CN109909756A - A kind of tuber - Google Patents
A kind of tuber Download PDFInfo
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- CN109909756A CN109909756A CN201910352422.8A CN201910352422A CN109909756A CN 109909756 A CN109909756 A CN 109909756A CN 201910352422 A CN201910352422 A CN 201910352422A CN 109909756 A CN109909756 A CN 109909756A
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- 230000007246 mechanism Effects 0.000 claims abstract description 170
- 238000003466 welding Methods 0.000 claims abstract description 119
- 238000007493 shaping process Methods 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000000465 moulding Methods 0.000 claims abstract description 40
- 238000007664 blowing Methods 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 13
- 238000000227 grinding Methods 0.000 claims description 70
- 230000003028 elevating effect Effects 0.000 claims description 41
- 238000005498 polishing Methods 0.000 claims description 41
- 230000001105 regulatory effect Effects 0.000 claims description 35
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 20
- 238000004513 sizing Methods 0.000 claims description 20
- 210000004907 gland Anatomy 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 17
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- 238000005859 coupling reaction Methods 0.000 claims description 17
- 238000003032 molecular docking Methods 0.000 claims description 8
- 125000006850 spacer group Chemical group 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
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- 229910001651 emery Inorganic materials 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
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- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a kind of tubers, comprising: area, cutting area are aligned in blowing area, shaping area, welding section, Sanding Area, and the blowing area, shaping area, welding section, Sanding Area, aligning area, cutting area are sequentially arranged along the direction that coiled strip steel plate conveys.Discharging frame is placed in blowing area, for placing coiled strip steel plate；Several groups formation of tubes mechanism is placed in shaping area, for steel plate to be gradually shaped to round tube；Welding mechanism is placed in welding section, for welding the gap on round tube.Beneficial effect is: 1, using above-mentioned discharging frame, applying in tuber, be convenient for unreeling material, unreeling material is high-efficient, using double-station blowing, it can be achieved that " zero " time reloads.2, using above-mentioned side wheel seat shaping mechanism, two slider nuts are driven to gather simultaneously to centre or separate to two sides by positive and negative tooth screw rod, to realize the quick adjustment of molding die position；Position adjusting and restriction are carried out to the upper end of two fixing axles by adjusting component, to guarantee the stability of molding die position in production engineering.
Description
Technical field
The present invention relates to tuber fields, and in particular to a kind of tuber.
Background technique
Tuber is broadly divided into two big kinds: one of which is common high-frequency welding tube mill, and another kind is stainless steel tuber,
High-frequency welding tube mill is mainly used for producing various iron pipes, water pipe etc.；And stainless steel pipe machine be mainly used for producing it is various
Stainless steel decorative tube, such as: balustrade pipe, Anti-theft door and window pipe, balustrade pipe, guardrail etc. can also produce various
Automobile exhaust pipe, heat exchanger tube, fluid pipe eats pipeline etc..Its processing technology generally through uncoiling, forms, welding,
Polishing, sizing, alignment, scale, the techniques such as cutting produce to be formed.But current tubulation machining quality still needs to improve.
Summary of the invention
The object of the invention is that a kind of tuber is provided to solve the above-mentioned problems, the structure to improve equipment, such as
Steel plate forming can be circumferentially closed steel pipe by discharging frame, shaping mechanism, and tubulation is high-efficient, high-quality.
The present invention through the following technical solutions to achieve the above objectives:
A kind of tuber, comprising:
Blowing area, which places discharging frame, for placing coiled strip steel plate；
Shaping area, which places several groups shaping mechanism, for steel plate to be gradually shaped to round tube；
Welding section, which places welding mechanism, for welding the gap on round tube；
More grinding devices are placed in Sanding Area, the Sanding Area, can polish from different directions weld seam；
Area is aligned, which places straightening mechanism, for aligning to formed pipe；
Cutting area, which places cutting mechanism, for cutting to formed pipe；
The direction that the blowing area, shaping area, welding section, Sanding Area, aligning area, cutting area are conveyed along coiled strip steel plate according to
Secondary arrangement.
Preferably, the shaping area includes the first support roller, the multiple groups set gradually along coiled strip steel plate conveying direction
Side wheel seat shaping mechanism and multiple groups pipe fitting shaping mechanism, and multiple groups side wheel seat shaping mechanism and multiple groups pipe fitting shaping mechanism intersect cloth
It sets；The welding mechanism is arranged after the shaping area；
There are three grinding devices for the Sanding Area setting, these three grinding devices are along the successively butt welding of formed pipe conveying direction
Seam carries out 45 °, 135 ° and 90 ° polishings；
The aligning area is equally arranged multiple groups side wheel seat shaping mechanism and multiple groups pipe fitting shaping mechanism, and multiple groups side wheel seat at
Type mechanism and multiple groups pipe fitting shaping mechanism arranged crosswise；Last group of aligning area side wheel seat shaping mechanism rear setting four-way is rectified
Straight mechanism.
Preferably, the discharging frame is double-station, which includes chassis, turntable and material frame main shaft, the rotation
Turntable is arranged above the chassis, sets that there are two the blowing stations that are centrosymmetric on the turntable；
Each blowing station includes the spindle bearing holder of two left and right arrangement installations, and the material frame main shaft is by the two masters
Bearing housing support, and the material frame main shaft extends to the side of a wherein spindle bearing holder, the elongated end installation of material frame main shaft
There is charging tray, the side of the charging tray is equipped with the scalable device for placing coiled strip；
The turntable is rectangular platform, which is connect by rotating mechanism with the chassis；The whirler
Structure includes central axis, which is connect by centre bearing seat with rectangular platform, the central axis close to lower part with push away
Power ball bearing matches, and the thrust ball bearing is located between the bottom and chassis top surface of the centre bearing seat；It is described
The threaded upper ends of central axis are connected with nut and compress centre bearing seat and rectangular platform；
The centre bearing is equipped with the first positioning convex platform, the upper surface of first positioning convex platform and rectangular platform close to top
Cooperation positioning；The lower end of the central axis is equipped with the second positioning convex platform, and second positioning convex platform and chassis top inner surface cooperate
Positioning；
It is positioned between the chassis and the turntable by retaining mechanism, which includes two shank of the keys, this two
A shank of the key is separately positioned on the lower edge of turntable and the upper edge of chassis, and two shank of the key upper and lower positions are corresponding and the two are locked
It is locked between handle by bolt.
Preferably, the material frame main shaft section between two spindle bearing holders is equipped with brake gear, which includes embedding
The brake ring on material frame main shaft is covered, the periphery of the brake ring is cased with brake housing, the brake housing and the brake ring
Between be equipped with brake block, the periphery of the brake block and the brake ring is cooperatively connected；It is arranged with opening outside the brake, this is opened
Mouth passes through screw and locks；
The material frame main shaft is hollow shaft, and the scalable device includes collar bush and telescopic lever, the collar bush and institute
The periphery sliding for stating material frame main shaft elongated end is nested, and the elongated end screw thread of the telescopic lever and the material frame main shaft connects
Connect, and the outer end of the collar bush is successively arranged bearing gland, end face bearing holder (housing, cover) and spindle nose gland, the bearing gland with it is described
It is fitted with tapered roller bearing between telescopic lever, is fitted between the end face bearing holder (housing, cover) and the telescopic lever
Thrust ball bearing；
The periphery of the collar bush is uniformly provided with several first connecting plates, and each first connecting plate passes through two connecting rods
It is connected with the second connecting plate, and the both ends of connecting rod and the first connecting plate, the second connecting plate are hinged；Each second connection
Plate is connect with arc panel, these arc panels are located at same drum surface；Charging tray position corresponding with the second connecting plate edge
Radial direction offers slideway, and second connecting plate is equipped with across the other side that slideway extends to the charging tray can be along charging tray
Radial rolling idler wheel.
Preferably, side wheel seat shaping mechanism includes side wheel seat pedestal, positive and negative tooth screw rod and molding die, the positive and negative tooth
Screw rod one end is rotatably installed on the side wheel seat pedestal by connector sleeve, is pacified respectively on two sections of screw threads of the positive and negative tooth screw rod
Equipped with the first slider nut and the second slider nut, it is provided on the side wheel seat pedestal and two slider nuts is oriented to
Guide rail, the first slider nut top are equipped with the first fixing axle, it is fixed that second are equipped with above second slider nut
Axis, and it is rotatably equipped with the molding die in first fixing axle and second fixing axle, the molding die
Top is provided with the clamp nut compressed to it, and the branch that height adjustment is carried out to it is provided with below the molding die
Support nut；The positive and negative tooth screw rod is fixedly installed with hexagonal set close to one end of the connector sleeve；First fixing axle and institute
State the adjusting component for being provided at the top of the second fixing axle and preventing two fixing axle tops from opening to two sides；
First counter is installed on the positive and negative tooth screw rod, and first counter be located at hexagonal set with it is described
Between connector sleeve, first counter is fixed on body table top by the support frame of L-type, and first counter is model
For the position indicator of 0912-1.0I-O；The connector sleeve, which is threadably secured, to be mounted on the side wheel seat pedestal, it is described just
Anti- tooth screw rod is rotatablely connected by bearing and the connector sleeve.
Preferably, the lower end of first fixing axle is plugged on vertically on first slider nut, and described first
The holds out against screw held out against to first fixing axle is installed on slider nut；
The lower end of second fixing axle is plugged on vertically on second slider nut, and on second slider nut
The holds out against screw held out against to second fixing axle is installed；The molding die is rotatably installed in by deep groove ball bearing
On the molding die；
Spacer is provided between the molding die and the clamp nut, and the spacer is slidably socketed in fixing axle
On, the clamp nut is by being threadably mounted in fixing axle；
The adjusting component includes adjustable plate, adjusting screw rod and reducing sleeve, and the adjustable plate is horizontally disposed, and the adjusting
Fasten mounting hole and adjustment hole is provided on plate, second fixing axle upper end is plugged on vertically in the fixation hole, the adjustment hole
For long waist-shaped hole, the reducing sleeve is slidably mounted in the adjustment hole, and first fixing axle upper end is plugged on described vertically
In reducing sleeve, the adjusting screw rod is horizontally arranged on the adjustable plate by screw thread, and the adjusting screw rod is along the adjusting
The length direction in hole is arranged, and one end of the adjusting screw rod is protruded into the adjustment hole, and is withstood on the reducing sleeve, the tune
The other end for saving screw rod is located on the outside of the adjustable plate, and the adjusting that position locking is carried out to it is equipped on the adjusting screw rod
Nut.
Preferably, the formation of tubes mechanism includes pedestal, turbine box and perpendicular wheel seat, the turbine box and the perpendicular wheel
Seat is vertical fixed, and and the turbine box is located at the side of the perpendicular wheel seat on the base, there are two the perpendicular wheel seat is total to,
And it is oppositely arranged；
Lower trunnion axis is provided among two perpendicular wheel seats, the lower trunnion axis both ends are rotatably installed in described in two sides and erect
On wheel seat, lower mold is installed in the middle part of the lower trunnion axis, is provided with trunnion axis right above the lower trunnion axis, it is described
Upper mold corresponding with the lower mold is installed in the middle part of upper trunnion axis；
The vertical chute is set on the perpendicular wheel seat, be slidably fitted in the vertical chute lifting support slide, it is described on
Trunnion axis both ends are rotatably installed on the lifting support slide；
The lifting regulating mechanism being adjusted synchronously to its height is installed above two lifting support slides, and
The lifting regulating mechanism is driven by handwheel and is adjusted；
The output shaft of the turbine box shares two, wherein an output shaft is solid by lower coupler and the lower trunnion axis
Fixed connection, another output shaft are flexibly connected by upper coupling with the upper trunnion axis；
The lower trunnion axis both ends are mounted on the perpendicular wheel seat by bearing, and the outer end of bearing is equipped with end cap pair
Bearing carries out limit and blocks；
The lifting support slide includes the pedestal and gland of T-type, and the pedestal boss and the gland are stuck in described perpendicular
On the two sidewalls of wheel seat, so as to carry out cross spacing to lifting support slide；
The lifting regulating mechanism includes worm screw, connecting shaft, elevating lever and the handwheel, and the worm screw shares two, point
It is not rotatably installed on two perpendicular wheel seats, it is vertically-mounted on each perpendicular wheel seat to have the elevating lever, and the liter
The turbine being meshed with the worm screw is installed on drop bar, the turbine rotation is mounted on inside the perpendicular wheel seat, and the whirlpool
It being connected through a screw thread between wheel and the elevating lever, the elevating lever lower end is fixedly connected with lifting support slide, and two
It is fixed together among the worm screw by the connecting shaft, the handwheel is fixedly mounted on far from the turbine box side
Worm end.
