CN109920637A - A kind of coil automatic shaping processing line - Google Patents
A kind of coil automatic shaping processing line Download PDFInfo
- Publication number
- CN109920637A CN109920637A CN201910307768.6A CN201910307768A CN109920637A CN 109920637 A CN109920637 A CN 109920637A CN 201910307768 A CN201910307768 A CN 201910307768A CN 109920637 A CN109920637 A CN 109920637A
- Authority
- CN
- China
- Prior art keywords
- coil
- holder
- pipeline
- machine
- rotation axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007493 shaping process Methods 0.000 title claims abstract description 14
- 238000003801 milling Methods 0.000 claims abstract description 60
- 238000005476 soldering Methods 0.000 claims abstract description 24
- 210000004907 gland Anatomy 0.000 claims description 14
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003701 mechanical milling Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Milling Processes (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention discloses a kind of coil automatic shaping processing lines, including pipeline, milling cone machine and soldering machine, the side of the pipeline is arranged in the milling cone machine and the soldering machine, several transfer dish are provided on the pipeline, the transfer dish can slide on the pipeline, several matched recess of shell shape with coil are provided on the transfer dish, the pipeline is provided with the first manipulator for being put into coil in milling cone machine far from the side of the milling cone machine, the pipeline is provided with the second manipulator for being put into coil in soldering machine far from the side of the soldering machine.From milling cone to wicking, is all carried out by automation, do not need manual intervention, greatly improve working efficiency.
Description
Technical field
The present invention relates to automatic processing device field, especially a kind of coil automatic shaping processing line.
Background technique
Coil during processing, needs to carry out chamfering to pin first with the milling cutter of beveler, places into soldering machine
Middle carry out soldering, current existing coil copper wire pin chamfering mode majority use manual operation, start beveler, milling cutter rotation
Turn, manpower grabs coil and carries out chamfering one by one by coil copper wire pin against beveler milling cutter.This mode, on the one hand due to
Coil pin is smaller, and by manually grabbing carry out chamfering, the amount of feeding and position are difficult to hold, often occur chamfering milling partially, milling it is more,
Lead to the inconsistent phenomenon of coil pin height；On the one hand it since the pin of single coil is more, needs manually to rotate different angles
Degree carries out the chamfering of pin one by one, and the distance between pin is too close, when operative employee's hand being needed to take coil pin chamfering, pays attention to adjacent
The collision of pin and milling cutter causes each coil pin chamfering time to spend longer in this way, in addition, carrying out to the chamfering after polishing
When wicking, also loading and unloading can be carried out using artificial, working efficiency is low.
Summary of the invention
The present invention is directed to solve one of above-mentioned technical problem in the related technology at least to a certain extent.For this purpose, this hair
It is bright to propose a kind of coil automatic shaping processing line improved efficiency.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of coil automatic shaping processing line, including pipeline, milling cone machine and soldering machine, the milling cone machine and the wicking
The side of the pipeline is arranged in machine, several transfer dish are provided on the pipeline, and the transfer dish can be described defeated
It is slided in line sending, several matched recess of shell shape with coil is provided on the transfer dish, the pipeline is separate
The side of the milling cone machine is provided with the first manipulator for being put into coil in milling cone machine, and the pipeline is far from the leaching
The side of tin machine is provided with the second manipulator for being put into coil in soldering machine.
Beneficial effect is: from milling cone to wicking, all being carried out by automation, does not need manual intervention, greatly improve work
Efficiency.
As an improvement of the above technical solution, the milling cone machine includes installing mechanism, milling cutter and the first rotation axis；The milling
Knife is fixed in first rotation axis, and the installing mechanism is provided with several through-holes passed through for the pin of coil, described
Milling cutter is arranged in the lower section of the through-hole and is on same vertical line with the position of pin, and first rotation axis passes through first
Servo motor driving rotation, the installing mechanism can oscilaltion.
It is offseted using the pin of the lifting belt moving winding of installing mechanism with milling cutter, is polished using milling cutter pin.
