CN1098970C - Metal carrier for purifying waste gas and its production process and equipment - Google Patents

Metal carrier for purifying waste gas and its production process and equipment Download PDF

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Publication number
CN1098970C
CN1098970C CN 00100560 CN00100560A CN1098970C CN 1098970 C CN1098970 C CN 1098970C CN 00100560 CN00100560 CN 00100560 CN 00100560 A CN00100560 A CN 00100560A CN 1098970 C CN1098970 C CN 1098970C
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China
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metal
outer cylinder
core body
solder
honeycomb
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CN 00100560
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CN1307173A (en
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黄钊仁
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Nippon Yakin Kogyo Co Ltd
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Individual
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Abstract

The present invention relates to a metal carrier for purifying waste gas, a production method thereof and a special device thereof. A honeycomb core body of the carrier is pressed in a metal outer cylinder. A joint part between a flat plate and a wave plate of the core body is composed of a lot of point-shaped or strip-shaped or band-shaped brazing filler metal coated at the top part of the wave plate; the joint part between the periphery of the core body and the inner surface of the metal outer cylinder is also composed of a lot of strip-shaped or band-shaped brazing filler metal. The joint part between the peripheral flat plate and the wave plate of the core body and the joint part on the metal outer cylinder are not overlapped and are jointed discontinuously in the axial direction and the peripheral direction. Under the state that the paste brazing filler metal coated at the top part of the wave plate has fluidity and the brazing filler metal coated on the inner wall of the metal outer cylinder has no fluidity, the core body is pressed in the outer cylinder to be combined.

Description

Metal carrier for purifying waste gas and method for making thereof and isolated plant
The present invention relates to the metal carrier for purifying waste gas and the method for making thereof of a kind of metal carrier for purifying waste gas and method for making thereof, particularly a kind of honeycombed structure.
Carrier as purifying the catalyst that automobile exhaust uses has known metallic carrier with the made melikaria of the heat-resisting stainless steel of tool.This metallic carrier is the periphery by the honeycomb core that overlapping and coiling flat board and ripple plate are become, engage with the inner face of metal outer cylinder constitute.
The manufacture method of common metallic carrier includes:
Promptly disclosing in the Japanese Patent Publication 63=44466 communique has overlapping and reel dull and stereotyped and ripple plate, near the position of at least simultaneously side of the both ends of the surface side of the honeycomb metal core body that become of secondly will the reeling metallic carrier that in addition brazing filler metal became.Only, this kind metallic carrier, when with its reality be installed on the automobile engine time, cause the situation of thermal fatigue because of heating, the thermal cycle meeting of cooling off both, to make the honeycomb metal core body produce distortion, perhaps make the sour broken situation of breaking of giving birth to of paillon foil of honeycomb metal core body peripheral part.Particularly the waste gas at the honeycomb metal core body imports side, and because of it is exposed under the waste gas of high temperature, the disrumpent feelings situation of the distortion of honeycomb metal core body and paillon foil is to the utmost point obvious.Again, metallic carrier is owing to must bear the vibration of engine and the vibration in the walking, and its joining portion often has disrumpent feelings situation to take place.
Japanese Patent Publication 56-4373 communique discloses to be had: the container that is filled with liquid scolding tin slurry certainly, via supplying with roller, behind coating scolding tin on the summit of the steel plate of smooth steel plate or waveform, the former and Corrugated Sheet Steel, the latter and dull and stereotyped steel plate are reeled and the honeycomb metal core body that is shaped together.Again, same communique, announcement has: before coating scolding tin, on the position of preparing coating scolding tin, via supplier, behind elder generation's coating solid, by dispensing device, Yi Bian scatter the powdered solder, Yi Bian and reel and the honeycomb metal core body of shaping.These honeycomb metal core bodys are to be the solder particle with powdered, and lamination is a multilayer between dull and stereotyped steel plate and Corrugated Sheet Steel.Again, the lamination portion of the powdered solder particle between dull and stereotyped steel plate and Corrugated Sheet Steel, when implementing the vacuum brazing processing for the twice that between the most peripheral of honeycomb metal core body, is winding number at honeycomb metal core body center, the Yi Fashengyin solder dissolves and makes and produces the gap between dull and stereotyped steel plate and Corrugated Sheet Steel, and this gap is that the multilayer area combines on several positions.Therefore, the honeycomb metal core body of method gained between dull and stereotyped steel plate and Corrugated Sheet Steel, has not by the part of brazing filler metal by this.Because of the solder thickness at the joining portion of dull and stereotyped steel plate and Corrugated Sheet Steel is extremely thick,, and make its intensity comparatively not fill part so in the solder portion of fragility, easily take place disrumpent feelingsly again.
