CN109909386B - Pipe material boss ring punching machine - Google Patents
Pipe material boss ring punching machine Download PDFInfo
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- CN109909386B CN109909386B CN201910087696.9A CN201910087696A CN109909386B CN 109909386 B CN109909386 B CN 109909386B CN 201910087696 A CN201910087696 A CN 201910087696A CN 109909386 B CN109909386 B CN 109909386B
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Abstract
The invention discloses a pipe boss ring punching machine which comprises a rack, a conveying device, a feeding device, a material moving device, a pipe shaping device, a ring sleeving device and a discharging device, wherein the conveying device is arranged on the rack; the conveying device is arranged on the frame; the feeding device, the material moving device, the pipe shaping device, the lantern ring device and the discharging device are all arranged on the rack and are sequentially positioned along the line of the conveying device; the feeding device provides a pipe to be processed to a station of the pipe moving device; the material moving device moves the pipe to be processed to a station of the conveying device; the conveying device conveys the pipe to be processed to a plurality of processing stations of the pipe shaping device, the lantern ring device and the blanking device. The pipe boss and lantern ring punching machine can automatically complete the processing of a pipe boss and a pipe lantern ring, has high processing efficiency, and effectively avoids the situation that the lantern ring is not in place or exceeds a preset position, thereby improving the product quality.
Description
Technical Field
The invention relates to the technical field of pipe processing, in particular to a pipe boss ring punching machine.
Background
U type pipe is applied to refrigeration heat transfer trade as the connecting piece usually, at present, the welding ring is established to the cover on U type pipe usually when U type pipe is connected with other tubular product, then melt the welding ring in inserting other tubular product again, make the two link together, and the degree of depth that U type pipe inserted other tubular product relies on the external diameter size that enlarges the mouth of pipe internal diameter to U type pipe with the mouth of pipe of other tubular product, with the spacing of realizing U type pipe insertion other tubular product degree of depth, however, this kind of way appears the lantern ring not in place easily when the cover welds the ring or the lantern ring exceeds the condition emergence of preset position, make the quality of product unstable, and, current U type pipe involves the spacing technology of mouth of pipe boss and cover welds the ring technology and carries out the boss processing with a machine first usually, then the manual work carries out the lantern ring, low in production efficiency, and the.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses a pipe boss ring punching machine, which comprises: the device comprises a rack, a conveying device, a feeding device, a material moving device, a pipe shaping device, a lantern ring device and a discharging device; the conveying device is arranged on the frame; the feeding device, the material moving device, the pipe shaping device, the lantern ring device and the discharging device are all arranged on the rack and are sequentially positioned along the line of the conveying device;
the conveying device comprises a rotating mechanism and a die clamping mechanism; the rotating mechanism is arranged on the frame; the mold clamping mechanism is arranged on the rotating mechanism;
the pipe shaping device comprises a pressing mechanism, a shaping expanding and contracting mechanism and a boss punching mechanism; the pressing mechanism is arranged on the frame and is positioned above the die clamping mechanism; the shaping and expanding mechanism is arranged on the frame and faces the die clamping mechanism; the boss punching mechanism is arranged on the frame and faces the die clamping mechanism;
the pipe shaping device also comprises a supporting mechanism; the supporting mechanism is arranged on the frame and movably abutted against the rotating mechanism;
the feeding device provides a pipe to be processed to a station of the pipe moving device; the material moving device moves the pipe to be processed to a station of the conveying device; the conveying device conveys the pipe to be processed to a plurality of processing stations of the pipe shaping device, the lantern ring device and the blanking device.
According to an embodiment of the present invention, the feeding device includes a first vibrating tray and a feeding mechanism; the first vibrating disk is arranged on the rack; the feeding mechanism is arranged on the rack, and the feeding end of the feeding mechanism faces the discharging end of the first vibrating disk.
According to an embodiment of the present invention, the material transferring device includes a first moving mechanism and a second moving mechanism; the first moving mechanism is arranged on the rack; the second moving mechanism is arranged on the first moving mechanism and faces the discharge end of the feeding mechanism.
According to an embodiment of the present invention, the collar device includes a second vibrating disk and a collar mechanism; the second vibrating disk is arranged on the rack; the lantern ring mechanism is arranged on the rack, and the feeding end of the lantern ring mechanism faces the discharging end of the second vibrating disk.
According to an embodiment of the present invention, the tube ring punching machine further includes a detection device; the detection device is arranged along the conveying device and is positioned between the lantern ring device and the blanking device.
