CN109913283A - Low order coal dewatering and ash disposal integral system and its working method - Google Patents

Low order coal dewatering and ash disposal integral system and its working method Download PDF

Info

Publication number
CN109913283A
CN109913283A CN201910207666.7A CN201910207666A CN109913283A CN 109913283 A CN109913283 A CN 109913283A CN 201910207666 A CN201910207666 A CN 201910207666A CN 109913283 A CN109913283 A CN 109913283A
Authority
CN
China
Prior art keywords
coal
reaction unit
feed inlet
sand core
connect
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910207666.7A
Other languages
Chinese (zh)
Inventor
杨明
柳磊
贾智伟
张学博
刘佳佳
毛俊睿
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan University of Technology
Original Assignee
Henan University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henan University of Technology filed Critical Henan University of Technology
Priority to CN201910207666.7A priority Critical patent/CN109913283A/en
Publication of CN109913283A publication Critical patent/CN109913283A/en
Pending legal-status Critical Current

Links

Abstract

Low order coal dewatering and ash disposal integral system, including raw material cabin, crushing grinding machine, high-frequency screen, reaction unit, water bath heating device, No.1 sand core funnel, distillation still, waste treatment equipment, condenser, No. two sand core funnels, microwave dryer, cloth envelop collector and coal dust bunker.The invention also discloses the working methods of low order coal dewatering and ash disposal integral system.The present invention passes through crushing grinding and screening process, the granularity of low order coal particle is reduced as much as possible, coal particle is set largely to deviate from ash content in the process reacted with hydrochloric acid, the contact area of coal particle and hot fume in drying process is increased simultaneously, ensure that the deliming and dehydration quality of low order coal particle;Dry the utilized flue gas of low-order coal and the hydrochloric acid reacted with pulverized coal particle are that closed cycle utilizes, and have the advantages that energy conservation, efficient, environmental protection.