Preferably, the welding mechanism includes that welding gun and the welding gun for installing and adjusting welding torch position adjust machine
Structure, the welding gun regulating mechanism include welding gun vertical frame and welding gun crossbearer, and vertical rails, the weldering are provided in the welding gun vertical frame
Rifle crossbearer vertical sliding is mounted in the vertical rails, is provided with vertical groove among the vertical rails, the vertical groove
The lifting regulating mechanism for driving the welding gun crossbearer to move up and down inside is installed, liter is installed at the top of the lifting regulating mechanism
Handwheel drops；It is provided with horizontal slide rail on the welding gun crossbearer, welding gun fixing slide carriage is slidably fitted in the horizontal slide rail, it is described
It is provided with transverse concave groove among horizontal slide rail, the water for driving the welding gun fixing slide carriage horizontal sliding is installed in the transverse concave groove
Flat regulating mechanism, the end of the level(l)ing mechanism are equipped with lateral handwheel；
The first inclined sizing block, the weldering are provided between the wherein vertical side walls and the welding gun crossbearer of the vertical rails
Vertical tune for adjusting elasticity between first inclined sizing block and the vertical rails side wall is installed on the outside of rifle crossbearer
Save bolt；The second inclined sizing block, institute are provided between the wherein lateral sidewalls and the welding gun fixing slide carriage of the horizontal slide rail
The bottom for stating welding gun fixing slide carriage is equipped with for adjusting elasticity between second inclined sizing block and the horizontal slide rail side wall
Lateral adjustments bolt；
The lifting regulating mechanism includes vertical screw rod, the first fixture nut and the lifting handwheel, the welding gun vertical frame
Top is fixedly installed with top plate, and the vertical screw rod upper end is rotatably installed on the top plate, is equipped on the vertical screw rod
Lifting nut, the lifting nut are fixedly connected with the welding gun crossbearer, are equipped with the lifting hand at the top of the vertical screw rod
Wheel, the lifting handwheel lower section are provided with first fixture nut for carrying out position restriction to the vertical screw rod, institute
The first fixture nut is stated by being threadably mounted on the vertical screw rod, and first fixture nut is located at the upper of the top plate
Side；
The two sides up and down of the top plate are provided with vertical thrust ball bearing, and the vertical thrust ball bearing position of top
Between first fixture nut and the top plate, the underlying vertical thrust ball bearing is clipped in the vertical screw rod
Step and the top plate between, two vertical thrust ball bearings are installed on the vertical screw rod；
The level(l)ing mechanism includes cross lead screw, the second fixture nut and the lateral handwheel, the welding gun crossbearer
Side is fixedly installed sealing plate, and the cross lead screw, which horizontally rotates, to be mounted on the sealing plate, is equipped on the cross lead screw
Transverse shifting nut, the transverse shifting nut are fixedly connected with the welding gun fixing slide carriage, cross lead screw one end installation
There is the lateral handwheel, the transverse direction handwheel side is provided with for carrying out described the second of position restriction to the cross lead screw
Fixture nut, second fixture nut is by being threadably mounted on the cross lead screw；
The two sides of the sealing plate are provided with lateral thrust ball bearing, and one of them described lateral thrust ball bearing is located at
Between the step of the cross lead screw and the sealing plate, another described lateral thrust ball bearing is located at the sealing plate and described the
Between two fixture nuts.
Preferably, the grinding device includes polishing case, grinding head device and elevating mechanism, the grinding head device setting exists
In the polishing case；It is provided with polishing case panel above the polishing case, adjustment inclined plate is installed on the polishing case panel, it is described
Rotation adjustment plate is installed above adjustment inclined plate, elevating mechanism is installed above the rotation adjustment plate, and the elevating mechanism is worn
Overwinding modulation whole plate, adjustment inclined plate, polishing case panel extend into polishing case and are fixedly connected with grinding head device；The elevating mechanism
Including guide tube, guide tube set, lifter plate and guide post, the guide tube is vertically arranged the inside for extending to the polishing case and grinding head device
It is fixedly connected, the guide tube set is nested with guide tube sliding, and guide tube set is fixedly connected with the adjustment inclined plate；It is described to lead
The upper end of cylinder is connected with the lifter plate；The guide post is provided with more, these guide posts pass through the lifter plate and rotation is adjusted
Whole plate is fixedly connected, and is cooperatively connected between the guide post and the lifter plate by sliding bearing；It is also logical on the lifter plate
It crosses adjustable mounting base and grinding head motor is installed, which drives grinding head device to work by belt gear；It is described
The upper end of guide post is fixedly connected with elevator fixed plate, is equipped with turbine and worm screw lift and liter in the elevator fixed plate
Electromechanical machine drops, and the screw rod of the turbine and worm screw lift passes through elevator fixed plate and is fixedly connected with lifter plate, the liter
Electromechanical machine is dropped to be sequentially connected by shaft coupling and the turbine and worm screw lift；
The grinding head device includes head holder, which is fixedly connected with the guide tube by screw；The head holder
Interior to be fitted with grinding head shaft by self-aligning ball bearing, the both ends of the grinding head shaft extend respectively into the two sides of the head holder,
One end of middle head holder and emery wheel installation cooperate, and the other end and belt gear cooperate；The belt gear includes small
Belt wheel, big belt wheel and V belt, the small pulley are coupled with the grinding head shaft, the big belt wheel and the grinding head motor
Output shaft be cooperatively connected, correspond on the adjustment inclined plate and the polishing case panel and offer through-hole, the V belt is worn
Big belt wheel is connect by the through-hole for crossing adjustment inclined plate and polishing case panel with small pulley；
The side of the adjustment inclined plate is equipped with the inclined plate adjustment mechanism for adjusting adjustment inclined plate front-rear position, the inclined plate tune
Complete machine structure includes the screw bolt seat for being mounted on the link block on adjustment inclined plate a side edge and being mounted on polishing case panel, described
Screw bolt seat and screw flight cooperate；The link block is U-shaped block, is rotatably assorted on the inside of the screw rod and U-shaped block, and screw rod
End passes through U-shaped block and is connected with pulling block；The other end of the screw rod is also connected with locking nut；The adjustment inclined plate
The left and right sides is additionally provided with the baroclinic block for adjusting adjustment inclined plate left-right position；
The adjustable mounting base includes the motor plate being arranged in above lifter plate, and the grinding head motor is solid by motor cabinet
Dingan County is on the motor plate, and the motor plate is rectangular, and the quadrangle of square motor plate is by adjusting screw rod and adjustment
Motor plate is fixedly connected by nut with lifter plate；The screw lower end of the turbine and worm screw lift forms disk, the circle
Disk is fixedly connected by screw with the lifter plate；Two sealing rings are additionally provided between the guide tube and guide tube set.
Preferably, the four-way straightening mechanism includes aligning seat, stringer board, transverse slat and bearing support, the stringer board passes through vertical
Plate adjusting block vertical sliding is mounted on the front side wall of the aligning seat, and the stringer board adjusting block is located at the left and right two of the stringer board
Side, and be bolted on the aligning seat, it is vertical for carrying out to the stringer board to be equipped at the top of the aligning seat
The vertical screw rod that position is adjusted, and the bottom end of the vertical screw rod is fixedly connected with the stringer board；The transverse slat passes through transverse slat tune
Locking nub level is slidably mounted on the front side wall of the stringer board, and the transverse slat adjusting block is located at the two sides up and down of the transverse slat, and
It is bolted on the stringer board, the side of the stringer board is equipped with for carrying out horizontal position adjusting to the transverse slat
Transverse screw, and one end of the transverse screw is fixedly connected with the transverse slat；The bearing support is solid by bearing support connecting plate
It being scheduled on the transverse slat, the bearing support includes the turbine disk and four mold mounting plates, and the mold mounting plate is L-type, and
Four mold mounting plates with the center of the turbine disk be centrosymmetric state distribution, so that every two be made to be disposed adjacent
The mold installation cavity of a strip is formed between the mold mounting plate, is mounted in each mold installation cavity
One square mold, and a rectangular aligning hole is formed at the docking of four side's molds, it is provided on the mold mounting plate
For to the adjusting component for carrying out spacing adjustment between the side's mold being oppositely arranged；Be provided with above the turbine disk with
Its worm shaft being meshed, the worm shaft are mounted on the front side wall of the transverse slat by fixed block, and the one of the worm shaft
End is equipped with rotation hand wheel, and the rotation hand wheel stretches to the outside of the aligning seat；
The stringer board adjusting block and the transverse slat adjusting block are L-type, and the stringer board tune at left and right sides of the stringer board
Locking nub is oppositely arranged, so that the slideway that the stringer board vertically slides is formed, the transverse slat adjusting block of two sides above and below the transverse slat
It is oppositely arranged, to form the slideway of the transverse slat horizontal sliding.The vertical screw rod is by being threadably mounted at the aligning seat
On, the transverse screw is respectively provided with by being threadably mounted on the stringer board, and on the vertical screw rod and the transverse screw
There is the locking nut that position locking can be carried out to it；The end of the vertical screw rod and the transverse screw is separately installed with perpendicular
To adjusting handle and lateral adjustments handwheel；
The center of the transverse slat, the stringer board and the aligning seat is provided with hole, and aperture is sequentially increased, described
Hole on transverse slat is stepped hole；The bearing support connecting plate is stepped annulus, and the bearing support connecting plate is from the transverse slat
The back side is connected in the stepped hole of the transverse slat center, and the bearing support connecting plate is consolidated the bearing support by bolt
It is scheduled on the transverse slat；Side's mold includes die ontology, fixing axle, and the die ontology is rotated by deep groove ball bearing pacifies
In the fixing axle, the fixed both ends of the shaft is mounted on two mold mounting plates of two sides；The die ontology
Chamfering, and the fillet surface docking of the two neighboring die ontology are provided with for the two sides of round roller, and idler wheel periphery
Together, so that the periphery of four die ontologies be made to surround the rectangular aligning hole；The adjusting component includes sliding block
With adjusting bolt, the sliding block is slidably mounted on the mold mounting plate by sliding slot, and the both ends of the fixing axle are solid respectively
It is scheduled on two sliding blocks of two sides, the bolt that adjusts is by being threadably mounted at the end of the mold mounting plate, and the tune
Section bolt one end is protruded into the sliding slot, and is rotatablely connected with the sliding block, and the adjusting bolt is perpendicular to the fixing axle.
To sum up, the beneficial effects of the present invention are:
1, it using above-mentioned discharging frame, applies in tuber, is convenient for unreeling material, unreeling material is high-efficient, puts using double-station
Expect, it can be achieved that " zero " time reloads.
2, using above-mentioned side wheel seat shaping mechanism, two slider nuts are driven to gather simultaneously to centre by positive and negative tooth screw rod
Or separated to two sides, to realize the quick adjustment of molding die position；By adjust component to the upper ends of two fixing axles into
Line position sets adjusting and restriction, to guarantee the stability of molding die position in production engineering.
3, using above-mentioned formation of tubes mechanism, so that upper trunnion axis both ends is remained synchronous by lifting regulating mechanism and rise
Drop to can guarantee the verticality of upper mold, while can reduce the workload that spacing adjusts between mold；Upper trunnion axis and whirlpool
It is flexibly connected between roller box output shaft by upper coupling, thus after upper trunnion axis height adjustment, without to the defeated of turbine box
Shaft height is adjusted.