As a further improvement of the above technical scheme, the installing mechanism includes holder and hold-down mechanism, the holder
It is provided with and cooperates the position of the holder fixed coil with the matched groove of the housing profile of coil, the hold-down mechanism.Sliding
It when bar moves in guide rail, when sliding bar being made to be gradually distance from holder center, will be moved out with carry-over bar, the rotation of sliding tooth wheel,
And then gland is driven to press to coil and fixed coil.
Further, the hold-down mechanism includes fixing seat, gland, rack gear, sliding bar and gear, and the fixing seat is provided with
Curved guide rail, the sliding bar can be inserted on the guide rail and move in the guide rail, and the holder can be in the fixation
It is rotated on seat, the fixing seat is hollow, and the milling cutter protrudes into the middle part of the fixing seat and the lower section of the holder is arranged in, institute
It states through-hole to be arranged on the holder, the gland and the holder are rotatablely connected, and the rack gear is slidably connected at the holder
With the side of gland rotation connection, the rack gear can feed or step back to the center of rotation of the holder, fixed on gland
There is the gear coaxial with rotation axis, the rack gear is engaged with the gear, and the sliding bar is fixed on the rack gear.
Further, the holder is fixedly connected with the second rotation axis, and second rotation axis passes through in the fixing seat
Portion, second rotation axis pass through the driving rotation of the second servo motor.It should be noted that in the middle part of second rotation axis
Sky, the milling cutter can protrude into the middle part of second rotation axis.
Further, the holder is provided with the position-limit mechanism of constraint Pin locations.The position of fixed pin, prevent pin with
Milling cutter position is staggered.
Further, the soldering machine includes tin furnace and the accumulator tank that is arranged in by the tin furnace, second manipulator
There are two clamping jaw, the clamping jaw is drawn close and forms the shrinkage pool with the form fit of coil for end setting.
Merge fixed coil using clamping jaw, and be placed on above tin furnace and be gradually reduced, soldering is carried out to the pin of coil,
Coil is put into accumulator tank after the completion and is recycled.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of an angle of milling cone machine of the invention；
Fig. 3 is the structural schematic diagram of another angle of milling cone machine of the invention；
Fig. 4 is the cross-sectional view of milling cone machine of the invention；
Fig. 5 is the enlarged drawing in the portion A of Fig. 4 of the invention；
Fig. 6 is the enlarged drawing in the portion B of Fig. 2 of the invention；
Fig. 7 is the structural schematic diagram of milling cone machine and the first manipulator of the invention；
Fig. 8 is the structural schematic diagram of soldering machine and the second manipulator of the invention.
Specific embodiment
Referring to Fig.1, a kind of coil automatic shaping processing line of the invention, including pipeline 3, milling cone machine 1 and soldering machine 2,
The side of the pipeline 3 is arranged in the milling cone machine 1 and the soldering machine 2, is provided with several conveyings on the pipeline 3
Disk 4, the transfer dish 4 can slide on the pipeline 3, several outer hull shapes with coil are provided on the transfer dish 4
The matched recess of shape, the pipeline 3 are provided with far from the side of the milling cone machine 1 for coil to be put into milling cone machine 1
First manipulator 5, the pipeline 3 are provided with for being put into coil in soldering machine 2 far from the side of the soldering machine 2
Two manipulators 6.
When work, coil is put into recess, is slided on pipeline 3 by transfer dish 4, successively passes through milling cone with coil
Machine 1 and soldering machine 2, and coil is brought into using the first manipulator 5 and carries out milling cone in milling cone machine 1, and utilizes the second manipulator 6
Coil is brought into and carries out wicking in soldering machine 2, from milling cone to wicking, is all carried out by automation, does not need manual intervention, significantly
Improve working efficiency.
As an improvement of the above technical solution, referring to Fig. 2 to 3, the milling cone machine 1 includes installing mechanism, milling cutter 20 and the
One rotation axis 30；The milling cutter 20 is fixed in first rotation axis 30, and the installing mechanism is provided with several for coil
The through-hole 11 that passes through of pin, the milling cutter 20 is arranged in the lower section of the through-hole 11 and is in same vertical with the position of pin
On line, first rotation axis 30 is driven by first servo motor and is rotated, and the installing mechanism can oscilaltion.