Secondly, in metal outer cylinder, insert the honeycomb metal core body, and on the honeycomb metal core body, support waste-gas cleaning with the exhaust gas purifier of catalyst, many known kinds are just arranged from the past, particularly, may command and even prevent to be that many motions are arranged because of the peeling off and damaged all honeycombed structures of the joining portion that generation caused of the distortion that thermal stress caused that heat produced of automobile exhaust gas.For example, promptly disclosing in the Japanese kokai publication hei 4-29750 communique has by on the axle direction that is formed on metallic carrier, and is separated with ring-type a plurality of belt bodies at interval of 1-15mm, metallic honeycomb substrate and urceolus is engaged the metallic carrier that is become.It is the stress that will occur in when the cool thermal cycle on the carrier shaft direction, by the distortion that locational disengaged part produced at interval of aforementioned ring-type, absorbs it and distorts, and the stress that acts on joining portion and disengaged is disperseed.Only, even if engaged by a plurality of belt bodies between urceolus and honeycomb metal core body, the quality because of the jointing state of honeycomb metal core body also has the situation that can't effectively disperse its stress.For example, when the joint boundary between honeycomb metal core body and urceolus portion and the joint boundary in the honeycomb metal core body are consistent situation,, and make it the disrumpent feelings of paillon foil take place from this place because of the stress that thermal cycle produced will concentrate on this place.Again, disclose in the Japanese kokai publication hei 4-148016 communique a kind of metallic carrier is arranged, it is on the axle direction of flat paper tinsel and ripple paper tinsel, with between the axle direction length 5%-20% length of honeycomb metal core body every, have an engaging zones, and, in the skin of aforementioned metal honeycomb core plays to the inboard 5 layers, on axle direction, have engaged outer strengthened layer, and in the axle direction scope in aforementioned outer strengthened layer zone, metal outer cylinder is combined with the honeycomb metal core body.In this case, metal cylinder and honeycomb metal core body are engaged with the axle direction thermal distortion that an axial local event can relax metal outer cylinder and honeycomb metal core body.Only, because of its metal outer cylinder has only a place with the place that engages of its honeycomb metal core body, the vibration when being derived from the mechanicalness vibration of engine and walking will concentrate on the joining portion, so on paillon foil disrumpent feelings situation may take place.Again, Japan opens to disclose in the flat 2-83320 communique in fact a kind of exhaust gas purifier, it is that a plurality of honeycomb metal core bodys compartment of terrain that has a plurality of mesh shape vents road on axle direction that the planar band of thin meat sheet metal and state manufacturing that the tabular band of ripple is overlapped into mutual butt are come out is bonded to article in the metal shell of both ends open, and the bearing surface between the outer circumferential face of each honeycomb metal core body and metal shell internal face, except with the internal face of near outer circumferential face the two end part of honeycomb metal core body and aforementioned metal housing simultaneously in addition outside the situation of set, its at least set a place is arranged.Again, Japan opens to disclose in the flat 2-85814 communique in fact a kind of exhaust gas purifier, it is that two are become the state of mutual butt by the planar band of overlapping thin meat sheet metal and the tabular band of ripple and make the honeycomb metal core body that has most mesh shape vent roads on axle direction that become, the compartment of terrain is bonded to both ends open and has the supported exhaust gas that is become in the tubular metal outer cylinder of wide diameter portion and purifies the exhaust gas purifier of using catalyst, it is characterized in that: near the outer circumferential face on the aforementioned metal urceolus opening portion of each honeycomb metal core body is bonded on the internal face of metal outer cylinder, and near the outer circumferential face on the spacer portion of each honeycomb metal core body is not connected on the internal face of metal outer cylinder.
These waste exhaust gases purification plants, be peeling off of the internal face of the outer circumferential face of thermal stress that prevents honeycomb metal core body and metal outer cylinder and the honeycomb metal core body that thermal distortion caused and metal outer cylinder, and for preventing to constitute the flat board of honeycomb metal core body and peeling off and crack failure of ripple plate, be that a plurality of honeycomb metal core bodys compartment of terrain is bonded in the metal outer cylinder, simultaneously, on the bearing surface of the internal face of the outer circumferential face of each honeycomb metal core body and metal outer cylinder, by the some on the set axle direction only, preferably detour full week and circlewise, disperse thermal stress by this and carry out its affinity.
Only, though method can be disperseed and the affinity thermal stress by this, also can't absorb because of occurring in thermal stress on the waste exhaust gases purification plant and near the distortion honeycomb metal core body outer circumferential face that thermal distortion caused.Therefore, near honeycomb metal core body outer circumferential face, it easily affords thermal stress and thermal distortion, and the situation such as peel off on the joining portion of crystal grain distortion and dull and stereotyped and ripple plate takes place.Again, only set some between metal outer cylinder internal face and honeycomb metal core body outer circumferential face, its jointing state very a little less than, exhaust airstream pressure at high temperature will make it can't keep its set position.
The object of the present invention is to provide a kind of metal carrier for purifying waste gas and method for making thereof stable, that grow service time.
Above-mentioned purpose of the present invention is realized by following technological scheme.
A kind of metal carrier for purifying waste gas, it is the honeycomb metal core body that is become by overlapping coiling flat board and ripple plate, and be surrounded on the outer field metal outer cylinder of this honeycomb metal core body, both engage become, it is characterized in that: the joining portion of flat board and ripple plate, be that apex at ripple is point-like or many strips or bandedly constitutes, solder thickness between flat board and ripple plate on the joining portion is below 100 μ m, and the position at the joining portion on the table of flat board and the ripple plate the inside is inequality, and has the disengaged portion of core body length more than 5% in core body waste gas importing side.
Metal carrier for purifying waste gas provided by the present invention except that above-mentioned essential features, also can replenish following technology contents in implementation process:
Wherein the joining portion between the periphery of honeycomb metal core body and metal outer cylinder inner face is made of many strips or ribbon.
The joining portion between the flat board of honeycomb metal core body and ripple plate wherein be not repeat mutually with joining portion between itself and metal outer cylinder, and the honeycomb metal core body is to engage discontinuously on axle direction and Zhou Fangxiang with metal outer cylinder.
Be with a plurality of honeycomb metal core bodys in metal outer cylinder, become in upright arrangemently to be pressed into along its axle direction.Wherein metal outer cylinder can be with curvature bending arbitrarily.
The invention provides a kind of method for making of metal carrier for purifying waste gas, it is characterized in that: be to be arranged to a plurality of paste solder supplieies parallel and for the multistage setting with the ripple direction of ripple plate with nozzle, moving of corresponding ripple plate, in the ripple apex, and on the position that is predetermined, the paste solder that contains powdered solder and solid by aforementioned paste solder supplier coating, afterwards should flat board and the overlapping coiling of ripple plate and make the honeycomb metal core body, inner face at metal outer cylinder, end face from the honeycomb metal core body, leave the position of length more than 5% that is equivalent to the honeycomb metal core body, coating contains after the paste solder of powdered solder and solid, the honeycomb metal core body is pressed in this metal outer cylinder, handles that by brazing filler metal both are engaged.
The method for making of this metal carrier for purifying waste gas also can be replenished following technology contents in implementation process:
Wherein after containing the paste solder of powdered solder and solid, will coat the paste solder of the ripple apex of ripple plate by bristle or roller, towards front and back and the width direction brush is opened and make its coating thickness for certain by paste solder supplier coating.
The method for making of another kind of metal carrier for purifying waste gas, be a plurality of with engaging the honeycomb metal core body that flat board and ripple plate become, in the metal outer cylinder of bending, be pressed into along its axle direction in upright arrangemently and form the carrier that waste-gas cleaning is used, it is characterized in that: in the apex of aforementioned waves plate, the solder of paste is coated with into point-like or many s' strip or band shape, flat board and the overlapping coiling of ripple plate are formed the honeycomb metal core body, then, the paste solder that ripple plate apex is coated in order keeps mobile, make the solder of coating the metal outer cylinder inner face not have a flowability simultaneously, under this state, the honeycomb metal core body is pressed in the metal outer cylinder, with metal outer cylinder with the bending of any curvature after, with both combinations, carry out drying and brazing filler metal heat treatment afterwards, the honeycomb metal core body is engaged under the state of bending with metal outer cylinder.
