CN109899577B - Manufacturing process of stainless steel pipe bending and welding faucet body and finished product thereof - Google Patents

Manufacturing process of stainless steel pipe bending and welding faucet body and finished product thereof Download PDF

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Publication number
CN109899577B
CN109899577B CN201811327472.2A CN201811327472A CN109899577B CN 109899577 B CN109899577 B CN 109899577B CN 201811327472 A CN201811327472 A CN 201811327472A CN 109899577 B CN109899577 B CN 109899577B
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Prior art keywords
welding
fixing
stainless steel
faucet body
water outlet
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Expired - Fee Related
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CN201811327472.2A
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CN109899577A (en
Inventor
马荣振
张日东
黄文军
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Globe Union Industrial Corp
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Globe Union Industrial Corp
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Abstract

The invention provides a manufacturing process of a stainless steel pipe bending welding faucet body and a finished product thereof, wherein the manufacturing process at least comprises the following steps: preparing a stainless steel pipe; the processing and forming of the slot is used for forming the slot on the left side wall and the right side wall of the stainless steel pipe respectively, and a front folded plate and a rear folded plate are formed by the slot; bending the front and rear folded plates to form a bent shape, and sequentially bending and connecting the front and rear folded plates; welding and fixing the joint part, namely welding and fixing the joint part of the front folding plate and the rear folding plate to form a water outlet pipe part and a socket; and machining and forming the valve mounting hole on the rear folded plate. And a valve seat can be welded on the valve mounting hole, a water outlet piece is welded at the socket, and a base is welded at the bottom of the stainless steel pipe. By the aid of the method, a finished faucet body can be easily molded, the molding process is simple, complex machining processes are not needed, the material cost is low, the production efficiency is high, meanwhile, the stainless steel material meets the requirements of environmental protection and no lead, and the service life is long.

Description

Manufacturing process of stainless steel pipe bending and welding faucet body and finished product thereof
Technical Field
The present invention relates to a faucet, and more particularly to a manufacturing process of a faucet body welded by bending a stainless steel tube and a finished product thereof.
Background
The common water taps in the market at present, especially the square water taps with more regular appearance, the water tap body is mostly formed by casting copper, then the inner surface and the outer surface are formed by machining, some are formed by zinc alloy, and then plastic or copper materials are installed in the water tap body to be used as a water passing piece.
In addition, some faucet bodies are formed by splicing and welding a plurality of stainless steel sheets, but a special positioning die is required, but even if the special positioning die is provided, the positioning of welding operation is still complicated, and in addition, the number of welding parts is large, deformation is easily generated due to high welding temperature, so that the quality is difficult to ensure, the strength of the structure and the welding firmness are influenced, and the expected cost reduction effect cannot be achieved.
Disclosure of Invention
The invention mainly aims to provide a manufacturing process of a stainless steel pipe bending welding water faucet body and a finished product thereof, which can finish the water faucet body with a simple structure through a simple manufacturing process so as to reduce the material and production cost, improve the production efficiency, meet the requirements of environmental protection and no lead and ensure the service life.
In order to achieve the above object, the present invention provides a manufacturing process of a stainless steel pipe bending and welding faucet body, which at least comprises the following steps:
a. a stainless steel tube preparation step;
the stainless steel tube has a predetermined length and is formed with a top opening, a bottom opening, two opposite left and right side wall walls, and two opposite front and rear side wall walls;
b. a step of processing and forming the groove;
forming a preset-shaped slot on each of the left and right side wall walls of the stainless steel tube, wherein the slot extends from the top end opening edge to the bottom end opening for a preset distance, so that a front folded plate and a rear folded plate are respectively formed on the front side and the rear side of the slot; a lower edge part is respectively formed on the left and right edges of the front folded plate, and an upper edge part and an upper corner edge part are respectively formed on the left and right edges of the rear folded plate; a lower corner joint part is respectively formed at the top end edges of the left side wall and the right side wall between the front folded plate and the rear folded plate, the two lower corner joint parts are respectively in one-to-one correspondence with the two upper corner joint parts, and a vertical included angle is respectively formed between the upper corner joint part and the lower corner joint part;
c. bending and forming the front and rear folded plates;
vertically bending the front folded plate forwards and downwards to form a horizontal state, and vertically bending the rear folded plate forwards and downwards to form a horizontal state, so that each upper joint edge part of the rear folded plate can be respectively jointed with each corresponding lower joint edge part of the front folded plate, and each upper corner joint edge part of the rear folded plate can be respectively jointed with each corresponding lower corner joint edge part;
d. welding and fixing the joint part;
welding and fixing the mutual joints of the upper edge parts of the rear folding plate and the corresponding lower edge parts of the front folding plate, and welding and fixing the mutual joints of the upper corner edge parts of the rear folding plate and the corresponding lower corner edge parts of the rear folding plate, so that the front folding plate and the rear folding plate are welded and fixed with each other to form a water outlet pipe part extending along the transverse direction, and a socket is formed at the tail end of the water outlet pipe part;
e. machining and molding a valve mounting hole;
a valve mounting hole for mounting a valve seat therein is formed on the rear side wall of the rear flap by machining.
