CN109902447A - A kind of huge Condition Maintenance for Hydraulic Power Plant model and construction method - Google Patents

A kind of huge Condition Maintenance for Hydraulic Power Plant model and construction method Download PDF

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Publication number
CN109902447A
CN109902447A CN201910282548.2A CN201910282548A CN109902447A CN 109902447 A CN109902447 A CN 109902447A CN 201910282548 A CN201910282548 A CN 201910282548A CN 109902447 A CN109902447 A CN 109902447A
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equipment
information
maintenance
state
evaluation
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CN201910282548.2A
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Inventor
鲁俊兵
乔进国
胡丰
齐巨涛
南冠群
赵晓嘉
曹一凡
平金伟
曾阳麟
龚登位
王远洪
张鹤鸣
徐德新
辉金荣
胡金飞
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Huaneng Lancang River Hydropower Co Ltd
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Huaneng Lancang River Hydropower Co Ltd
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Priority to CN201910282548.2A priority Critical patent/CN109902447A/en
Publication of CN109902447A publication Critical patent/CN109902447A/en
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Abstract

The invention discloses a kind of huge Condition Maintenance for Hydraulic Power Plant model and construction methods, by the running state information for collecting the various equipment in hydroelectric power plant;And it is analyzed;Then score evaluation is carried out to equipment;Equipment is determined as four normal condition, attention state, abnormality, precarious position level status;Installations and facilities maintenance rank and power station year Plant maintenance plan are finally formulated according to the level status of equipment;On the basis of the periodic inspection as defined in country, industry, it is formed centered on equipment operational reliability, equipment state overhauling strategy is formulated according to means such as the analysis of running trend of the equipment year, risk and life appraisals, the maintenance mode of overhaul of the equipments interval, down time and overhauling project is determined according to the result of diagnosis and assessment.It can find in time and eliminate hidden trouble of equipment, avoid the equipment fault even generation of accident, extend service life of equipment, the workload and overhaul management difficulty of service personnel can decrease, and overhaul management efficiency also obtains certain promotion.

Description

A kind of huge Condition Maintenance for Hydraulic Power Plant model and construction method
Technical field
The present invention relates to Condition Maintenance for Hydraulic Power Plant technical field, especially a kind of huge Condition Maintenance for Hydraulic Power Plant model construction Method and system.
Background technique
Under current power system reform situation, easy trend is integrally presented in electricity market, competing between electricity power enterprise It is increasingly fierce to strive, and traditional scheduled overhaul mode cannot well adapt to the demand of electricity market;If according to the principle of periodic inspection Carry out scheduled overhaul, will cause a degree of mistake and repair, the control cost of overhaul that cannot be scientific and reasonable;And if not to the reality of equipment Border operating status carries out comprehensive assessment, cannot timely and effectively organize to overhaul when something goes wrong in critical component, can be to equipment Safe and stable operation adversely affects.It is studied by installations and facilities repair based on condition of component model, can effectively reduce power plant's cost of overhaul And management difficulty, raising overhaul management efficiency.
Further to adapt to current electricity market situation, can preferably be examined according to electric power market demand reasonable arrangement unit It repairs and power generation operation;The principle for getting rid of " expiring required " carries out periodic inspection to sorts of systems according to time between overhauls(TBO) and duration, not Comprehensive analysis diagnosis is carried out to equipment actual motion state and carries out repair based on condition of component.
Meanwhile annual various kinds of equipment maintenance charge plan is almost the same, fails the scientific and reasonable control cost of overhaul.Implementation is set Standby repair based on condition of component, can bonding apparatus practical operation situation, targetedly to equipment, this is repaired position and is overhauled and safeguarded, closes Reason formulates overhauling project and maintenance expense, and power plant's cost of overhaul is effectively reduced;When equipment is there are when potential insecurity factor, if Still use periodic inspection mode, in fact it could happen that the phenomenon that equipment inspection or not.
Implement repair based on condition of component, can find in time and eliminate hidden trouble of equipment, avoids the equipment fault even generation of accident, extend Service life of equipment;By equipment state overhauling, overhaul of the equipments project and deactivated duration are certain with respect to having for scheduled overhaul The reduction of degree, the workload and overhaul management difficulty of service personnel can decrease, and overhaul management efficiency also obtains certain It is promoted.