A kind of device that is used for the method for making of metal carrier for purifying waste gas to metal outer cylinder inner face coating solder, with overlapping coiling flat board and the formed honeycomb metal core body of ripple plate, the paste solder that is become with the mixed powder powder solder and the solid that both are engaged usefulness of the metal outer cylinder that is surrounded on this honeycomb metal core body outside, coat the device of the position arbitrarily of metal outer cylinder inner face, it is characterized in that: it is to comprise: metal outer cylinder is moved into device, metal outer cylinder revolution supportive device, device to metal outer cylinder inner face coating solder, and the metal outer cylinder after the solder coating is taken out of and recovering device, and move into metal outer cylinder to the set position moving into device by the aforementioned metal urceolus, but the means of revolution metallic urceolus revolution supportive device and action solder coating apparatus.
Main idea of the present invention is: a kind of metallic carrier, it is to be pressed into to become in the metal outer cylinder by engaging the honeycomb metal core body that flat board and ripple plate become with one or more, it is characterized in that: the flat board of this honeycomb metal core body engages with the ripple plate, be to constitute by the solder that is point-like or many strips or wire in the coating of the apex of ripple plate, again, solder thickness between flat board and ripple plate on the joining portion is below 100 μ m, and the position at the joining portion on flat board and the ripple plate table the inside is inequality, and its joining portion imports the end face of the honeycomb metal core body of side from waste gas, be to be situated between disengaged of the length more than 5% of the length be provided with the honeycomb metal core body and exist, and the engaging of honeycomb metal core body and metal outer cylinder, be by being located at many strips on the metal outer cylinder inwall or the solder of wire, under the unduplicated situation in the joining portion of joining portion that makes honeycomb metal core body most peripheral and metal outer cylinder, on the Zhou Fangxiang of honeycomb metal core body and axle direction, engage discontinuously.Again, this metal outer cylinder has more than to be limited to and is straight cylinder, and it also can be has arbitrarily curvature and bending.
The invention has the advantages that:
The present invention is an above-mentioned various shortcoming of improving prior art, carry out producing after all discussions: when engaging flat board and ripple plate, by the solder that is coated with point-like or wire in the apex of ripple plate, with flat board and the brazing filler metal of ripple plate, and formation honeycomb metal core body, it still has the flowability except that the solder that makes the coating metal honeycomb core, and the solder on the internal face of coating metal outer cylinder is not had under the mobile state, the honeycomb metal core body with after metal outer cylinder combines, is handled and it is reached by brazing filler metal and can fill a part purpose that absorbs thermal stress.And on being equipped on automobile the time, carrying can long-time actual the use.
For the present invention can be described in detail in detail more, conjunction with figs. illustrates in detail as the back:
Fig. 1 is the thickness of joining portion solder of honeycomb metal core body middle plateform and ripple plate and the graph of a relation of tensile strength.
Fig. 2 is the stereogram of honeycomb metal core body.
Fig. 3 is the section three-dimensional map of metallic carrier.
Fig. 4 is that the part at the joining portion between outer tube inner wall and metallic carrier enlarges sectional view.
Fig. 5 is the sectional view when being pressed into two honeycomb metal core bodys of being separated by in metal outer cylinder.
Fig. 6 is the making method explanatory drawing of honeycomb metal core body.
Fig. 7 is an ideograph of metal outer cylinder being carried out the vacuum brazing engineering.
Fig. 8 is the section plan view of relevant bending metals carrier.
Fig. 9 is the schematic representation of the manufacture method of relevant bending metals carrier.
Figure 10 is the outline elevation of coating apparatus.
Figure 11 is the three-dimensional cross-section diagram of embodiment's 1 metallic carrier brazing filler metal state.
Figure 12 is the three-dimensional cross-section diagram of embodiment's 2 metallic carrier brazing filler metal states.
Figure 13 is the three-dimensional cross-section diagram of comparative example 1 metallic carrier brazing filler metal state.
Figure 14 is the three-dimensional cross-section diagram of the attached solder state of comparative example 2 metallic carriers.
Figure 15 is the three-dimensional cross-section diagram of comparative example 3 metallic carrier brazing filler metal states.
Figure 16 is the three-dimensional cross-section diagram of embodiment's 3 metallic carrier brazing filler metal states.
Figure 17 is the three-dimensional cross-section diagram of embodiment's 4 metallic carrier brazing filler metal states.
Figure 18 is the three-dimensional cross-section diagram of comparative example 4 metallic carrier brazing filler metal states.
Figure 19 is the three-dimensional cross-section diagram of comparative example 5 metallic carrier brazing filler metal states.
In Fig. 2, metallic carrier 1 is by be pressed into 3 one-tenth in honeycomb metal core body in metal outer cylinder 2.Again, as shown in Figure 4, handled by brazing filler metal between honeycomb metal core body 3 and metal outer cylinder inwall, this brazing filler metal is handled and is carried out by a plurality of strips or banded solder 4.Honeycomb metal core body 3 is to handle flat board 31 and ripple plate 32 joints are become by brazing filler metal.Brazing filler metal processing between flat board and ripple plate is the solder that is point-like, strip or wire 41,42 by the apex of coating the ripple plate ... Deng being carried out.41 are the part that solder was engaged with the outside of the ripple plate between flat board and ripple plate, and 42 are the part that solder was engaged with the ripple plate inboard between flat board and ripple plate.Again, be to reduce the influence of solder, with 41,42 position stagger comparatively desirable (with reference to Fig. 4) to mother metal.
Fig. 6 is the mould-forming method and the explanatory drawing of explanation solder spraying method of the present invention and honeycomb metal core body.
Wherein do not contain boron element, the paste solder 14 that is become by mixing powdered solder and solid is filled with in accepting groove 16.The front end that accepting groove 16 is provided with paste solder supplying pipe 17 these supplying pipes 17 is equipped with nozzle 13.By this paste solder supplying pipe 17, paste solder 14 is sent to nozzle 13.Accepting groove 16 is to be set on the coating position of ripple apex 15, also or on the higher position.Again, the number of accepting groove 16 can be the number identical with nozzle 13, even have only one also can.When accepting groove 16 was one, accepting groove 16 was provided with and nozzle 13 the same number of paste solder supplying pipes, was divided by this paste solder supplying pipe paste solder 14 and delivered to nozzle 13.
