alarm module.
Preferably, the temperature transmitter is connect by EM235 and EM222 expansion module with CPU, the hatching processing report Alert module is connect with EM222 expansion module.
It is as shown in Figure 3: the control method of chicken son's tire mechanized production system: to be set by HMI man-machine interactive system Parameter is set, first initializes incubation temperature, time, scavenging period processing temperature, process time parameter, in HMI human-computer interaction first Parameter setting is carried out on system touch screen, is started whole process after parameter setting is good and is carried out automatically, brooding time enters after reaching Cleaning case is cleaned, and is entered in processing and fabricating after the completion of cleaning, is carried out microwave disinfection after the completion of processing and fabricating, is finally packed, It realizes that single production is produced with circulation in process of production, is furnished with excess temperature alarm device in system, temperature will beyond prescribed limit Alarm is generated, stop push-button after emergency power-off is additionally provided with, ensures the safety of entire production process.
Control System for Incubation principle:
The success rate of the hatching of egg and the forming degree of egg depend primarily on the temperature of hatching and the length of brooding time. The success rate for how improving hatching just needs us that can be accurately controlled to the temperature of incubator, and system passes through temperature sensing Device PT100 read and transmit in real time to the temperature in incubator, and corresponding temperature upper limit and lower limit are arranged on the touchscreen, The heater in incubator begins to heat when the temperature is lower than the set temperature, just stops when temperature is higher than the temperature of setting Heating, when temperature is below or above set temperature, system issues alarm.For forming degree, we can according to documents and materials with Experiment is obtained, and corresponding time parameter is first written in PLC, is then controlled by touch screen, is being touched before manufacture The forming degree that needs are set on screen is touched, system will be produced according to corresponding parameter, and whole process is not necessarily to manual intervention.
Control System for Incubation function
There are corresponding forming degree selection key and temperature setting interface on touch screen, corresponding molding is selected by touch screen Degree, is configured temperature, hatching process will be produced according to the parameter set, control the length of brooding time, small The forming degree of chicken is just different, produces egg, half chicken and full chicken.Temperature is read by temperature sensor, when temperature exceeds setting value When issue alarm and record alarm text in, staff can be notified to come to handle in time, reduce loss.
Automatic cleaning system principle is very simple, exactly pressurize and spray egg to water by water pump, to incubating The egg changed is cleaned, and the residue above it is cleaned, and ensures the health of the processing and fabricating of next step.Control system is opposite Simply, when egg enters cleaning case, water pump, which is automatically turned on, carries out jet cleaning to egg.
According to the clean-up performance for starting to judge egg before processing, it is arranged on the touchscreen according to its clean-up performance corresponding clear The time is washed, when egg will be automatically moved to cleaning case after completing hatching task, with the entrance of egg, cleaning case will be certainly Dynamic water spray of opening is to complete the cleaning to egg.
Processing and fabricating system principle:
The problem of what processing and fabricating system was mainly concerned with is temperature control, and each condiment discharges, system is according to the need of production It asks, controls the heating time of heater, real-time temperature transmission is carried out by temperature sensor, corresponding temperature range is set, Because processing is not very high to the required precision of temperature, simple, low temperature is taken to heat, high temperature, which stops heating, can be realized.
According to process requirements, need to carry out parameter setting by touch screen before manufacture, when its heating being arranged on the touchscreen Between, parameters, the production process such as temperature produced according to the parameter set, water temperature is read by temperature sensor, works as water temperature Alarm is issued when beyond setting value.
Microwave disinfection system function:
Microwave disinfection be exactly it is a kind of by uhf electromagnetic wave be converted into thermal energy to play kill bacterium technology.Microwave dress It sets and product quality is kept, has apparent advantage in terms of shelf life of products and energy conservation, guarantee safe and reliable [15] of food. Using microwave disinfection, the transfer efficiency of guarantee food safety, quality, and its electric energy to microwave energy can generally be saved in 70-80% Electric 30-50%.The working time for setting needs on the touchscreen according to process requirements before processing, system will when egg enters It can automatically turn on.
The function being related to according to whole system selects suitable hardware device, by the mutual cooperation between each hardware, Coordinate, to reach the desired function of system.The hardware device that this system is related to mainly has Siemens's small PLC produced S7-200 controller [16], due to being related to the acquisition and conversion of analog quantity, I/O mouthfuls of insufficient cooperation EM serial expanded in control Module.By the combination of RFID radio-frequency module and single-chip microcontroller, the label information of acquisition is passed through into RS-485 bus application MODBUS Communications protocol is transmitted to PLC and shows on the touchscreen by its information.By point driving switch come control system operation, by dialling Dynamic switch is to control single or circulation.By temperature sensor, liquid level sensor, limit switch detects relevant temperature Degree, liquid level amount and screw rod position.By intermediate relay, stepper motor driver etc. controls the starting of push rod, solenoid valve It opens and closes, the unlatching of water pump, stepper motor turnning circle etc..HIM carries out the reading of data by RS485 bus to PLC With write-in.