4, the vertical height of welding gun can be adjusted, by rotating lifting handwheel to adapt to using above-mentioned welding gun regulating mechanism
The welding of different-diameter stainless steel tube；By rotating lateral handwheel, the horizontal position of welding gun can be adjusted, to keep welding gun mobile
It is corresponding up and down with seam to the seam of pipe.
5, using above-mentioned grinding device, grinding head device can be driven to move up and down using elevating mechanism, so as to meet
Polishing requirement of the pipe fitting of different-diameter to weld seam, and it is high and stable using the elevating mechanism lifting precision in the invention；And
And polish from three directions weld seam, polishing Geng Jun is uniform smooth.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is whole main view of the invention；
Fig. 2 is that (wherein, A is blowing area to whole top view of the invention, and B is shaping area, and C is welding section；D is Sanding Area；
E is aligning area；F cutting area)；
Fig. 3 is the discharging frame structure chart in Tu2Zhong blowing area；
Fig. 4 is the complete section structure chart of the discharging frame in Tu2Zhong blowing area；
Fig. 5 is the side wheel seat shaping mechanism full sectional view of shaping area in Fig. 2；
Fig. 6 is the side wheel seat shaping mechanism top view of shaping area in Fig. 2；
Fig. 7 is Tu2Zhong formation of tubes mechanism full sectional view；
Fig. 8 is Tu2Zhong formation of tubes mechanism overhead sectional view；
Fig. 9 is that wheel seat three-dimensional structure diagram erects in Tu7Zhong formation of tubes mechanism；
Figure 10 is welding gun regulating mechanism three-dimensional structure diagram in Fig. 2；
Figure 11 is welding gun regulating mechanism full sectional view in Fig. 2；
Figure 12 is grinding device three-dimensional structure diagram in Fig. 2；
Figure 13 is the rearview of Figure 12；
Figure 14 is the cross-sectional view of grinding device in Fig. 2；
Figure 15 is four-way straightening mechanism full sectional view in Fig. 2；
Figure 16 is four-way straightening mechanism top view in Fig. 2；
Figure 17 is four-way straightening mechanism transverse sectional view in Fig. 2.
The reference numerals are as follows:
1, discharging frame；101, chassis；102, turntable；103, retaining mechanism；104, brake gear；104a, brake ring；
104b, brake block；104c, brake housing；105, charging tray；106, limit plate；107, rotating mechanism；107a, centre bearing seat；
107b, central axis；108, expect frame main shaft；109, scalable device；109a, collar bush；109b, bearing gland；109c, end face bearing
Set；109d, telescopic lever；109e, the first connecting plate；109f, connecting rod；109g, the second connecting plate；109h, arc panel；109i,
Idler wheel；2, the first support roller；3, side wheel seat shaping mechanism；301, side wheel seat pedestal；302, positive and negative tooth screw rod；303, the first sliding block
Nut；304, the second slider nut；305, connector sleeve；306, the first counter；306a, support frame；307, hexagonal set；308, at
Pattern tool；309, spacer；310, the first fixing axle；311, component is adjusted；311a, adjusting screw rod；311b, adjusting nut；311c,
Adjustable plate；311d, reducing sleeve；311e, adjustment hole；311f, fixation hole；312, the second fixing axle；4, the second support roller；5, pipe fitting
Shaping mechanism；501, pedestal；502, turbine box；503, upper coupling；504, terminal pad；505, lifting support slide；506, it rises
Regulating mechanism drops；506a, handwheel；506b, the second counter；506c, elevating lever；506d, connecting shaft；506e, protective cover；
506f, turbine；506g, worm screw；507, upper mold；508, upper trunnion axis；509, lower trunnion axis；510, lower mold；511, wheel is erected
Seat；512, lower drive shaft；6, welding mechanism；601, welding gun vertical frame；601a, vertical rails；602, welding gun crossbearer；602a, transverse direction
Sliding rail；602b, sealing plate；602c, the first inclined sizing block；603, lifting regulating mechanism；603a, lifting handwheel；604, Level tune machine
Structure；605, welding gun fixing seat；605a, lateral adjustments bolt；605b, the second inclined sizing block；7, grinding device；701, case is polished；
702, case panel is polished；703, inclined plate is adjusted；704, adjustment plate is rotated；705, elevating mechanism；705a, guide tube set；705b, it leads
Cylinder；705c, lifter plate；705d, sliding bearing；705e, guide post；705f, elevator fixed plate；705g, turbine and worm screw rod liter
Drop machine；705h, lifter motor；706, baroclinic block；707, inclined plate adjustment mechanism；708, grinding head device；708a, head holder；
708b, grinding head shaft；709, it can adjust mounting base；710, motor plate；711, grinding head motor；712, belt gear；8, four-way
Straightening mechanism；801, seat is aligned；802, stringer board；802a, stringer board adjusting block；803, transverse slat；803a, transverse slat adjusting block；804, it props up
Bolster；804a, mold mounting plate；804b, the turbine disk；805, square mold；805a, die ontology；805b, fixing axle；806, side
Shape aligns hole；807, transverse screw；808, worm shaft；808a, fixed block；808b, rotation hand wheel；809, vertical screw rod；809a,
Vertical adjustment handwheel；810, bearing support connecting plate；811, regulating mechanism；811a, sliding block；812, connection ring；813, mold is installed
Cavity；9, cutting mechanism.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Referring to shown in Fig. 1-Figure 17, the present invention provides a kind of tubers, comprising: blowing area A, shaping area B, welding section C,
Sanding Area D aligns area E, cutting area F, the blowing area A, shaping area B, welding section C, Sanding Area D, aligning area E, the edge cutting area F
Coiled strip steel plate conveying direction be sequentially arranged.Blowing area A places discharging frame 1, for placing coiled strip steel plate；Shaping area B, molding
Area B places several groups formation of tubes mechanism 5, for steel plate to be gradually shaped to round tube；Welding section C places welding mechanism 6, is used for
Weld the gap on round tube；Sanding Area D places more grinding devices 7, can polish from different directions weld seam；Aligning
Area E places four-way straightening mechanism 8, for aligning to formed pipe；Cutting area F place cutting mechanism 9, for formed pipe into
Row cutting.
It is preferably carried out mode as this case, the shaping area B includes setting gradually along coiled strip steel plate conveying direction
First support roller 2, multiple groups side wheel seat shaping mechanism 3 and multiple groups pipe fitting shaping mechanism 5, and multiple groups side wheel seat shaping mechanism 3 and more
Group 5 arranged crosswise of formation of tubes mechanism, and the second support roller 4 is additionally provided with after first group of formation of tubes mechanism, this second
Cotton is tied in support roller to wipe steel plate, and first group of side wheel seat shaping mechanism 3 is used to limit steel plate width,
Steel plate is set to transmit along the direction of conveying, first group of formation of tubes mechanism 5 can flatten steel plate.The bonding machine
Structure is arranged after the shaping area B；Sanding Area D setting there are three grinding device 7, these three grinding devices 7 along at
Type pipe conveying direction successively carries out 45 °, 135 ° and 90 ° polishings to weld seam, polishes from three angles the weld seam of pipe fitting, energy
Enough make pipe fitting more smooth, pipe fitting processing quality is higher.Multiple groups side wheel seat shaping mechanism 3 and more is equally arranged in the aligning area E
Group formation of tubes mechanism, and 5 arranged crosswise of multiple groups side wheel seat shaping mechanism 3 and multiple groups pipe fitting shaping mechanism；Aligning area E is last
One group of 3 rear of side wheel seat shaping mechanism setting or four-way straightening mechanism 8.Wherein, the side wheel seat shaping mechanism 3 of shaping area B and pipe
Part shaping mechanism 5 is first is that play the role of bearing, second is that the left and right width direction of side wheel seat shaping mechanism 3 gradually becomes smaller, pipe fitting
The up and down direction width of shaping mechanism 5 gradually becomes smaller, and so as to making steel plate gradually become steel pipe, and shaping area B is transported to
The gap of welding section C upward, to facilitate welding gun to be welded.
As shown in Figure 3 and Figure 4, the discharging frame 1 is double-station, and discharging frame 1 includes chassis 101, turntable 102 and material frame
Main shaft 108, the turntable 102 are arranged the chassis 101 above, set on the turntable 102 there are two be centrosymmetric
Blowing station can be rotated by turntable 102 in unreeling material, make two blowing station transpositions, realization is quickly put
Material, it is high-efficient.Each blowing station include two it is left and right arrangement installation spindle bearing holders, the material frame main shaft 108 by this two
A main shaft bearing seat supports, and the material frame main shaft 108 extends to the side of a wherein spindle bearing holder, material frame main shaft 108
Elongated end is equipped with charging tray 105, and the side of the charging tray 105 is equipped with the scalable device 109 for placing coiled strip.Pass through scalable dress
Unreeling material can be fast implemented by setting 109.
Using above technical scheme, turntable 102 drives the mechanism of upper part that can rotate around 101 center of chassis, arrives
Up to after designated position, 103 latched position of retaining mechanism can be used, i.e., do not rotate；When needing artificial unreeling material, make described scalable
109 diameter of device becomes smaller and can realize blowing, and using two blowing stations, in unreeling material, turntable 102 rotates, and makes two
Station transposition can realize that " zero " time reloads, and it is convenient and high-efficient to reload.
Further, the turntable 102 is rectangular platform, which passes through rotating mechanism 107 and the chassis
101 connections.The rotating mechanism 107 includes central axis 107b, and the top central axis 107b passes through centre bearing seat 107a and side
The connection of shape platform, the central axis 107b are matched close to lower part with thrust ball bearing, and the thrust ball bearing is positioned at described
Between 101 upper surface of bottom and chassis of centre bearing seat 107a；The threaded upper ends of the central axis 107b are connected with nut will
Centre bearing seat 107a and rectangular platform compress.Pass through deep-groove ball between the central axis 107b and the centre bearing seat 107a
Bearing fit connection.The central axis 107b bears against nearly top and is equipped with the first positioning convex platform, which puts down with rectangular
The upper surface of platform cooperates positioning；The lower end of the central axis 107b is equipped with the second positioning convex platform, second positioning convex platform and chassis
The cooperation positioning of 101 top inner surfaces.Using the above structure, the rectangular platform is as centre bearing seat 107a is around central axis
107b rotation can be made rectangular platform rotation more stable, be put down using the structure of thrust ball bearing and centre bearing seat 107a
Stability is good.
Turntable 102 and chassis 101 are locked for convenience of rotating to certain position in turntable 102, the chassis 101 and
It is positioned between the turntable 102 by retaining mechanism 103, there are two the settings of retaining mechanism 103, is separately positioned on two blowings
The two sides of station length direction.The retaining mechanism 103 includes two shank of the keys, the two shank of the keys are separately positioned on turntable 102
The upper edge of lower edge and chassis 101 is locked by bolt between two shank of the key upper and lower positions correspondences and the two shank of the keys, is led to
Cross bolt, shank of the key locks chassis 101 and turntable 102.
108 sections of material frame main shaft between two spindle bearing holders are equipped with brake gear 104, can by brake gear 104
Scalable device 109 is avoided to rotate in unreeling material.The brake gear 104 includes the brake ring being nested on material frame main shaft 108
104a, the periphery of brake ring 104a be cased with brake housing 104c, the brake housing 104c and the brake ring 104a it
Between equipped with brake block 104b, brake block 104b and the brake ring 104a periphery mating connection；The brake housing
104c is equipped with opening, which is locked by screw.When needing artificial unreeling material, the screw on brake housing 104c can be locked
Tightly, make brake block 104b, brake ring 104a and material 108 close contact of frame main shaft, discharging frame 1 would not rotate.