Wave crest point 15 is supplied with paste solders 14 by nozzle 13 by the paste solder supplying pipe 17 that uses this accepting groove 16 and connection nozzle 13 with can stabilizing, take up space for a long time and not.
Nozzle 13 is to use the nozzle 13 with ductility, and it is to be positioned in ripple apex 15 between the paddy portion 18 of ripple.The paste solder 14 that it spued is scraped by ripple apex 15 and is got and coat on the ripple apex 15.The coating weight of the paste solder 14 that ripple apex 15 is implemented the only plus-pressures in the mat controller 6 control receiving cartridges 16 get final product the too control of complexity.
Be coated on the paste solder 14 on the ripple apex 15, the particle of its solder is to be overlapped into several layers, by this, buys capable brazing filler metal when handling after the ripple plate forms the honeycomb metal core body with dull and stereotyped the coiling, may produce the gap between flat board and the ripple plate.Again, when the solder thickness between ripple plate and flat board when 100 μ m are above, its tensile strength will be obviously low.Among the present invention for to make the coating thickness of solder certain, be with width direction and the fore-and-aft direction diffusion of solder by bristle 5 or roller etc. towards the ripple apex, take this, the ripple plate 32 that supply has a solder is with dull and stereotyped 31 overlapping and the gap does not take place when being wound into honeycomb metal core body 3, and can obtain effective joining portion.Can use the thickness of refractory steel that for example contains chromium 20%, contains aluminium 15% at 0.05mm, width article as aforementioned flat board, and as the ripple plate, aforementioned flat board is processed into waveform and uses get final product at 40mm.
By the method for the formed honeycomb metal core body 3 of the method when the inwall with metal outer cylinder 2 engages, arbitrary position coating amorphous alloy (amorphous) solder paper tinsel in the periphery of the honeycomb metal core body 3 that is shaped is arranged, be pressed in the metal outer cylinder 2, implement the method for vacuum brazing more thereafter.Only, the method will diffuse to because of boron element contained in the amorphous filler metals paper tinsel on the mother metal of honeycomb metal core body and make its heat resistance deterioration also as previously mentioned.
Therefore, among the present invention, be by method shown in Figure 7, the inwall of honeycomb metal core body 3 with metal outer cylinder 2 engaged.That is, the paste solder that solid the became 14 mat nozzles 13 that are pre-mixed powder solder and water-soluble or organic series are coated on the arbitrary position of metal outer cylinder 2 inner faces (a engineering), place afterwards and be dried (b engineering) in the kiln furnace 7.Secondly, nationality is pressed into honeycomb metal core body 3 in the metal outer cylinder 2 (c engineering) by being pressed into anchor clamps 10, carries out brazing filler metals (d engineering) in the vacuum brazing device 8 of afterwards it being packed into and honeycomb metal core body and metal outer cylinder are joined together.In this engineering, when being pressed into as if first dry solder and with the honeycomb metal core body, solder 14 will be pressed into direction in the same way with honeycomb metal core body one and move, and solder can not be coated on the predefined position, so still more satisfactory with being pressed into after the solder drying again.As the condition of vacuum brazing, the method for heating more than ten minutes is comparatively desirable down at 1100~1300 ℃.
Secondly, describe the manufacture method of the metallic carrier of relevant bending in detail.
As shown in Figure 6, supply with the solder of paste by the apex on the surface of the made ripple plate that flat board became of refractory steel, it is coated with into point-like or by bristle it is painted wire because of needs in processing.Secondly, this ripple plate and dull and stereotyped overlapping coiling are constituted the honeycomb metal core body.The honeycomb metal core body of gained is a plurality of, under the situation of the flowability that keeps paste solder, again, do not have after the flowability making the paste solder of coating on the metal outer cylinder inwall, it at interval or is not disposed in the metal outer cylinder compartment of terrain, after drying, implements brazing filler metal heat treatment, each honeycomb metal core body with solder, and will be engaged simultaneously and made success to coat solder on the metal outer cylinder internal face between honeycomb metal core body and metal outer cylinder.
The method that resulting honeycomb metal core body 3 is pressed in the urceolus 2 is shown in Fig. 7 (c).
Shown in Figure 8, be sectional view for bending metals carrier of the present invention, shown in Figure 9, be manufacture method for this crooked metallic carrier.Among Fig. 9, in metal outer cylinder 2, be pressed into five honeycomb metal core bodys 3 backs (a), for example with its mounting on supporting body 20, by its top with punch die 19 pressurizations (b) and produce bending metals carrier (c) with any tortuosity.
Again,, can also once more it be inserted in the punch die, carry out punch process once more, and correct its shape for improving its precision with set size.
Secondly, the relevant device of narration to metal outer cylinder inner face coating solder.
That is, in the present invention, the device that comprises pair of metal urceolus inner face coating solder, it has the solder supplier that the paste solder of the mixture of powder solder and solid can be done to supply with action, it is characterized in that: it possesses has: can be coated with the mechanism of the solder of homogeneous at the metal outer cylinder inner face, and the mechanism of metal outer cylinder and conveyance urceolus is supported in revolution.Again, move into device, urceolus moved into to set position by metal outer cylinder among the present invention, mat revolution supportive device revolution urceolus, and make each means of solder coating apparatus start, but mat for example inductor (sensor) wait and carry out.
The skeleton diagram of this solder coating apparatus as shown in figure 10.This device is generally distinguished, and is to comprise: metal outer cylinder moves into device, metal outer cylinder revolution supportive device, to the device of metal outer cylinder inner face coating solder, and the device of after the solder coating, urceolus being taken out of, being reclaimed etc.