Summary of the invention
The purpose of the present invention is to propose to a kind of Condition Maintenance for Hydraulic Power Plant model building methods;This method improves hydroelectric power plant and sets Standby overhaul efficiency.
The purpose of the present invention is achieved through the following technical solutions:
Condition Maintenance for Hydraulic Power Plant model building method provided by the invention, comprising the following steps:
Collect the running state information of the various equipment in hydroelectric power plant;
Analysis, which is carried out, according to equipment running status information forms overhaul of the equipments state evaluation information;
The equipment state evaluation information evaluates equipment progress score the scoring rate to form equipment;
Equipment is determined as normal condition, attention state, abnormality, precarious position four etc. according to the scoring rate of equipment Grade state;
Installations and facilities maintenance rank and power station year Plant maintenance plan are formulated according to the level status of equipment;The equipment Facility maintenance rank includes normal condition maintenance, attention state maintenance, abnormality maintenance, precarious position maintenance.
Further, the equipment running status information includes on-line monitoring information and off-line monitoring information;
The on-line monitoring information includes that generator partial discharge on-line monitoring information, main transformer and reactor chromatogram monitoring are believed Breath, set state monitoring information, runout protection system on-line monitoring information, intelligent O&M cloud system warning information and equipment operation Trend pays close attention to information;
The offline inspection information includes equipment operation information, maintenance information, service information and equipment operational safety information.
Further, the scoring rate of the equipment is the scoring rate evaluation assessment and qualitative comprehensive evaluation by using quantization Obtained from;
The scoring rate evaluation assessment of the quantization is by carrying out to the equipment for having clear significant condition parameter and standard limit value Quantify score;
The qualitative comprehensive evaluation is that maintenance preset value comprehensive score is carried out by the equipment to no standard limited value;
The equipment for having clear significant condition parameter and standard limit value includes that mechanical equipment, electrical primary equipment and water conservancy project are special Industry equipment;
The comprehensive evaluation is used to carry out equipment state evaluation to electric secondary professional equipment.
The present invention also provides a kind of Condition Maintenance for Hydraulic Power Plant models, including information management module, equipment to run shape State diagnostic analysis module, state evaluation module, state estimation module and installations and facilities Strategies of Maintenance module;
The information management module, for collecting the running state information of the various equipment in hydroelectric power plant;
The equipment running status diagnostic analysis module forms equipment for carrying out analysis according to equipment running status information Inspecting state evaluation information;
The state evaluation module is evaluated to form equipment for carrying out score to equipment according to equipment state evaluation information Scoring rate;
The state estimation module, for equipment to be determined as normal condition, attention state, different according to the scoring rate of equipment Normal four state, precarious position level status;
The installations and facilities Strategies of Maintenance module, for according to the level status of equipment formulate installations and facilities maintenance rank and Power station year Plant maintenance plan;The installations and facilities maintenance rank includes normal condition maintenance, attention state maintenance, abnormal shape State maintenance, precarious position maintenance.
Further, the information management module includes online monitoring information and off-line monitoring information;
The on-line monitoring information includes that generator partial discharge on-line monitoring information, main transformer and reactor chromatogram monitoring are believed Breath, set state monitoring information, runout protection system on-line monitoring information, intelligent O&M cloud system warning information and equipment operation Trend pays close attention to information;
The offline inspection information includes equipment operation information, maintenance information, service information and equipment operational safety information.
Further, the scoring rate of the equipment in the equipment running status diagnostic analysis module is obtaining by using quantization Divide obtained from rate evaluation assessment and qualitative comprehensive evaluation;
The scoring rate evaluation assessment of the quantization is by carrying out to the equipment for having clear significant condition parameter and standard limit value Quantify score;
The qualitative comprehensive evaluation is that maintenance preset value comprehensive score is carried out by the equipment to no standard limited value;
The equipment for having clear significant condition parameter and standard limit value includes that mechanical equipment, electrical primary equipment and water conservancy project are special Industry equipment;
The comprehensive evaluation is used to carry out equipment state evaluation to electric secondary professional equipment.