The material frame main shaft 108 is hollow shaft, and the scalable device 109 includes collar bush 109a and telescopic lever 109d,
The periphery of the collar bush 109a and 108 elongated end of material frame main shaft, which slides, to be nested, the telescopic lever 109d with
The elongated end of the material frame main shaft 108 is threadedly coupled, and telescopic lever 109d is extend into the hollow cavity of material frame main shaft 108.Institute
The outer end for stating collar bush 109a is successively arranged bearing gland 109b, end face bearing holder (housing, cover) 109c and spindle nose gland, the bearing gland
Tapered roller bearing is fitted between 109b and the telescopic lever 109d, the end face bearing holder (housing, cover) 109c stretches with described
Thrust ball bearing is fitted between pull rod 109d；The periphery of the collar bush 109a is uniformly provided with several first connecting plates
109e, each first connecting plate 109e pass through two connecting rod 109f and are connected with the second connecting plate 109g, and the two of connecting rod 109f
End and the first connecting plate 109e, the second connecting plate 109g are hinged；Each second connecting plate 109g is and arc panel
109h connection, these arc panels 109h are located at same drum surface；The charging tray 105 position corresponding with the second connecting plate 109g
Slideway is radially offered, the second connecting plate 109g is equipped with energy across the other side that slideway extends to the charging tray 105
Enough idler wheel 109is radial rolling along charging tray 105.The outer end of the telescopic lever 109d offers plane notch, unreeling material
When, spanner twists telescopic lever 109d, and spindle nose gland, thrust ball bearing, material frame end spherical bearing can be allowed to cover 109c, taper roller bearing
Hold, bearing gland 109b, collar bush 109a these parts move outward together, so that the diameter of scalable frame is become smaller, so that it may unreel
Expect, on the contrary, opposite direction turns round telescopic lever 109d to stretching coiled strip again, it can be by coiled strip stretching, wherein limit plate 106 is used as coiled strip
Positioning.When telescopic lever 109d is pulled out, collar bush 109a is slid in and out, and the both ends of connecting rod 109f are connect with first respectively
Plate 109e and the second connecting plate 109g are hinged, so as to realize that the second connecting plate 109g is moved down along slideway, make four
The circle that arc panel 109h is formed inside contracts, and diameter reduces, and facilitates placement coiled strip.
There are four the first connecting plate 109e, the second connecting plate 109g and arc panel 109h are respectively provided with.Along described
The circumference of charging tray 105 is connected with two panels limit plate 106, this two panels limit plate 106 is in 180 ° of central symmetry distributions.The material frame master
Axis 108 is cooperatively connected by deep groove ball bearing and spindle bearing holder.
Such as Fig. 5 and Fig. 6, side wheel seat shaping mechanism 3 includes side wheel seat pedestal 301, positive and negative tooth screw rod 302 and molding die
308, described positive and negative 302 one end of tooth screw rod is rotatably installed on the side wheel seat pedestal 301 by connector sleeve 305, described positive and negative
The first slider nut 303 and the second slider nut 304, side wheel seat bottom are separately installed on two sections of screw threads of tooth screw rod 302
It is provided with the guide rail being oriented to two slider nuts on seat 301, convenient for making two slider nuts that vertical state be kept to lead
Horizontal sliding on rail, is equipped with the first fixing axle 310 above first slider nut 303, on second slider nut 304
Side is equipped with the second fixing axle 312, and is rotatablely installed in first fixing axle 310 and second fixing axle 312
Molding die 308 is stated, the top of the molding die 308 is provided with the clamp nut compressed to it, the molding die
308 lower section is provided with the holding nut that height adjustment is carried out to it, and clamp nut and holding nut are used for molding die 308
Mounting height be adjusted and fix；
The positive and negative tooth screw rod 302 is fixedly installed with hexagonal set 307, hexagonal set 307 close to one end of the connector sleeve 305
It is mounted on the positive and negative tooth screw rod 302 by flat key, and Top fastening screw is installed on hexagonal set 307 to carry out position to it solid
It is fixed；
The top of first fixing axle 310 and second fixing axle 312, which is provided with, prevents two tops fixing axle 805b
Hold the adjusting component 311 opened to two sides.
Preferably, being equipped with the first counter 306 on the positive and negative tooth screw rod 302, and 306, first counter
Between hexagonal set 307 and the connector sleeve 305, first counter 306 is fixed on by the support frame 306a of L-type
On body table top, the counter 306 is the position indicator of model 0912-1.0I-O, so set, due to side wheel seat at
Type mechanism 3 shares multiple groups, after each group shaping mechanism replaces molding die 308, needs the positive and negative tooth silk to multiple groups shaping mechanism
Bar 302 rotates same number of turns, therefore can be counted by counter 306.
The connector sleeve 305, which is threadably secured, to be mounted on the side wheel seat pedestal 301, the positive and negative tooth screw rod 302
It is rotatablely connected by bearing and the connector sleeve 305, so set, convenient for connector sleeve 305 is fixed on side wheel seat pedestal 301
On, to be supported by end of the connector sleeve 305 to positive and negative tooth screw rod 302, while guaranteeing that positive and negative tooth screw rod 302 can be
It is freely rotated in connector sleeve 305.
The lower end of first fixing axle 310 is plugged on vertically on first slider nut 303, and first sliding block
The holds out against screw held out against to first fixing axle 310 is installed, so set, convenient for fixed by first on nut 303
Axis 310 is fixed on the first slider nut 303, to drive the first fixing axle 310 along positive and negative tooth by the first slider nut 303
The axis direction of screw rod 302 is mobile；
The lower end of second fixing axle 312 is plugged on vertically on second slider nut 304, and second sliding block
The holds out against screw held out against to second fixing axle 312 is installed, so set, convenient for fixed by second on nut 304
Axis 312 is fixed on the second slider nut 304, to drive the second fixing axle 312 along positive and negative tooth by the second slider nut 304
The axis direction of screw rod 302 is mobile.
The molding die 308 is rotatably installed on the molding die 308 by deep groove ball bearing, so set, just
In pipe fitting when passing through two molding dies 308, molding die 308 can be rotated along the conveying direction of pipe fitting, to reduce pipe
Frictional force in part forming process between molding die 308.
Spacer 309 is provided between the molding die 308 and the clamp nut, and the spacer 309 is slidably socketed
In fixing axle, the clamp nut is by being threadably mounted in fixing axle, so set, conveniently adapting to the molding of different height
The installation of mold 308.
The adjusting component 311 includes adjustable plate 311c, adjusting screw rod 311a and reducing sleeve 311d, the adjustable plate 311c
It is horizontally disposed, and fixation hole 311f and adjustment hole 311e, 312 upper end of the second fixing axle are provided on the adjustable plate 311c
It is plugged in the fixation hole 311f vertically, the adjustment hole 311e is long waist-shaped hole, and the reducing sleeve 311d is slidably mounted on
In the adjustment hole 311e, 310 upper end of the first fixing axle is plugged on vertically in the reducing sleeve 311d, the adjusting screw rod
311a is horizontally arranged on the adjustable plate 311c by screw thread, and the adjusting screw rod 311a is along the length of the adjustment hole 311e
Direction setting is spent, one end of the adjusting screw rod 311a is protruded into the adjustment hole 311e, and is withstood on the reducing sleeve 311d,
The other end of the adjusting screw rod 311a is located on the outside of the adjustable plate 311c, and is equipped on the adjusting screw rod 311a to it
The adjusting nut 311b of position locking is carried out, so set, making convenient for when adjusting the spacing between two molding dies 308
Adjustment hole 311e is exited in the end of adjusting screw rod 311a, thus make two fixing axles during moving horizontally, the second fixing axle
312 drive adjustable plate 311c are moved horizontally, thus make 310 upper end of the first fixing axle Relative sliding in the adjustment hole 311e,
After being docking together to two molding dies 308, adjusting screw rod 311a is screwed in into adjustment hole 311e, makes adjusting screw rod 311a
End withstand on reducing sleeve 311d, and adjusting screw rod 311a is locked using adjusting nut 311b, guarantees adjusting screw rod
311a holds out against state to the first fixing axle 310, avoids the first upper end fixing axle 805b310 to separate second fixing axle 312
Deviate side.
Using the above structure, the size of the molding die 308 can be replaced according to the diameter of produced pipe fitting,
After the completion of replacement, die nut is covered on hexagonal set 307, the positive and negative tooth screw rod 302 is driven to rotate, to make described
The intermediate sliding of first slider nut 303 and second slider nut 304 to the two, keeps two molding dies 308 right
It is connected together, so that middle part is formed closed molding hole and pass through the adjusting after two molding dies 308 are docking together
The upper end of first fixing axle 310 and second fixing axle 312 is fixed in component 311, to avoid shaping mechanism
In process, the upper end of two fixing axles by pipe fitting reaction force and to two sides open, to guarantee molding die
308 stability in process.
As shown in figs. 7 to 9, formation of tubes mechanism 5 includes pedestal 501, turbine box 502 and perpendicular wheel seat 511, the turbine
Case 502 and the perpendicular wheel seat 511 are fixed on vertically on the pedestal 501, and the turbine box 502 is located at the perpendicular wheel seat
511 side, the perpendicular wheel seat 511 altogether there are two, and be oppositely arranged；
Lower trunnion axis 509 is provided among two perpendicular wheel seats 511, lower 509 both ends of trunnion axis are rotatably installed in
It is erected on wheel seat 511 described in two sides, the middle part of the lower trunnion axis 509 is equipped with lower mold 510, and the lower trunnion axis 509 is just
Top is provided with trunnion axis 508, and upper mold corresponding with the lower mold 510 is equipped in the middle part of the upper trunnion axis 508
507；
The vertical chute is set on the perpendicular wheel seat 511, lifting support slide 505 is slidably fitted in the vertical chute,
508 both ends of upper trunnion axis are rotatably installed on the lifting support slide 505；
The top of two lifting support slides 505 is equipped with the lifting regulating mechanism being adjusted synchronously to its height
506, and the lifting regulating mechanism 506 is adjusted by handwheel 506a driving；
The output shaft of the turbine box 502 shares two, wherein an output shaft passes through lower coupler and the lower level
Axis 509 is fixedly connected, and another output shaft is flexibly connected by upper coupling 503 with the upper trunnion axis 508.
Preferably, the turbine box 502 is driven by decelerating motor, turbine box 502 model Wsd80, it is two neighboring at
It is realized and is sequentially connected by shaft coupling between the turbine box 502 of type mechanism, decelerating motor is mounted on the whirlpool of first shaping mechanism
502 side of roller box.
The perpendicular wheel seat 511 is L-type, and bottom is bolted on the pedestal 501, so set, convenient for that will erect
Wheel seat 501 is fixed on pedestal 501.
509 both ends of lower trunnion axis are mounted on the perpendicular wheel seat 511 by bearing, and the outer end of bearing is equipped with
End cap carries out limit to bearing and blocks, so set, convenient for being supported by bearing to lower trunnion axis both ends, and avoid being lauched
Dry friction occurs between perpendicular wheel seat when flat axis rotates.
The lifting support slide 505 includes the pedestal and gland of T-type, and the pedestal boss and the gland are stuck in described
On the two sidewalls of perpendicular wheel seat 511, so as to carry out cross spacing to lifting support slide 505, so set, convenient for keeping away
Exempt from axial direction sliding of the lifting support slide 505 along upper trunnion axis, so that lifting support slide 505 be made to remain that vertical state exists
Sliding up and down in the vertical chute.