RFID data management system function:
Information write-in to every a collection of egg source is carried out using RFID technique and is read, sticks phase on every a collection of egg The label answered carries out the typing of information before starting production by frequency read/write, and the reading of information is carried out after production.Mark Label card plays the role of tracing to the source in process of production and Neural Network, is mainly come for solving food production The effect of the inquiry of information in journey, if it find that problematic product, can simply be traced, thus to ensure food Product safety, the root until finding problem.What we to be done in process of production is exactly to stick accordingly on every a collection of egg Label is carried out the write-in and reading of related data by RF device, realizes tracing to the source for product, process is simple and effective.
As shown in Figure 4: the length of brooding time can change the forming degree of egg embryo, and the difference of processing can be produced not Corresponding brooding time is arranged according to processing request in same finished product on the touchscreen.
As shown in Figure 5: the information management of the RFID radio-frequency module in the present invention being used primarily in production process makes egg Source can trace back, and participant is recordable.RFID is controlled with single-chip microcontroller, and program is write using Keil software, to realize System electrification initialization, radio-frequency module start card seeking, the functions such as the reading and write-in of label card information.
In whole system design, PLC is as main website, and single-chip microcontroller is as slave station, read-write of the single-chip microcontroller as label information Device, PLC send the write-in that single-chip microcontroller carries out data to as control device, according to the information being written on touch screen, and PLC is read Single-chip data is shown on the touchscreen.PLC and single-chip microcontroller carry out the transmission of data by RS-485 bus serial communication port.Its Communication is carried out based on Modbus-RTU communications protocol, and Modbus communication is only applicable to host with communicating between terminal device, uncomfortable For individually being communicated between autonomous device.Data frame is the center of gravity entirely communicated, and to carry out communication must understand Modbus first The corresponding frame format of each function, Modbus-RTU frame format are as shown in table 1.
Table 1Modbus frame format
During the entire process of Frame processes, first has to judge whether data frame receives, then judge the address of the machine Whether match, then carry out the CRC check of data, the data that only this several step correctly just carries out next step are transmitted, data communication Flow chart is as shown in Figure 6.
The automatic production control system of chicken son's tire carries out centralized management control by PLC, increases the acquisition that single-chip microcontroller carries out data, Because Modbus-RTU communications protocol has real-time good, high reliablity, the data suitable for middle and small scale transmit [10], so In the design using Modbus-RTU agreement carry out between single-chip microcontroller and PLC the transmission of data with exchange.The function of single-chip microcontroller is Collected information is transmitted to PLC by the processing for carrying out the information collection of RFID radio-frequency module, and the information that touch screen is written PLC passes The write-in of chip is carried out to single-chip microcontroller.Whole system is driven by stepper motor, and stepper motor is directly controlled by PLC System, the distance walked as needed export corresponding pulse in the Q0.0 of PLC to control stepper motor rotation.The hatching of system with plus The temperature of work is directly accessed PLC by temperature transmitter, and the temperature bound control heater that PLC is arranged according to system opens Stop, processing and fabricating carries out the control of liquid level by liquid level sensor, and automatic starting water pump water filling that liquid level is insufficient reaches corresponding liquid level Water pump stops working afterwards, and whole system has also been devised failure emergency power off and restores control, and when production process breaks down, cutting is electric Troubleshooting is carried out behind source, waiting returns to original initial position after pressing recovery after powering on.PLC is by PROFINET bus and touches Screen carries out data transmission.The following points requirement in entire design:
(1) system should be guaranteed that the temperature of incubator fluctuates in the range of setting, be not in that temperature is excessively high or temperature Phenomena such as too low, to ensure the hatching success of egg;
(2) parameters in system can monitor, and setting can read the phase of system progress in real time on the touchscreen Parameter is closed, relevant temperature, the parameter of process time can also be set on the touchscreen;
(3) guide rail can be accurately transmitted to specified position by stepper motor;
(4) when system jam, corresponding alarm signal can be issued, for staff's processing, and equipped with urgent Power off stop push-button.