By adopting the above-described technical solution, the present invention has the advantage that:
Huge Condition Maintenance for Hydraulic Power Plant model and construction method provided by the invention, by collecting the various equipment in hydroelectric power plant Running state information;And it is analyzed;Then score evaluation is carried out to equipment;By equipment be determined as normal condition, attention state, Four abnormality, precarious position level status;Installations and facilities maintenance rank and electricity are finally formulated according to the level status of equipment It stands annual Plant maintenance plan;On the basis of country, periodic inspection as defined in industry, is formed with equipment operational reliability and be The heart, according to the analysis of running trend of the equipment year, risk and life appraisal (including familial defect, repeated defect or abnormal, hidden Part of appliance operating condition etc.) etc. means formulate equipment state overhauling strategy, according to diagnosis with assessment result determine equipment examine Repair the maintenance mode of interval, down time and overhauling project.It can find in time and eliminate hidden trouble of equipment, avoid equipment fault even The generation of accident extends service life of equipment, and the workload and overhaul management difficulty of service personnel can decrease, overhaul management Efficiency also obtains certain promotion.
Other advantages, target and feature of the invention will be illustrated in the following description to a certain extent, and And to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, Huo Zheke To be instructed from the practice of the present invention.Target of the invention and other advantages can be realized by following specification and It obtains.
Detailed description of the invention
Detailed description of the invention of the invention is as follows.
Fig. 1 is Condition Maintenance for Hydraulic Power Plant model building method schematic diagram of the invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Embodiment 1
As shown, Condition Maintenance for Hydraulic Power Plant model building method provided in this embodiment, comprising the following steps:
Collect the running state information of the various equipment in hydroelectric power plant;
Analysis, which is carried out, according to equipment running status information forms overhaul of the equipments state evaluation information;
The equipment state evaluation information evaluates equipment progress score the scoring rate to form equipment;
Equipment is determined as normal condition, attention state, abnormality, precarious position four etc. according to the scoring rate of equipment Grade state;
Installations and facilities maintenance rank and power station year Plant maintenance plan are formulated according to the level status of equipment;The equipment Facility maintenance rank includes normal condition maintenance, attention state maintenance, abnormality maintenance, precarious position maintenance.
The equipment running status information includes on-line monitoring information and off-line monitoring information;
The on-line monitoring information includes that generator partial discharge on-line monitoring information, main transformer and reactor chromatogram monitoring are believed Breath, set state monitoring information, runout protection system on-line monitoring information, intelligent O&M cloud system warning information and equipment operation Trend pays close attention to information;
The offline inspection information includes equipment operation information, maintenance information, service information and equipment operational safety information.
The scoring rate of the equipment is scoring rate evaluation assessment and qualitative comprehensive evaluation by using quantization and obtains 's;
The scoring rate evaluation assessment of the quantization is by carrying out to the equipment for having clear significant condition parameter and standard limit value Quantify score;
The qualitative comprehensive evaluation is that maintenance preset value comprehensive score is carried out by the equipment to no standard limited value;
The equipment for having clear significant condition parameter and standard limit value includes that mechanical equipment, electrical primary equipment and water conservancy project are special Industry equipment;
The comprehensive evaluation is used to carry out equipment state evaluation to electric secondary professional equipment.
Embodiment 2
The present embodiment additionally provides a kind of Condition Maintenance for Hydraulic Power Plant model, including the operation of information management module, equipment Condition diagnosing analysis module, state evaluation module, state estimation module and installations and facilities Strategies of Maintenance module;
Information management module:
(1) on-line monitoring aspect: according to monitoring system, generator partial discharge on-line monitoring system, main transformer and reactor chromatography The on-line monitoring systems such as on-line monitoring system, Unit State Monitor System, runout protection system monitor in real time, utilize dynamic data Analysis platform, the warning information of intelligent O&M cloud system and running trend of the equipment are paid close attention to, and collect relevant information and Data.
(2) in terms of offline inspection, bonding apparatus operation, maintenance, maintenance are tried using equipment routing inspection, regular prerun, performance It tests, the means such as live detection, infrared measurement of temperature, the key data that may influence equipment operational safety is tested and recorded, and Carry out equipment trend analysis, take the necessary measures when there is degradation trend, ensures equipment safety stable operation.