Description

Low order coal dewatering and ash disposal integral system and its working method
Technical field
The invention belongs to Coal dressing technical fields, and in particular to a kind of low order coal dewatering and ash disposal integral system and its Working method.
Background technique
The coal reserves in China is abundant, great variety of goods, includes but the coal from mud coal to anthracitic various type of coal The reserves of resource and distribution are different.In many coal resources, low-quality bituminous coal (jet coal, weakly caking coal, dross coal etc.) Reserves are most abundant, and the 42.46% of Zhan Quanguo proven reserve.Low-order coal water content is high, ash content is big, directly burn as fuel by Lead to that efficiency of combustion is low, causes transport pressure;In addition, the low-order coal content of ashes in China is big, in production active carbon etc. It cannot be up to standard when technique.It therefore, is bring adverse effect in reduction low-order coal use process, it is necessary to be done to low-order coal It is dry, deash.Traditional low order coal drying method has firepower desiccation and aeration drying etc..Powder is easy to produce during firepower desiccation Dirt is also easy to produce explosive mixture in chimney.Since the moisture of low-order coal is high, aeration drying can not thoroughly do low-order coal It is dry.Microwave drying is a kind of novel heat energy technology, and when using microwave radiation drying low-order coal, the water of low-order coal absorbs microwave It is very capable.Therefore, it can not only be dehydrated using microwave radiation drying low-order coal, will not also cause crossing for coal matrix to thermally decompose, keep away Exempt from low-order coal property variation.Compared with traditional low-order coal dry technology, microwave drying low-order coal technology has globality, selection Property, high efficiency and safety, health, free of contamination advantage.
The method of removal ash content is not very mature at present, takes physical method mostly using partial size difference to remove ash content, But the removal rate of this method is low, cannot reach the requirement of fat coal.
Summary of the invention
The present invention provides a kind of low order coal dewatering and ash disposal integral system to solve shortcoming in the prior art And its working method, structure is simpler, more safe and reliable, energy conservation and environmental protection, can be realized drying, the deliming one of low-order coal Change processing, to effectively improve the upgrading quality of low-order coal.
In order to solve the above technical problems, the present invention adopts the following technical scheme: low order coal dewatering and ash disposal integral system, At raw material cabin, crushing grinding machine, high-frequency screen, reaction unit, water bath heating device, No.1 sand core funnel, distillation still, waste Device, microwave dryer, cloth envelop collector and coal dust bunker are managed,
The discharge port of raw material cabin is connect with the feed inlet of crushing grinding machine, the discharge port of crushing grinding machine and the feed inlet of high-frequency screen Connection, the discharge port of qualified material and the feed inlet of reaction unit connect after high-frequency screen screening, and reaction unit setting adds in water-bath Inside thermal, the discharge port of reaction unit is connect with the feed inlet of No.1 sand core funnel, the solids exit of No.1 sand core funnel Mouth is connect with the feed inlet of microwave dryer, and the discharge port of microwave dryer is connect with the feed inlet of coal dust bunker, microwave drying The dust export of device and the feed inlet of cloth envelop collector connect, the liquid outlet opening of No.1 sand core funnel and the feed inlet of distillation still Connection, the waste outlet of distillation still and the feed inlet of waste treatment equipment connect.
Further include condenser and No. two sand core funnels, the gas outlet of cloth envelop collector, distillation still gas vent with it is cold The import downlink connection of condenser, the liquid outlet of condenser are connect with the feed inlet of No. two sand core funnels, and No. two sand core funnels go out The connection of the feed inlet of material mouth and reaction unit.
The discharge port of unqualified material is connect by feed back pipe with the feed inlet of crushing grinding machine after high-frequency screen screening.
Reaction unit includes container, lid and blender.
The working method of low order coal dewatering and ash disposal integral system, includes the following steps,
(1) the low-order coal raw material discharging being stored in raw material cabin enters in crushing grinding machine, and crushing grinding machine is former by low-order coal Abrasive lapping is admitted in high-frequency screen at coal dust, ground coal dust, screens out granularity greater than 150 purposes by the sieve of high-frequency screen Coal particle and the coal dust in 0-150 mesh;The coal particle that granularity is greater than 150 mesh is returned in crushing grinding machine again by feed back pipe again Secondary grinding, the granularity of coal particle are screened after becoming smaller again by high-frequency screen, until coal particle becomes coal dust after being respectively less than 150 mesh;