The manufacturing process of the stainless steel pipe bending and welding faucet body further comprises a step of welding and fixing a valve seat, after the step of machining and forming the valve mounting hole, the valve seat is placed from the bottom end opening to the top end and is welded and fixed in the stainless steel pipe, so that the top end of the valve seat is located at the valve mounting hole, and a valve assembly is mounted and positioned.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a step of welding and fixing the water outlet piece, and after the step of machining and forming the valve mounting hole, the water outlet piece is inserted into and welded and fixed at the socket of the water outlet pipe part.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a welding and fixing step of the base, and after the machining and forming step of the valve mounting hole, the base is inserted into and welded and fixed at the opening at the bottom end.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a surface treatment step, wherein the surface treatment is carried out after the welding and fixing step of the valve seat.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a surface treatment step, wherein the surface treatment is carried out after the welding and fixing step of the water outlet piece.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a surface treatment step, wherein the surface treatment is carried out after the welding and fixing step of the base.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a step of welding and fixing a valve seat, a step of welding and fixing a water outlet piece and a step of welding and fixing a base, wherein after the step of machining and forming the valve mounting hole, the step of welding and fixing the valve seat and the step of welding and fixing the base are sequentially carried out, and the step of welding and fixing the water outlet piece is selectively arranged; the valve seat is welded and fixed, the valve seat is arranged in the valve seat from bottom to top from the bottom end opening and is welded and fixed, and the top end of the valve seat is positioned at the valve mounting hole and is used for mounting and positioning a valve assembly; the step of welding and fixing the water outlet piece, namely inserting and welding and fixing the water outlet piece at the socket of the water outlet pipe part; and a step of welding and fixing the base, namely inserting and welding and fixing the base at the opening at the bottom end.
The manufacturing process of the stainless steel pipe bending welding faucet body further comprises a surface treatment step, wherein the surface treatment is carried out after the welding and fixing step of the valve seat, the welding and fixing step of the water outlet piece and the welding and fixing step of the base are all completed.
Bending and welding the stainless steel pipe to the water tap body, and forming stepped corner parts between the upper edge parts of the back folded plates and the corresponding upper corner edge parts; a gap is respectively formed between each lower edge part of the front folding plate and each corresponding lower corner welding edge part, so that after the front folding plate and the rear folding plate are sequentially bent, the corner parts are respectively and properly connected and matched with each corresponding gap to respectively form an L-shaped part to be welded, and the L-shaped parts to be welded are welded and fixed in the welding and fixing step of the joint parts.
The manufacturing process of the stainless steel pipe bending welding faucet body is characterized in that a slot is further cut at each notch of the front folding plate for bending the front folding plate.
The manufacturing process of the stainless steel pipe bending welding faucet body is characterized in that the notches formed by the left side wall and the right side wall of the stainless steel pipe bending welding faucet body extend to the wall thickness of the rear side wall at the joint of each upper corner joint part and each corresponding lower corner joint part of the rear folded plate respectively, and the notches at the joint of each lower corner joint part of the front folded plate and each corresponding lower corner joint part also extend to the wall thickness of the front side wall respectively.
