CN110835541A - Resource utilization treatment method for Chinese herbal medicine dregs - Google Patents

Resource utilization treatment method for Chinese herbal medicine dregs Download PDF

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Publication number
CN110835541A
CN110835541A CN201911036452.4A CN201911036452A CN110835541A CN 110835541 A CN110835541 A CN 110835541A CN 201911036452 A CN201911036452 A CN 201911036452A CN 110835541 A CN110835541 A CN 110835541A
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dregs
chinese herbal
herbal medicine
pyrolysis
gas
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CN201911036452.4A
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Inventor
罗翠红
赵之理
曾武
黄燕冰
熊启明
王甲
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Guangzhou Ring Design And Research Institute Co Ltd
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Guangzhou Ring Design And Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/84Biological processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/08Non-mechanical pretreatment of the charge, e.g. desulfurization
    • C10B57/10Drying
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Analytical Chemistry (AREA)
  • Water Supply & Treatment (AREA)
  • Hydrology & Water Resources (AREA)
  • Molecular Biology (AREA)
  • Microbiology (AREA)
  • Wood Science & Technology (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a resource utilization treatment method of Chinese herbal medicine dregs, which is suitable for resource treatment of the Chinese herbal medicine dregs in Chinese herbal medicine health care medicine enterprises. The invention fully considers the characteristics of high water content and small bulk density of the raw materials, simultaneously intensively designs the system waste heat utilization, prepares the Chinese herbal medicine dregs which are originally solid waste into the high value-added biomass activated carbon through the treatment of the process, has market economic value for additional products such as tar, vinegar and the like, and realizes the reduction, harmlessness and efficient recycling of the dregs.