The lifting regulating mechanism 506 includes worm screw 506g, connecting shaft 506d, elevating lever 506c and the handwheel 506a,
The worm screw 506g shares two, is rotatably installed on two perpendicular wheel seats respectively, vertical peace on each perpendicular wheel seat
Equipped with the elevating lever 506c, and the turbine 506f being meshed with the worm screw 506g, institute are installed on the elevating lever 506c
It states turbine 506f to be rotatably installed in inside the perpendicular wheel seat, and passes through screw thread between the turbine 506f and the elevating lever 506c
Connection, the lower end the elevating lever 506c are fixedly connected with lifting support slide, pass through institute among two worm screw 506g
It states connecting shaft 506d to be fixed together, the handwheel 506a is fixedly mounted on the worm screw far from 502 side of turbine box
The end 506g, so set, convenient for driving the worm screw 506g rotation of wherein side by handwheel 506a, and then make the worm screw of rotation
506g is rotated synchronously by the worm screw 506g that connecting shaft 506d interlocks the other side, to make the turbine being mounted on elevating lever 506c
506f synchronous rotary under the driving effect of worm screw 506g, elevating lever 506c is under the rotary action of turbine 506f along its axis side
To moving up or down, thus drive the lifting of bottom that slide 505 is supported to move up or down, the water of trunnion axis in realization
Flat height adjustment.
The protective case protected to the elevating lever 506c is installed, so set, being convenient at the top of the perpendicular wheel seat 511
Elevating lever 506c is protected, external dust has not only been can avoid and has fallen in the thread groove of elevating lever 506c, but also can avoid foreign object damage
Screw thread on bad elevating lever 506c, influences moving up and down for elevating lever 506c.
One end of the worm screw 506g is equipped with the second counter 506b, and the second counter 506b is model
The position indicator of 0912-1.0I-O, so set, convenient for being recorded by position of the counter 506b to elevating lever 506c
It has been shown that, thus in accurate judgement trunnion axis height and position.
The upper coupling 503 and the lower coupler are Hooks coupling universal coupling, and the both ends of two Hooks coupling universal couplings are equal
Be provided with terminal pad 504, realize and docked with 502 output shaft of turbine box and trunnion axis, so set, convenient lower trunnion axis and
The connection of turbine box 502, while in upper trunnion axis height adjustment, upper coupling 503 can adjust automatically connect its with
Connection angle between upper trunnion axis.
Using the above structure, 509 both ends of lower trunnion axis are fixedly mounted on the perpendicular wheel seat 511, therefore are only passed through
The adjustment of spacing between two molds can be realized in the high and low position for adjusting the upper trunnion axis, is driven by the handwheel 506a
It moves the lifting regulating mechanism 506 to act, rises or falls, realize so that two lifting support slides 505 be driven to synchronize
The horizontal lifting of the upper trunnion axis 509, and then guarantee that the upper mold 507 remains plumbness, due to the upper water
It is flexibly connected between flat axis 509 and the output shaft of the turbine box 502 by upper coupling 503, therefore the upper trunnion axis 509
After the adjustment, the upper coupling 503 can adapt to the height of the upper trunnion axis with one end of the upper horizontal axis connection automatically
Degree reduces the workload of spacing adjustment between mold so that the height to 502 output shaft of turbine box be avoided to be adjusted.
Such as Figure 10-Figure 11, the welding mechanism 6 includes that welding gun and the welding gun for installing and adjusting welding torch position are adjusted
Mechanism, welding gun regulating mechanism include welding gun vertical frame 601 and welding gun crossbearer 602, are provided with vertical rails in the welding gun vertical frame 601
601a, 602 vertical sliding of welding gun crossbearer are mounted on the vertical rails 601a, setting among the vertical rails 601a
There is vertical groove, the lifting regulating mechanism 603 for driving the welding gun crossbearer 602 to move up and down, institute are installed in the vertical groove
The top for stating lifting regulating mechanism 603 is equipped with lifting handwheel 603a；
It is provided with horizontal slide rail 602a on the welding gun crossbearer 602, is slidably fitted with welding gun on the horizontal slide rail 602a
Fixing slide carriage is provided with transverse concave groove among the horizontal slide rail 602a, and it is solid that the driving welding gun is equipped in the transverse concave groove
Determine the level(l)ing mechanism 811604 of slide horizontal sliding, the end of the level(l)ing mechanism 811604 is equipped with lateral handwheel
506a。
Preferably, the vertical rails 601a and the horizontal slide rail 602a are dove-tail form, so set, convenient for mentioning
Stability when high welding gun crossbearer 602 slides with welding gun fixing slide carriage.
The first inclined sizing block is provided between a wherein vertical side walls and the welding gun crossbearer 602 of the vertical rails 601a
602c, the outside of the welding gun crossbearer 602 are equipped with for adjusting the first inclined sizing block 602c and the vertical rails 601a
The vertical adjustment bolt of elasticity between side wall, so set, passing through vertical adjustment spiral shell convenient in the vertical height of adjusting welding gun
First inclined sizing block 602c tune pine is enable welding gun crossbearer 602 to smoothly slide on vertical rails 601a, in welding gun height tune by bolt
After the completion of section, the first inclined sizing block 602c is tightened by vertical adjustment bolt, so that the first inclined sizing block 602c be made to be pressed on vertically
On the side wall of sliding rail 601a, the vertical position locking of Butt welding gun crossbearer 602 is realized；
The second taper liner is provided between a wherein lateral sidewalls and the welding gun fixing slide carriage of the horizontal slide rail 602a
Iron 605b, the bottom of the welding gun fixing slide carriage are equipped with for adjusting the second inclined sizing block 605b and the horizontal slide rail
The lateral adjustments bolt 605a of elasticity between 602a side wall, so set, passing through convenient for when adjusting the horizontal position of welding gun
Second inclined sizing block 605b tune pine is enable welding gun fixing slide carriage smooth cunning on horizontal slide rail 602a by lateral adjustments bolt 605a
Row is tightened the second inclined sizing block 605b by lateral adjustments bolt 605a after the completion of welding-torch horizontal position is adjusted, to make the
Two inclined sizing block 605b are pressed on the side wall of horizontal slide rail 602a, realize the horizontal position locking of Butt welding gun fixing slide carriage.
The lifting regulating mechanism 603 includes vertical screw rod, the first fixture nut and the lifting handwheel 603a, the weldering
Top plate is fixedly installed at the top of rifle vertical frame 601, the vertical screw rod upper end is rotatably installed on the top plate, the vertical screw rod
On lifting nut is installed, the lifting nut is fixedly connected with the welding gun crossbearer 602, is equipped at the top of the vertical screw rod
The institute for carrying out position restriction to the vertical screw rod is provided with below the lifting handwheel 603a, the lifting handwheel 603a
The first fixture nut is stated, first fixture nut is by being threadably mounted on the vertical screw rod, and the described first fixed spiral shell
Mother is located at the top of the top plate, so set, making vertical screw rod pass through lifting nut convenient for by rotation and lifting handwheel 603a
Driving welding gun crossbearer 602, vertically sliding rail 601a is moved up or down, to adjust the welding gun being mounted on welding gun crossbearer 602
The height of fixing slide carriage.
The two sides up and down of the top plate are provided with vertical thrust ball bearing, and the vertical thrust ball bearing position of top
Between first fixture nut and the top plate, the underlying vertical thrust ball bearing is clipped in the vertical screw rod
Step and the top plate between, for compressing to two vertical thrust ball bearings, two described to erect the first fixture nut
It is installed on the vertical screw rod to thrust ball bearing, so set, being avoided convenient for by the rotation of vertical thrust ball bearing
It rubs between the top and bottom of the step surface and top plate of first fixture nut and vertical screw rod, to reduce lifting handwheel 603a
Driving force when rotation.
The level(l)ing mechanism 604 includes cross lead screw, the second fixture nut and the lateral handwheel 604a, the weldering
602 side of rifle crossbearer is fixedly installed sealing plate 602b, and the cross lead screw, which horizontally rotates, to be mounted on the sealing plate 602b, described
Transverse shifting nut is installed, the transverse shifting nut is fixedly connected with the welding gun fixing slide carriage, described on cross lead screw
Cross lead screw one end is equipped with the lateral handwheel 604a, and the transverse direction side handwheel 604a is provided with for the transverse wire
Bar carries out second fixture nut of position restriction, and second fixture nut is by being threadably mounted at the cross lead screw
On, so set, making cross lead screw drive welding gun fixing slide carriage edge by transverse shifting nut convenient for rotating lateral handwheel 604a
Horizontal slide rail 602a horizontal sliding, to realize the Level tune of welding torch position.
The two sides of the sealing plate 602b are provided with lateral thrust ball bearing, and one of them described lateral thrust ball bearing
Between the step and the sealing plate 602b of the cross lead screw, another described lateral thrust ball bearing is located at the sealing plate
Between 602b and second fixture nut, the second fixture nut is for compressing two lateral thrust ball bearings, so
Setting avoids the step surface and sealing plate of the second fixture nut and cross lead screw convenient for passing through the rotation of lateral thrust ball bearing
It rubs between the two sidewalls of 602b, to reduce driving force when lateral handwheel 604a rotation.
Using the above structure, the welding gun vertical frame 601 and the welding gun crossbearer 602 are respectively positioned on inside weldering case, the lifting
Handwheel 603a and the lateral handwheel are respectively positioned on the outside of weldering case, and welding gun is fixedly mounted on the welding gun fixing slide carriage, is welding
When the stainless steel tube of different-diameter, the lifting regulating mechanism 603 can be driven to drive institute by rotating the lifting handwheel 603a
It states welding gun crossbearer 602 to slide along the vertical rails 601a or more, so as to adjust the welding and assembling height of welding gun, by rotating the cross
To handwheel 604a, drive the level(l)ing mechanism 604 along the horizontal slide rail 602a horizontal sliding, so as to adjust the water of welding gun
Flat welded position.
Such as Figure 12-Figure 14, grinding device 7 includes polishing case 701, grinding head device 708 and elevating mechanism 705, the bistrique
Device 708 is arranged in the polishing case 701, and the two sides of polishing case 701 offer through-hole, and the pipe of welding is passed through on assembly line
Part can be entered in polishing case 701 by through-hole and be polished by grinding head device 708.It is provided with above the polishing case 701
701 panel of case is polished, adjustment inclined plate 703 is installed on 701 panel of polishing case, which adjusts machine by inclined plate
Structure 707 and baroclinic block 706 adjust the position all around of inclined plate 703.Rotation adjustment is installed above the adjustment inclined plate 703
Plate 704, rotation adjustment plate 704 can adjust the position in arc kidney slot by screw and suitably rotate angle to adjust,
So as to adjust the rotation angle of grinding head device 708.Elevating mechanism 705 is installed above the rotation adjustment plate 704, and described
Elevating mechanism 705 pass through rotation adjustment plate 704, adjustment inclined plate 703, polishing 701 panel of case extend into polishing case 701 in and bistrique
Device 708 is fixedly connected；Grinding head device 708 can be driven to move up and down by elevating mechanism 705.
The elevating mechanism 705 includes guide tube 705b, guide tube, set 705a, lifter plate 705c and guide post 705e, the guide tube
705b, which is vertically arranged, to be extended to the inside of the polishing case 701 and is fixedly connected with grinding head device 708, and the guide tube covers 705a and institute
It is nested to state guide tube 705b sliding, and guide tube 705b set 705a is fixedly connected with the adjustment inclined plate 703；The guide tube 705b's
Upper end is connected with the lifter plate 705c；The guide post 705e is provided with more, and preferred guide post 705e is provided with four, this
A little guide post 705e pass through the lifter plate 705c and are fixedly connected with rotation adjustment plate 704, and the guide post 705e and the lifting
It is cooperatively connected between plate 705c by sliding bearing 705d.It is also installed by adjustable mounting base 709 on the lifter plate 705c
There is grinding head motor 711, the height of grinding head motor 711 can be adjusted by can adjust mounting base 709, so as to adjust belt drive
The elasticity of structure 712.The grinding head motor 711 drives grinding head device 708 to work by belt gear 712；The guide post
The upper end of 705e is fixedly connected with elevator fixed plate 705f, is equipped with turbine and worm screw rod liter on elevator fixed plate 705f
The screw rod of drop machine 705g and lifter motor 705h, the turbine and worm screw lift 705g pass through elevator fixed plate 705f
It is fixedly connected with lifter plate 705c, the lifter motor 705h is driven by shaft coupling and the turbine and worm screw lift
Connection.When work, the lifter motor 705h drives turbine and worm screw lift 705g, moves up screw rod rotation, thus
Lifter plate 705c is driven to move up along guide post 705e, the guide tube 705b and the lifter plate 705c connect by the way that screw is fixed
It connects, guide tube 705b is able to drive the rising of grinding head device 708.Grinding head device 708 is driven to move up and down by elevating mechanism 705, from
And it can be realized grinding head device 708 and weld grinding carried out to the pipe fitting of different tube diameters.
