CN109914054B - Setting machine device - Google Patents
Setting machine device Download PDFInfo
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- CN109914054B CN109914054B CN201910189671.XA CN201910189671A CN109914054B CN 109914054 B CN109914054 B CN 109914054B CN 201910189671 A CN201910189671 A CN 201910189671A CN 109914054 B CN109914054 B CN 109914054B
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Abstract
The invention discloses a setting machine device, wherein a box groove for bearing fabric treatment liquid is arranged in a setting machine, a cloth guide roller is arranged in the box groove, fabric is repeatedly soaked in the fabric treatment liquid through the guide of the cloth guide roller, the fabric is subjected to immersion treatment and then is subjected to setting treatment such as calendering, drying, cooling and the like, the whole processing process is realized on the setting machine, the whole process flow is greatly simplified, a large amount of labor cost is saved, the production efficiency is effectively improved, and the use requirement is met.
Description
Technical Field
The invention relates to jean fabric production equipment, in particular to a setting machine device.
Background
The jeans wear often has serious fading in the washing process, particularly the jeans wear with dark color, and the color of the jeans fabric becomes light after the jeans wear is washed for many times, so that the style of the wear is influenced; in addition, the jeans wear needs to be washed separately from other wear, which not only easily dyes other wear, but also pollutes water resources. Therefore, how to improve the color fastness of the jeans wear is a problem to be solved urgently.
In the prior art, a general process of the denim fabric after-finishing process comprises singeing, desizing, shaping and preshrinking, when the fabric is subjected to special functions and color fastness improvement treatment, the fabric can be coated with a film on the surface of the fabric, so that the fabric has certain functions and the color fastness is improved, and the denim fabric is generally subjected to the coating process treatment after being shaped. However, the existing denim fabric shaping and coating treatment is realized by two different devices, the denim fabric is firstly coated on a coating machine, is wound after being coated on the coating machine, and is then shaped on a shaping machine after being detached from the coating machine, the whole process flow is complex, the manual production cost is high, and the production requirements cannot be met.
Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
The invention aims to provide a setting machine device, and aims to solve the problems that the existing setting machine can only carry out setting treatment on fabrics, can not simultaneously realize immersion treatment of the fabrics and can not meet production requirements.
The technical scheme of the invention is as follows: the setting machine device comprises a box groove for bearing fabric treatment liquid, a padder, an oven and a cooling roller, wherein the fabric enters the box groove from a fabric feeding end to realize the impregnation of the fabric treatment liquid, then the padder is used for realizing the padding liquid, the oven is used for realizing the setting, and finally the fabric is cooled by the cooling roller and then discharged.
The setting machine device is characterized in that an upper cloth guide roller set and a lower cloth guide roller set are arranged in the box groove, the upper cloth guide roller set is located above the lower cloth guide roller set, the upper cloth guide roller set is higher than the liquid level height of the fabric treatment liquid carried in the box groove, and the lower cloth guide roller set is lower than the liquid level height of the fabric treatment liquid carried in the box groove.
The setting machine device is characterized in that the upper yarn guide roller group comprises at least two upper cloth guide rollers; the lower cloth guide roller group comprises lower cloth guide rollers, and the number of the lower cloth guide rollers of the lower cloth guide roller group is one less than that of the upper cloth guide rollers of the upper cloth guide roller group.
The setting machine device also comprises a liquid level height control system, wherein a liquid inlet is arranged in the box groove, a liquid outlet is arranged at the bottom of the box groove, one end of the liquid level height control system is connected with the liquid inlet, and one end of the liquid level height control system is connected with the liquid outlet; when the liquid level of the tank is lower than a preset value, the liquid level height control system realizes automatic liquid supplement to the tank through the liquid inlet.
In the setting machine device, a liquid level sensor is arranged in the tank and is connected with a liquid level height control system; when the liquid level sensor senses that the liquid level of the tank is lower than a preset value, the liquid level height control system automatically realizes automatic liquid supplement to the tank through the liquid inlet, and when the liquid level sensor senses that the liquid level of the tank is not lower than the preset value, the liquid level height control system automatically stops liquid supplement to the tank.