Then narrate relevant metal outer cylinder and move into device, metal outer cylinder revolution supportive device.Metal outer cylinder move into device and metal outer cylinder revolution supportive device be by: go into as the metal outer cylinder with cylinder 24, metal outer cylinder revolution to support with chuck 25 and metal outer cylinder revolution with supporting with formations such as the drive motor 26 of chuck and inductors 27.Nationality is moved into by metal outer cylinder and with guiding element 22 it is delivered to metal outer cylinder and move into guide rail 23.Secondly, move into cylinder 24, it is delivered to the metal outer cylinder revolution direction of supporting with chuck 25 with a certain amount of by metal outer cylinder.Thereafter, cylinder 24 is got back to original position, moves into the metal outer cylinder on the guiding element 22 2 at metal outer cylinder and moves into guide rail 23 because of self weight is placed in metal outer cylinder.Be sent to metal outer cylinder revolution and support metal outer cylinder 2, when detecting cylinder 24 when inductor 27 and got back to original position, promptly support to use chuck 25 with its extracting by the metal outer cylinder revolution with chuck 25.Thereafter, the metal outer cylinder revolution is supported will automatically turn round by motor 26 with chuck 25.
Secondly, tell relevant device to coating solder in the metal outer cylinder.This solder coating apparatus is to comprise: solder is supplied with controller 28, maintenance is mixed the paste solder groove 20 of the paste solder that is become by powder solder and solid, paste solder is penetrated the nozzle 30 of coating metal outer cylinder 2 inner faces, the paste solder that penetrates is coated with into the thickness of homogeneous and it is expanded bristle or the roller of opening 11 towards width direction, the maintenance anchor clamps 32 of device nozzle 30 and bristle or roller 11 usefulness, make device that the movable table 33 of maintenance anchor clamps 32 move left and right of nozzle 30 and bristle or roller 11 be arranged, the inductor of the can regulate movable length stopper 34 of holding concurrently, and the electromagnet 35 that maintenance anchor clamps 32 are moved up and down.After metal outer cylinder was grasped and turns round with chuck 25 by metal outer cylinder revolution support, movable table 33 moved, and makes the maintenance anchor clamps 32 that are installed on the movable table 33 insert the inner face of metal outer cylinders 2.Adjusted by stopper 34 as for the control of inserting length.When movable table 33 contacted inductor and holds concurrently stopper 34, electromagnet 35 was energized, and will keep anchor clamps 32 absorption by electromagnet 35.Its result is installed on the inner face that the nozzle 30 that keeps anchor clamps 32 front ends and bristle or roller 11 will touch metal outer cylinder 2.When 35 absorption of mat electromagnet kept anchor clamps 32, detecting instrument 36 promptly moved.Its result by controller 28, penetrates paste solder from nozzle 30 to the inner face of metal outer cylinder 2 by pipe 37 from paste solder groove 29.Expanded the thickness that is split into homogeneous by the paste solder that penetrated by bristle or roller 11 and expanded and opened to width direction.The paste solder ejaculation amount of nozzle 30 can be controlled by the ejaculation time of controller 28 and the control of ejaculation pressure.
After the solder of metal outer cylinder 2 inner faces carried out the coating of certain hour, keep anchor clamps 32 to leave electromagnet 35, and movable table 33 is got back to the origin-location.When inductor 34 detects movable table 33 and has got back to the origin-location, promptly drive cylinder 24 once more, metal outer cylinder is sent into the metal outer cylinder revolution to be supported with chuck 25, be coated with the metal outer cylinder of solder and released by next metal outer cylinder this moment, takes out of with guiding element 18 by metal outer cylinder metal outer cylinder collection box 39 is arrived in its conveyance.
More than action is to repeat automatically.
Embodiment 1
Be after the curved Zhe of flat board of the stainless steel of ferrite (ferrite) of 50 μ m becomes the ripple plate that waveform forms with thickness, table the inside at the ripple plate, with the paste solder that mixes by powdered solder and water-soluble solid below the 50 μ m, from end face, respectively be 5mm, 15mm from the teeth outwards, inside respectively be on the position of 10mm, 20mm, the mat nozzle is supplied with, thereafter with bristle with solder be coated with into wide 2mm, below the thick 50 μ m, again with ripple plate and dull and stereotyped overlapping coiling and make the honeycomb metal core body.
Secondly, at thickness is the metal outer cylinder inner core inner face of 1.5mm, the solid of powdered solder and organic series is mixed the end face that the paste solder that become is coated on from the honeycomb metal core body to be left on the position of 5mm, and it is wide more in addition after the drying to be coated with into 15mm, is pressed in the metal outer cylinder aforementioned metal is cellular again.Carry out brazing filler metal and handle (heating in 1200 ℃, 20 minutes, 10 thereafter, -5Torr (Torr)), produce the metallic carrier of diameter 50mm, long 50mm (the length 40mm of honeycomb metal core body).With the state of the made metallic carrier of the method as shown in figure 11.Among Figure 11,41 is the solder on ripple plate surface, and 42 is the solder of ripple plate face, and 1a is that waste gas imports the side end face.Importing side 1a from waste gas has the part of the length 10% of honeycomb metal core body not give joint, and this honeycomb metal core body constitutes and tool axle direction rectangular four banded solders 41 and 42 on one side.The average thickness of the solder between flat board and ripple plate is about 45 μ m again.
This metallic carrier carried hold catalyst, (1000 ℃, 30min one is put cold, 10min) to carry out thermal cycling test.Slightly crystal grain distortion only takes place by ripple plate and the dull and stereotyped honeycomb metal core body that is constituted, but is not considered to the disrumpent feelings situation of paillon foil after through 300 hours experiment in metallic carrier of the present invention.Again, for testing its durability to vibration, with vibration frequency 20~500Hz, 20 hours result of acceleration 30g experiment, metallic carrier of the present invention is considered to not take place the situation such as disrumpent feelings of the displacement of honeycomb metal core body and brazing filler metal portion.
Embodiment 2
Be after the curved Zhe of flat board of the stainless steel of ferrite (ferrite) of 50 μ m becomes the ripple plate that waveform forms with thickness, table the inside at this ripple plate, with the paste solder that mixes by powdered solder and water-soluble solid below the 50 μ m, import side from waste gas, the surface is from end face 4mm, the inside is on the position of end face 8mm, and discharging side from waste gas, the surface of ripple is 8mm, 16mm, the inside is 4mm, on the position of 12mm, the mat nozzle is supplied with this paste solder, with bristle solder is coated with into wide 2mm thereafter, below the thick 50 μ m, again with flat board and the overlapping coiling of this ripple plate and produce the honeycomb metal core body.