Using above technical scheme, at work, pipe fitting on production line is from polishing 701 side of case for the grinding device 7
The perforation that perforation enters box house to the other side is pierced by, and grinding head device 708 is located at the weld seam inside polishing case 701 to pipe fitting
It polishes.And grinding head device 708 is connected with elevating mechanism 705, grinding head device 708 can be adjusted to different height.
When the pipe fitting for different tube diameters of polishing, the work of turbine and worm screw lift is driven by the lifter motor 705h, it is described
The screw rod of turbine and worm screw lift is fixedly connected with lifter plate 705c, and lead screw drives lifter plate 705c along guide post 705e
It moves up and down, the lifter plate 705c drives guide tube 705b to move up and down along guide tube set 705a, thus guide tube 705b energy
Enough grinding head device 708 is driven to move up and down, and mobile stabilization, the driving for passing through turbine and worm screw lift goes up and down precision
Height can satisfy the weld grinding requirement of different-diameter pipe fitting.
As the preferred technical solution of this case, the grinding head device 708 includes head holder 708a, head holder 708a and institute
Guide tube 705b is stated to be fixedly connected by screw；Grinding head shaft is fitted with by self-aligning ball bearing in the head holder 708a
708b, the both ends of grinding head shaft 708b extend respectively into the two sides of the head holder 708a, wherein one end of head holder 708a with
Emery wheel installation cooperation, the other end and belt gear 712 cooperate.The belt gear 712 includes small pulley, big belt wheel
And V belt, the small pulley are coupled with the grinding head shaft 708b, the big belt wheel is defeated with the grinding head motor 711
Shaft is cooperatively connected, and correspondence offers through-hole, the V belt on the adjustment inclined plate 703 and 701 panel of polishing case
Big belt wheel is connect with small pulley across adjustment inclined plate 703 and the through-hole for polishing 701 panel of case.
Preferably, the side of the adjustment inclined plate 703 is equipped with the inclined plate tune for adjusting adjustment 703 front-rear position of inclined plate
Complete machine structure 707, the inclined plate adjustment mechanism 707 include being mounted on the link block on adjustment 703 a side edge of inclined plate and being mounted on
The screw bolt seat on 701 panel of case is polished, the screw bolt seat and screw flight cooperate；The link block be U-shaped block, the screw rod with
It is rotatably assorted on the inside of U-shaped block, and the end of screw rod passes through U-shaped block and is connected with pulling block；The other end of the screw rod also cooperates
It is connected with locking nut.Using the above structure, rotary screw can adjust the front-rear position of adjustment inclined plate 703, and the adjustment
The left and right sides of inclined plate 703 is additionally provided with the baroclinic block 706 for adjusting adjustment 703 left-right position of inclined plate, and baroclinic block 706 passes through spiral shell
It follows closely and is connect with the inclined-plane of adjustment inclined plate 703, it can be by adjusting the elastic left-right position to adjust adjustment inclined plate 703 of screw.
The adjustable mounting base 709 includes the motor plate 710 being arranged in above lifter plate 705c, the grinding head motor
711 be fixedly mounted on the motor plate 710 by motor cabinet, and the motor plate 710 is rectangular, and square motor plate 710
Motor plate 710 is fixedly connected by quadrangle by adjusting screw rod and adjusting nut with lifter plate 705c.The lifting of turbine and worm screw rod
The screw lower end of machine forms disk, which is fixedly connected by screw with the lifter plate 705c.The guide tube 705b with
Two sealing rings are additionally provided between the guide tube set 705a, realize lubricating action.There are two being opened up in the rotation adjustment plate 704
The kidney slot of arc, passes through kidney slot by screw and will rotate adjustment plate 704 and be fixedly connected with skewback is adjusted, can be by adjusting
Position of the screw in kidney slot rotates the rotation angle of adjustment plate 704 to adjust, so as to adjust the angle of bistrique.
Such as Figure 15-Figure 17, four-way straightening mechanism 8 includes aligning seat 801, stringer board 802, transverse slat 803 and bearing support 804, institute
It states stringer board 802 to be mounted on by stringer board adjusting block 802a vertical sliding on the front side wall of the aligning seat 801, the stringer board is adjusted
Block 802a is located at the left and right sides of the stringer board 802, and is bolted on the aligning seat 801, the aligning seat 801
Top the vertical screw rod 809 for carrying out vertical position adjusting to the stringer board 802, and the vertical screw rod 809 are installed
Bottom end be fixedly connected with the stringer board 802；
The transverse slat 803 is slidably mounted on the front side wall of the stringer board 802 by transverse slat adjusting block 803a level, described
Transverse slat adjusting block 803a is located at the two sides up and down of the transverse slat 803, and is bolted on the stringer board 802, described vertical
The side of plate 802 is equipped with the transverse screw 807 for carrying out horizontal position adjusting to the transverse slat 803, and the lateral spiral shell
One end of bar 807 is fixedly connected with the transverse slat 803；
The bearing support 804 is fixed on the transverse slat 803 by bearing support connecting plate, and the bearing support 804 includes whirlpool
Wheel disc 804b and four mold mounting plates 804a, the mold mounting plate 804a are L-type, and four mold mounting plates
804a with the center of the turbine disk 804b be centrosymmetric state distribution, thus be disposed adjacent every two the mold peace
The mold installation cavity 813 of a strip is formed between loading board 804a, is mounted in each mold installation cavity 813
One square mold 805, and a rectangular aligning hole 806, the mold mounting plate are formed at the docking of four side's molds 805
It is provided on 804a for the regulating mechanism 811 for carrying out spacing adjustment between the side's mold 805 being oppositely arranged；
Meshed worm shaft 808 is provided with above the turbine 506f disk, the worm shaft 808 passes through fixation
Block 808a is mounted on the front side wall of the transverse slat 803, and one end of the worm screw 506g axis is equipped with rotation hand wheel 808b, and institute
State the outside that rotation hand wheel 808b stretches to the aligning seat 801.
Preferably, the stringer board adjusting block and the transverse slat adjusting block 802a are L-type, and the stringer board 802 or so
The stringer board adjusting block 802a of two sides is oppositely arranged, so that the slideway that the stringer board 802 vertically slides is formed, the transverse slat
The transverse slat adjusting block 803a of about 803 two sides is oppositely arranged, to form the slideway of 803 horizontal sliding of transverse slat, such as
This setting convenient for stringer board 802 is limited on aligning seat 801 by 802 adjusting block of stringer board, and enables stringer board 802 in stringer board
It vertically slides, transverse slat 803 is limited on stringer board 802 by transverse slat adjusting block 803a, and make in the slideway that 802 adjusting blocks are formed
Transverse slat 803 being capable of the horizontal cross sliding in the slideway that 803 adjusting block of transverse slat is formed.
The vertical screw rod 809 rotates vertical screw rod 809 by being threadably mounted on the aligning seat 801, convenient for passing through,
Vertical screw rod 809 is set to rise or fall vertically, so that stringer board 802 be driven vertically to slide, the transverse screw 807 passes through spiral shell
Line is mounted on the stringer board 802, convenient for enabling 807 horizontal transverse movement of transverse screw by rotation transverse screw 807,
Thus with 803 horizontal sliding of motion plate, and being provided on the vertical screw rod 809 and the transverse screw 807 can be to it
The locking nut of position locking is carried out, so set, stringer board 802 and transverse slat 803 pass through vertical respectively after the completion of position is adjusted
809 upper locking nut of screw rod locks vertical screw rod 809, by the locking nut on transverse screw 807 to transverse screw
807 are locked, to avoid in straightening process, rectangular 806 position of aligning hole changes.
The end of the vertical screw rod 809 and the transverse screw 807 is separately installed with vertical adjustment handwheel 809a and cross
To adjusting handle 807a, so set, passing through transverse direction convenient for driving vertical screw rod 809 to rotate by vertical adjustment handwheel 809a
Adjusting handle 506a drives transverse screw 807 to rotate.
The center of the transverse slat 803, the stringer board 802 and the aligning seat 801 is provided with hole, and aperture is successively
Increase, the hole on the transverse slat 803 is stepped hole, so set, convenient for enabling pipe fitting to be aligned to sequentially pass through aligning seat
801, stringer board 802 and transverse slat 803 enter in rectangular aligning hole 806, while the aperture being sequentially increased on each plate, can make stringer board
802 and transverse slat 803 in the range of its position is adjusted, still can guarantee that pipe fitting is able to maintain linear state and protrudes into rectangular aligning hole
806。
804 connecting plate of bearing support is stepped annulus, back of 804 connecting plate of bearing support from the transverse slat 803
Face is connected in the stepped hole of 803 center of transverse slat, and 804 connecting plate of the bearing support passes through bolt for the bearing
Frame 804 is fixed on the transverse slat 803, so set, facilitating the dismounting of bearing support 804 Yu transverse slat 803.
Side's mold 805 passes through deep-groove ball axis including die ontology 805a, fixing axle 805b, the die ontology 805a
It holds and is rotatably installed on the fixing axle 805b, the both ends the fixing axle 805b are mounted on two mold mounting plates of two sides
On 804a, so set, convenient for die ontology 805a to be mounted on mold mounting plate 804a by fixing axle 805b, and make mould
Tool ontology 805a can rotate on fixing axle 805b.
The die ontology 805a is round roller, and the two sides of idler wheel periphery are provided with chamfering, and two neighboring
The fillet surface of the die ontology 805a is docking together, so that it is described to surround the periphery of four die ontology 805a
Rectangular aligning hole 806, so set, convenient for making round tube when passing through rectangular aligning hole 806, four die ontology 805a are from round tube
Four direction it is squeezed, so that round tube be made to be squeezed into square tube, while pipe is when passing through die ontology 805a, mould
Having ontology 805a can be along the conveying direction synchronous rotary of pipe fitting, to align to square tube.
The regulating mechanism 811 includes sliding block 811a and adjusts bolt, and the sliding block 811a is slidably mounted on by sliding slot
On the mold mounting plate 804a, the both ends of the fixing axle 805b are separately fixed on two sliding block 811a of two sides, described
Bolt is adjusted by being threadably mounted at the end of the mold mounting plate 804a, and the sliding slot is protruded into described adjusting bolt one end
It is interior, and be rotatablely connected with the sliding block 811a, the adjusting bolt is perpendicular to the fixing axle 805b, so set, convenient for logical
Overwinding modulation section bolt, can move in sliding slot with movable slider 811a, due to the end fixing axle 805b of die ontology 805a
It is mounted on sliding block 811a, therefore sliding block 811a can be existed in moving process by fixing axle 805b driven mold ontology 805a
Sliding in mold installation cavity 813 realizes the spacing adjustment between opposite two die ontology 805a, to use different size mould
Tool ontology 805a's installs and uses.
The front end of the bearing support 804 is provided with connection ring 812, the corner of four mold mounting plate 804a with
The connection ring 812 is welded to connect, and the centre bore aperture of the connection ring 812 is not less than the face size of pipe fitting to be aligned,
So set, the discharge end complementation due to four mold mounting plate 804a is connected, and in square tube molding and straightening process, four moulds
Have the discharge end of mounting plate 804a under pipe fitting reaction force thrusting action, be easy bending deformation outward, and passes through connection ring
812 link together the exit side of four mold mounting plate 804a, can effectively avoid the exit side hair of mold mounting plate 804a
Change shape, to guarantee the stability of bearing support 804, and then the shape for guaranteeing square tube and square mold 805 are to the aligning of square tube
Function.