When work, coil is installed in installing mechanism, the pin in coil stretches out installing mechanism by through-hole 11, preferably
Ground is additionally provided with vertical sliding rail 41, and installing mechanism is fixed on the sliding block 42 that can be slided on the sliding rail 41, the installation
Mechanism processes pin using milling cutter 20 with being fallen at milling cutter 20 under pin, and after processing, the first rotation axis 30 is
Under the driving of one servo motor, the position preset is turned to, remaining pin is continued to process, it is preferable that each milling cutter
20 can be singly connected with the rotary electric machine that driving milling cutter 20 is rotated, so that the constantly rotation of milling cutter 20 be driven to beat pin
Mill.By artificial substituting at full automatic mechanical milling cone, greatly improve work efficiency.
In certain embodiments, referring to Fig. 4, the installing mechanism includes holder 12 and hold-down mechanism, and the holder 12 is set
It is equipped with and cooperates the position of 12 fixed coil of holder with the matched groove 121 of the housing profile of coil, the hold-down mechanism.It will
Coil is placed in groove 121, since the shell of coil generally can all be provided with mold insert outstanding, is passed through outside setting and shell
The matched groove 121 of shape can utilize the position of insert fixed coil, coil position during preventing to pin progress milling cone
The case where shifting, processing quality is caused to be failed appearance.
In certain embodiments, the hold-down mechanism includes fixing seat 13, gland 14, rack gear 15, sliding bar 16 and gear
17, the fixing seat 13 is provided with curved guide rail 161, and the sliding bar 16 can be inserted on the guide rail 161 and lead described
It is moved in rail 161, the holder 12 can rotate in the fixing seat 13, and the fixing seat 13 is hollow, and the milling cutter 20 protrudes into
The middle part of the fixing seat 13 and the lower section that the holder 12 is arranged in, the through-hole 11 is arranged on the holder 12, described
Gland 14 and the holder 12 are rotatablely connected, and the rack gear 15 is slidably connected at the holder 12 and is rotatablely connected with the gland 14
Side, the rack gear 15 can to the center of rotation of the holder 12 feed or step back, be fixed on gland 14 same with rotation axis
The gear 17 of axis, the rack gear 15 are engaged with the gear 17, and the sliding bar 16 is fixed on the rack gear 15.
Preferably, be provided with annular groove in the fixing seat 13, the guide rail 161 be arranged in it is recessed on the annular groove
Portion, sliding bar 16 carry out mobile and mobile with carry-over bar 15 on recess portion.
Driving sliding bar 16 moves in guide rail 161, will be with carry-over bar when sliding bar 16 being made to be gradually distance from 12 center of holder
15 move out, and driving gear 17 rotates, and then gland 14 is driven to press to coil and fixed coil.And after processing is completed, driving
Sliding bar 16 is mobile toward opposite direction, unclamps coil, that is, can be taken off coil.
In certain embodiments, the holder 12 is fixedly connected with the second rotation axis, and second rotation axis passes through described
The middle part of fixing seat 13, second rotation axis pass through the driving rotation of the second servo motor.It should be noted that referring to Fig. 5, institute
The middle part for stating the second rotation axis is hollow, and the milling cutter 20 can protrude into the middle part of second rotation axis.
In certain embodiments, the holder 12 is provided with the position-limit mechanism of constraint Pin locations.Preferably, the limit
Position mechanism includes the snap-gauge 122 being embedded in the groove 121, several long slot holes 123 are provided on the snap-gauge 122, described
The position of long slot hole 123 and the through-hole 11 corresponds, and the snap-gauge 122 can rotate in the groove 121.Snap-gauge 122
It rotates and any end of long slot hole 123 is made to offset with pin, cooperate through-hole 11, give the constraint on 123 horizontal plane of long slot hole
Power guarantees that the horizontal position of pin is constant, and preventing pin and milling cutter 20 from misplacing causes processing to fail.