Equipment running status diagnostic analysis module
According to year formed device diagnostic analysis report, in conjunction with annual production and management mode, production target performance and Reliability index etc. provides decision-making foundation for power plant's repair based on condition of component.
State evaluation module
Using dynamic evaluation and regular evaluation method, quantitative-qualitative analysis method, selected equipment critical component is bright to having What true significant condition parameter and standard limit value required, using the scoring rate evaluation assessment of quantization;No standard limited value is required, Ying Gen According to equipment fault rule and operation, maintenance experience etc., using qualitative comprehensive evaluation.
Machinery, electrical primary, speciality of hydroelectric power engineering construction installations and facilities state evaluation mainly use scoring rate evaluation assessment;Electric secondary is special Industry installations and facilities state evaluation is using scoring rate evaluation assessment in such a way that comprehensive evaluation combines.
Be related to runner crackle special project, privacy device component inspection, the vulnerable part service life, repeated defect, repeat sexual abnormality, PLC load factor, actuating of relay number, new mark requirement etc. are calculated using deduction of points mode.
Scoring rate is determined as four grades according to equipment weight, and comprehensive evaluation is according to equipment feature, evaluation level flavor A, B, C, D level Four fuzzy evaluation, four grades of scoring rate and composite rating respectively correspond normal condition, attention state, abnormal shape Four state, precarious position level status
State estimation module
According to equipment state evaluation as a result, comprehensively considering operation hours, maintenance resume, failure experience, operation ring The factors such as border, maintenance special project project to be performed, and installations and facilities maintenance rank (A, B, C, D grades) is formulated according to the result of assessment And power station year Plant maintenance plan.
Determine time between overhauls(TBO) and task: (1) repair based on condition of component strategy is mainly used to determine overhauling project, maintenance grade, maintenance The contents such as time.(2) overhaul of the equipments grade is determined according to the maintenance duration of critical component, when multiple critical components overhaul simultaneously, The straight line duration that each critical component maintenance should be integrated determines maintenance grade.
It is evaluated after repairing: according to the data and operating condition after repairing, to the problem of proposition in operating analysis report before repairing and again Point project is completed disposition and is evaluated;The exception and failure cause occurred in operation to unit starting and after repairing is divided Analysis, suggests improvements and suggests.
Equipment state overhauling model provided by the invention can meet electric power market demand in time, can be preferably according to electricity Power market demand reasonable arrangement unit maintenance and power generation operation.
Reduce power plant's cost of overhaul: electric power factory equipment overhauls the principle substantially according to " expiring required " in recent years, according to maintenance Period and duration carry out periodic inspection to sorts of systems, do not carry out comprehensive analysis diagnosis to equipment actual motion state and carry out shape State maintenance.Meanwhile annual various kinds of equipment maintenance charge plan is almost the same, fails the scientific and reasonable control cost of overhaul.Implementation is set Standby repair based on condition of component, can bonding apparatus practical operation situation, targetedly to equipment, this is repaired position and is overhauled and safeguarded, closes Reason formulates overhauling project and maintenance expense, and power plant's cost of overhaul is effectively reduced.
Extend service life of equipment:, can if still using periodic inspection mode when equipment is there are when potential insecurity factor The phenomenon that equipment inspection or not can occur.Implement repair based on condition of component, can find in time and eliminate hidden trouble of equipment, avoid equipment fault very To the generation of accident, extend service life of equipment.
Reduce overhaul management difficulty: by equipment state overhauling, overhaul of the equipments project and deactivated duration are with respect to scheduled overhaul For have a degree of reduction, the workload and overhaul management difficulty of service personnel can decrease, overhaul management efficiency Also certain promotion can be obtained.Increase basin Cascaded Hydropower Plants unit availability coefficient and generating capacity, realize cost efficiency, has aobvious The economic benefit of work and good social benefit.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention Art scheme is modified or replaced equivalently, and without departing from the objective and range of the technical program, should all be covered in the present invention Protection scope in.

