CN109900181B - Arc alignment method for sector section inner arc frame - Google Patents
Arc alignment method for sector section inner arc frame Download PDFInfo
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- CN109900181B CN109900181B CN201910171344.1A CN201910171344A CN109900181B CN 109900181 B CN109900181 B CN 109900181B CN 201910171344 A CN201910171344 A CN 201910171344A CN 109900181 B CN109900181 B CN 109900181B
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Abstract
The invention provides an arc alignment method for a sector inner arc frame, which comprises the following steps: firstly, finely processing 4 cylindrical surfaces on a sector inner arc frame into a measuring plane when the sector inner arc frame is processed; secondly, placing the inner arc frame of the sector section on a plane, assembling a roller system in the inner arc frame of the sector section with the machined measuring plane, and adjusting the placed 4 cylindrical surfaces to the flatness of less than or equal to 0.05mm through adjusting gaskets; and step three, placing an arc aligning tool on the measuring plane to start arc aligning work. According to the invention, a plane is finely machined on the inner arc frame in advance to replace the measurement of the plane of the track, the inner arc frame is placed on the square box, the plane of the track is adjusted to the flatness not more than 0.05mm through the adjusting gasket, the measuring leveling ruler is lapped and then the depth ruler is used for arc alignment, so that the arc alignment device is suitable for arc alignment work of the inner arc frames of all types of fan-shaped sections, and has good universality.
Description
Technical Field
The invention relates to detection of a continuous casting roller of a fan-shaped section of a continuous casting machine, in particular to an arc alignment method of an inner arc frame of the fan-shaped section.
Background
Whether the arc radius of each point of the continuous casting roller of the fan-shaped section of the continuous casting machine meets the process design requirements or not, the quality of a casting blank is greatly influenced, the arc alignment condition of the fan-shaped section is measured in time due to the deformation and settlement of the inner and outer arc frames of the fan-shaped section, the abrasion of the continuous casting roller, the surface collapse and the like in the production process of the continuous casting machine, whether the arc alignment error of the continuous casting machine is within an allowable range or not is detected, and the accuracy of the continuous casting blank quality is ensured by adjusting and processing the arc alignment error in time beyond the deviation range.
The patent number 201620142692.8, which is applied in 2016 for 2 months by the company, of the sector arc-aligning tool comprises two equal-height flat rulers, a movable flat ruler, a roller, four equal-height upright columns and a sector frame; a plurality of parallel rollers are arranged on the fan-shaped section frame, four measuring benchmarks are arranged on the non-processing surfaces of the four corners, and equal-height flat columns are arranged on the measuring benchmarks; the two equal-height flat rulers are positioned on the four equal-height flat columns and are vertical to the rollers; the two equal-height flat rulers are provided with a movable flat ruler which is parallel to the roller. The arc alignment tool is simple and convenient to design and manufacture, the frame is used as a reference, measuring errors of a plurality of links are omitted, and the arc alignment precision is high.
The patent finds an area on the sector frame, and finishes a plane on which the equal-height blocks are placed, and a user proposes objection after finding the finish plane on the sector frame, and considers that a finished product processed does not accord with a design drawing, and the patent also needs to place the equal-height blocks on the finish plane to be raised, and the equal-height blocks exceed the plane of a roller to be capable of being lapped with a flat ruler for measurement. Therefore, there is a need for further improvement on the basis of this patent to solve the problem of higher flatness of the plane for placing the segment frame.
Disclosure of Invention
The invention provides an arc alignment method for a sector inner arc frame, which utilizes the existing cylinder plane on the inner arc frame to finish a measuring plane, so that the appearance of the inner arc frame is not damaged and does not need to be explained to a user.
The technical scheme for realizing the purpose of the invention is as follows:
an arc alignment method for a sector inner arc frame comprises the following steps:
firstly, finely processing measuring planes on 4 cylindrical surfaces on a sector inner arc frame when the sector inner arc frame is processed;
secondly, placing the inner arc frame of the sector section on a plane, assembling a roller system in the inner arc frame of the sector section with the machined measuring plane, and adjusting the placed 4 cylindrical surfaces to the flatness of less than or equal to 0.05mm through adjusting gaskets;
and step three, placing an arc aligning tool on the measuring plane to start arc aligning work.
