CN205449010U - Fan -shaped section is to arc frock - Google Patents
Fan -shaped section is to arc frock Download PDFInfo
- Publication number
- CN205449010U CN205449010U CN201620142692.8U CN201620142692U CN205449010U CN 205449010 U CN205449010 U CN 205449010U CN 201620142692 U CN201620142692 U CN 201620142692U CN 205449010 U CN205449010 U CN 205449010U
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- arc
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- ruler
- flat
- fan
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- 238000005259 measurement Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 3
- 239000010962 carbon steel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910001256 stainless steel alloy Inorganic materials 0.000 claims description 3
- 229910001018 Cast iron Inorganic materials 0.000 claims 1
- 238000005242 forging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 239000003562 lightweight material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
本实用新型公开一种扇形段对弧工装，包括两件等高平尺、移动平尺、辊子、四件等高平立柱及扇形段框架；所述扇形段框架上设置有若干平行辊子，四角非加工表面设置有四处测量基准，所述测量基准上设有等高平立柱；所述两件等高平尺位于四件等高平立柱上，且与所述辊子呈垂直方向；所述两件等高平尺上设有一移动平尺，且移动平尺与辊子呈平行方向。本实用新型对弧工装设计制造简便，用框架本身作基准，省去多个环节的测量误差，对弧精度较高；该对弧工装省去专门组装、调整对弧工装的程序，节省了大量劳动力，有效提高了生产效率；通用性强，生产成本低。
The utility model discloses a fan section arc-aligning tooling, which comprises two equal-height flat rulers, a moving flat ruler, rollers, four equal-height columns and a fan-shaped section frame; the fan-shaped section frame is provided with a number of parallel rollers, and the four corners are not processed. The surface is provided with four measuring benchmarks, and the measuring benchmarks are provided with equal-level flat columns; the two equal-level flat rulers are located on the four equal-level flat columns, and are perpendicular to the rollers; A moving ruler is provided, and the moving ruler and the roller are parallel to each other. The utility model is easy to design and manufacture the arc-aligning tool, uses the frame itself as a reference, saves the measurement errors of multiple links, and has high arc-aligning accuracy; the arc-aligning tool saves the special assembly and adjustment procedures of the arc-aligning tool, saving a lot Labor force, effectively improving production efficiency; strong versatility, low production cost.
Description
[technical field]
This utility model belongs to continuous casting segment mounting technology field, relates to a kind of fan-shaped section to arc frock.
[background technology]
In conticaster complete set of equipments, it is outer to arc that fan-shaped section generally carries out line to arc frock, to ensure the radian requirement between the roller roller row in each fan-shaped section, thus ensures the radian requirement of bowed roller row on whole line.At present, fan-shaped section to arc frock mainly by base 71, support 61, measure guide rail 51, arc model 41, benchmark backing plate 31 etc. are formed.During to arc frock mounting and adjusting, need first by levelling for base 71, it is fixed on the basic platform that rigid requirements is high, again support 61 is assemblied in above base 71, measurement guide rail 51 is assemblied on support 61, use the fine measuring instrument conjunction measurings such as electronic digital depth gauge, finally require that two measurement guide rail 51 leveling are within 0.02mm, fan-shaped section benchmark backing plate 31 (totally 4) needs leveling, flatness is within 0.05mm, the measured distance error of measuring basis backing plate 31 and measurement guide rail 51 is within 0.05mm, fan-shaped section just can meet use requirement, as shown in Figure 1-2.
For above-mentioned existing fan-shaped section to arc frock technology, there is problems in that
(1) measurement frock requirement on machining accuracy is high, the cycle is long.Measuring guide rail, high to arc model required precision, to eliminate deflection through repeatedly heat treatment step in the course of processing, difficulty of processing is big, processes long in time limit.
(2) assembled in situ adjustment difficulty is big.Big to fan-shaped section supporting power during arc, high to fundamental importance, alignment table base needs to be arranged on the dedicated platform of good rigidly, and assembling process adjusting difficulty is big, and labor intensive is big.
(3) accurate measuring instrument is needed to check the linearity of guide rail, levelness.
(4) assembly relation is more, adds various measurement error, and accumulated error is relatively big, finally big to arc application condition.
(5) in use, alignment table structural member poor stability, yielding.Fan-shaped section weight is big, with type fan-shaped section before using alignment table, will check measurement guide rail and the deflection of base, be adjusted in time, and workload is big.
(6) fan-shaped section does not has versatility to arc frock, for different fan-shaped section, different size to be made to arc frock, production cost is higher.