According to an embodiment of the present invention, the tube collar punching machine further comprises a blowing device; the blowing device is arranged along the line of the conveying device and is positioned between the detection device and the blanking device.
The invention has the beneficial effects that: the pipe boss and lantern ring punching machine can automatically complete the processing of a pipe boss and a pipe lantern ring, has high processing efficiency, and effectively avoids the situation that the lantern ring is not in place or exceeds a preset position, thereby improving the product quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic structural diagram of a tube punching boss ring machine according to an embodiment of the present invention;
FIG. 2 is another schematic structural diagram of a tube punching boss ring machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a feeding device in an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a material moving device according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a transfer device according to an embodiment of the present invention;
FIG. 6 is a schematic view of another embodiment of a conveyor apparatus according to the present invention;
FIG. 7 is a schematic structural diagram of a pipe shaping device according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a collar assembly in an embodiment of the invention;
FIG. 9 is a schematic view of another embodiment of a collar assembly according to the present invention;
FIG. 10 is a schematic structural diagram of a detecting device according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a blanking device in an embodiment of the invention.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
For a further understanding of the contents, features and effects of the present invention, the following examples are illustrated in the accompanying drawings and described in the following detailed description:
referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of a tube punching boss ring machine in an embodiment of the present invention, and fig. 2 is another schematic structural diagram of the tube punching boss ring machine in the embodiment of the present invention. As shown in the figure, the pipe stamping boss ring sleeving machine comprises a rack 1, a conveying device 2, a feeding device 3, a moving device 4, a pipe shaping device 5, a ring sleeving device 6 and a discharging device 9. The conveyor 2 is provided to the frame 1. The feeding device 3, the material moving device 4, the pipe shaping device 5, the lantern ring device 6 and the discharging device 9 are all arranged on the rack 1, and the feeding device 3, the material moving device 4, the pipe shaping device 5, the lantern ring device 6 and the discharging device 9 are sequentially located along the line of the conveying device 2.
Preferably, the pipe material boss ring punching machine further comprises a detection device 7. The detection device 7 is arranged along the conveying device 2, and the detection device 7 is positioned between the lantern ring device 6 and the blanking device 9.
Preferably, the pipe material boss ring punching machine further comprises a blowing device 8. The blowing device 8 is arranged along the conveying device 2, and the blowing device 8 is positioned between the detecting device 7 and the blanking device 9. Specifically, the blowing device 8 is a blowing pipe, the blowing pipe is fixed on the rack 1 through a fixing support, a blowing opening of the blowing pipe faces the conveying device 2, and the blowing pipe is connected with a gas tank to blow away copper powder attached to the surface of the pipe so as to keep the pipe clean.
When the pipe punching boss ring sleeving machine works, firstly, the feeding device 3 provides a pipe to be processed to a station of the pipe moving device 4; secondly, the material moving device 4 moves the pipe to be processed to the station of the conveying device 2; thirdly, the conveying device 2 conveys the pipe to be processed to processing stations of the pipe shaping device 5, the lantern ring device 6, the detection device 7 and the blowing device 8 in sequence to perform pipe punching boss, pipe sleeve welding ring, welding ring detection and copper powder blowing respectively; finally, the conveying device 2 conveys the processed pipes to a station of the blanking device 9 for collection.
Referring to fig. 3, it is a schematic structural diagram of the feeding device 3 in the embodiment of the present invention. As shown in the figure, the feeding device 3 includes a first vibrating tray 31 and a feeding mechanism 32. The first vibratory pan 31 is provided in the frame 1. The feeding mechanism 32 is disposed on the frame 1, and a feeding end of the feeding mechanism 32 faces a discharging end of the first vibrating plate 31.
Further, the feeding mechanism 32 includes a feeding base plate 321, a trough 322, a push plate 323, and a feeding cylinder 324. The loading base plate 321 is arranged on the frame 1 through a supporting screw. The trough 322 is disposed on the feeding bottom plate 321, and the feeding end of the trough 322 faces the discharging end of the first vibrating plate 31. The push plate 323 is slidably disposed on the feeding bottom plate 321, and the push plate 323 penetrates the trough 322. The feeding cylinder 324 is arranged on the feeding bottom plate 321, and the output end of the feeding cylinder 324 is connected with the push plate 323 through a connecting plate.