(2) high-frequency screen is screened out granularity to be transported in reaction unit less than the coal dust of 150 mesh, hydrochloric acid is added in reaction unit Until flooding coal dust completely, lid is then closed, sealing container starts blender, while starting water bath heating device to container It is heated, maintains water temperature at 55 DEG C, continue 30min, make coal dust and hydrochloric acid fully reacting in container;
(3) substance after reacting in reaction unit is filtered using No.1 sand core funnel, filtered solid is put into micro- Wave drier is dried, and is sent to coal dust with qualified products of the ash content less than 5% below 10% to obtain moisture and stores It is saved in storehouse;
(4) liquid of No.1 sand core funnel filtering, which is sent in distillation still, carries out distillation processing, remaining solid after distillation still distillation Body, which is sent to, to be handled and is stored in waste treatment equipment, and the gas that distillation still distills out is condensed through condenser, is sent after condensation Reaction unit is returned, to provide hydrochloric acid for reaction unit;
(5) flue gas of microwave dryer discharge is by cloth envelop collector processing, and treated that gas is sent to condensation for cloth envelop collector Device is condensed, then by No. two sand core funnel filterings, liquid is sent to reaction unit, so that hydrochloric acid is provided for reaction unit, The solid that cloth envelop collector filters out places into microwave dryer.
The vapo(u)rizing temperature of distillation still is 110-120 DEG C, and the drying temperature of microwave dryer is 115-120 DEG C.
By adopting the above technical scheme, for the flue gas being discharged from microwave dryer by filtering, gas is sent to condenser condensation, follows Ring uses hydrochloric acid, and solid, which then sends microwave dryer back to, realizes recycling for hydrochloric acid, reaches energy-saving and environment-friendly purpose.No.1 sand The filtered liquid of core funnel, first distills and condenses feeding reaction unit again, not only reduce danger, also achieves the circulation of hydrochloric acid It utilizes.
Drier selects microwave dryer, and in microwave field, the microwave energy of moisture absorption is 100 times of coal, and utilization is micro- When wave radiation heats low-order coal, moisture absorption most of microwave radiation energy, temperature are risen rapidly, thus evaporated.It is micro- The selectivity of wave makes heating low-order coal that can remove effectively the moisture in coal, without influencing the organic component in coal.Separately Outside, microwave drying safety is preferable, and drying temperature can be controlled in 120 DEG C or so, and burning or explosion accident will not occur, dry High-efficient microwave energy is high to the heating efficiency of water, in one range of granularity can evenly drying, technology maturation, technology controlling and process is simple, Automated production can be achieved, production capacity flexible design single production line tons per hour, the water dried out is recyclable, more to water-deficient area Favorably.
Chemical method is used in the present invention, hydrochloric acid and pulverized coal particle are reacted, and sufficiently after reaction, remove the ash in coal Point, filtered liquid, which is first passed through, to distill to condense again realizes recycling for hydrochloric acid;The low-order coal obtained after upgrading processing Product calorific value can achieve extraordinary effect.
In conclusion the present invention has the advantage that relative to traditional technical matters
1, by crushing grinding and screening process, reduce the granularity of low order coal particle as much as possible, make coal particle with hydrochloric acid The process of reaction can largely deviate from ash content, while increase the contact surface of coal particle and hot fume in drying process Product ensure that the deliming and dehydration quality of low order coal particle;
2, the temperature of liquid uses water bath heating device in reaction unit, can efficiently control temperature, and can keep temperature Not big variation ensure that and corresponsively carry out;Have chosen microwave dryer, microwave drying low-order coal technology have globality, Selectivity, high efficiency and safety, health, free of contamination advantage;
3, dry the utilized flue gas of low-order coal and the hydrochloric acid reacted with pulverized coal particle are that closed cycle utilizes in system, are had Energy conservation, advantage efficiently, environmentally friendly.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Appended drawing reference be respectively as follows: 1- raw material cabin, 2- crushing grinding machine, 3- high-frequency screen, 4- reaction unit, 5- water bath heating device, 6- No.1 sand core funnel, 7- distillation still, 8- waste treatment equipment, 9- condenser, No. bis- sand core funnels of 10-, 11- microwave drying Device, 12- cloth envelop collector, 13- coal dust bunker.