[summary of the invention]
For the problems referred to above, the purpose of this utility model is that providing a kind of assembles simplicity, arc aligning accuracy height, highly versatile and be effectively improved the fan-shaped section of production efficiency to arc frock.
For reaching above-mentioned purpose, this utility model adopts the following technical scheme that and is achieved:
A kind of fan-shaped section is to arc frock, including the contour leveling ruler of two pieces, mobile leveling ruler, roller, four contour flat columns and sector-segment frames；Being provided with some parallel rolls on described sector-segment frames, the non-processing in described sector-segment frames corner surface configuration has measuring basis everywhere, and the measuring basis everywhere of described sector-segment frames is respectively equipped with contour flat column；The contour leveling ruler of described two pieces is positioned on four contour flat columns, and with described roller in vertical direction；The contour leveling ruler of described two pieces is provided with one and moves leveling ruler, and described mobile leveling ruler and roller are parallel direction.
Preferably, it is additionally provided with pad under described roller axle bearing.
Preferably, the flatness error of described measuring basis is in the range of-0.02～+0.02mm.
Preferably, described contour leveling ruler uses ironcasting to be processed into.
Preferably, described mobile leveling ruler uses good rigidly, lightweight material to make.
It is further preferred that described mobile leveling ruler uses aluminum alloy materials to make.
Preferably, described contour flat column uses straight carbon steel forged material to make.
It is further preferred that the upper and lower work surface heap of described contour flat column is welded with stainless steel alloy.
Preferably, the detection flatness error of measuring surface up and down of described contour leveling ruler, mobile leveling ruler and contour flat column is in the range of-0.02～+0.02mm.
Relative to prior art, this utility model has the advantages that
1) this manufactures simplicity to arc Fixture Design, it is only necessary to four contour columns, three measurement leveling rulers；
2) arc frock framework itself is made benchmark by this, eliminates the measurement error of multiple link, and arc aligning accuracy is higher；
3) arc frock is saved special assembling, is adjusted the program to arc frock by this, saves a large amount of labour force, is effectively increased production efficiency；
4) this is to arc frock highly versatile, can be used for different types of fan-shaped section, in process of production, need not produce special to parts such as arc model, base, support, measurement rails, save production cost.
[accompanying drawing explanation]
Fig. 1 is that existing fan-shaped section is to arc frock schematic diagram front view；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is that this utility model fan-shaped section is to arc frock schematic diagram front view；
Fig. 4 is that Fig. 3 fan-shaped section is to arc frock schematic diagram top view；
Fig. 5 is that Fig. 3 fan-shaped section is to arc frock D direction view；
In figure, 1 contour leveling ruler, 2 move leveling ruler, 3 rollers, 4 sector-segment frames, 5 contour flat columns, 11 fan-shaped section rollers, 21 frameworks, 31 benchmark backing plates, 41 pairs of arc models, 51 measurement guide rail, 61 supports, 71 bases.
[detailed description of the invention]
Below in conjunction with the accompanying drawings this utility model is described further.
Seeing Fig. 3-5, a kind of fan-shaped section is to arc frock, including the contour leveling ruler of two pieces 1, mobile leveling ruler 2, the contour flat column 5 of roller 3, four and sector-segment frames 4；Some parallel rolls 3 it are provided with on described sector-segment frames 4, the non-processing surface configuration of described sector-segment frames 4 four jiaos has flatness error measuring basis in the range of-0.02～+0.02mm everywhere, and the measuring basis everywhere of described sector-segment frames 4 is respectively equipped with contour flat column 5；The contour leveling ruler of described two pieces 1 is positioned on four contour flat columns 5, and with described roller 3 in vertical direction；The contour leveling ruler of described two pieces 1 is provided with one and moves leveling ruler 2, and described mobile leveling ruler 2 and roller 3 are in parallel direction.It is additionally provided with pad under described roller 3 bearing block.
Preferably, contour leveling ruler 1 uses ironcasting to be processed into, it is ensured that having certain wearability, the accurate scraping of upper and lower measuring surface, detection flatness error is within 0.02mm.
Preferably, mobile leveling ruler 2 uses good rigidly, lightweight material to make, preferably aluminum alloy materials, and detection flatness error is within 0.02mm.
Preferably, described contour flat column 5 uses straight carbon steel forged material to make, and upper and lower work surface heap is welded with stainless steel alloy, to increase wearability, it is ensured that dimensional accuracy, 4 are one group and process above and below simultaneously, guaranteeing height gauge just concordance, before using, detection flatness error is within 0.02mm.