The setting machine device is characterized in that a liquid outlet roller is arranged in the box groove, the liquid outlet roller stretches across the whole box groove, the liquid inlet is formed in one side, right facing the bottom of the box groove, of the liquid outlet roller, the liquid inlet is provided with a plurality of liquid inlets, the liquid inlets are evenly arranged on the liquid outlet roller at intervals, and one end of the liquid level height control system is connected with one end of the liquid outlet roller.
The setting machine device is characterized in that a heating device used for heating the fabric treatment liquid in the tank is further arranged in the tank.
The setting machine device is characterized in that a temperature sensor used for sensing the temperature of the fabric treatment liquid in the tank is further arranged in the tank, and the temperature sensor is connected with the heating device.
The fabric conveying speed of the setting machine device is 20-70 m/min, and the temperature of the oven is 110-210 ℃.
The fabric conveying speed of the setting machine device is 30-50 m/min, and the temperature of the oven is 150-190 ℃.
The invention has the beneficial effects that: according to the setting machine device, the box groove used for bearing the fabric treatment liquid is arranged in the setting machine, the cloth guide roller is arranged in the box groove, the fabric is repeatedly soaked in the fabric treatment liquid through the guide of the cloth guide roller, the fabric is subjected to immersion treatment and then is subjected to water rolling, drying, cooling and other treatment, the whole processing process is realized on the setting machine, the whole process flow is greatly simplified, a large amount of labor cost is saved, the production efficiency is effectively improved, and the use requirement is met.
Drawings
FIG. 1 is a schematic view showing the structure of a setting machine apparatus according to the present invention.
FIG. 2 is a schematic view showing the structure of the tank of the present invention.
FIG. 3 is a side view of the tank of the present invention.
FIG. 4 is a top view of the tank of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or uses of other materials.
As shown in fig. 1, a setting machine device comprises a tank 1 for bearing fabric treatment liquid, a padder 2, an oven 3 and a cooling roller 4, wherein the fabric enters the tank 1 from a fabric feeding end to realize impregnation of the fabric treatment liquid, then the padder 2 is used for realizing mangling, then the oven 3 is used for realizing setting, and finally the fabric is cooled by the cooling roller 4 and then discharged.
In particular, various fabric treatment liquids, such as coating solutions, dyes, or other treatment solutions, etc., may be carried in the tank 1 depending on the desired treatment requirements of the fabric.
Specifically, as shown in fig. 2 to 3, an upper cloth guide roller set and a lower cloth guide roller set are arranged in the tank 1, the upper cloth guide roller set is located above the lower cloth guide roller set, the upper cloth guide roller set is higher than the liquid level height of the tank 1 for bearing the fabric treatment liquid, and the lower cloth guide roller set is lower than the liquid level height of the tank 1 for bearing the fabric treatment liquid; therefore, the fabric is guided by the upper fabric guide roller group and the lower fabric guide roller group, so that the fabric is circularly soaked in the fabric treatment liquid or leaves the fabric treatment liquid, and the fabric treatment effect is realized.
Further, in order to ensure that the fabric can be soaked in the fabric treatment liquid to meet the treatment requirement, the upper fabric guide roller group comprises at least two upper fabric guide rollers 12; the lower cloth guide roller group comprises a lower cloth guide roller 3, and the number of the lower cloth guide rollers 13 of the lower cloth guide roller group is one less than that of the upper cloth guide rollers 2 of the upper cloth guide roller group. Therefore, the fabric can be soaked in the fabric treatment liquid at least once, and the fabric treatment effect is ensured.