Specific embodiment
As shown in Figure 1, low order coal dewatering and ash disposal integral system of the invention, including raw material cabin 1, crushing grinding machine 2, High-frequency screen 3, reaction unit 4, water bath heating device 5, No.1 sand core leak 6 buckets, distillation still 7, waste treatment equipment 8, condenser 9, No. two sand core funnels 10, microwave dryer 11, cloth envelop collector 12 and coal dust bunker 13, these equipment are existing conventional skill Art, specific configuration repeat no more.
The discharge port of raw material cabin 1 is connect with the feed inlet of crushing grinding machine 2, the discharge port and high-frequency screen 3 of crushing grinding machine 2 Feed inlet connection, the discharge port of qualified material is connect with the feed inlet of reaction unit 4 after high-frequency screen 3 sieves, and reaction unit 4 is set It sets inside water bath heating device 5, the discharge port of reaction unit 4 is connect with the feed inlet of 6 bucket of No.1 sand core leakage, the leakage of No.1 sand core The solid outlet of 6 buckets is connect with the feed inlet of microwave dryer 11, discharge port and the coal dust bunker 13 of microwave dryer 11 Feed inlet connection, the dust export of microwave dryer 11 are connect with the feed inlet of cloth envelop collector 12, the liquid of 6 bucket of No.1 sand core leakage Body discharge port is connect with the feed inlet of distillation still 7, and the waste outlet of distillation still 7 is connect with the feed inlet of waste treatment equipment 8.
The gas outlet of cloth envelop collector 12, distillation still 7 gas vent with the import downlink connection of condenser 9, condenser 9 Liquid outlet connect with the feed inlet of No. two sand core funnels 10, the discharge ports of No. two sand core funnels 10 and reaction unit 4 into Material mouth connection.
The discharge port of unqualified material is connect by feed back pipe with the feed inlet of crushing grinding machine 2 after high-frequency screen 3 sieves.
Reaction unit 4 includes container, lid and blender.
The working method of low order coal dewatering and ash disposal integral system, includes the following steps,
(1) the low-order coal raw material discharging being stored in raw material cabin 1 enters in crushing grinding machine 2, and crushing grinding machine 2 is by low-order coal Raw material is ground into coal dust, and ground coal dust is admitted in high-frequency screen 3, screens out granularity greater than 150 by the sieve of high-frequency screen 3 Purpose coal particle and the coal dust in 0-150 mesh;The coal particle that granularity is greater than 150 mesh returns to crushing grinding machine by feed back pipe again Regrinding in 2, the granularity of coal particle is screened after becoming smaller again by high-frequency screen 3, until coal particle becomes after being respectively less than 150 mesh Coal dust;
(2) high-frequency screen 3 is screened out granularity to be transported in reaction unit 4 less than the coal dust of 150 mesh, is added in reaction unit 4 Then hydrochloric acid closes lid, sealing container starts blender, while it is right to start water bath heating device 5 up to flooding coal dust completely Container is heated, and maintains water temperature at 55 DEG C, continues 30min, makes coal dust and hydrochloric acid fully reacting in container;
(3) substance after reacting in reaction unit 4 is filtered using 6 bucket of No.1 sand core leakage, filtered solid is put into Microwave dryer 11 is dried, so that obtaining moisture is sent to coal with qualified products of the ash content less than 5% below 10% It is saved in powder bunker 13;
(4) liquid of 6 bucket filtering of No.1 sand core leakage, which is sent in distillation still 7, carries out distillation processing, and distillation still 7 is remaining after distilling Solid, which is sent to, to be handled and is stored in waste treatment equipment 8, and the gas that distillation still 7 distills out is condensed through condenser 9, condensation After send reaction unit 4 back to, to provide hydrochloric acid for reaction unit 4;
(5) flue gas that microwave dryer 11 is discharged is by the processing of cloth envelop collector 12, and treated that gas is sent for cloth envelop collector 12 It is condensed to condenser 9, then is filtered by No. two sand core funnels 10, liquid is sent to reaction unit 4, to be reaction unit 4 provide hydrochloric acid, and the solid that cloth envelop collector 12 filters out places into microwave dryer 11.
The vapo(u)rizing temperature of distillation still 7 is 110-120 DEG C, and the drying temperature of microwave dryer 11 is 115-120 DEG C.
The present embodiment not makes any form of restriction shape of the invention, material, structure etc., all according to this hair Bright technical spirit any simple modification, equivalent change and modification to the above embodiments, belong to the technology of the present invention side The protection scope of case.