As a further improvement of the invention, the process of measuring the plane finish machining is as follows: when the inner arc frame of the sector section is machined, 4 cylindrical surfaces of the inner arc frame are respectively subjected to finish machining on a machine platform under the condition that the machining reference is not changed.
As a further improvement of the invention, the error of the plane is less than +/-0.02 mm when 4 cylindrical surfaces are processed, and the error of the height of the 4 cylindrical surfaces relative to the processing reference is controlled within +/-0.05 mm.
As a further improvement of the invention, the sector inner arc frame in the second step is placed on 4 tooling square boxes, 4 tooling square boxes are placed on the ground platform, and the 4 tooling square boxes are sequentially contacted with 4 different corners on the same plane of the sector inner arc frame. The inner arc frame of the sector section of the invention is erected on 4 tooling square boxes,
as a further improvement of the invention, the flatness of the measurement plane after being placed is ensured to be less than or equal to 0.05mm, and the process is as follows: and adding an adjusting gasket between the tooling square box and the sector inner arc frame, and adjusting the plane of the 4 cylinders to the flatness of less than or equal to 0.05 mm.
As a further improvement of the invention, the arc aligning tool in the third step comprises: the measuring device comprises two equal-height flat rulers and a movable measuring flat ruler, wherein the measuring flat ruler moves along the length direction of the equal-height flat rulers, the two equal-height flat rulers are positioned at the two end parts of the movable flat rulers, and each equal-height flat ruler is positioned on two cylindrical surfaces in the same direction.
As a further improvement of the invention, the equal-height flat ruler and the measuring flat ruler are arranged in an I shape, and the deflection of the measuring flat ruler and the equal-height flat ruler and the thickness of the measuring flat ruler and the equal-height flat ruler are used for measuring the arc alignment.
Compared with the prior art, the invention has the beneficial effects that:
1. the flatness of the measuring plane is measured after the measuring plane is placed through adjusting the gasket;
2. the measuring plane of the invention adopts 4 cylindrical surfaces on a sector inner arc frame;
3. according to the invention, a plane is finely machined on an inner arc frame in advance to replace a measuring track plane, a measuring flat ruler is lapped, and then a depth ruler is used for arc alignment;
4. according to the invention, a plane is finely machined on the inner arc frame in advance to replace the measurement of the plane of the track, the inner arc frame is placed on the square box, the plane of the track is adjusted to the flatness not more than 0.05mm through the adjusting gasket, the measuring leveling ruler is lapped and then the depth ruler is used for arc alignment, so that the arc alignment device is suitable for arc alignment work of the inner arc frames of all types of fan-shaped sections, and has good universality.
Drawings
FIG. 1 is a schematic illustration of a sector frame measurement datum of patent number 201620142692.8;
FIG. 2 is a schematic diagram of a prior art measurement datum in comparison to a measurement plane of the present application;
FIG. 3 is a schematic view of a measurement plane on the sector inner arc frame;
FIG. 4 is a schematic view of the inner frame of the sector after being placed;
fig. 5 is a schematic view of an arc-aligning tool.
In the figure, 01, equal height flat ruler; 02. moving the leveling ruler; 03. a roller; 04. a sector section frame; 05. equal height flat columns; a. measurement references of the background art; b. measuring a plane; 1. equal height flat ruler; 2. adjusting the gasket; 3. a tooling square box; 4. and (6) measuring a leveling ruler.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that functional, methodological, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
Example 1:
the embodiment discloses an arc alignment method for a sector inner arc frame, which comprises the following steps:
firstly, finely machining 4 cylindrical surfaces on a sector inner arc frame to obtain a measuring plane b when the sector inner arc frame is machined (finely machining the 4 cylindrical surfaces of the sector inner arc frame on a machine table under the condition that the machining reference is not changed);
secondly, placing the inner arc frame of the sector section on a plane, assembling a roller system in the inner arc frame of the sector section with the machined measuring plane b, and adjusting the 4 placed cylindrical surfaces to the flatness of less than or equal to 0.05mm through an adjusting gasket 2 (the plane error is less than +/-0.02 mm when the 4 cylindrical surfaces are finely machined, and the height error of the 4 cylindrical surfaces relative to the machining reference is controlled within +/-0.05 mm);
and thirdly, placing an arc aligning tool on the measuring plane b to start arc aligning work (the arc aligning tool comprises two equal-height flat rulers 1 and a movable measuring flat ruler 4, wherein the measuring flat ruler 4 moves along the length direction of the equal-height flat ruler 1, the two equal-height flat rulers 1 are positioned at the two end parts of the movable flat ruler, and each equal-height flat ruler 1 is positioned on two cylindrical surfaces in the same direction).