When the device is used specifically, the pipes to be processed enter the material groove 322 from the material inlet of the material groove 322 under the vibration action of the first vibration disc 31, and the material groove 322 is provided with a groove matched with the shape of the pipes to be processed, so that the pipes to be processed are sequentially arranged in the material groove 322; then, the feeding cylinder 324 generates a driving force to drive the push plate 323 to move, and the push plate 323 pushes the to-be-processed pipes arranged at the bottommost part of the trough 322 to the station of the material moving device 4, preferably, the thickness of the push plate 323 is the same as the diameter of the to-be-processed pipes, so as to ensure that only one to-be-processed pipe is pushed out at a time.
Referring to fig. 4, it is a schematic structural diagram of the material moving device 4 in the embodiment of the present invention. As shown in the figure, the material moving device 4 includes a first moving mechanism 41 and a second moving mechanism 42. The first moving mechanism 41 is provided to the frame 1. The second moving mechanism 42 is disposed on the first moving mechanism 41, and the second moving mechanism 42 faces the discharging end of the material feeding mechanism 32.
Further, the first moving mechanism 41 includes a gantry bracket 411, a sliding plate 412, and a first moving cylinder 413. The gantry bracket 411 is arranged on the frame 1, and the gantry bracket 411 is positioned on one side of the feeding mechanism 32. The sliding plate 412 is slidably installed on the gantry bracket 411 through a guide rail and a slider. The first moving cylinder 413 is disposed on the gantry bracket 411, and an output end of the first moving cylinder 413 is connected to the sliding plate 412.
Further, the second moving mechanism 42 includes a longitudinal moving cylinder 421, a transverse moving cylinder 422, and a material moving die 423. The longitudinal moving cylinder 421 is provided to the sliding plate 412. The transverse moving cylinder 422 is provided at an output end of the longitudinal moving cylinder 421. The material moving die 423 is disposed at an output end of the lateral moving cylinder 422.
When the device is applied specifically, firstly, the first moving cylinder 413 drives the sliding plate 412 to slide to the discharge end of the corresponding trough 322; secondly, the longitudinal moving cylinder 421 and the transverse moving cylinder 422 are matched with each other to drive the material moving die 423 to clamp the pipe to be processed, and the material moving die 423 is provided with two bolts matched with the inner diameter of the pipe to be processed so as to realize accurate clamping of the pipe to be processed; thirdly, the second moving mechanism 42 returns to the initial position, and the first moving cylinder 413 drives the sliding plate 412 to drive the second moving mechanism 42 to move to the station corresponding to the conveying device 2; finally, the second moving mechanism 42 moves the pipe to be processed to a predetermined position of the conveyor 2.
Referring to fig. 5 and fig. 6, fig. 5 is a schematic structural diagram of the conveying device 2 according to the embodiment of the present invention, and fig. 6 is another schematic structural diagram of the conveying device 2 according to the embodiment of the present invention. As shown, the conveying device 2 includes a rotating mechanism 21 and a mold clamping mechanism 22. The rotating mechanism 21 is provided to the frame 1. The mold clamping mechanism 22 is provided to the rotating mechanism 21.
Further, the rotating mechanism 21 includes a rotating driver 211, a rotating main shaft 212, and a turntable 213. The rotary driving member 211 is disposed on the frame 1 through an installation frame, and specifically, the rotary driving member 211 is a motor. The rotating main shaft 212 is arranged on the frame 1 through a bearing sleeve, a driven synchronizing wheel is sleeved on the rotating main shaft 212, and the driven synchronizing wheel is connected and sleeved with a driving synchronizing wheel at the output end of the rotating driving piece 211 through a belt. The turntable 213 is disposed on the bearing housing, and the turntable 213 is connected to the rotating main shaft 212.
Further, each clamping mechanism 22 includes a lower clamping die 221, a pressing die plate 222, an upper die plate 223, a pulling block 224, and two pressing members 225. The periphery of the turntable 213 has a mounting groove, and the lower clamping mold 221 is disposed in the mounting groove. The die plate 222 is disposed on the turntable 213, and the die plate 222 is located above the lower clamping die 221. The upper mold plate 223 is disposed on the pressing mold plate 222, and the upper mold plate 223 is movably connected to the lower clamping mold 221. The pulling block 224 is disposed on the pressing mold plate 222, the pulling block 224 is movably connected to the pulling member 10 disposed above the rotating disc 213, and specifically, the pulling member 10 includes a pulling cylinder 101 and a pulling hook 102 disposed at an output end of the pulling cylinder 101. Two pressing members 225 are provided to the die plate 222, and the two pressing members 225 are located at both sides of the pulling block 224. Specifically, each hold down 225 includes a guide stem 2251, a copper sleeve 2252, and a spring. One end of the guide bar 2251 penetrates the die plate 222. Copper bush 2252 is disposed on the die plate 222, and copper bush 2252 is sleeved on one end of the guide bar 2251. Guide rod 2251 is located to the spring housing, and the one end butt copper sheathing 2252 of spring, the other end butt of spring set up in the clamp plate of the other end of guide rod 2251.