Description

Resource utilization treatment method for Chinese herbal medicine dregs
The technical field is as follows:
the invention relates to a method for recycling Chinese herbal medicine dregs, in particular to a method for recycling Chinese herbal medicine dregs serving as health-care herbal tea.
Technical background:
the 'herbal tea' is a herbal tea decocted in Chinese Guangdong and Guangxi regions and has the effects of clearing heat and removing dampness and the like, wherein the WangLoKAT herbal tea is prepared in Qingdao and Guangxi in the last 175 years, is known as the original ancestor of the herbal tea and is called 'herb tea king', and the WangLoKAT herbal tea spreads all over the world along with the footprints of Chinese people in recent times.
The effective treatment of herb residues of Chinese herbal medicines is a problem faced by most health-care herb tea manufacturing enterprises at present, herb tea manufacturing raw materials are mostly herbaceous plants, herb residues are residues obtained after herb plant raw materials are subjected to cooking or other processes for extraction, the herb tea manufacturing raw materials are high in organic matter content and rich in carbon source, but the water content of the herb residues is usually not less than 80%.
The invention content is as follows:
the invention aims to provide a resource utilization treatment method of Chinese herbal medicine dregs, the dregs are prepared into high-additional plant biomass activated carbon, byproducts of tar and vinegar can be used as industrial products, pyrolysis gas is burnt to produce high-temperature flue gas which is used as a biological carbon activation gas source, and flue gas waste heat is recycled in multiple stages and used for wet dregs blowing and drying for dehydration; the microwave pyrolysis technology is adopted to directly heat the internal molecules of the raw materials, so that the problem of poor heat conductivity of the medicine residues is solved; the mechanical extrusion mode is adopted, the bulk density and the density of materials are increased, the treatment efficiency of a treatment system is improved, the materials are conveniently loaded and unloaded, and the reduction, harmlessness and high-efficiency recycling of medicine dregs are realized.
The technical scheme of the invention is a resource utilization treatment method of Chinese herbal medicine dregs:
①, after the dregs after cooking are discharged, the dregs are firstly extruded by a screw press (1) due to higher water content to achieve the purpose of preliminary dehydration, the extruded wastewater is treated by a biochemical pool (2) to degrade organic pollutants, and then desalination and further removal of other pollutants are carried out by a reverse osmosis membrane system, and the produced water reaches the standard and is recycled;
②, dehydrating the residues in a tower dryer (3) in a convection mode, and treating the odor gas generated in the process by acid-base leaching and a biological filter bed (4) to reach the standard and discharge;
③, crushing the medicine dregs from the tower type dryer (3) by a wet crusher (5), wherein the particle size of crushed materials is less than or equal to 5 mm;
④, conveying the crushed press into a drum dryer (6) through a belt, and carrying out convection heat exchange by introducing hot air through a normal pressure fan (7) to achieve the final dehydration target of the material;
⑤, extruding and granulating the dregs from the drum dryer (6) by a biomass granulator (8), then sending the produced dregs granules into a microwave pyrolysis furnace (9) by a feeding machine for pyrolysis and carbonization, and conveying the biochar to an activation tower (12) to prepare the biomass activated carbon with high added value, wherein the process is full-automatic and sealed;
⑥, sending pyrolysis gas generated in the pyrolysis process to a gas storage cabinet (10) for pressure stabilization and homogenization, then burning by using a burning furnace (11), wherein the generated flue gas is used for preparing biomass activated carbon by a charcoal activation tower (12), the activated tail gas is subjected to dust fall treatment by a bag-type dust remover (16) after passing through a cold air blower (14) for heat exchange and temperature reduction of a preheater (13), the tail gas of the dust remover is converged with preheated air, and a constant pressure fan (15) is used for guiding the tail gas to a drum dryer (6) to be used as a drying heat medium.
The invention has the advantages that:
1. the Chinese herbal medicine dregs are prepared into biomass activated carbon with high added value, the byproducts of tar and vinegar liquid also have market economic value, and the solid waste is efficiently recycled.
2. The process system is scientific and reasonable in design, waste heat utilization is integrated and optimized, the problem of treatment of waste water and waste gas of the system is comprehensively considered, and the process is environment-friendly.
3. The system has high automation degree and convenient operation and management.
Description of the drawings:
FIG. 1 is a process flow diagram of the present invention.
The specific implementation mode is as follows:
according to the figure 1, a resource utilization treatment method of Chinese herbal medicine dregs comprises the following steps:
①, after the dregs after cooking are discharged, the dregs are firstly extruded by a screw press 1 due to higher water content to achieve the purpose of preliminary dehydration, the extruded wastewater is treated by a biochemical pool 2 to degrade organic pollutants, and then desalination and further removal of other pollutants are carried out by a reverse osmosis membrane system, and the produced water reaches the standard and is recycled;
②, dehydrating the residue in the tower dryer 3 by convection, and discharging the odor gas after acid-base leaching and biological filter bed 4 treatment;
③ crushing the medicine dregs from the tower type dryer 3 by a wet crusher 5, wherein the particle size of the crushed materials is less than or equal to 5 mm;
④, conveying the crushed squeezed materials to a drum dryer 6 through a belt, and leading hot air to carry out convection heat exchange by a normal pressure fan 7 to achieve the final dehydration target of the materials;
⑤, extruding and granulating the dregs from the drum dryer 6 by a biomass granulator 8, then sending the produced dregs granules into a microwave pyrolysis furnace 9 for pyrolysis and carbonization by a feeding machine, and conveying the biochar to an activation tower 12 to prepare high-added-value biomass activated carbon, wherein the process is full-automatic and sealed;
⑥, the pyrolysis gas generated in the pyrolysis process is sent to a gas storage cabinet 10 for pressure stabilization and homogenization, then an incinerator 11 is used for incineration, the generated flue gas is used for preparing biomass activated carbon in a biochar activation tower 12, the activated tail gas is subjected to dust fall treatment through a bag-type dust remover 16 after passing through a cold air device 14 for heat exchange and temperature reduction of a preheater 13, the tail gas of the dust remover is converged with the preheated air, and the tail gas is sent to a drum dryer 6 through a constant pressure fan 15 to be used as a drying heat medium.