Because some fabric treating liquid can be taken away by the fabric in the soaking process, the amount of the fabric treating liquid in the tank 1 is reduced or the concentration of the fabric treating liquid cannot meet the requirement, in order to solve the technical problem, the setting machine device also comprises a liquid level height control system, a liquid inlet is arranged in the tank 1, a liquid outlet is arranged at the bottom of the tank 1, one end of the liquid level height control system is connected with the liquid inlet, and one end of the liquid level height control system is connected with the liquid outlet; when the liquid level of the tank 1 is lower than a preset value, the liquid level height control system is controlled to realize automatic liquid supplement on the tank 1 through the liquid inlet, so that the height of the fabric treatment liquid in the tank 1 is always maintained at a set value, and the fabric treatment effect is ensured.
In the embodiment, in order to improve the automation degree of the setting machine device and enable the liquid level control system to realize automatic liquid replenishment, a liquid level sensor is arranged in the tank 1 and is connected with the liquid level height control system; when the liquid level sensor senses that the liquid level of the tank groove 1 is lower than a preset value, the liquid level height control system automatically realizes automatic liquid supplement on the tank groove 1 through the liquid inlet, and when the liquid level sensor senses that the liquid level of the tank groove 1 is not lower than the preset value, the liquid level height control system automatically stops liquid supplement on the tank groove 1.
Because some fabric treating liquids are thicker, if the liquid inlets are arranged in too few (such as 1) or arranged on one side of the tank groove 1, the thick fabric treating liquids are not easy to diffuse into the whole tank groove 1, so that the fabric treating liquid concentration in the tank groove 1 is not uniform, and the fabric treating effect is influenced, in order to solve the problem, a liquid outlet roller 11 is arranged in the tank groove 1, the liquid outlet roller 11 stretches across the whole tank groove 1, the liquid inlets are arranged on one side of the liquid outlet roller 11, which is opposite to the bottom of the tank groove 1, the liquid inlets are provided with a plurality of liquid inlets, the liquid outlets are uniformly arranged on the liquid outlet roller 11 at intervals, and one end of the liquid level height control system is connected with one end of the liquid outlet roller 11; therefore, the fabric treatment liquid supplemented by the liquid level height control system is uniformly supplemented to each position of the box tank 1 through a plurality of liquid inlets of the liquid outlet rollers 11, so that the fabric treatment liquid at each position in the box tank 1 has uniform concentration, and the fabric treatment effect is ensured.
Because some fabrics need to be heated when in contact with the fabric treatment liquid to improve the treatment effect, a heating device for heating the fabric treatment liquid in the tank 1 is also provided in the tank 1.
Further, a temperature sensor used for sensing the temperature of the fabric treatment liquid in the tank 1 is further arranged in the tank 1, and the temperature sensor is connected with a heating device so as to ensure that the temperature of the fabric treatment liquid in the tank 1 is within a proper temperature range.
Further, in order to ensure the setting effect, the fabric conveying speed of the setting machine device is 20-70 m/min, and the temperature of the oven 3 is 110-210 ℃.
This technical scheme is through setting up the case groove 1 that is used for bearing surface fabric treatment fluid in the forming machine, sets up the fabric guide roller in case groove 1, and the surface fabric is in surface fabric treatment fluid is soaked repeatedly through the guide of fabric guide roller, and the surface fabric is through immersion fluid treatment back, and the setting such as rethread rolling material, stoving, cooling is handled, and whole course of working all realizes on the forming machine, has simplified whole process flow greatly, has saved a large amount of human costs, and effectual improvement production efficiency satisfies the operation requirement.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It is to be understood that the invention is not limited to the examples described above, but that modifications and variations may be effected thereto by those of ordinary skill in the art in light of the foregoing description, and that all such modifications and variations are intended to be within the scope of the invention as defined by the appended claims.