Basic principles and main features and advantages of the present invention of the invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (5)

1. breeder son's tire mechanized production system, it is characterised in that: including rack, incubator, cleaning case, processing and fabricating case, Microwave disinfection case, lead screw, lead screw stepper motor, push rod stepper motor, push rod, egg planker, control switch and HMI human-computer interaction System, the incubator, cleaning case, processing and fabricating case and microwave disinfection case are respectively positioned on the lower part in the rack, the lead screw Positioned at the top of the incubator, cleaning case, processing and fabricating case and microwave disinfection case, the lead screw stepper motor is fixed on rack On, the shaft of the lead screw stepper motor is connect with the lead screw, and screw thread connects between the push rod stepper motor and the lead screw It connecing, the push rod stepper motor connects the push rod, and it controls the push rod and stretches, the lower end of the push rod and the egg supporting plate It is fixedly connected, the control switch and the HMI man-machine interactive system are set in the rack, the control switch, described HMI man-machine interactive system and the lead screw stepper motor, push rod stepper motor are electrically connected.
2. chicken son tire mechanized production system according to claim 1, it is characterised in that: the HMI man-machine interactive system It is connected with CPU, MCU, limit switch, liquid-level switch, stepper motor driver, hatching heating rod, processing and fabricating heating rod, cleaning Water pump, processing and fabricating water pump, solenoid valve, the CPU and the MCU are electrically connected, and the control switch is connect with the CPU, The limit switch is set to the both ends of the lead screw, and the liquid-level switch is set in the cleaning case, the limit switch It is connect with the signal output end of the liquid-level switch with the CPU, the driving signal output end of the CPU and the stepper motor Driver connection, the stepper motor driver control the lead screw stepper motor and push rod stepper motor, the control of the CPU Signal output end is separately connected hatching heating rod, processing and fabricating heating rod, flushing water pump, processing and fabricating water pump, solenoid valve, described Hatching heating rod is located in the incubator, and the processing and fabricating heating rod is located in the processing and fabricating case, the ejected wash water Pump is located in the cleaning case, and the processing and fabricating water pump connects the processing and fabricating case, and the solenoid valve connects the cleaning The discharge outlet of case.
3. chicken son tire mechanized production system according to claim 2, it is characterised in that: the incubator and the processing Production case is provided with temperature sensor, and the temperature sensor passes through temperature transmitter and the CPU and hatching processing alarm Module connection.
4. chicken son tire mechanized production system according to claim 3, it is characterised in that: the temperature transmitter passes through EM235 and EM222 expansion module is connect with CPU, and the hatching processing alarm module is connect with EM222 expansion module.
5. the control method of chicken son tire mechanized production system according to claim 1, it is characterised in that: pass through HMI people Parameter is arranged in machine interactive system, first initializes incubation temperature first, the time, scavenging period processing temperature, process time parameter, Parameter setting is carried out on HMI man-machine interactive system touch screen, is started whole process after parameter setting is good and is carried out automatically, brooding time Enter cleaning case after reaching to be cleaned, enter in processing and fabricating after the completion of cleaning, carry out microwave disinfection after the completion of processing and fabricating, It finally packs, realizes that single production is produced with circulation in process of production, be furnished with excess temperature alarm device in system, temperature is beyond rule Alarm will be generated by determining range, is additionally provided with stop push-button after emergency power-off, is ensured the safety of entire production process.
CN201910163040.0A 2019-03-05 2019-03-05 Automatic chick embryo production system Active CN109924144B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0804472A2 (en) * 2008-10-22 2010-07-20 Pas Reform Do Brasil Com De In modular poultry egg hatching system applied by single stage section and its integrated process
CN205284619U (en) * 2016-01-22 2016-06-08 四川农业大学 Automatic control system of hatching of egg
CN107491050A (en) * 2017-08-31 2017-12-19 青岛兴仪电子设备有限责任公司 A kind of birds hatch Intelligent Production Management System
CN207443972U (en) * 2017-10-17 2018-06-05 戴祖国 A kind of simple chicken son incubator of rural households
CN210445321U (en) * 2019-03-05 2020-05-05 龙岩学院 Young child automated production system of chicken

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BRPI0804472A2 (en) * 2008-10-22 2010-07-20 Pas Reform Do Brasil Com De In modular poultry egg hatching system applied by single stage section and its integrated process
CN205284619U (en) * 2016-01-22 2016-06-08 四川农业大学 Automatic control system of hatching of egg
CN107491050A (en) * 2017-08-31 2017-12-19 青岛兴仪电子设备有限责任公司 A kind of birds hatch Intelligent Production Management System
CN207443972U (en) * 2017-10-17 2018-06-05 戴祖国 A kind of simple chicken son incubator of rural households
CN210445321U (en) * 2019-03-05 2020-05-05 龙岩学院 Young child automated production system of chicken

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