The invention further provides a finished product of the faucet body, which is finished by the steps of the manufacturing process of bending and welding the faucet body by using the stainless steel pipe.
The process for bending and welding the water tap body by the stainless steel pipe and the finished product thereof can directly utilize the stainless steel pipe to form the water tap body through simple process procedures such as cutting, bending, welding and the like, so the process has simple integral structure, is remarkably simple and quick compared with the common machining process or is matched with the machining process after casting and forming, has relatively low production and material cost and can effectively improve the production efficiency, simultaneously, the process also meets the requirements of environmental protection and no lead by adopting the stainless steel material, and the finished product has longer service life.
Drawings
FIG. 1 is a flow chart of a process for bending and welding a faucet body with a stainless steel tube according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a stainless steel pipe according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of forming a slot on each of the left and right sidewall walls of the stainless steel tube according to the embodiment of the present invention;
FIG. 4 is a schematic side view of a groove formed in each of the left and right sidewall walls of a stainless steel tube according to an embodiment of the present invention;
FIG. 5 is a schematic perspective view of a stainless steel tube with its front flap bent forward and downward according to an embodiment of the present invention;
FIG. 6 is a schematic side view of a stainless steel tube with its front flap bent forward and downward according to an embodiment of the present invention;
FIG. 7 is a perspective view of a stainless steel tube with a rear flap folded forward and downward and then joined to a front flap according to an embodiment of the present invention;
FIG. 8 is a schematic side view of a stainless steel tube with a rear flap folded forward and downward and then joined to a front flap according to an embodiment of the present invention;
FIG. 9 is a schematic perspective view of a valve mounting hole formed in the rear sidewall wall of a rear flap of a stainless steel tube according to an embodiment of the present invention;
FIG. 10 is a schematic diagram illustrating the operation of welding a valve seat to a stainless steel tube according to an embodiment of the present invention;
FIG. 11 is a schematic view of the stainless steel pipe of FIG. 10 with a water outlet welded thereto;
FIG. 12 is a schematic view of the stainless steel tube of FIG. 11 with a base welded thereto;
FIG. 13 is a schematic perspective view of a faucet body made of stainless steel tubes according to an embodiment of the present invention;
FIG. 14 is a side sectional view of a finished faucet body made of stainless steel tubing according to an embodiment of the present invention;
FIG. 15 is an enlarged view of a portion of FIG. 4;
fig. 16 is a perspective view of the faucet body of the embodiment of the present invention installed on a table and forming a faucet.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
As shown in fig. 1, the present invention provides a preferred embodiment of a manufacturing process of a stainless steel tube bending and welding faucet body, wherein the manufacturing process of the stainless steel tube bending and welding faucet body 1 of the present embodiment at least includes the following steps:
a. a stainless steel tube preparation step;
as shown in fig. 2, the stainless steel pipe 10 has a predetermined length, and is formed with a top end opening 11, a bottom end opening 12, two opposite left and right side wall walls 13, and two opposite front and rear side wall walls 14.
b. A step of processing and forming the groove;
as shown in fig. 3 and 4, a slot 15 with a predetermined shape is formed on each of the left and right side walls 13 of the stainless steel tube 10, the slot 15 extends from the end edge of the top opening 11 to the bottom opening 12 for a predetermined distance, so that a front flap 16 and a rear flap 17 are respectively formed on the front and rear sides of the slot 15; a lower edge portion 161 is formed on each of the left and right sides of the front flap 16, and an upper edge portion 171 and an upper corner edge portion 172 are formed on each of the left and right sides of the rear flap 17; lower corner joint portions 131 are formed at top end edges of the left and right side wall walls 13 between the front flap 16 and the rear flap 17, the two lower corner joint portions 131 correspond to the two upper corner joint portions 172 one by one, and a substantially vertical included angle θ is formed between the upper corner joint portion 172 and the lower corner joint portion 131.
c. Bending and forming the front and rear folded plates;
as shown in fig. 5 to 8, the front flap 16 is vertically bent forward and downward to be substantially horizontal, and the rear flap 17 is vertically bent forward and downward to be substantially horizontal, so that the upper edge portions 171 of the rear flap 17 are respectively connected to the corresponding lower edge portions 161 of the front flap 16, and the upper edge portions 172 of the rear flap 17 are respectively connected to the corresponding lower edge portions 131.