When the device is used specifically, the upper die plate 223 and the lower clamping die 221 are respectively provided with a groove matched with the shape of a pipe to be processed, firstly, the pulling cylinder 101 drives the draw hook 102 to move to be equal to the height of the drawing block 224, at the moment, the drawing block 224 and the draw hook 102 are in a staggered state, then, the rotating driving piece 211 generates driving force to drive the rotating main shaft 212 to rotate, and the rotating main shaft 212 drives the turntable 213 to rotate for a certain angle, so that the groove of the draw hook 102 is matched with the convex block of the drawing block 224; secondly, the pulling cylinder 101 drives the draw hook 102 to move in the direction away from the lower clamping die 221, so that the upper template 223 is separated from the lower clamping die 221, then the material moving device 4 places the pipe to be processed on the lower clamping die 221, the pulling cylinder 101 drives the draw hook 102 to move in the direction close to the lower clamping die 221, when the pressing template 222 abuts against the turntable 213, the turntable 213 continues to rotate, the pulling block 224 is separated from the draw hook 102, and at the moment, the elasticity of the spring acts on the pressing template 222, so that the pipe to be processed is clamped by the upper template and the lower template; finally, the turntable 213 continues to rotate, and the turntable 213 conveys the pipe to be processed to the stations of the pipe shaping device 5, the lantern ring device 6, the detection device 7, the blowing device 8 and the blanking device 9 in sequence.
Referring to fig. 7, it is a schematic structural diagram of the pipe shaping device 5 according to the embodiment of the present invention. As shown in the figure, the pipe shaping device 5 includes a pressing mechanism 51, a shaping expanding and contracting mechanism 52 and a stamping boss mechanism 53. The pressing mechanism 51 is arranged on the frame 1, and the pressing mechanism 51 is positioned above the die clamping mechanism 22. The shaping and expanding mechanism 52 is arranged on the frame 1, and the shaping and expanding mechanism 52 faces the die clamping mechanism 22. The boss punching mechanism 53 is arranged on the frame 1, and the boss punching mechanism 53 faces the die clamping mechanism 22.
Further, the pressing mechanism 51 includes two pressing cylinders 511. The two pressing air cylinders 511 are arranged above the turntable 213, and the output ends of the two pressing air cylinders 511 are movably connected with the pulling block 224.
Further, the shaping expanding and contracting mechanism 52 includes a shaping mounting base plate 521, a shaping cylinder 522 and a shaping head 523. The shaping installation bottom plate 521 is provided in the chassis 1. The shaping cylinder 522 is disposed on the shaping mounting base plate 521, and an output end of the shaping cylinder 522 faces the die clamping mechanism 22. The shaping head 523 is slidably disposed on the shaping mounting base plate 521 via a guide rail and a slider, and the shaping head 523 is connected to an output end of the shaping cylinder 522.
Further, the punch boss mechanism 53 includes a punch boss mounting base plate 531, a punch boss cylinder 532, and a punch boss head 533. The punching boss mounting base plate 531 is provided on the frame 1. The boss punching cylinder 532 is disposed on the boss punching mounting base plate 531, and an output end of the boss punching cylinder 532 faces the die clamping mechanism 22. The stamping boss head 533 is slidably disposed on the stamping boss mounting base plate 531 through a guide rail and a slider, and the stamping boss head 533 is connected to an output end of the stamping boss cylinder 532.
Since the force with which the pressing mechanism 51 presses the pulling block 224 is large, in order to prevent the pressing mechanism 51 from biasing the turntable 213, it is preferable that the pipe shaping device 5 further includes a support mechanism 54. The support mechanism 54 is provided to the frame 1, and the support mechanism 54 is movably abutted against the rotating mechanism 21. The supporting mechanism 54 includes a supporting base 541 and a supporting column 542. The supporting seat 541 is disposed on the frame 1. The supporting columns 542 are disposed on the supporting base 541, the supporting columns 542 face the turntable 213, and a gap is formed between the supporting columns 542 and the turntable 213 to ensure that the turntable 213 rotates normally.