Claims (1)

1. A resource utilization treatment method of Chinese herbal medicine dregs is characterized by comprising the following steps:
①, after the dregs after cooking are discharged, the dregs are firstly extruded by a screw press (1) due to higher water content to achieve the purpose of preliminary dehydration, the extruded wastewater is treated by a biochemical pool (2) to degrade organic pollutants, and then desalination and further removal of other pollutants are carried out by a reverse osmosis membrane system, and the produced water reaches the standard and is recycled;
②, dehydrating the residues in a tower dryer (3) in a convection mode, and treating the odor gas generated in the process by acid-base leaching and a biological filter bed (4) to reach the standard and discharge;
③, crushing the medicine dregs from the tower type dryer (3) by a wet crusher (5), wherein the particle size of crushed materials is less than or equal to 5 mm;
④, conveying the crushed press into a drum dryer (6) through a belt, and carrying out convection heat exchange by introducing hot air through a normal pressure fan (7) to achieve the final dehydration target of the material;
⑤, extruding and granulating the dregs from the drum dryer (6) by a biomass granulator (8), then sending the produced dregs granules into a microwave pyrolysis furnace (9) by a feeding machine for pyrolysis and carbonization, and conveying the biochar to an activation tower (12) to prepare the biomass activated carbon with high added value, wherein the process is full-automatic and sealed;
⑥, sending pyrolysis gas generated in the pyrolysis process to a gas storage cabinet (10) for pressure stabilization and homogenization, then burning by using a burning furnace (11), wherein the generated flue gas is used for preparing biomass activated carbon by a charcoal activation tower (12), the activated tail gas is subjected to dust fall treatment by a bag-type dust remover (16) after passing through a cold air blower (14) for heat exchange and temperature reduction of a preheater (13), the tail gas of the dust remover is converged with preheated air, and a constant pressure fan (15) is used for guiding the tail gas to a drum dryer (6) to be used as a drying heat medium.
CN201911036452.4A 2019-10-29 2019-10-29 Resource utilization treatment method for Chinese herbal medicine dregs Pending CN110835541A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111675500A (en) * 2020-06-18 2020-09-18 浙江红狮环保股份有限公司 Method for cooperatively treating Chinese herbal medicine waste residues in cement kiln
CN112899005A (en) * 2021-03-23 2021-06-04 南宁学院 Carbonization treatment method for biomass material

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63183989A (en) * 1986-10-02 1988-07-29 韓一セメント工業株式会社 Production of molded coke
CN1279268A (en) * 1999-07-02 2001-01-10 沈智杰 Process for preparing charcoal from cane dregs
CN1803981A (en) * 2005-12-19 2006-07-19 东北林业大学 Method for manufacturing machine processed charcoal by utilizing Chinese medicinal or herbal drug to extract solid waste
CN102311742A (en) * 2011-08-18 2012-01-11 中国科学院过程工程研究所 Processing method of cellulose industrial biomass waste and process device thereof
CN103922334A (en) * 2014-04-08 2014-07-16 吴植仁 Method and device for preparing active carbon by white spirit grains
CN107597797A (en) * 2017-09-15 2018-01-19 山东百川同创能源有限公司 The high instant joint disposal of wet basis Chinese medicine slag energy utilizes system and method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63183989A (en) * 1986-10-02 1988-07-29 韓一セメント工業株式会社 Production of molded coke
CN1279268A (en) * 1999-07-02 2001-01-10 沈智杰 Process for preparing charcoal from cane dregs
CN1803981A (en) * 2005-12-19 2006-07-19 东北林业大学 Method for manufacturing machine processed charcoal by utilizing Chinese medicinal or herbal drug to extract solid waste
CN102311742A (en) * 2011-08-18 2012-01-11 中国科学院过程工程研究所 Processing method of cellulose industrial biomass waste and process device thereof
CN103922334A (en) * 2014-04-08 2014-07-16 吴植仁 Method and device for preparing active carbon by white spirit grains
CN107597797A (en) * 2017-09-15 2018-01-19 山东百川同创能源有限公司 The high instant joint disposal of wet basis Chinese medicine slag energy utilizes system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111675500A (en) * 2020-06-18 2020-09-18 浙江红狮环保股份有限公司 Method for cooperatively treating Chinese herbal medicine waste residues in cement kiln
CN112899005A (en) * 2021-03-23 2021-06-04 南宁学院 Carbonization treatment method for biomass material

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Application publication date: 20200225