Claims (6)

1. low order coal dewatering and ash disposal integral system, it is characterised in that: including raw material cabin, crushing grinding machine, high-frequency screen, reaction Device, water bath heating device, No.1 sand core funnel, distillation still, waste treatment equipment, microwave dryer, cloth envelop collector and coal Powder bunker,
The discharge port of raw material cabin is connect with the feed inlet of crushing grinding machine, the discharge port of crushing grinding machine and the feed inlet of high-frequency screen Connection, the discharge port of qualified material and the feed inlet of reaction unit connect after high-frequency screen screening, and reaction unit setting adds in water-bath Inside thermal, the discharge port of reaction unit is connect with the feed inlet of No.1 sand core funnel, the solids exit of No.1 sand core funnel Mouth is connect with the feed inlet of microwave dryer, and the discharge port of microwave dryer is connect with the feed inlet of coal dust bunker, microwave drying The dust export of device and the feed inlet of cloth envelop collector connect, the liquid outlet opening of No.1 sand core funnel and the feed inlet of distillation still Connection, the waste outlet of distillation still and the feed inlet of waste treatment equipment connect.
2. low order coal dewatering according to claim 1 and ash disposal integral system, it is characterised in that: further include condenser and No. two sand core funnels, the gas outlet of cloth envelop collector, distillation still gas vent with the import downlink connection of condenser, condenser Liquid outlet connect with the feed inlet of No. two sand core funnels, the discharge port of No. two sand core funnels and the feed inlet of reaction unit connect It connects.
3. low order coal dewatering according to claim 1 and ash disposal integral system, it is characterised in that: after high-frequency screen screening not The discharge port of qualified material is connect by feed back pipe with the feed inlet of crushing grinding machine.
4. low order coal dewatering according to claim 1 and ash disposal integral system, it is characterised in that: reaction unit includes holding Device, lid and blender.
5. using the working method of low order coal dewatering and ash disposal integral system as claimed in claim 4, it is characterised in that: packet Include following steps,
(1) the low-order coal raw material discharging being stored in raw material cabin enters in crushing grinding machine, and crushing grinding machine is former by low-order coal Abrasive lapping is admitted in high-frequency screen at coal dust, ground coal dust, screens out granularity greater than 150 purposes by the sieve of high-frequency screen Coal particle and the coal dust in 0-150 mesh;The coal particle that granularity is greater than 150 mesh is returned in crushing grinding machine again by feed back pipe again Secondary grinding, the granularity of coal particle are screened after becoming smaller again by high-frequency screen, until coal particle becomes coal dust after being respectively less than 150 mesh;
(2) high-frequency screen is screened out granularity to be transported in reaction unit less than the coal dust of 150 mesh, hydrochloric acid is added in reaction unit Until flooding coal dust completely, lid is then closed, sealing container starts blender, while starting water bath heating device to container It is heated, maintains water temperature at 55 DEG C, continue 30min, make coal dust and hydrochloric acid fully reacting in container;
(3) substance after reacting in reaction unit is filtered using No.1 sand core funnel, filtered solid is put into micro- Wave drier is dried, and is sent to coal dust with qualified products of the ash content less than 5% below 10% to obtain moisture and stores It is saved in storehouse;
(4) liquid of No.1 sand core funnel filtering, which is sent in distillation still, carries out distillation processing, remaining solid after distillation still distillation Body, which is sent to, to be handled and is stored in waste treatment equipment, and the gas that distillation still distills out is condensed through condenser, is sent after condensation Reaction unit is returned, to provide hydrochloric acid for reaction unit;
(5) flue gas of microwave dryer discharge is by cloth envelop collector processing, and treated that gas is sent to condensation for cloth envelop collector Device is condensed, then by No. two sand core funnel filterings, liquid is sent to reaction unit, so that hydrochloric acid is provided for reaction unit, The solid that cloth envelop collector filters out places into microwave dryer.
6. using the working method of low order coal dewatering and ash disposal integral system as claimed in claim 4, it is characterised in that: steam The vapo(u)rizing temperature for evaporating kettle is 110-120 DEG C, and the drying temperature of microwave dryer is 115-120 DEG C.
CN201910207666.7A 2019-03-19 2019-03-19 Low order coal dewatering and ash disposal integral system and its working method Pending CN109913283A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910207666.7A CN109913283A (en) 2019-03-19 2019-03-19 Low order coal dewatering and ash disposal integral system and its working method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910207666.7A CN109913283A (en) 2019-03-19 2019-03-19 Low order coal dewatering and ash disposal integral system and its working method

Publications (1)

Publication Number Publication Date
CN109913283A true CN109913283A (en) 2019-06-21

Family

ID=66965664

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910207666.7A Pending CN109913283A (en) 2019-03-19 2019-03-19 Low order coal dewatering and ash disposal integral system and its working method

Country Status (1)