d. Welding and fixing the joint part;
as shown in fig. 7 and 8, the joints of the upper edge portions 171 of the rear flap 17 and the corresponding lower edge portions 161 of the front flap 16 are welded and fixed, and the joints of the upper corner edge portions 172 of the rear flap 17 and the corresponding lower corner edge portions 131 are welded and fixed, so that the front flap 16 and the rear flap 17 are welded and fixed to each other to form a water outlet pipe portion 18 extending in the transverse direction, and a socket 181 can be formed at the end of the water outlet pipe portion 18, and in this embodiment, the angle between the socket 181 and the bottom opening 12 can be between 30 degrees and 165 degrees.
e. Machining and molding a valve mounting hole;
as shown in fig. 9, a valve mounting hole 141 for mounting a valve seat 20 therein is formed in the rear side wall 14 of the rear flap 17. It should be noted that the machining and forming step of the valve mounting hole 141 can be optionally completed before the welding and fixing step of the joint, and the difference is: if the valve mounting hole 141 is formed after the welding step of the joint portion, the structural strength and stability of the outlet pipe portion 18 are high, which is more advantageous for the machining operation of the valve mounting hole 141.
As shown in fig. 10, in the present embodiment, the process of bending and welding the stainless steel pipe to the faucet body 1 further includes a step f of welding and fixing the valve seat 20, after the step e of machining and forming the valve mounting hole 141, the valve seat 20 is placed from the bottom opening 12 to the top and welded and fixed therein, so that the top end of the valve seat 20 is substantially located at the valve mounting hole 141, and a valve assembly (not shown) can be mounted and positioned.
As shown in fig. 11, in the present embodiment, the process of bending and welding the stainless steel pipe to the faucet body 1 further includes a welding step g of welding the water outlet member 30, and the water outlet member 30 can be inserted into and welded and fixed to the socket 181 of the water outlet pipe portion 18 after the machining step e of the valve mounting hole 141.
As shown in fig. 12, in the present embodiment, the process of bending and welding the stainless steel tube to the faucet body 1 further includes a step h of welding and fixing the base 40, wherein the base 40 is inserted and welded and fixed to the bottom opening 12 after the step e of machining and molding the valve mounting hole 141. As shown in fig. 13 and 14, the above steps can complete a faucet body 1 including the valve seat 20, the outlet member 30 and the base 40.
It should be noted that, in this embodiment, the welding step f of the valve seat 20, the welding step g of the water outlet 30, and the welding step h of the base 40 are not performed in a specific order except that the welding step f of the valve seat 20 is performed prior to the welding step h of the base 40, that is, the welding step f of the valve seat 20 and the welding step h of the base 40 can be performed in any order without affecting the welding effect. However, if the valve seat 20 is designed to be directly mounted to the valve mounting hole 141 from above the valve mounting hole 141, the welding step f of the valve seat 20 and the welding step h of the base 40 are not limited by priority, and may be selected or determined by an operator according to circumstances.
In this embodiment, the process of bending and welding the faucet body 1 with the stainless steel tube further includes a surface treatment step i, which is performed after the welding steps of the valve seat 20, the water outlet 30, and the base 40, i.e., the welding step f, the welding step g, and the welding step h, are completed.
As shown in fig. 15, in the present embodiment, a stepped corner 173 is formed between each upper edge 171 and each opposite upper edge 172 of the rear flap 17; a notch 162 is formed between each lower edge 161 and each corresponding lower corner edge 131 of the front flap 16, so that after the front flap 16 and the rear flap 17 are sequentially bent, the corner 173 is properly engaged with each corresponding notch 162 to form a substantially L-shaped portion 100 to be welded, as shown in fig. 8, which is welded and fixed in the welding step d of the joint. A slot 163 is further cut at each notch 162 of the front flap 16 to facilitate bending of the front flap 16.