On the basis of patent No. 201620142692.8, in this embodiment, 4 cylinders are welded (cylinders are used for later integral assembly, cylinders are welded) before the inner arc frame of the sector is machined or after the inner arc frame of the sector is machined into a semi-finished product, and then the inner arc frame of the sector is machined continuously. This embodiment selects a finish machining of the measuring plane on the 4 cylindrical surfaces of the sector inner arc frame, for the purpose of: 1. the middle equal-height flat ruler size is not added on the size chain, and the error is larger when the middle size is larger; 2. the cylindrical surface is selected more scientifically, the frame body does not need to be damaged additionally, and the re-explanation with a user is avoided; 3. the cylinder of the embodiment is welded on the inner arc frame of the segment, and is not easy to topple and move like the original equal-height flat ruler in the measuring process. Therefore, the reference surface is selected to be machined on the cylindrical surface, and the method is more reasonable.
It should be noted that, the equal-height flat ruler 1 of this embodiment is placed on two cylindrical surfaces in the same direction, and in order to ensure the accuracy of arc alignment work, this embodiment further includes a fourth step of retesting the equal-height flat ruler 1 after the third step, measuring the flatness of the equal-height flat ruler 1, and adjusting the flatness of the equal-height flat ruler 1 by the adjusting shim 2 to be not more than 0.05 mm.
In the embodiment, the equal-height flat ruler 1 and the measuring flat ruler 4 are arranged in an I shape, and the deflection of the measuring flat ruler 4 and the equal-height flat ruler 1 and the thickness of the measuring flat ruler 4 and the equal-height flat ruler 1 are used for measuring arc alignment.
The embodiment can realize batch arc alignment work and improve the production efficiency; the effect of simultaneous arc alignment of a plurality of devices can be achieved.
Example 2:
based on the disclosure of embodiment 1, this embodiment will describe step three in detail.
After the flatness of the 4 cylinder surfaces is adjusted to be not more than 0.05mm, arc aligning tools are placed on the 4 cylinder surfaces. The tool for arc alignment comprises: the measuring device comprises two equal-height flat rulers 1 and a movable measuring flat ruler 4, wherein the measuring flat ruler 4 moves along the length direction of the equal-height flat ruler 1, the two equal-height flat rulers 1 are positioned at the two end parts of the movable flat ruler, and each equal-height flat ruler 1 is positioned on two cylindrical surfaces in the same direction.
The equal-height flat ruler 1 of the embodiment is composed of a rail seat and a rail, wherein the rail seat and the rail seat are made of aluminum magnesium alloy materials and are integrally formed, preferably, the rail and a rail support are of a hollow structure, and the hollow structure is light.
Considering that the measuring flat rule 4 needs to move on the rail, the contact surface between the measuring flat rule 4 and the rail also needs to maintain the flatness of not more than 0.05mm, therefore, in the embodiment, a cutting plane with the thickness of 5-15 mm is cut on the upper plane of the rail, and the cutting plane on the rail can not only re-check the flatness, but also enable the rail to be in line contact with the measuring flat rule 4.
The measuring flat ruler 4 of the embodiment is a ruler body which is made of aluminum magnesium alloy material and has an I-shaped cross section, and the movable flat ruler is composed of a ruler body upper plane, a ruler body lower plane and a connecting plate. A plurality of oval lightening holes are milled on the connecting plate along the length direction of the measuring flat ruler 4. And, level gauges are respectively arranged at the center and both ends of the measuring flat ruler 4, and an operator can correct the flatness of the measuring flat ruler 4 in time by observing air bubbles on the level gauges.
The specific process of arc alignment is as follows: (1) placing a measuring flat ruler 4 on a track, observing and increasing or decreasing adjusting gaskets 2 between a sector inner arc frame and a tooling square box 3 according to the inclination condition of air bubbles in a gradienter on the measuring flat ruler 4, and leveling the moving flat ruler to ensure that the planeness of the upper plane of the moving flat ruler is not more than 0.05 mm; (2) the measuring level 4 is slid forward or backward on the rail by applying a force to the measuring level 4, and the vertical distance between the measuring level 4 and the roller is measured using a digital display depth gauge.