Country Link
CN (1) CN109913283A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202304303U (en) * 2011-09-30 2012-07-04 山东博润工业技术有限公司 Microwave drying and quality improving device for low-quality coal
CN102796588A (en) * 2011-05-26 2012-11-28 烟台龙源电力技术股份有限公司 Lignite drying method and device
CN103421567A (en) * 2013-01-10 2013-12-04 泸州兰良水泥有限公司 Pure coal and production method thereof
CN104891470A (en) * 2015-04-17 2015-09-09 石家庄新华能源环保科技股份有限公司 Method for high-temperature removal of coal powder ash
CN105238472A (en) * 2015-09-12 2016-01-13 西南科技大学 Method for producing clean coal by utilizing industrial waste heat
CN106833785A (en) * 2017-02-10 2017-06-13 中国矿业大学 A kind of deliming of low-order coal, dry combined technique and system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102796588A (en) * 2011-05-26 2012-11-28 烟台龙源电力技术股份有限公司 Lignite drying method and device
CN202304303U (en) * 2011-09-30 2012-07-04 山东博润工业技术有限公司 Microwave drying and quality improving device for low-quality coal
CN103421567A (en) * 2013-01-10 2013-12-04 泸州兰良水泥有限公司 Pure coal and production method thereof
CN104891470A (en) * 2015-04-17 2015-09-09 石家庄新华能源环保科技股份有限公司 Method for high-temperature removal of coal powder ash
CN105238472A (en) * 2015-09-12 2016-01-13 西南科技大学 Method for producing clean coal by utilizing industrial waste heat
CN106833785A (en) * 2017-02-10 2017-06-13 中国矿业大学 A kind of deliming of low-order coal, dry combined technique and system

Similar Documents

Publication Publication Date Title
CN101738077A (en) Brown coal drying and dehydrating device
TW202026255A (en) Method and apparatus for direct drying of inorganic sludge with drum drawing process
CN104528717B (en) Preparation method of briquetted active carbon
CN105737167B (en) Heat accumulating type rotating bed segmentation utilizes the method and system of carbonaceous organic material thermal decomposition product
CN104293365B (en) The biomass multi-production equipment of overall pyrolysis-flue gas combined circulation and method
CN108793244B (en) Method for preparing titanium dioxide by metatitanic acid double-section rotary kiln calcination
CN209276447U (en) A kind of high viscosity liquid organic waste continuous pyrolysis carbonization system
CN109179469A (en) A kind of device and method using carbide slag production active calcium oxide
CN105154114A (en) Device and method for preparing biochar by using Chinese medicinal materials and waste generated during traditional Chinese medicine production process
CN104152162A (en) Pyrolysis system for pyrolysis of broken coal, and device and method for producing semicoke, tar and coal gas by pyrolysis of broken coal
CN104164244A (en) Coal full-grain size grading pyrolysis and active coke preparation coupling process and system in coal gas circulating
CN104743554A (en) Active carbon preparation method and device
CN105000779A (en) Blue alga processing method
CN109249527A (en) The method of town sewage plant sludge and building waste manufacturing bricks by mixing
CN108249733A (en) A kind of low energy consumption municipal sludge heat treatment dehydration device and method
CN104743553A (en) Method and device for co-production of furfural and active carbon
CN102748923B (en) Method for drying coal slime
CN109913283A (en) Low order coal dewatering and ash disposal integral system and its working method
CN209024394U (en) A kind of microwave treatment sludge integrated apparatus
KR101022512B1 (en) Recycling method of waste scagliola
CN209098477U (en) A kind of printing and dyeing hazardous waste sludge processing system
CN110835541A (en) Resource utilization treatment method for Chinese herbal medicine dregs
CN109777546A (en) Gasify ash comprehensive utilization system and method
CN109132598A (en) A kind of petroleum coke closed conveying dewatering cycle processing method of delayed coking
CN113860356B (en) Device and method for producing nano zinc oxide based on resource utilization

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20190621

RJ01 Rejection of invention patent application after publication