Claims (8)
1. A setting machine device is characterized by comprising a box groove for bearing fabric treatment liquid, a padder, an oven and a cooling roller, and further comprising a liquid level control system, wherein a liquid inlet is arranged in the box groove, a liquid outlet is arranged at the bottom of the box groove, one end of the liquid level control system is connected with the liquid inlet, and one end of the liquid level control system is connected with the liquid outlet; when the liquid level of the tank is lower than a preset value, the liquid level height control system realizes automatic liquid supplement on the tank through the liquid inlet; the liquid outlet roller is arranged in the box groove, the liquid outlet roller stretches across the whole box groove, the liquid inlet is arranged on one side, opposite to the bottom of the box groove, of the liquid outlet roller, the liquid inlet is provided with a plurality of liquid inlets, the liquid inlets are evenly arranged on the liquid outlet roller at intervals, one end of the liquid level height control system is connected with one end of the liquid outlet roller, fabric enters the box groove from the fabric inlet end to achieve impregnation of fabric treatment liquid, then padding liquid is achieved through a padder, sizing is achieved through a drying box, and finally, fabric is discharged after being cooled through the cooling roller.
2. The setting machine apparatus according to claim 1, wherein an upper cloth guide roller set and a lower cloth guide roller set are provided in the tank, the upper cloth guide roller set is located above the lower cloth guide roller set, the upper cloth guide roller set is provided at a height higher than a liquid level of the tank in which the fabric treatment liquid is carried, and the lower cloth guide roller set is provided at a height lower than the liquid level of the tank in which the fabric treatment liquid is carried.
3. The setter device of claim 2, wherein the upper set of cloth guide rollers includes at least two upper cloth guide rollers; the lower cloth guide roller group comprises lower cloth guide rollers, and the number of the lower cloth guide rollers of the lower cloth guide roller group is one less than that of the upper cloth guide rollers of the upper cloth guide roller group.
4. The setter device of claim 1, wherein a liquid level sensor is disposed within the tank, the liquid level sensor being connected to a liquid level control system; when the liquid level sensor senses that the liquid level of the tank is lower than a preset value, the liquid level height control system automatically realizes automatic liquid supplement to the tank through the liquid inlet, and when the liquid level sensor senses that the liquid level of the tank is not lower than the preset value, the liquid level height control system automatically stops liquid supplement to the tank.
5. The setting machine device according to claim 1, wherein a heating device for heating the fabric treatment liquid in the tank is further provided in the tank.
6. The setting machine device according to claim 5, wherein a temperature sensor for sensing the temperature of the fabric treating liquid in the tank is further provided in the tank, and the temperature sensor is connected to the heating device.
7. The setting machine device as claimed in claim 1, wherein the fabric conveying speed of the setting machine device is 20-70 m/min, and the temperature of the oven is 110-210 ℃.
8. The setting machine device according to claim 7, wherein the fabric conveying speed of the setting machine device is 30-50 m/min, and the temperature of the oven is 150-190 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910189671.XA CN109914054B (en) | 2019-03-13 | 2019-03-13 | Setting machine device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910189671.XA CN109914054B (en) | 2019-03-13 | 2019-03-13 | Setting machine device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109914054A CN109914054A (en) | 2019-06-21 |
| CN109914054B true CN109914054B (en) | 2019-12-20 |
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| CN201910189671.XA Active CN109914054B (en) | 2019-03-13 | 2019-03-13 | Setting machine device |
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Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB811795A (en) * | 1956-04-30 | 1959-04-15 | British Cotton Ind Res Assoc | Method and means for the automatic regulation of the continuous application of specified amounts of solids or liquids to a moving sheet of material |
| CN202105833U (en) * | 2011-03-30 | 2012-01-11 | 江苏尚能光伏精密设备有限公司 | High-precision automatic fluid supplementing system |
| CN102304830A (en) * | 2011-08-26 | 2012-01-04 | 常熟华懋纺织有限公司 | Impregnation device for fabric setting machine |
| CN105088598A (en) * | 2015-07-23 | 2015-11-25 | 绍兴文理学院 | Tentering setting machine control system |
| CN105714499B (en) * | 2016-04-29 | 2017-10-27 | 湖州昌盛带业有限公司 | A kind of cloth starching sizing integrated apparatus |
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2019
- 2019-03-13 CN CN201910189671.XA patent/CN109914054B/en active Active
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