When the pipe clamp is used specifically, firstly, the pipe to be processed is conveyed to the station of the shaping expanding and contracting mechanism 52 by the conveying device 2, and then the pressing cylinder 511 generates driving force to press the pulling block 224 downwards, so that the turntable 213 is abutted to the supporting column 542 to press the pipe to be processed; secondly, the shaping cylinder 522 generates a driving force to push the shaping head 523 to shape and expand the port of the pipe, the diameter of the pipe orifice of the pipe is expanded to the diameter of a boss to be processed, the pressing cylinder 511 and the shaping expansion and contraction mechanism 52 recover the initial state after shaping, the turntable 213 continues to rotate, and the shaped pipe is conveyed to a station of the boss punching mechanism 53; thirdly, the pressing cylinder 511 generates driving force again to press the pulling block 224 downwards, so that the rotating disc 213 abuts against the supporting column 542 to press the shaped pipe, then the boss punching cylinder 532 generates driving force to push the boss punching head 533 to shrink the diameter of the enlarged pipe orifice of the pipe to the diameter of the original pipe orifice, the distance traveled by the boss punching cylinder 532 when pushing the boss punching head 533 is just smaller than the distance traveled by the shaping cylinder 522 when pushing the shaping head 523, and the boss is punched on the pipe; finally, the pressing cylinder 511 and the boss punching mechanism 53 recover to the initial position, and the turntable 213 continues to rotate, so that the pipe punched with the boss is conveyed to the station of the lantern ring device 6.
Referring to fig. 8 and 9, fig. 8 is a schematic structural diagram of the ferrule assembly 6 according to the embodiment of the present invention, and fig. 9 is another schematic structural diagram of the ferrule assembly 6 according to the embodiment of the present invention. As shown, the collar device 6 includes a second vibratory pan 61 and a collar mechanism 62. The second vibratory pan 61 is provided in the frame 1. The lantern ring mechanism 62 is arranged on the frame 1, and the feeding end of the lantern ring mechanism 62 faces the discharging end of the second vibrating disk 61.
Further, the collar mechanism 62 includes a collar assembly 621, a dispensing assembly 622, and a hold-down assembly 623. The collar assembly 621 is disposed on the frame 1. The material distributing assembly 622 is disposed on the collar assembly 621. The pressing assembly 623 is disposed on the collar assembly 621, and the pressing assembly 623 is connected to the distributing assembly 622.
The collar assembly 621 includes a collar base 6211, a collar drive cylinder 6212, a collar slide plate 6213, a collar push head sleeve 6214, and a core bar 6215. The collar base 6211 is provided to the frame 1. A collet drive cylinder 6212 is provided at the collet base 6211, with the output end of the collet drive cylinder 6212 facing the die clamping mechanism 22. The lantern ring sliding plate 6213 is slidably arranged on the lantern ring base 6211 through a guide rail and a sliding block, and the lantern ring sliding plate 6213 is connected with the output end of the lantern ring driving cylinder 6212 through a vertical plate. The collar pusher head 6214 is provided to the collar sliding plate 6213 through a collar pusher head holder. The core bar 6215 is inserted into the collar-push head sleeve 6214, one end of the core bar 6215 abuts against the bottom of the inner wall of the collar-push head sleeve 6214 through a spring, and the other end of the core bar 6215 is exposed out of the collar-push head sleeve 6214.
The material distributing assembly 622 includes a blanking template 6221, two guide posts 6222, two material distributing fixing blocks 6223 and two sets of material distributing needles 6224. The blanking template 6221 is arranged on the lantern ring base 6211. One end of each guide post 6222 is screwed on the vertical plate, and the other end of each guide post 6222 penetrates through the blanking template 6221. The two distributing fixing blocks 6223 are respectively sleeved on the two guide posts 6222, and the two distributing fixing blocks 6223 are respectively positioned on two sides of the blanking template 6221. The two groups of distributing needles 6224 are respectively and oppositely arranged on the two distributing fixing blocks 6223, and the two groups of distributing needles 6224 are not on the same horizontal plane. Specifically, the blanking template 6221 includes a plate 62211, a weld ring bead 62212, a guide plate 62213, and a weld ring bracket 62214. The plate 62211 is disposed in the collar base 6211. Weld ring layering 62212 sets up in plate 62211, forms silo 322 down between weld ring layering 62212 and plate 62211. The material guide plate 62213 is disposed on the plate 62211, and the material inlet end of the material guide plate 62213 is connected to the material outlet end of the blanking chute 322. The weld ring bracket 62214 is slidably disposed on the plate 62211, and the weld ring bracket 62214 is movably connected to the discharge end of the material guiding plate 62213.