Claims (6)

1. a kind of Condition Maintenance for Hydraulic Power Plant model building method, it is characterised in that: the following steps are included:
Collect the running state information of the various equipment in hydroelectric power plant;
Analysis, which is carried out, according to equipment running status information forms overhaul of the equipments state evaluation information;
The equipment state evaluation information evaluates equipment progress score the scoring rate to form equipment;
Equipment is determined as four normal condition, attention state, abnormality, precarious position grade shapes according to the scoring rate of equipment State;
Installations and facilities maintenance rank and power station year Plant maintenance plan are formulated according to the level status of equipment;The installations and facilities Maintenance rank includes normal condition maintenance, attention state maintenance, abnormality maintenance, precarious position maintenance.
2. Condition Maintenance for Hydraulic Power Plant model building method as described in claim 1, it is characterised in that: the equipment running status Information includes on-line monitoring information and off-line monitoring information;
The on-line monitoring information include generator partial discharge on-line monitoring information, main transformer and reactor chromatogram monitoring information, Set state monitoring information, runout protection system on-line monitoring information, intelligent O&M cloud system warning information and equipment operation become Gesture pays close attention to information;
The offline inspection information includes equipment operation information, maintenance information, service information and equipment operational safety information.
3. Condition Maintenance for Hydraulic Power Plant model building method as described in claim 1, it is characterised in that: the scoring rate of the equipment It is obtained from the scoring rate evaluation assessment and qualitative comprehensive evaluation by using quantization;
The scoring rate evaluation assessment of the quantization is the quantization by carrying out to the equipment for having clear significant condition parameter and standard limit value Score;
The qualitative comprehensive evaluation is that maintenance preset value comprehensive score is carried out by the equipment to no standard limited value;
The equipment for having clear significant condition parameter and standard limit value includes that mechanical equipment, electrical primary equipment and speciality of hydroelectric power engineering construction are set It is standby;
The comprehensive evaluation is used to carry out equipment state evaluation to electric secondary professional equipment.
4. a kind of Condition Maintenance for Hydraulic Power Plant model, which is characterized in that diagnosed including information management module, equipment running status Analysis module, state evaluation module, state estimation module and installations and facilities Strategies of Maintenance module;
The information management module, for collecting the running state information of the various equipment in hydroelectric power plant;
The equipment running status diagnostic analysis module forms overhaul of the equipments for carrying out analysis according to equipment running status information State evaluation information;
The state evaluation module, for evaluating equipment progress score the score to form equipment according to equipment state evaluation information Rate;
The state estimation module, for equipment to be determined as normal condition, attention state, abnormal shape according to the scoring rate of equipment Four state, precarious position level status;
The installations and facilities Strategies of Maintenance module, for formulating installations and facilities maintenance rank and power station according to the level status of equipment Annual Plant maintenance plan;The installations and facilities maintenance rank includes normal condition maintenance, attention state maintenance, abnormality inspection It repairs, precarious position maintenance.
5. Condition Maintenance for Hydraulic Power Plant model as claimed in claim 4, it is characterised in that: the information management module includes Monitor information and off-line monitoring information on-line;
The on-line monitoring information include generator partial discharge on-line monitoring information, main transformer and reactor chromatogram monitoring information, Set state monitoring information, runout protection system on-line monitoring information, intelligent O&M cloud system warning information and equipment operation become Gesture pays close attention to information;
The offline inspection information includes equipment operation information, maintenance information, service information and equipment operational safety information.
6. Condition Maintenance for Hydraulic Power Plant model as claimed in claim 4, it is characterised in that: the equipment running status diagnostic analysis The scoring rate of equipment in module is obtained from scoring rate evaluation assessment and qualitative comprehensive evaluation by using quantization;
The scoring rate evaluation assessment of the quantization is the quantization by carrying out to the equipment for having clear significant condition parameter and standard limit value Score;
The qualitative comprehensive evaluation is that maintenance preset value comprehensive score is carried out by the equipment to no standard limited value;
The equipment for having clear significant condition parameter and standard limit value includes that mechanical equipment, electrical primary equipment and speciality of hydroelectric power engineering construction are set It is standby;
The comprehensive evaluation is used to carry out equipment state evaluation to electric secondary professional equipment.
CN201910282548.2A 2019-04-10 2019-04-10 A kind of huge Condition Maintenance for Hydraulic Power Plant model and construction method Pending CN109902447A (en)

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Application publication date: 20190618