Secondly, will by the powdered solder with organic be that solid mixes the paste solder become, at thickness is the metal outer cylinder inner face of 1.5mm, import side at waste gas, be coated with into the width of 8mm in the position of leaving 4mm from honeycomb metal core body end face, and discharge side at waste gas, be coated with into the width of 15mm in the position that the end face from the honeycomb metal core body leaves 4mm.Coating and drying after, aforementioned metal honeycomb core be pressed into metal outer cylinder in thereafter.Carry out brazing filler metal and handle (heating in 1200 ℃, 20 minutes, 10 thereafter, -5Torr (Torr)) produces the metallic carrier of diameter 50mm, long 50mm (the length 40mm of honeycomb metal core body).With the state of the made metallic carrier of the method as shown in figure 12.Among Figure 12,41 is the solder on ripple plate surface, and 42 is the solder of ripple plate the inside, and 1a is that waste gas imports the side end face.Import side end face 1a from waste gas, 7.5% part with honeycomb metal core body length is not given joint, and this honeycomb metal core body has and axle direction rectangular three banded solders 41 and 42 formations on one side.Again, the average thickness of the solder between flat board and ripple plate is about 48 μ m.
This metallic carrier carried hold catalyst, (1000 ℃, 30min → put is cold, 10min) to carry out thermal cycling test.Slightly crystal grain distortion only takes place by ripple plate and the dull and stereotyped honeycomb metal core body that is constituted, but is not considered to the disrumpent feelings situation of paillon foil after through 300 hours experiment in metallic carrier of the present invention.Again, for testing its durability to vibration, with vibration frequency 20~500Hz, 20 hours result of acceleration 30g experiment, metallic carrier of the present invention is considered to not take place the situation such as disrumpent feelings of the displacement of honeycomb metal core body and brazing filler metal portion.
Embodiment 3
Be after the flat board 31 curved Zhe of the stainless steel of ferrite (ferrite) of 50 μ m become the ripple plate 32 that waveforms form with thickness, table the inside at this ripple plate 32, with the paste solder that mixes by powdered solder and water-soluble solid below the 50 μ m, from honeycomb metal core body end face, the surface is from end face 15mm, the inside be on the position of end face 25mm, is coated with paste solder, again flat board and the overlapping coiling of this ripple plate is produced the honeycomb metal core body.Secondly, at thickness is metal outer cylinder 2 inner faces of 1.5mm, the paste solder that solid became of powdered solder and organic series will be mixed, axle direction at the honeycomb metal core body reaches on the position of this end face 20 in the both ends of the surface of honeycomb metal core body, aforementioned paste solder is coated with into the width of 10mm, and be divided at Zhou Fangxiang on 8 parts the position and be coated with into 8mm, the central part at the honeycomb metal core body is coated with into 15mm again, and is divided in its all direction on 8 parts the position and is coated with 8mm; After the axle direction of honeycomb metal core body and Zhou Fangxiang are coated with solder discontinuously, be dried, again the honeycomb metal core body is pressed in the metal outer cylinder 2 afterwards.Carry out brazing filler metal and handle (heating in 1200 ℃, 20 minutes, 10 thereafter, -5Torr (Torr)) produces metallic carrier.The brazing filler metal structure of this metallic carrier as shown in figure 16.Among Figure 16,41 is the lip-deep solder of ripple plate, and 42 is the solder of ripple plate the inside, and 4 is the solder between metal outer cylinder and honeycomb metal core body.
This metallic carrier carried holds catalyst, carry out the durable experiment of the combination of cold cycling and vibration test (condition of cold cycling: 1000 ℃, 12min → forced air-cooling 30min, air displacement 10m 3/ min, vibration condition: frequency 20~500Hz, acceleration 30g, sweep time 6min (Sin).Metallic carrier of the present invention is considered to crystal grain by ripple plate and the dull and stereotyped honeycomb metal core body that is constituted slightly distortion only takes place, but do not have the disrumpent feelings situation of paillon foil after 300 hours test.
Embodiment 4
It with thickness the ripple plate 32 that the flat board 31 curved Zhe of the stainless steel of ferrite (ferrite) of 50 μ m become waveforms to form, on the table the inside of this ripple plate 32, with the paste solder that mixes by powdered solder and water-soluble solid below the 50 μ m, coat end face from the honeycomb metal core body, the surface is from end face 25mm, 65mm, 85mm, the inside be on the position of 10mm, 40mm, 70mm, answers flat board and the overlapping coiling of this ripple plate are produced the honeycomb metal core body.Secondly, at thickness is metal outer cylinder 2 inner faces of 1.5mm, the paste solder that solid became with powdered solder and organic series, on the axle direction of honeycomb metal core body, at the end face of honeycomb metal core body and from this end face 15mm, 30mm, 45mm, 60mm, 75mm, on the position of 90mm, aforementioned paste solder is coated with into the width of 5mm, and be divided at Zhou Fangxiang on 8 parts the position and be coated with into 8mm, central part at the honeycomb metal core body is coated with into 15mm again, and be divided in its all direction on 8 parts the position and be coated with 8mm, on the axle direction of solder being coated discontinuously the honeycomb metal core body and the Zhou Fangxiang and after being dried, the aforementioned metal honeycomb core is pressed in the aforementioned metal urceolus.Carry out brazing filler metal and handle (heating in 1200 ℃, 20 minutes, 10 thereafter, -5Torr (Torr)) produces metallic carrier.
This metallic carrier carried holds catalyst, carry out the combination of cold cycling and vibration test durability experiment (condition of cold cycling: 1000 ℃, 12min → forced air-cooling 3min, air displacement 10m 3/ min, vibration condition: frequency 20~500Hz, acceleration 30g, sweep time 6min (Sin).Metallic carrier of the present invention is considered to crystal grain by ripple plate and the dull and stereotyped honeycomb metal core body that is constituted slightly distortion only takes place, but do not have the disrumpent feelings situation of paillon foil after 300 hours test.
Comparative example 1
With thickness by the stainless steel plateform of ferrite (ferrite) of 50 μ m and curved Zhe should flat board become waveform formed the ripple plate in addition overlapping coiling make the honeycomb metal core body, after being inserted into thickness and being in the metal outer cylinder of stainless steel of ferrite series of 1.5mm, derive side and discharge the solder that side respectively is coated with 15mm from waste gas by being stained with the method for soaking (dipping), and its brazing filler metal is handled (heating in 1200 ℃, 20 minutes, 10 -5Torr (Torr)) produces metallic carrier.The state of the metallic carrier of this gained as shown in figure 13.Among this figure, solder 4 is coated on the same position in the ripple plate surface, and is handled by brazing filler metal.Load is held catalyst and is carried out thermal cycling test (1000 ℃, the cold 10min of 30min → put) on this metallic carrier, its result, and after 83 hours, the paillon foil that takes place on the peripheral part of crystal grain distortion and honeycomb metal core body is disrumpent feelings.Again, with vibration frequency 20~500Hz, after acceleration 30g carries out 200 hours vibration experiment, its result, the honeycomb metal core body produces displacement, and its joining portion takes place disrumpent feelings.