In certain embodiments, referring to Fig. 6, the holder 12 is provided with the first opening, and the snap-gauge 122 is provided through
The support arm 124 of first opening, holder 12 are provided with protrusion 128, described raised 128 close to the side of the support arm 124 and set
Be equipped with the guide hole of one end sealing, the support arm 124 is fixed with the slide bar 127 that can be slided in the guide hole, the slide bar 127 with
It is provided with spring between the guide hole, the offer of long slot hole 123 is provided as to the pressure of pin using spring back-pressure, cooperates through-hole 11
Pin is constrained, it should be mentioned that, the lower part of the support arm 124 is fixed with the first skewback 125, in the fixing seat 13
It is provided with the second skewback 126, the inclined-plane of the inclined-plane of first skewback 125 and second skewback 126 offsets and stops described
The swing of support arm 124, while holder 12 is rotated by the driving of the second rotation axis, the first skewback 125 and second is oblique
Block 126 will offset, and offset simultaneously compressed spring, provide pressure for spring, so that efficiently using spring is that long slot hole 123 provides pressure
Power.
Referring to Fig. 7, including milling cone machine 11 and the first manipulator 5.First manipulator 5 substitutes artificial progress blowing and takes
Material, further the degree of automation greatly improve work efficiency.
In certain embodiments, referring to Fig. 8, the soldering machine 2 includes tin furnace 21 and the recycling being arranged in by the tin furnace
Slot 22, there are two clamping jaws 61 for the end setting of second manipulator 6, and the clamping jaw 61 is drawn close and formed matches with the shape of coil
The shrinkage pool of conjunction.Merge fixed coil using clamping jaw 61, and the top for being placed on tin furnace 21 is gradually reduced, the pin of coil is carried out
Coil is put into accumulator tank 22 recycles after the completion by soldering.
The above specific structure and dimension data are to be illustrated to presently preferred embodiments of the present invention, but the present invention creates
It makes and is not limited to the specific embodiments, those skilled in the art can also make kind on the premise of without prejudice to spirit of the invention
The equivalent deformation or replacement of kind, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.
Claims (7)
1. a kind of coil automatic shaping processing line, it is characterised in that: including pipeline, milling cone machine and soldering machine, the milling cone machine
And the side of the pipeline is arranged in the soldering machine, several transfer dish, the transfer dish are provided on the pipeline
It can be slided on the pipeline, several matched recess of shell shape with coil are provided on the transfer dish, it is described
Pipeline is provided with the first manipulator for being put into coil in milling cone machine, the pipeline far from the side of the milling cone machine
Side far from the soldering machine is provided with the second manipulator for being put into coil in soldering machine.
2. a kind of coil automatic shaping processing line according to claim 1, it is characterised in that: the milling cone machine includes installation
Mechanism, milling cutter and the first rotation axis；The milling cutter is fixed in first rotation axis, and the installing mechanism is provided with several
For the through-hole that the pin of coil passes through, the milling cutter is arranged in the lower section of the through-hole and is in same vertical with the position of pin
On line, first rotation axis is driven by first servo motor and is rotated, and the installing mechanism can oscilaltion.
3. a kind of coil automatic shaping processing line according to claim 2, it is characterised in that: the installing mechanism includes folder
Seat and hold-down mechanism, the holder, which is provided with, cooperates the folder with the matched groove of the housing profile of coil, the hold-down mechanism
The position of seat fixed coil.
4. a kind of coil automatic shaping processing line according to claim 3, it is characterised in that: the hold-down mechanism includes solid
Reservation, gland, rack gear, sliding bar and gear, the fixing seat are provided with curved guide rail, and the sliding bar can be inserted in described lead
It is moved on rail and in the guide rail, the holder can rotate on the fixing seat, and the fixing seat is hollow, and the milling cutter is stretched
Enter the middle part of the fixing seat and the lower section of the holder be set, the through-hole is arranged on the holder, the gland with
The holder rotation connection, the rack gear are slidably connected at the side of the holder and gland rotation connection, the rack gear
It can feed or step back to the center of rotation of the holder, the gear coaxial with rotation axis, the rack gear and institute are fixed on gland
Gear engagement is stated, the sliding bar is fixed on the rack gear.