Using the above structure, before aligning, first the position in the rectangular aligning hole 806 is corrected, by rotating institute
It states vertical screw rod 809 and vertical height adjustment is carried out to the stringer board 802, to drive the bearing support by the transverse slat 803
804, which carry out vertical height, adjusts, and carries out horizontal position adjusting to the transverse slat 803 by rotating the transverse screw 807, thus
The bearing support 804 is driven to move horizontally, the vertical height and horizontal position for completing the rectangular aligning hole 806 are adjusted, and make institute
It states rectangular aligning hole 806 and is moved to central axis 107b line and be overlapped with the tube center axis 107b line to be aligned, in aligning, circle
Pipe is passed through out of described rectangular aligning hole 806, by the extruding of four side's molds 805, to make the round tube side of being squeezed into
Pipe, while the square tube of extrusion forming is aligned, it, can be to side's mold when being processed to various sizes of square tube
805 are replaced,, can when side's mold 805 is located at the position of straightening mechanism bottom or other more difficult operations in replacement
The worm shaft rotation is driven by the rotation hand wheel 808b, so that the turbine disc spins are driven by the worm shaft,
The mold mounting plate 804a circle rotation is driven, it will be at the top of the square mold 805 that replaced rotation to straightening mechanism or conveniently
The side of dismounting, after the completion of square mold 805 is replaced, by 811 side's of adjusting mold 805 of regulating mechanism in the mold installation cavity
Position in 813 makes four square molds 805 be docking together, to form the new rectangular aligning hole 806.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of tuber characterized by comprising
Blowing area, which places discharging frame, for placing coiled strip steel plate；
Shaping area, which places several groups shaping mechanism, for steel plate to be gradually shaped to round tube；
Welding section, which places welding mechanism, for welding the gap on round tube；
More grinding devices are placed in Sanding Area, the Sanding Area, can polish from different directions weld seam；
Area is aligned, which places straightening mechanism, for aligning to formed pipe；
Cutting area, which places cutting mechanism, for cutting to formed pipe；
The direction that the blowing area, shaping area, welding section, Sanding Area, aligning area, cutting area are conveyed along coiled strip steel plate successively cloth
It sets.
2. a kind of tuber according to claim 1, which is characterized in that the shaping area includes along coiled strip steel plate conveying side
To the first support roller, multiple groups side wheel seat shaping mechanism and the multiple groups pipe fitting shaping mechanism set gradually, and multiple groups side wheel seat forms
Mechanism and multiple groups pipe fitting shaping mechanism arranged crosswise；The welding mechanism is arranged after the shaping area；
Sanding Area setting there are three grinding device, these three grinding devices along formed pipe conveying direction successively to weld seam into
45,135 ° and 90 ° polishings of row °；
Multiple groups side wheel seat shaping mechanism and multiple groups pipe fitting shaping mechanism, and multiple groups side wheel seat molding machine is equally arranged in the aligning area
Structure and multiple groups pipe fitting shaping mechanism arranged crosswise；Four-way straightener is arranged in last group of aligning area side wheel seat shaping mechanism rear
Structure.
3. a kind of tuber according to claim 2, which is characterized in that the discharging frame is double-station, which includes
Chassis, turntable and material frame main shaft, the turntable are arranged above the chassis, set that there are two in center on the turntable
Symmetrical blowing station；
Each blowing station includes the spindle bearing holder of two left and right arrangement installations, and the material frame main shaft is by the two spindle shafts
Seat supports are held, and the material frame main shaft extends to the side of a wherein spindle bearing holder, the elongated end of material frame main shaft is equipped with material
Disk, the side of the charging tray are equipped with the scalable device for placing coiled strip；
The turntable is rectangular platform, which is connect by rotating mechanism with the chassis；The rotating mechanism packet
Central axis is included, which is connect by centre bearing seat with rectangular platform, and the central axis is close to lower part and thrust ball
Bearing matches, and the thrust ball bearing is located between the bottom and chassis top surface of the centre bearing seat；The center
The threaded upper ends of axis are connected with nut and compress centre bearing seat and rectangular platform；
The centre bearing is equipped with the first positioning convex platform, the upper surface cooperation of first positioning convex platform and rectangular platform close to top
Positioning；The lower end of the central axis is equipped with the second positioning convex platform, and second positioning convex platform and the cooperation of chassis top inner surface position；
It is positioned between the chassis and the turntable by retaining mechanism, which includes two shank of the keys, the two locks
Handle is separately positioned on the lower edge of turntable and the upper edge of chassis, two shank of the key upper and lower positions are corresponding and the two shank of the keys it
Between pass through bolt lock.
4. a kind of tuber according to claim 3, which is characterized in that the material frame main shaft section between two spindle bearing holders is set
There is brake gear, which includes the brake ring being nested on material frame main shaft, and it is outer that the periphery of the brake ring is cased with brake
Set, is equipped with brake block between the brake housing and the brake ring, the periphery cooperation of the brake block and the brake ring connects
It connects；It is arranged with opening outside the brake, which is locked by screw；
The material frame main shaft is hollow shaft, and the scalable device includes collar bush and telescopic lever, the collar bush and the material
The periphery of frame main shaft elongated end, which slides, to be nested, and the telescopic lever is threadedly coupled with the elongated end of the material frame main shaft,
And the outer end of the collar bush is successively arranged bearing gland, end face bearing holder (housing, cover) and spindle nose gland, the bearing gland is stretched with described
It is fitted with tapered roller bearing between contracting pull rod, is fitted with and pushes away between the end face bearing holder (housing, cover) and the telescopic lever
Power ball bearing；
The periphery of the collar bush is uniformly provided with several first connecting plates, and each first connecting plate passes through two connecting rod connections
There is the second connecting plate, and the both ends of connecting rod and the first connecting plate, the second connecting plate are hinged；Each second connecting plate is equal
It is connect with arc panel, these arc panels are located at same drum surface；Charging tray position corresponding with the second connecting plate is radially
Slideway is offered, second connecting plate is equipped with across the other side that slideway extends to the charging tray can be along charging tray radial direction
The idler wheel of rolling.
5. a kind of tuber according to claim 2, which is characterized in that the side wheel seat shaping mechanism includes side wheel seat bottom
Seat, positive and negative tooth screw rod and molding die, described positive and negative tooth screw rod one end are rotatably installed in the side wheel seat pedestal by connector sleeve
On, the first slider nut and the second slider nut, the side wheel seat are separately installed on two sections of screw threads of the positive and negative tooth screw rod
It is provided with the guide rail being oriented to two slider nuts on pedestal, it is fixed that first is equipped with above first slider nut
Axis, the second slider nut top are equipped with the second fixing axle, and in first fixing axle and second fixing axle
Be rotatably equipped with the molding die, be provided with the clamp nut compressed to it above the molding die, it is described at
The lower section of pattern tool is provided with the holding nut that height adjustment is carried out to it；The positive and negative tooth screw rod is close to the one of the connector sleeve
End is fixedly installed with hexagonal set；Being provided at the top of first fixing axle and second fixing axle prevents two fixing axle tops
Hold the adjusting component opened to two sides；
First counter is installed, and first counter is located at hexagonal set and the connection on the positive and negative tooth screw rod
Between set, first counter is fixed on body table top by the support frame of L-type, and first counter is model
The position indicator of 0912-1.0I-O；The connector sleeve, which is threadably secured, to be mounted on the side wheel seat pedestal, described positive and negative
Tooth screw rod is rotatablely connected by bearing and the connector sleeve.
6. a kind of tuber according to claim 5, which is characterized in that the lower end of first fixing axle is plugged on institute vertically
It states on the first slider nut, and is equipped on first slider nut and holds out against spiral shell to what first fixing axle was held out against
Silk；
The lower end of second fixing axle is plugged on vertically on second slider nut, and is installed on second slider nut
There is the holds out against screw held out against to second fixing axle；The molding die is rotatably installed in described by deep groove ball bearing
On molding die；
Spacer is provided between the molding die and the clamp nut, and the spacer is slidably socketed in fixing axle, institute
Clamp nut is stated by being threadably mounted in fixing axle；
The adjusting component includes adjustable plate, adjusting screw rod and reducing sleeve, and the adjustable plate is horizontally disposed, and on the adjustable plate
It is provided with fasten mounting hole and adjustment hole, second fixing axle upper end is plugged on vertically in the fixation hole, and the adjustment hole is length
Waist-shaped hole, the reducing sleeve are slidably mounted in the adjustment hole, and first fixing axle upper end is plugged on the switching vertically
In set, the adjusting screw rod is horizontally arranged on the adjustable plate by screw thread, and the adjusting screw rod is along the adjustment hole
Length direction setting, one end of the adjusting screw rod is protruded into the adjustment hole, and is withstood on the reducing sleeve, the adjusting spiral shell
The other end of bar is located on the outside of the adjustable plate, and the adjusting spiral shell that position locking is carried out to it is equipped on the adjusting screw rod
It is female.
7. a kind of tuber according to claim 2, which is characterized in that the formation of tubes mechanism includes pedestal, turbine box
With perpendicular wheel seat, the turbine box and the perpendicular wheel seat are fixed on the base vertically, and the turbine box is located at described erect
The side of wheel seat, the perpendicular wheel seat altogether there are two, and be oppositely arranged；
Lower trunnion axis is provided among two perpendicular wheel seats, the lower trunnion axis both ends, which are rotatably installed in, erects wheel seat described in two sides
On, lower mold is installed in the middle part of the lower trunnion axis, trunnion axis, the upper water are provided with right above the lower trunnion axis
Upper mold corresponding with the lower mold is installed in the middle part of flat axis；
The vertical chute is set on the perpendicular wheel seat, lifting support slide, the upper level are slidably fitted in the vertical chute
Axis both ends are rotatably installed on the lifting support slide；
The lifting regulating mechanism being adjusted synchronously to its height is installed above two lifting support slides, and described
Lifting regulating mechanism is driven by handwheel and is adjusted；
The output shaft of the turbine box shares two, wherein an output shaft passes through lower coupler and the fixed company of the lower trunnion axis
It connects, another output shaft is flexibly connected by upper coupling with the upper trunnion axis；
The lower trunnion axis both ends are mounted on the perpendicular wheel seat by bearing, and the outer end of bearing is equipped with end cap to bearing
Limit is carried out to block；
The lifting support slide includes the pedestal and gland of T-type, and the pedestal boss and the gland are stuck in the perpendicular wheel seat
Two sidewalls on, so as to the lifting support slide carry out cross spacing；
The lifting regulating mechanism includes worm screw, connecting shaft, elevating lever and the handwheel, and the worm screw shares two, turns respectively
It is dynamic to be mounted on two perpendicular wheel seats, it is vertically-mounted on each perpendicular wheel seat to have the elevating lever, and the elevating lever
On the turbine being meshed with the worm screw is installed, the turbine rotation is mounted on inside the perpendicular wheel seat, and the turbine with
It is connected through a screw thread between the elevating lever, the elevating lever lower end is fixedly connected with lifting support slide, described in two
It is fixed together among worm screw by the connecting shaft, the handwheel is fixedly mounted on the snail far from the turbine box side
Boom end.