The pressing assembly 623 includes a pressing rod 6231, a pressing block 6232 and a roller 6233. One end of the lower pressing rod 6231 is rotatably disposed on the collar base 6211 through a hinge base, and the other end of the lower pressing rod 6231 is connected to the weld ring holder 62214. The lower press piece 6232 is provided on the lower press rod 6231, and the lower press piece 6232 has a lower press guide groove. The roller 6233 is provided to the collar-sliding plate 6213 through a bearing housing, and the roller 6233 is located in the depressed guide groove.
When the welding device is applied specifically, firstly, the welding ring sequentially passes through the blanking groove 322 and the material guide plate 62213 to reach the welding ring bracket 62214 under the vibration action of the second vibration disc 61, and the welding ring bracket 62214 is provided with a groove matched with the welding ring in shape, so that the welding ring is vertically positioned in the groove; secondly, the lantern ring driving cylinder 6212 generates driving force to drive the lantern ring sliding plate 6213 to drive the lantern ring push head sleeve 6214 and the core rod 6215 to move towards the direction of the welding ring until the welding ring is sleeved on the core rod 6215, the lantern ring driving cylinder 6212 drives the lantern ring sliding plate 6213 to slide and simultaneously drives the roller 6233 to slide in the downward pressing guide groove, the downward pressing guide groove is divided into two parts with different widths, the roller 6233 slides from the wide part of the downward pressing guide groove to the narrow part of the downward pressing guide groove, because the roller 6233 is fixed, the roller 6233 presses the downward pressing block 6232, the downward pressing block 6232 drives the downward pressing rod 6231 to move downward, the welding ring bracket 62214 is driven to slide downward to avoid the lantern ring push head sleeve 6214, along with the continuous pushing of the lantern ring driving cylinder 6212, the core rod 6215 abuts against the port of the pipe, and the lantern ring push head sleeve 6214 pushes the welding ring to be; when the welding rings fall from the blanking groove 322, the lantern ring driving cylinder 6212 pushes the lantern ring sliding plate 6213, so as to push the two material separating fixing blocks 6223 sleeved on the two guide posts 6222 to drive the two groups of material separating needles 6224 to pass through the plate 62211 in a staggered manner, and one welding ring falls into the groove of the welding ring bracket 62214 each time; finally, the turntable 213 continues to rotate, and the tube with the welded ring is conveyed to the station of the detection device 7.
Referring to fig. 10, it is a schematic structural diagram of the detecting device 7 in the embodiment of the present invention. As shown in the figure, the detection device 7 includes a cylinder block 71, a detection cylinder 72, a detection pipe 73, and a detection head 74. The cylinder block 71 is provided to the frame 1. The detection cylinder 72 is disposed on the cylinder block 71, and an output end of the detection cylinder 72 faces the die clamping mechanism 22. The detection pipe 73 is provided at the output end of the detection cylinder 72. One end of the detection head 74 is inserted into the detection tube 73, and one end of the detection head 74 abuts against the bottom of the inner side wall of the detection tube 73 through a spring.
When the device is specifically applied, a pipe sleeved with a welding ring is conveyed to a station of the detection device 7, the detection cylinder 72 generates a driving force to drive the detection pipe 73 and the detection head 74 to be sleeved on the pipe, the distance between the detection pipe 73 and the detection head 74 is a welding ring diameter in a default condition, if the pipe is sleeved with the welding ring, along with the continuous pushing of the detection cylinder 72, two ends of the detection head 74 are respectively abutted against the welding ring and the detection pipe 73, at the moment, a detection piece arranged in the detection pipe 73 detects that the detection head 74 is connected with the detection pipe 73, the detection piece transmits a signal to a control system of a pipe boss ring punching machine, the pipe is sleeved with the welding ring, and the turntable 213 continuously rotates to convey the pipe to the station of the blanking device 9; if the pipe is not sleeved with the welding ring, the detection head 74 can abut against the boss along with the continuous pushing of the detection cylinder 72, at the moment, the distance of the diameter of the welding ring still exists between the detection pipe 73 and the detection head 74, the detection head 74 cannot be detected by a detection piece arranged in the detection pipe 73 and is connected with the detection pipe 73, the detection piece transmits a signal to a control system of the pipe punching boss ring sleeving machine, the welding ring is not sleeved on the pipe, and the turntable 213 continues to rotate and directly transmits the pipe to a waste collecting station of the blanking device 9.