During to arc, being first placed on the corner measurement datum of sector-segment frames 4 by four contour flat columns 5, then be placed on by contour leveling ruler 1 above contour flat column 5, mobile leveling ruler 2 is positioned over above contour leveling ruler 1.When arc is measured, mobile leveling ruler 2, with electronic digital depth gauge successively measurement size C1～C7 etc., the numerical value such as A1～A7 are calculated according to formula A=B-C, adjust fan-shaped section roller 3 height by plus-minus bearing block lower gasket group thickness, final ensure A1, A2, A3, A4, A5, A6, A7 etc. in figure required to arc size.
The beneficial effects of the utility model: arc Fixture Design being manufactured simplicity, makees benchmark with framework itself, eliminate the measurement error of multiple link, arc aligning accuracy is higher；Arc frock is saved special assembling, is adjusted the program to arc frock by this, saves a large amount of labour force, is effectively increased production efficiency；Highly versatile, can be used for different types of fan-shaped section, in process of production, need not produce special to parts such as arc model, base, support, measurement rails, save production cost.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620142692.8U CN205449010U (en) | 2016-02-25 | 2016-02-25 | Fan -shaped section is to arc frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620142692.8U CN205449010U (en) | 2016-02-25 | 2016-02-25 | Fan -shaped section is to arc frock |
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| Publication Number | Publication Date |
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| CN205449010U true CN205449010U (en) | 2016-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620142692.8U Expired - Fee Related CN205449010U (en) | 2016-02-25 | 2016-02-25 | Fan -shaped section is to arc frock |
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| CN (1) | CN205449010U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109900181A (en) * | 2019-03-07 | 2019-06-18 | 中钢集团西安重机有限公司 | Arc frame is to arc method in a kind of fan-shaped section |
| CN111829431A (en) * | 2019-04-22 | 2020-10-27 | 宝山钢铁股份有限公司 | Sector section arc-alignment online monitoring method |
| CN111981955A (en) * | 2020-06-30 | 2020-11-24 | 中国二十冶集团有限公司 | Method for measuring and adjusting off-line arc alignment sample plate of continuous casting machine |
| CN112361976A (en) * | 2020-10-20 | 2021-02-12 | 中国一冶集团有限公司 | Precision inspection device and adjustment method for sector carrier roller |
| CN114577093A (en) * | 2022-05-05 | 2022-06-03 | 中钢集团西安重机有限公司 | Measuring device and measuring method for continuous casting roller |
| CN116067262A (en) * | 2023-03-13 | 2023-05-05 | 山东钢铁集团日照有限公司 | A device and measurement method for quickly measuring the assembly clearance of segmented rollers |
| CN117109543A (en) * | 2023-05-25 | 2023-11-24 | 包头钢铁（集团）有限责任公司 | An arc measuring tool for continuous casting machine tension leveling machine and its measuring method |
-
2016
- 2016-02-25 CN CN201620142692.8U patent/CN205449010U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109900181A (en) * | 2019-03-07 | 2019-06-18 | 中钢集团西安重机有限公司 | Arc frame is to arc method in a kind of fan-shaped section |
| CN109900181B (en) * | 2019-03-07 | 2020-12-29 | 中钢集团西安重机有限公司 | Arc alignment method for sector section inner arc frame |
| CN111829431A (en) * | 2019-04-22 | 2020-10-27 | 宝山钢铁股份有限公司 | Sector section arc-alignment online monitoring method |
| CN111981955A (en) * | 2020-06-30 | 2020-11-24 | 中国二十冶集团有限公司 | Method for measuring and adjusting off-line arc alignment sample plate of continuous casting machine |
| CN112361976A (en) * | 2020-10-20 | 2021-02-12 | 中国一冶集团有限公司 | Precision inspection device and adjustment method for sector carrier roller |
| CN112361976B (en) * | 2020-10-20 | 2022-08-19 | 中国一冶集团有限公司 | Precision checking device and adjusting method for sector carrier roller |
| CN114577093A (en) * | 2022-05-05 | 2022-06-03 | 中钢集团西安重机有限公司 | Measuring device and measuring method for continuous casting roller |
| CN114577093B (en) * | 2022-05-05 | 2022-12-20 | 中钢集团西安重机有限公司 | Measuring device and measuring method for continuous casting roller |
| CN116067262A (en) * | 2023-03-13 | 2023-05-05 | 山东钢铁集团日照有限公司 | A device and measurement method for quickly measuring the assembly clearance of segmented rollers |
| CN117109543A (en) * | 2023-05-25 | 2023-11-24 | 包头钢铁（集团）有限责任公司 | An arc measuring tool for continuous casting machine tension leveling machine and its measuring method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160810 |
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| CF01 | Termination of patent right due to non-payment of annual fee |