Comparative example 2
The stainless steel plateform that with thickness is the ferrite of 50 μ m becomes waveform to form the ripple plate with curved Zhe, again and when making the honeycomb metal core body with this ripple plate and dull and stereotyped overlapping coiling, be the amorphous alloy of thick 20 μ m, wide 2mm weldering paper tinsel to be supplied to end face rise, the surface is 5mm, 15mm, inner face is the position of 10mm, 20mm, and it is produced the honeycomb metal core body with the overlapping coiling of flat board.Periphery at this honeycomb metal core body, in the position of leaving 5mm from its end face, the coiling width is the weldering paper tinsel of the amorphous alloy of 15mm, will it be pressed in the metal outer cylinder that thickness is 1.5mm, carry out brazing filler metal and handle (heating in 1200 ℃, 20 minutes, 10-5 torr (Torr)), produce the metallic carrier of diameter 50mm, length 50mm (length of honeycomb metal core body is 40mm).The state of this metallic carrier as shown in figure 14, among this figure, 41 ' for being pasted with the part of amorphous alloy weldering paper tinsel on the surface of ripple plate, 42 ' for being pasted with the part of amorphous alloy weldering paper tinsel on the inside of ripple plate.This metallic carrier is identical with embodiment 1, and has the not bound fraction of possessing length 10% length of honeycomb metal core body from end face, and its honeycomb metal core body constitutes and axle direction rectangular four banded solders on one side.
Upload at this metallic carrier and to hold catalyst, and carry out heat cycle test (1000 ℃, the cold 10min of 30min → put), its result, this metallic carrier produced crystal grain distortion slightly after tentative 300 hours, and produced be full of cracks with the position of amorphous alloy paillon foil.Again, with vibration frequency 20~500Hz, after acceleration 30g carried out 20 hours vibration experiment, its result took place disrumpent feelingsly at the position with the amorphous alloy paillon foil, and the honeycomb metal core body produces displacement.
Again, because of the amorphous alloy paillon foil contains boron element, so the oxidation at certain joining portion is fairly obvious.
Comparative example 3
The stainless steel plateform that with thickness is the ferrite of 50 μ m becomes waveform to form the ripple plate with curved Zhe, multiple at this ripple plate and planar surface, Powdered solder below the 50 μ m and water-soluble adhesive mixed the paste solder that is become, coat from the end face of honeycomb metal core body table, the inside respectively on the position of 5mm, 15mm, afterwards this ripple plate and dull and stereotyped overlapping coiling are made the honeycomb metal core body.Secondly, powdered solder and organic series adhesive mixed the paste solder that is become, at thickness is the metal outer cylinder inner face of 1.5mm, leave the width that is coated with into 5mm on the position of 5mm at end face from the honeycomb metal core body, again with its universe dry after, the aforementioned metal honeycomb core is pressed in the aforementioned metal urceolus.Afterwards, carrying out brazing filler metal handles (heating in 1200 ℃, 20 minutes, 10-5 torr (Torr)) and produces the metallic carrier of diameter 50mm, long 50mm (length of honeycomb metal core body is 40mm).The state of the metallic carrier that it is made as shown in figure 15.Behind vacuum brazing, in the inner part that flat board and ripple plate fork-like farm tool used in ancient China joint take place of metallic honeycomb element by means shape core body.Its flat board and solder thickness between the ripple plate that engages part is 120 μ m again.Measure the result of the tensile strength of this metallic carrier.Partly take place disrumpent feelingsly at solder, and its intensity is a half intensity of embodiment 1.
Comparative example 4
The curved Zhe of flat board of stainless steel that with thickness is the ferrite of 50 μ m becomes waveform to form ripple plate 32, with this ripple plate with dull and stereotyped overlapping and reel and can produce the honeycomb metal core body, twisting cohesion thickness is the weldering paper tinsel of 20 μ m, width 10mm on each end face of this honeycomb metal core body, and be pressed in the metal outer cylinder of thick 1.5mm, secondly, in the coating of honeycomb metal core body end face by being stained with the width that Powdered solder that the method for soaking (tipping) supplied with and solid mix the paste solder 10mm that is become.Thereafter, carrying out brazing filler metal handles (heating in 1000 ℃, 20 minutes, 10-5 torr (Torr)) and produces metallic carrier.The brazing filler metal structure of this metallic carrier as shown in figure 18.Upload in this metallic carrier and to hold catalyst, implement the durability experiment that cold cycling and vibration experiment form (cool thermal cycle conditions: 1000 ℃, 12min → forced air-cooling 3min, air displacement 10m 3/ min, vibration condition: frequency 20~500Hz, acceleration 30g, sweep time 5min (Sin)), after its result tests 100 hours, honeycomb metal core body most peripheral paillon foil, on its week 60% all take place disrumpent feelings.The situation of stinging also takes place to dash mutually simultaneously.
Comparative example 5
The curved Zhe of flat board of stainless steel that with thickness is the ferrite of 50 μ m becomes waveform to form ripple plate 32, again with this ripple plate with dull and stereotyped overlapping and reel and produce the honeycomb metal core body.End face from this honeycomb metal core body, mat is stained with the method for soaking (tipping) will mix the width that the paste solder that is become is coated with into 10mm with solid by the powdered solder, thereafter, carrying out brazing filler metal handles (heating in 1000 ℃, 20 minutes, 10-5 torr (Torr)) and produces metallic carrier.Secondly, with the weldering paper tinsel of thickness 20 μ m, width 15mm, twisting cohesion afterwards, is pressed in the metal outer cylinder 2 of thick 1.5mm in the central part of honeycomb metal core body, carries out brazing filler metal once more and handles and be made into metallic carrier.The brazing filler metal of this metallic carrier structure is uploaded at this metallic carrier and to be held catalyst as shown in figure 19, and carry out combination cold cycling and durability experiment that vibration experiment became (cool thermal cycle conditions: 1000 ℃, 12min → forced air-cooling 3min, air displacement 10m 3/ min, vibration condition: frequency 20~500Hz, acceleration 30g, sweep time 5min (Sin)), after its result tested 80 hours, disrumpent feelings because of the brazing filler metal portion between honeycomb metal core body and metal outer cylinder, the honeycomb metal core body was subjected to displacement at the axle direction of metallic carrier.