5. a kind of coil automatic shaping processing line according to claim 4, it is characterised in that: the holder is fixedly connected with
Second rotation axis, second rotation axis pass through the middle part of the fixing seat, and second rotation axis passes through the second servo motor
Driving rotation.
6. a kind of coil automatic shaping processing line according to claim 4 or 5, it is characterised in that: the holder is provided with
Constrain the position-limit mechanism of Pin locations.
7. a kind of coil automatic shaping processing line according to claim 1, it is characterised in that: the soldering machine includes tin furnace
And the accumulator tank by the tin furnace is set, there are two clamping jaw, the clamping jaw is drawn close simultaneously for the end setting of second manipulator
Form the shrinkage pool with the form fit of coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910307768.6A CN109920637B (en) | 2019-04-17 | 2019-04-17 | Automatic shaping processing line for coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910307768.6A CN109920637B (en) | 2019-04-17 | 2019-04-17 | Automatic shaping processing line for coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109920637A true CN109920637A (en) | 2019-06-21 |
| CN109920637B CN109920637B (en) | 2024-01-16 |
Family
ID=66977534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910307768.6A Active CN109920637B (en) | 2019-04-17 | 2019-04-17 | Automatic shaping processing line for coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109920637B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111874592A (en) * | 2020-07-28 | 2020-11-03 | 安徽蓝锐电子科技有限公司 | LED lamp bead feeding device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB530101A (en) * | 1938-11-21 | 1940-12-04 | Nat Broach & Mach | Improvements in or relating to milling machine tools |
| CN203751479U (en) * | 2013-12-28 | 2014-08-06 | 东莞市盈聚电子有限公司 | Automatic transformer soldering machine |
| CN104158046A (en) * | 2014-08-23 | 2014-11-19 | 沈全寿 | Assembling device for high-definition digital connecting line and connector |
| CN104526033A (en) * | 2015-01-24 | 2015-04-22 | 资兴市弘电电子科技有限公司 | Single-face skiving machine for pin of inductance coil |
| CN204945762U (en) * | 2015-08-06 | 2016-01-06 | 广东曙光自动化设备股份有限公司 | A kind of Automatic Production System of double-interface card |
| CN107511555A (en) * | 2017-08-22 | 2017-12-26 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic electronic coil soldering machine |
| CN209747327U (en) * | 2019-04-17 | 2019-12-06 | 珠海安作机器人自动化有限公司 | Automatic shaping processing line of coil |
-
2019
- 2019-04-17 CN CN201910307768.6A patent/CN109920637B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB530101A (en) * | 1938-11-21 | 1940-12-04 | Nat Broach & Mach | Improvements in or relating to milling machine tools |
| CN203751479U (en) * | 2013-12-28 | 2014-08-06 | 东莞市盈聚电子有限公司 | Automatic transformer soldering machine |
| CN104158046A (en) * | 2014-08-23 | 2014-11-19 | 沈全寿 | Assembling device for high-definition digital connecting line and connector |
| CN104526033A (en) * | 2015-01-24 | 2015-04-22 | 资兴市弘电电子科技有限公司 | Single-face skiving machine for pin of inductance coil |
| CN204945762U (en) * | 2015-08-06 | 2016-01-06 | 广东曙光自动化设备股份有限公司 | A kind of Automatic Production System of double-interface card |
| CN107511555A (en) * | 2017-08-22 | 2017-12-26 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic electronic coil soldering machine |
| CN209747327U (en) * | 2019-04-17 | 2019-12-06 | 珠海安作机器人自动化有限公司 | Automatic shaping processing line of coil |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111874592A (en) * | 2020-07-28 | 2020-11-03 | 安徽蓝锐电子科技有限公司 | LED lamp bead feeding device |
| CN111874592B (en) * | 2020-07-28 | 2021-12-14 | 安徽蓝锐电子科技有限公司 | LED lamp bead feeding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109920637B (en) | 2024-01-16 |
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