Fig. 11 is a schematic structural diagram of the blanking device 9 according to the embodiment of the present invention. As shown in the figure, the feeding device 9 includes a feeding cylinder 91, a material returning rod 92 and a feeding hopper 93. The blanking cylinder 91 is arranged on the frame 1, and the output end surface of the blanking cylinder 91 faces the lower clamping die 221. The material returning rod 92 is arranged at the output end of the blanking cylinder 91, and the material returning rod 92 penetrates through the lower clamping die 221. The lower hopper 93 is arranged on the frame 1, and the feeding end of the lower hopper 93 faces the lower clamping die 221.
When the pipe blanking device is applied specifically, firstly, the turntable 213 drives the pipe to move to the station of the blanking device 9, and the pull block 224 is matched with the pull hook 102; secondly, the pulling cylinder 101 generates a driving force to drive the draw hook 102 to move in a direction away from the lower clamping die 221, so that the upper template 223 is separated from the lower clamping die 221; thirdly, the discharging cylinder 91 drives the discharging rod 92 to ascend, so that the pipe on the lower clamping die 221 is jacked up, and the pipe slides down along the discharging hopper 93; finally, the turntable 213 continues to rotate, and the process is circulated, so that the boss punching and the ring sleeving welding of the pipe are realized.
When the automatic control device is applied, the conveying device 2, the feeding device 3, the material moving device 4, the pipe shaping device 5, the lantern ring device 6 and the discharging device 9 are all electrically connected with a control system of the pipe boss ring punching machine, and the control system of the pipe boss ring punching machine controls the conveying device 2, the feeding device 3, the material moving device 4, the pipe shaping device 5, the lantern ring device 6 and the discharging device 9 to move, so that the automatic control effect of the pipe boss ring punching machine is achieved. Of course, the control system of the pipe material boss ring punching machine can be any one of an industrial personal computer, a PLC or a single chip microcomputer, and the description is omitted here.
In summary, in one or more embodiments of the present invention, the pipe stamping boss ring machine of the present invention can automatically complete the processing of the pipe stamping boss and the ring, the processing efficiency is high, and the occurrence of the situation that the ring is not in place or the ring exceeds a predetermined position is effectively avoided, thereby improving the product quality.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (4)
1. The utility model provides a tubular product dashes boss lantern ring machine which characterized in that includes: the device comprises a rack, a conveying device, a feeding device, a material moving device, a pipe shaping device, a lantern ring device and a discharging device; the conveying device is arranged on the rack; the feeding device, the material moving device, the pipe shaping device, the lantern ring device and the discharging device are all arranged on the rack and are sequentially positioned along the conveying device;
the conveying device comprises a rotating mechanism and a die clamping mechanism; the rotating mechanism is arranged on the rack; the die clamping mechanism is arranged on the rotating mechanism; the rotating mechanism comprises a rotating driving piece, a rotating main shaft and a turntable; the rotary driving piece is arranged on the rack through a mounting rack; the rotating main shaft is sleeved on the rack through a bearing sleeve, a driven synchronizing wheel is sleeved on the rotating main shaft, and the driven synchronizing wheel is connected and sleeved with a driving synchronizing wheel at the output end of the rotating driving piece through a belt; the turntable is arranged on the bearing sleeve and is connected with the rotating main shaft; the die clamping mechanism comprises a lower clamping die, a pressing die plate, an upper die plate, a pulling block and two pressing pieces; the periphery of the rotary table is provided with an installation groove, and the lower clamping die is arranged in the installation groove; the die pressing plate is arranged on the rotary table and is positioned above the lower clamping die; the upper template is arranged on the die pressing plate and is movably connected with the lower clamping die; the pulling block is arranged on the die plate and movably connected with a pulling piece arranged above the turntable; the pulling piece comprises a pulling cylinder and a drag hook arranged at the output end of the pulling cylinder; the two pressing pieces are arranged on the pressing template and positioned on two sides of the pulling block; each pressing piece comprises a guide rod, a copper sleeve and a spring; one end of the guide rod penetrates through the die plate; the copper sleeve is arranged on the compression moulding board and sleeved at one end of the guide rod; the spring is sleeved on the guide rod, one end of the spring is abutted to the copper sleeve, and the other end of the spring is abutted to a pressing plate arranged at the other end of the guide rod;