Claims (9)

1, a kind of metal carrier for purifying waste gas, it is the honeycomb metal core body that is become by overlapping coiling flat board and ripple plate, and be surrounded on the outer field metal outer cylinder of this honeycomb metal core body, both engage become, it is characterized in that: the joining portion of flat board and ripple plate, be that apex at ripple is point-like or many strips or bandedly constitutes, solder thickness between flat board and ripple plate on the joining portion is below 100 μ m, and the position at the joining portion on the table of flat board and the ripple plate the inside is inequality, and has the disengaged portion of core body length more than 5% in core body waste gas importing side.
2, according to the said metal carrier for purifying waste gas of claim 1, it is characterized in that: the joining portion between the periphery of honeycomb metal core body and metal outer cylinder inner face wherein is made of many strips or ribbon.
3, according to the said metal carrier for purifying waste gas of claim 1, it is characterized in that: the joining portion between the flat board of honeycomb metal core body and ripple plate wherein, with the joining portion between itself and metal outer cylinder is not repeat mutually, and the honeycomb metal core body is to engage discontinuously on axle direction and Zhou Fangxiang with metal outer cylinder.
4, a kind of method for making of metal carrier for purifying waste gas, it is characterized in that: be to be arranged to a plurality of paste solder supplieies parallel and for the multistage setting with the ripple direction of ripple plate with nozzle, moving of corresponding ripple plate, in the ripple apex, and on the position that is predetermined, the paste solder that contains powdered solder and solid by aforementioned paste solder supplier coating, afterwards should flat board and the overlapping coiling of ripple plate and make the honeycomb metal core body, inner face at metal outer cylinder, end face from the honeycomb metal core body, leave the position of length more than 5% that is equivalent to the honeycomb metal core body, coating contains after the paste solder of powdered solder and solid, the honeycomb metal core body is pressed in this metal outer cylinder, handles that by brazing filler metal both are engaged.
5, according to the method for making of the said metal carrier for purifying waste gas of claim 4, it is characterized in that: wherein after containing the paste solder of powdered solder and solid by the coating of paste solder supplier, to coat the paste solder of the ripple apex of ripple plate by bristle or roller, towards front and back and the width direction brush is opened and make its coating thickness for certain.
6, according to claim 1 or 2 or 3 said metal carrier for purifying waste gas, it is characterized in that: be with a plurality of honeycomb metal core bodys in metal outer cylinder, become in upright arrangemently to be pressed into along its axle direction.
7, according to the said metal carrier for purifying waste gas of claim 6, it is characterized in that: wherein metal outer cylinder can be with curvature bending arbitrarily.
8, a kind of method for making of metal carrier for purifying waste gas, be a plurality of with engaging the honeycomb metal core body that flat board and ripple plate become, in the metal outer cylinder of bending, be pressed into along its axle direction in upright arrangemently and form the carrier that waste-gas cleaning is used, it is characterized in that: in the apex of aforementioned waves plate, the solder of paste is coated with into point-like or many s' strip or band shape, flat board and the overlapping coiling of ripple plate are formed the honeycomb metal core body, then, the paste solder that ripple plate apex is coated in order keeps mobile, make the solder of coating the metal outer cylinder inner face not have a flowability simultaneously, under this state, the honeycomb metal core body is pressed in the metal outer cylinder, with metal outer cylinder with the bending of any curvature after, with both combinations, carry out drying and brazing filler metal heat treatment afterwards, the honeycomb metal core body is engaged under the state of bending with metal outer cylinder.
9, a kind of device that is used to implement the method for making of claim 4 or 8 said metal carrier for purifying waste gas to metal outer cylinder inner face coating solder, with overlapping coiling flat board and the formed honeycomb metal core body of ripple plate, the paste solder that is become with the mixed powder powder solder and the solid that both are engaged usefulness of the metal outer cylinder that is surrounded on this honeycomb metal core body outside, coat the device of the position arbitrarily of metal outer cylinder inner face, it is characterized in that: it is to comprise: metal outer cylinder is moved into device, metal outer cylinder revolution supportive device, device to metal outer cylinder inner face coating solder, and the metal outer cylinder after the solder coating is taken out of and recovering device, and move into metal outer cylinder to the set position moving into device by the aforementioned metal urceolus, but the device of revolution metallic urceolus revolution supportive device and action solder coating apparatus.
CN 00100560 2000-01-24 2000-01-24 Metal carrier for purifying waste gas and its production process and equipment Expired - Fee Related CN1098970C (en)

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JP4977326B2 (en) * 2005-02-21 2012-07-18 本田技研工業株式会社 Silencer
DE102005044499A1 (en) * 2005-09-16 2007-03-22 Emitec Gesellschaft Für Emissionstechnologie Mbh Method and apparatus for brazing application
JP5674531B2 (en) * 2011-03-31 2015-02-25 本田技研工業株式会社 Honeycomb unit for exhaust gas purification
EP2753804A4 (en) * 2011-09-05 2015-08-26 Basf Corp Method for applying brazing material to metal honeycomb matrix, metal honeycomb matrix and manufacturing method thereof
CN102861962A (en) * 2012-09-29 2013-01-09 夏琦 Method for coating brazing materials on metal carrier
CN102896386A (en) * 2012-10-10 2013-01-30 江苏安捷蓝环境科技有限公司 Brazing process for exhaust purification metal carrier and formula of solder paste
JP6093197B2 (en) * 2013-01-31 2017-03-08 本田技研工業株式会社 Exhaust gas purification catalyst device for internal combustion engine
CN103742237B (en) * 2014-01-15 2016-05-11 夏琦 Diesel engine exhaust gas collection device
CN104941348B (en) * 2015-05-29 2017-01-04 中国科学院过程工程研究所 A kind of industrial dedusting device of continuous operation
DE102017205147B4 (en) 2017-03-27 2019-04-04 Continental Automotive Gmbh Process for producing a honeycomb body

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