The connecting plate of the embodiment is positioned between the upper plane plate of the ruler body and the lower plane plate of the ruler body, the width of the upper plane plate of the ruler body is less than or equal to that of the lower plane plate of the ruler body, the thickness of the upper plane plate of the ruler body is the same as that of the lower plane plate of the ruler body, and the thicknesses of the upper plane plate of the ruler body and the lower plane plate of the ruler body are greater than that of the connecting plate; the ruler body is detachably arranged on the two parallel rails, and the lower plane plate of the ruler body is in line contact with the rails; the two ends of the ruler body are provided with pull rings, the ruler body is placed on the track, and acting force is applied to the pull rings to enable the ruler body to slide forwards or backwards along the track.
Milling a plurality of lightening holes on the connecting plate and along the length direction of the ruler body, wherein the distance between adjacent lightening holes is x, the distance between the upper edge of each lightening hole and the upper plane plate of the ruler body is y, the distance between the lower edge of each lightening hole and the upper plane plate of the ruler body is z, the numerical values of x, y and z are equal, and the ratio of the sum of y and z to the length of the lightening holes in the vertical direction is 1: 1-2: 3. preferably, the lightening holes are oval, and the long half shaft of each oval lightening hole is parallel to the lower plane plate of the ruler body; and the length of the long half shaft of the oval lightening hole is 1.2-2.5 times of the length of the short half shaft.
This embodiment adopts the measurement flat ruler 4 that the cross section is the I shape structure, can be when guaranteeing to measure 4 intensity of flat ruler, greatly reduced measures the weight of flat ruler 4, prevents to measure 4 too early emergence amount of deflection deformation of flat ruler, prolongs the life of measuring flat ruler 4. The measuring flat ruler 4 is made of aluminum magnesium alloy or titanium alloy materials, has light weight, small deflection and strong corrosion resistance, prolongs the service life of the measuring flat ruler 4, and is convenient to move and easy to place on a track due to light weight.
The gradienters are respectively arranged at the center and two ends of the lower surface of the measuring flat ruler 4, so that on one hand, the deflection deformation of the measuring flat ruler 4 can be detected and judged, and the measuring flat ruler 4 can be replaced or corrected according to the deformation condition; on the other hand, when the measuring flat ruler 4 is placed on two parallel tracks, the flatness can be adjusted in time according to the condition of air bubbles in the level gauge, so that the lower surface of the ruler body of the measuring flat ruler 4 is positioned on the same plane.
Example 3:
the embodiment discloses an arc alignment method for a sector inner arc frame, wherein a plane is finely machined on the inner arc frame in advance to replace a measuring track plane, a measuring flat ruler 4 is lapped, and then a depth ruler is used for arc alignment.
A sector section inner arc frame arc alignment method comprises the following specific steps:
the first step is as follows: when the inner arc frame of the sector section is machined, 4 cylindrical surfaces of the inner arc frame are subjected to finish machining on a machine table under the condition that the machining reference is not changed, the uniform plane error is not more than +/-0.02 mm, and the height error relative to the machining reference is controlled within +/-0.05 mm (as shown in figure 3);
the second step is that: preparing 4 workpiece assembling square boxes 3 to be placed on a ground platform, placing a sector inner arc frame on the square boxes, enabling an assembling roller system to enter the sector inner arc frame, adjusting 4 cylinder planes to be not more than 0.05mm in flatness through adjusting gaskets 2, and then placing equal-height flat rulers 1 to start arc alignment work (as shown in figure 4);
the third step: the method comprises the following steps that (1) equal-height flat rulers and long flat rulers are arranged in an I shape, the equal-height flat rulers (1) (the best casting flat ruler) on two sides are equal to a track, the middle long flat ruler is equal to a measuring flat ruler (4) (the best aluminum alloy flat ruler), and the deflection of the flat rulers (4) and the equal-height flat rulers (1) and the thickness of the measuring flat ruler (4) and the equal-height flat rulers (1) are measured simultaneously to measure arc alignment;
rechecking the arc reference size, moving the middle measuring flat ruler to the position above the arc measuring reference (cross measuring method), and measuring whether the four arc reference sizes are within +/-0.05 mm of the unified plane error by using an external micrometer so as to ensure the flatness of the equal-height flat ruler 1;
the fifth step: the arc alignment is carried out by using an arc alignment sample plate or a digital display depth gauge (for measuring the size of the arc alignment), and the size of the arc alignment is adjusted by using an adjusting gasket 2 below the roller system to ensure that the size of the arc alignment is controlled within a required tolerance range.