8. a kind of tuber according to claim 2, which is characterized in that the welding mechanism include welding gun and for install with
And the welding gun regulating mechanism of welding torch position is adjusted, the welding gun regulating mechanism includes welding gun vertical frame and welding gun crossbearer, the welding gun
Vertical rails are provided in vertical frame, the welding gun crossbearer vertical sliding is mounted in the vertical rails, in the vertical rails
Between be provided with vertical groove, the lifting regulating mechanism for driving the welding gun crossbearer to move up and down, institute are installed in the vertical groove
It states and lifting handwheel is installed at the top of lifting regulating mechanism；Horizontal slide rail, the horizontal slide rail are provided on the welding gun crossbearer
On be slidably fitted with welding gun fixing slide carriage, be provided with transverse concave groove among the horizontal slide rail, drive be installed in the transverse concave groove
The level(l)ing mechanism of the welding gun fixing slide carriage horizontal sliding is moved, the end of the level(l)ing mechanism is equipped with lateral hand
Wheel；
The first inclined sizing block is provided between the wherein vertical side walls and the welding gun crossbearer of the vertical rails, the welding gun is horizontal
Vertical adjustment spiral shell for adjusting elasticity between first inclined sizing block and the vertical rails side wall is installed on the outside of frame
Bolt；The second inclined sizing block, the weldering are provided between the wherein lateral sidewalls and the welding gun fixing slide carriage of the horizontal slide rail
The bottom of rifle fixing slide carriage is equipped with the cross for adjusting elasticity between second inclined sizing block and the horizontal slide rail side wall
To adjusting bolt；
The lifting regulating mechanism includes vertical screw rod, the first fixture nut and the lifting handwheel, the welding gun vertical frame top
It is fixedly installed with top plate, the vertical screw rod upper end is rotatably installed on the top plate, is equipped with lifting on the vertical screw rod
Nut, the lifting nut are fixedly connected with the welding gun crossbearer, are equipped with the lifting handwheel, institute at the top of the vertical screw rod
State first fixture nut being provided with below lifting handwheel for carrying out position restriction to the vertical screw rod, described first
Fixture nut is by being threadably mounted on the vertical screw rod, and first fixture nut is located at the top of the top plate；
The two sides up and down of the top plate are provided with vertical thrust ball bearing, and the vertical thrust ball bearing of top is located at institute
It states between the first fixture nut and the top plate, the underlying vertical thrust ball bearing is clipped in the platform of the vertical screw rod
Between rank and the top plate, two vertical thrust ball bearings are installed on the vertical screw rod；
The level(l)ing mechanism includes cross lead screw, the second fixture nut and the lateral handwheel, welding gun crossbearer side
It is fixedly installed sealing plate, the cross lead screw, which horizontally rotates, to be mounted on the sealing plate, is equipped with transverse direction on the cross lead screw
Travelling nut, the transverse shifting nut are fixedly connected with the welding gun fixing slide carriage, and cross lead screw one end installation is
Lateral handwheel is stated, the transverse direction handwheel side is provided with to be fixed for carrying out described the second of position restriction to the cross lead screw
Nut, second fixture nut is by being threadably mounted on the cross lead screw；
The two sides of the sealing plate are provided with lateral thrust ball bearing, and one of them described lateral thrust ball bearing is positioned at described
Between the step of cross lead screw and the sealing plate, another described lateral thrust ball bearing is located at the sealing plate and consolidates with described second
Determine between nut.
9. a kind of tuber according to claim 2, which is characterized in that the grinding device includes polishing case, grinding head device
And elevating mechanism, the grinding head device are arranged in the polishing case；Polishing case panel, the throwing are provided with above the polishing case
Adjustment inclined plate is installed on light box panel, rotation adjustment plate is installed above the adjustment inclined plate, peace above the rotation adjustment plate
Equipped with elevating mechanism, and the elevating mechanism pass through rotation adjustment plate, adjustment inclined plate, polishing case panel extend into polishing case with
Grinding head device is fixedly connected；The elevating mechanism includes guide tube, guide tube set, lifter plate and guide post, and the guide tube, which is vertically arranged, to be prolonged
The inside for reaching the polishing case is fixedly connected with grinding head device, and the guide tube set is nested with guide tube sliding, and the guide tube
Set is fixedly connected with the adjustment inclined plate；The upper end of the guide tube is connected with the lifter plate；The guide post is provided with more,
These guide posts pass through the lifter plate and are fixedly connected with rotation adjustment plate, and pass through sliding between the guide post and the lifter plate
Bearing fit connection；Grinding head motor is also equipped with by adjustable mounting base on the lifter plate, which passes through belt
Transmission mechanism drives grinding head device work；The upper end of the guide post is fixedly connected with elevator fixed plate, the elevator fixed plate
On turbine and worm screw lift and lifter motor be installed, the screw rod of the turbine and worm screw lift passes through elevator
Fixed plate is fixedly connected with lifter plate, and the lifter motor is connected by shaft coupling and turbine and worm screw lift transmission
It connects；
The grinding head device includes head holder, which is fixedly connected with the guide tube by screw；Lead in the head holder
It crosses self-aligning ball bearing and is fitted with grinding head shaft, the both ends of the grinding head shaft extend respectively into the two sides of the head holder, wherein grinding
One end of headstock and emery wheel installation cooperate, and the other end and belt gear cooperate；The belt gear include small pulley,
Big belt wheel and V belt, the small pulley are coupled with the grinding head shaft, and the big belt wheel is defeated with the grinding head motor
Shaft is cooperatively connected, and corresponding on the adjustment inclined plate and the polishing case panel to offer through-hole, the V belt, which passes through, to be adjusted
Big belt wheel is connect by whole inclined plate and the through-hole for polishing case panel with small pulley；
The side of the adjustment inclined plate is equipped with the inclined plate adjustment mechanism for adjusting adjustment inclined plate front-rear position, which adjusts machine
Structure includes the screw bolt seat for being mounted on the link block on adjustment inclined plate a side edge and being mounted on polishing case panel, the screw rod
Seat cooperates with screw flight；The link block is U-shaped block, is rotatably assorted on the inside of the screw rod and U-shaped block, and the end of screw rod
Pulling block is connected with across U-shaped block；The other end of the screw rod is also connected with locking nut；The left and right of the adjustment inclined plate
Two sides are additionally provided with the baroclinic block for adjusting adjustment inclined plate left-right position；
The adjustable mounting base includes the motor plate being arranged in above lifter plate, and the grinding head motor is pacified by the way that motor cabinet is fixed
On the motor plate, the motor plate is rectangular, and the quadrangle of square motor plate is by adjusting screw rod and adjusting nut
Motor plate is fixedly connected with lifter plate；The screw lower end of the turbine and worm screw lift forms disk, and the disk is logical
Screw is crossed to be fixedly connected with the lifter plate；Two sealing rings are additionally provided between the guide tube and guide tube set.
10. a kind of tuber according to claim 2, which is characterized in that the four-way straightening mechanism includes aligning seat, indulges
Plate, transverse slat and bearing support, the stringer board is mounted on the front side wall of the aligning seat by stringer board adjusting block vertical sliding, described
Stringer board adjusting block is located at the left and right sides of the stringer board, and is bolted on the aligning seat, the top of the aligning seat
Portion is equipped with the vertical screw rod for carrying out vertical position adjusting to the stringer board, and the bottom end of the vertical screw rod is indulged with described
Plate is fixedly connected；The transverse slat is slidably mounted on the front side wall of the stringer board by transverse slat adjusting block level, the transverse slat tune
Locking nub is located at the two sides up and down of the transverse slat, and is bolted on the stringer board, and the side installation of the stringer board is useful
In the transverse screw for carrying out horizontal position adjusting to the transverse slat, and one end of the transverse screw and the transverse slat are fixed and are connected
It connects；The bearing support is fixed on the transverse slat by bearing support connecting plate, and the bearing support includes the turbine disk and four molds
Mounting plate, the mold mounting plate is L-type, and four mold mounting plates are centrosymmetric with the center of the turbine disk
State distribution, so that the mold for forming a strip between the mold mounting plate for being disposed adjacent every two installs sky
Chamber is mounted on a square mold in each mold installation cavity, and forms one at the docking of four side's molds
Rectangular aligning hole is provided on the mold mounting plate for carrying out spacing adjustment between the side's mold being oppositely arranged
Adjust component；Meshed worm shaft is provided with above the turbine disk, the worm shaft is mounted on by fixed block
On the front side wall of the transverse slat, one end of the worm shaft is equipped with rotation hand wheel, and the rotation hand wheel stretches to the aligning
The outside of seat；
The stringer board adjusting block and the transverse slat adjusting block are L-type, and the stringer board adjusting block at left and right sides of the stringer board
It is oppositely arranged, to form the slideway that the stringer board vertically slides, the transverse slat adjusting block of two sides is opposite above and below the transverse slat
Setting, to form the slideway of the transverse slat horizontal sliding；The vertical screw rod is by being threadably mounted on the aligning seat, institute
Transverse screw is stated by being threadably mounted on the stringer board, and being provided on the vertical screw rod and the transverse screw can
The locking nut of position locking is carried out to it；The end of the vertical screw rod and the transverse screw is separately installed with vertical adjustment
Handwheel and lateral adjustments handwheel；
The center of the transverse slat, the stringer board and the aligning seat is provided with hole, and aperture is sequentially increased, the transverse slat
On hole be stepped hole；The bearing support connecting plate is stepped annulus, and the bearing support connecting plate is from the back side of the transverse slat
It is connected in the stepped hole of the transverse slat center, and the bearing support is fixed on by the bearing support connecting plate by bolt
On the transverse slat；Side's mold includes die ontology, fixing axle, and the die ontology is rotatably installed in by deep groove ball bearing
In the fixing axle, the fixed both ends of the shaft is mounted on two mold mounting plates of two sides；The die ontology is circle
Shape idler wheel, and the two sides of idler wheel periphery are provided with chamfering, and the fillet surface of the two neighboring die ontology is docked at one
It rises, so that the periphery of four die ontologies be made to surround the rectangular aligning hole；The adjusting component includes sliding block and tune
Bolt is saved, the sliding block is slidably mounted on the mold mounting plate by sliding slot, and the both ends of the fixing axle are separately fixed at
On two sliding blocks of two sides, the bolt that adjusts is by being threadably mounted at the end of the mold mounting plate, and the adjusting spiral shell
Bolt one end is protruded into the sliding slot, and is rotatablely connected with the sliding block, and the adjusting bolt is perpendicular to the fixing axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910352422.8A CN109909756A (en) | 2019-04-29 | 2019-04-29 | A kind of tuber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910352422.8A CN109909756A (en) | 2019-04-29 | 2019-04-29 | A kind of tuber |
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| CN109909756A true CN109909756A (en) | 2019-06-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910352422.8A Pending CN109909756A (en) | 2019-04-29 | 2019-04-29 | A kind of tuber |
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| CN (1) | CN109909756A (en) |
Cited By (8)
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| CN110328533A (en) * | 2019-06-24 | 2019-10-15 | 杨元恒 | A kind of two-wire metal square and rectangular pipe forming soldering machine group |
| CN110355612A (en) * | 2019-08-19 | 2019-10-22 | 惠州市高艺科技有限公司 | A kind of mobile phone frame production line |
| CN110548731A (en) * | 2019-09-29 | 2019-12-10 | 苏州盟讯电子有限公司 | Light guide plate dust removal mechanism with adjustable |
| CN110587321A (en) * | 2019-09-27 | 2019-12-20 | 杭州越阳伞业有限公司 | Production process of special-shaped household pipe |
| CN111113056A (en) * | 2019-12-20 | 2020-05-08 | 浙江万华不锈钢有限公司 | Processing equipment of nonrust steel pipe |
| CN112439788A (en) * | 2020-10-22 | 2021-03-05 | 天津市神州通钢管有限公司 | Sizing device for formed petroleum casing pipe |
| CN113172508A (en) * | 2021-05-24 | 2021-07-27 | 泰州神舟传动科技有限公司 | Device and process for trimming axle housing rubber sealing element after molding |
| CN114473528A (en) * | 2022-03-23 | 2022-05-13 | 四川成双防腐材料有限公司 | Machining device and machining method for stainless steel pipe |
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| CN112439788A (en) * | 2020-10-22 | 2021-03-05 | 天津市神州通钢管有限公司 | Sizing device for formed petroleum casing pipe |
| CN113172508A (en) * | 2021-05-24 | 2021-07-27 | 泰州神舟传动科技有限公司 | Device and process for trimming axle housing rubber sealing element after molding |
| CN114473528A (en) * | 2022-03-23 | 2022-05-13 | 四川成双防腐材料有限公司 | Machining device and machining method for stainless steel pipe |
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