As shown in fig. 15, in the present embodiment, the slots formed by the left and right side walls extend to the wall thickness t1 of the rear side wall at the junction of each upper corner flange 172 and each opposite lower corner flange 131 of the rear flap 17, and the notches 162 at the junction of each lower flange 161 and each opposite lower corner flange 131 of the front flap 16 also extend to the wall thickness t2 of the front side wall, so that the arc angle of the front flap 16 and the rear flap 17 at the junction can be minimized, which facilitates the bending on the one hand, and reduces the weld bead to avoid poor welding on the other hand.
As shown in fig. 16, the faucet body 1 completed through the above steps can be mounted with an operating handle 3 on the valve seat 20, a water wave generator 4 at the water outlet member 30, a water supply pipe set 5 at the bottom end of the valve seat 20, and a locking assembly 6 fixed on a table 7, thereby completing the mounting operation of a faucet 2, particularly a square faucet 2.
As can be seen from the above, the present invention can easily use the above steps to form a finished faucet body 1 from one stainless steel tube 10. The forming method has the advantages of simple integral structure, relatively simple forming process, no need of complex machining process, simple manufacturing procedures of cutting, slotting, bending, welding and the like, low material cost and high production efficiency. The stainless steel material also meets the requirements of environmental protection and no lead, and has long service life.
While the invention has been described in detail and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various alternatives and modifications can be made therein in light of the above teachings; accordingly, all such alternatives and modifications as may be devised based on the disclosure herein are intended to be included within the spirit and scope of the present claims.

Claims (17)

1. A manufacturing process of a stainless steel pipe bending welding faucet body at least comprises the following steps:
a. a stainless steel tube preparation step;
the stainless steel tube has a predetermined length and is formed with a top opening, a bottom opening, opposite left and right side walls, and opposite front and rear side walls;
b. a step of processing and forming the groove;
processing and forming a notch with a preset shape on each of the left side wall and the right side wall of the stainless steel pipe, wherein the notch extends from the edge of the top end opening end to the direction of the bottom end opening for a preset distance, so that a front folded plate and a rear folded plate are formed on the front side and the rear side of the notch respectively; a lower edge connecting part is respectively formed on the left side and the right side of the front folding plate, and an upper edge connecting part and an upper corner edge connecting part are respectively formed on the left side and the right side of the rear folding plate; a lower corner joint edge part is respectively formed at the top end edges of the left and right side wall walls between the front folding plate and the rear folding plate, the two lower corner joint edge parts are respectively in one-to-one correspondence with the two upper corner joint edge parts, and a vertical included angle is respectively formed between each upper corner joint edge part and the corresponding lower corner joint edge part;
c. bending and forming the front and rear folded plates;
the front folding plate is vertically bent forwards and downwards to be in a horizontal state, and then the rear folding plate is vertically bent forwards and downwards to be in a horizontal state, so that each upper edge connecting part of the rear folding plate can be respectively jointed with each corresponding lower edge connecting part of the front folding plate, and each upper corner connecting edge part of the rear folding plate can be respectively jointed with each corresponding lower corner connecting edge part;
d. welding and fixing the joint part;
welding and fixing the joints of the upper flange parts of the rear folding plates and the corresponding lower flange parts of the front folding plates, and welding and fixing the joints of the upper corner flange parts of the rear folding plates and the corresponding lower corner flange parts of the rear folding plates, so that the front folding plates and the rear folding plates are welded and fixed with each other to form a water outlet pipe part extending along the transverse direction, and a socket is formed at the tail end of the water outlet pipe part;
e. machining and molding a valve mounting hole;
and a valve mounting hole for mounting a valve seat therein is formed on the rear side wall of the rear folded plate in a processing way.
2. The manufacturing process of the stainless steel pipe bending and welding faucet body according to claim 1, further comprising a step of welding and fixing a valve seat, wherein after the step of machining and forming the valve mounting hole, the valve seat is placed from the bottom end opening to the top end and welded and fixed in the stainless steel pipe, so that the top end of the valve seat is located at the valve mounting hole, and a valve assembly is mounted and positioned.
3. The process of claim 1, further comprising a step of welding a water outlet member, wherein the water outlet member is inserted into and welded to the socket of the outlet pipe portion after the step of forming the valve mounting hole.