The tooling square box of the embodiment is basic equipment for detecting and marking out parts in mechanical manufacturing, and can be divided into a marking-out square box, a checking square box, a T-shaped groove square box, a universal square box and the like according to purposes. The arc alignment size of the embodiment refers to the height drop size from the roller of the fan-shaped section of the continuous casting machine to the processing datum, four processing datum planes are specially arranged on four corners of a frame of the fan-shaped section, and the arc alignment size is generally called as an arc alignment measuring datum. The arc-aligning reference dimension of the present embodiment refers to the dimension of the finish machining plane on the 4 cylinders on the inner arc frame of the segment.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. An arc alignment method for a sector inner arc frame is characterized by comprising the following steps:
firstly, finely processing 4 cylindrical surfaces on a sector inner arc frame into a measuring plane when the sector inner arc frame is processed;
secondly, placing the inner arc frame of the sector section on a plane, assembling a roller system in the inner arc frame of the sector section with the machined measuring plane, and adjusting the placed 4 cylindrical surfaces to the flatness of less than or equal to 0.05mm through an adjusting gasket (2);
placing an arc aligning tool on the measuring plane to start arc aligning work;
the sector inner arc frame in the second step is placed on 4 tooling square boxes (3), the 4 tooling square boxes (3) are placed on the platform, and the 4 tooling square boxes (3) are contacted with 4 different corners on the same plane of the sector inner arc frame;
the flatness of the measurement plane after the placement is ensured to be less than or equal to 0.05mm, and the process is as follows: an adjusting gasket (2) is added between the tooling square box (3) and the inner arc frame of the sector section, and the planeness of 4 cylinders is adjusted to be less than or equal to 0.05 mm.
2. The sector inner arc frame arc-pairing method of claim 1, wherein the process of measuring the plane finish is: when the inner arc frame of the sector section is machined, 4 cylindrical surfaces are respectively subjected to finish machining on a machine table under the condition that the machining reference is not changed.
3. The method for arc alignment of a segmental inner arc frame according to claim 2, wherein the error of the plane of 4 cylindrical surfaces during finish machining is less than ± 0.02mm, and the error of the height of the 4 cylindrical surfaces relative to the machining reference is controlled within ± 0.05 mm.
4. The arc alignment method of the sector inner arc frame according to any one of claims 1 to 3, wherein the arc alignment fixture in the third step comprises: the measuring device comprises two equal-height flat rulers (1) and a movable measuring flat ruler (4), wherein the measuring flat ruler (4) moves along the length direction of the equal-height flat ruler (1), the two equal-height flat rulers (1) are positioned at two end parts of the movable flat ruler, and each equal-height flat ruler (1) is positioned on two cylindrical surfaces in the same direction.
5. The arc-pairing method of the sector inner arc frame according to claim 4, wherein the contour flat ruler (1) and the measuring flat ruler (4) are arranged in an I shape, and the deflection of the measuring flat ruler (4) and the contour flat ruler (1) and the thickness of the measuring flat ruler (4) and the contour flat ruler (1) are used for measuring arc-pairing.
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| CN111981955A (en) * | 2020-06-30 | 2020-11-24 | 中国二十冶集团有限公司 | Method for measuring and adjusting off-line arc alignment sample plate of continuous casting machine |
| CN112325748B (en) * | 2020-12-24 | 2022-06-07 | 中钢集团西安重机有限公司 | Device and method for measuring clearance of guide post of sector section |
| CN113102811B (en) * | 2021-04-19 | 2022-05-10 | 中钢集团西安重机有限公司 | Machining and measuring method for continuous casting fan-shaped section frame space hole |
| CN114413733B (en) * | 2022-01-28 | 2024-04-23 | 中钢集团西安重机有限公司 | Measuring method of sector section foundation frame |
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