the feeding device comprises a first vibrating disc and a feeding mechanism; the first vibrating disk is arranged on the rack; the feeding mechanism is arranged on the rack, and the feeding end of the feeding mechanism faces the discharging end of the first vibrating disc; the feeding mechanism comprises a feeding bottom plate, a trough, a push plate and a feeding cylinder; the feeding bottom plate is arranged on the rack through a supporting screw rod; the feeding end of the feeding groove faces the discharging end of the first vibrating disc; the push plate is arranged on the feeding bottom plate in a sliding mode and penetrates through the trough; the feeding cylinder is arranged on the feeding bottom plate, and the output end of the feeding cylinder is connected with the push plate through a connecting plate;
the material moving device comprises a first moving mechanism and a second moving mechanism; the first moving mechanism is arranged on the rack; the second moving mechanism is arranged on the first moving mechanism and faces the discharging end of the feeding mechanism; the first moving mechanism comprises a gantry support, a sliding plate and a first moving cylinder; the gantry support is arranged on the frame and is positioned on one side of the feeding mechanism; the sliding plate is arranged on the gantry bracket in a sliding manner through the guide rail and the sliding block; the first moving cylinder is arranged on the gantry support, and the output end of the first moving cylinder is connected with the sliding plate; the second moving mechanism comprises a longitudinal moving cylinder, a transverse moving cylinder and a material moving die; the longitudinal moving cylinder is arranged on the sliding plate; the transverse moving cylinder is arranged at the output end of the longitudinal moving cylinder; the material moving die is arranged at the output end of the transverse moving cylinder;
the pipe shaping device comprises a pressing mechanism, a shaping expanding and contracting mechanism and a boss punching mechanism; the pressing mechanism is arranged on the rack and is positioned above the die clamping mechanism; the shaping expansion and contraction mechanism is arranged on the rack and faces the die clamping mechanism; the stamping boss mechanism is arranged on the rack and faces the die clamping mechanism;
the pipe shaping device also comprises a supporting mechanism; the supporting mechanism is arranged on the rack and movably abutted against the rotating mechanism;
the feeding device provides a pipe to be processed to a station of the pipe moving device; the material moving device moves the pipe to be processed to a station of the conveying device; the conveying device conveys the pipe to be processed to a plurality of processing stations of the pipe shaping device, the lantern ring device and the blanking device.
2. The tube boss ring punching machine according to claim 1, wherein the ring punching device comprises a second vibrating disk and a ring mechanism; the second vibrating disk is arranged on the rack; the lantern ring mechanism is arranged on the rack, and the feeding end of the lantern ring mechanism faces the discharging end of the second vibrating disk.
3. The tube boss ring punching machine according to claim 1, further comprising a detection device; the detection device is arranged along the conveying device and is positioned between the lantern ring device and the blanking device.
4. The tube boss ring punching machine according to claim 3, further comprising a blowing device; the blowing device is arranged along the conveying device and is positioned between the detection device and the blanking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910087696.9A CN109909386B (en) | 2019-01-29 | 2019-01-29 | Pipe material boss ring punching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910087696.9A CN109909386B (en) | 2019-01-29 | 2019-01-29 | Pipe material boss ring punching machine |
Publications (2)
| Publication Number | Publication Date |
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| CN109909386A CN109909386A (en) | 2019-06-21 |
| CN109909386B true CN109909386B (en) | 2021-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910087696.9A Active CN109909386B (en) | 2019-01-29 | 2019-01-29 | Pipe material boss ring punching machine |
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| CN111715442B (en) * | 2020-05-26 | 2022-08-05 | 张仙霞 | Automobile tail throat and spraying equipment and method thereof |
| CN111912186B (en) * | 2020-08-13 | 2022-03-22 | 江苏弘扬石英制品有限公司 | Drying equipment for quartz glass tube convenient for blanking |
| CN113000976A (en) * | 2021-03-24 | 2021-06-22 | 佛山职业技术学院 | Automatic sleeving machine for U-shaped pipe welding rings |
| CN113579695B (en) * | 2021-08-05 | 2022-09-23 | 嵊州市新起点焊接科技有限公司 | Automatic machining device for miniature compressor rack assembly |
| CN115351376B (en) * | 2022-08-15 | 2024-03-22 | 陕西百思特模具有限公司 | Short U-shaped pipe lantern ring device for single ring detection and in-pipe cleaning |
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| CN109909386A (en) | 2019-06-21 |
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Effective date of registration: 20220927 Address after: No. 101, block 5, phase I, tianfulai international industrial city, No. 39, Changbao West Road, Ronggui Rongli neighborhood committee, Shunde District, Foshan City, Guangdong Province, 528000 Patentee after: FOSHAN SHUNDE LAIXIONG HARDWARE MACHINE Co.,Ltd. Address before: 528000 No. 604, Block E, hongyayuan, Zhenhua Road, Ronggui street, Shunde District, Foshan City, Guangdong Province Patentee before: Bai Zunmin |
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