4. The process of claim 1, further comprising a step of welding a base, wherein the base is inserted into and welded to the opening at the bottom end after the step of forming the valve mounting hole.
5. The process of claim 2, further comprising a surface treatment step after the step of welding and fixing the valve seat.
6. The process of claim 3, further comprising a surface treatment step of performing surface treatment after the step of welding and fixing the water outlet member.
7. The process of claim 4, further comprising a surface treatment step after the welding step of the base.
8. The manufacturing process of the stainless steel pipe bending and welding faucet body as claimed in claim 1, further comprising a step of welding and fixing a valve seat, a step of welding and fixing a water outlet member, and a step of welding and fixing a base; after the step of machining and forming the valve mounting hole, sequentially performing the step of welding and fixing the valve seat, the step of welding and fixing the base and the step of selectively arranging the step of welding and fixing the water outlet piece; the valve seat is welded and fixed, the valve seat is arranged in the valve seat from bottom to top from the opening at the bottom end and is welded and fixed, so that the top end of the valve seat is positioned at the valve mounting hole, and a valve assembly is mounted and positioned; the step of welding and fixing the water outlet piece, namely inserting and welding and fixing the water outlet piece at the socket of the water outlet pipe part; and the step of welding and fixing the base, namely inserting and welding and fixing the base into the opening at the bottom end.
9. The process of claim 8, further comprising a surface treatment step of performing surface treatment after the welding and fixing step of the valve seat, the welding and fixing step of the water outlet member, and the welding and fixing step of the base are completed.
10. The process of claim 1, wherein a stepped corner is formed between each upper edge of the rear flap and each corresponding upper edge of the rear flap; and a gap is respectively formed between each lower edge part of the front folding plate and each corresponding lower corner edge part, so that after the front folding plate and the rear folding plate are sequentially bent, the corner parts are properly connected and matched with the corresponding gaps to respectively form an L-shaped part to be welded, and the L-shaped part to be welded is welded and fixed in the welding and fixing step of the joint part.
11. The process of claim 10, wherein a slot is further cut at each notch of the front flap for bending the front flap.
12. The process of bend welding a faucet body according to claim 10, wherein the notches formed by the left and right side walls extend to the wall thickness of the rear side wall at the junctions of the upper corner flange portions and the corresponding lower corner flange portions of the rear flap, respectively, and the notches at the junctions of the lower corner flange portions and the corresponding lower corner flange portions of the front flap also extend to the wall thickness of the front side wall.
13. A finished faucet body manufactured by the steps of the manufacturing process of bending and welding the faucet body by the stainless steel tube of claim 1.
14. A faucet body manufactured by the steps of the manufacturing process of the faucet body made by bending and welding the stainless steel tube of claim 1, which comprises a valve seat, a water outlet pipe portion, and a bottom opening, wherein the faucet body is integrally fixed by a stainless steel tube by welding.
15. The faucet body as claimed in claim 14, wherein the outlet pipe portion is formed with a spigot at a distal end thereof and is formed by welding front and rear flaps to each other.
16. The faucet body as claimed in claim 14, wherein the outlet pipe portion is integrally fixed to an outlet member by welding.
17. The faucet body as recited in claim 15 wherein the angle of the spigot to the bottom opening is between 30 and 165 degrees.
CN201811327472.2A 2018-11-08 2018-11-08 Manufacturing process of stainless steel pipe bending and welding faucet body and finished product thereof Expired - Fee Related CN109899577B (en)

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GB191509480A (en) * 1914-07-08 1915-11-25 Locomotive Superheater Co An Improved Method of Making U-shaped Pipe Bends.
CN1323665A (en) * 2001-04-09 2001-11-28 南海市黄岐庆联五金机械厂 Stainless steel water tap machining process
CN101813208A (en) * 2010-04-22 2010-08-25 张谭伟 New process for processing tap valve body and handle through stainless steel tube or stainless steel sheet
CN106312447A (en) * 2015-06-29 2017-01-11 梁北洪 Manufacturing technique of faucet
CN107866642B (en) * 2017-10-12 2020-05-08 成霖企业股份有限公司 Method for manufacturing stainless steel water tap
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