CN109890516A - Rib transfer sheet, the manufacturing method of rib transfer sheet, rib manufacturing process and transfer sheet - Google Patents
Rib transfer sheet, the manufacturing method of rib transfer sheet, rib manufacturing process and transfer sheet Download PDFInfo
- Publication number
- CN109890516A CN109890516A CN201780049444.6A CN201780049444A CN109890516A CN 109890516 A CN109890516 A CN 109890516A CN 201780049444 A CN201780049444 A CN 201780049444A CN 109890516 A CN109890516 A CN 109890516A
- Authority
- CN
- China
- Prior art keywords
- rib
- coating material
- transfer sheet
- soluble resin
- material layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012546 transfer Methods 0.000 title claims abstract description 175
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 75
- 239000011248 coating agent Substances 0.000 claims abstract description 237
- 238000000576 coating method Methods 0.000 claims abstract description 237
- 239000000463 material Substances 0.000 claims abstract description 234
- 229920005989 resin Polymers 0.000 claims abstract description 143
- 239000011347 resin Substances 0.000 claims abstract description 143
- 239000011521 glass Substances 0.000 claims description 37
- 238000012216 screening Methods 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 35
- 230000015572 biosynthetic process Effects 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000007711 solidification Methods 0.000 claims description 7
- 230000008023 solidification Effects 0.000 claims description 7
- 238000007591 painting process Methods 0.000 claims description 4
- 238000010422 painting Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000010023 transfer printing Methods 0.000 abstract description 13
- 239000003973 paint Substances 0.000 description 31
- 238000001723 curing Methods 0.000 description 19
- 230000037452 priming Effects 0.000 description 13
- 239000002966 varnish Substances 0.000 description 13
- 238000007667 floating Methods 0.000 description 12
- 239000003822 epoxy resin Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 229920000647 polyepoxide Polymers 0.000 description 9
- 229920005749 polyurethane resin Polymers 0.000 description 9
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 230000037303 wrinkles Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 229920000180 alkyd Polymers 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 150000002632 lipids Chemical class 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000009182 swimming Effects 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Decoration By Transfer Pictures (AREA)
Abstract
The present invention, which provides one kind, not will receive the influence for the shape for being transferred object, with the rib transfer sheet of excellent transfer printing precision, the manufacturing method of rib transfer sheet, rib manufacturing process and transfer sheet.Rib has with transfer sheet: former water-soluble resin layer, has the recess portion for form ribs in a face；And coating material layer, it is formed on one face.
Description
Technical field
The present invention relates to for the rib transfer sheet of rib, its manufacturing method, using its rib manufacturing process and turn
Printingout, center rib are applied to the object on the surface that there is fluid to flow.
Background technique
Rib pattern is arranged to reduce the surface for flowing through them in known surface by the surface of aviation machine or ship etc.
Gas or the turbulent skin friction resistance of liquid the effect of fuel cost reduction can be obtained by the reduction of the turbulent skin friction resistance.
The body mounting technique for the rib that the 1980s attempts is to paste several in body surface to be formed with
Method as the thin plastic film of rib shapes, but there are installation the time it takes and cost to ask for this method
The various defects such as the problem of the problem of weight caused by topic, film increases, the durability of film itself and maintenance, thus it is also remote
Not up to practical level.But it proposes to overcome its disadvantage in recent years and pushes away the resin former of ultraviolet light infiltration type
It is pressed on the coating of ultraviolet hardening, directly implements the technology of rib processing (referring to specially in body surface when irradiating ultraviolet light
Sharp document 1).
In addition, the gimmick as the shaping surface bumps in object, proposes use by support layer, water-soluble resin
The scheme for the pressurization transfer film that layer and ink layer are constituted (referring to patent document 2).The pressurization transfer film is water-soluble
Property resin layer be formed with male and fomale(M&F), the bumps surface side be equipped with ink layer.In the transfer for having used the pressurization transfer film,
Pressurization transfer film is configured in a manner of making ink layer connect with the surface for being transferred object, and is pressurizeed, and is being removed
After support layer, water-soluble resin layer is removed.
Existing technical literature
Patent document
Patent document 1: No. 7736570 bulletins of U.S. Patent No.
Patent document 2: Japanese Unexamined Patent Publication 2015-147385 bulletin
Summary of the invention
Problem to be solved by the invention
However, pushing the resin former of ultraviolet light infiltration type, side irradiation in the coating of above-mentioned coated UV line curing type
In the method for ultraviolet light side form ribs, due to using the coating of ultraviolet hardening, therefore, it is considered that in impact resistance, weather-proof
There are problems for property, solvent resistance etc..That is, to the environment resistant requirement of the surface coating material for aviation machine is authenticated more
Sternly, it is difficult to sufficiently meet the requirement and for UV curable paint.In addition, having used ultraviolet light irradiation this
Rib forming in, it is desirable to be able to applied to the large-scale automation equipment of entire aviation machine fuselage, therefore equipment is initial
Investment is possible to offset fuel cost reduction effect.
In addition, above-mentioned pressurization transfer film needs in order to keep the treatability of water-soluble resin layer and ink layer abundant
Support layer, which needs by the intensity of the degree of the easy holding such as hand or fixture, and needs thus to a certain degree
Thickness.Although having it is also contemplated that carrying out form ribs using this pressurization transfer film being transferred object
In the case where three-dimensional curve form as aviation machine, due to pressurization transfer film support layer presence and will lead to
Transfer printing precision is deteriorated.Especially in the presence of the bump of the part such as rib, support layer, then can not make to pressurize if it exists
Transfer film is along the surface modification shape for being transferred object, therefore the transfer printing precision on bump periphery is significantly deteriorated.
In view of the above circumstances, the shape for being transferred object is not will receive the object of the present invention is to provide one kind
Influence, with the rib transfer sheet of excellent transfer printing precision, the manufacturing method of rib transfer sheet, rib manufacturing process and turn
Printingout.
The means used to solve the problem
In order to achieve the above objectives, rib transfer sheet involved in one embodiment of the present invention has former water solubility tree
Rouge layer and coating material layer.
Above-mentioned former water-soluble resin layer has the recess portion for form ribs in a face.
Above-mentioned coating material layer is formed on said one face.
By using the rib transfer sheet of this structure of the invention, there is three-dimensional curve form even for surface
Be transferred object, the coating material layer with rib also can be transferred to high transfer printing precision, thus form ribs.That is, rib
Item transfer sheet does not have support layer, thus flexible high, even if being transferred the surface of object has three-dimensional curve form,
Also rib transfer sheet can be pasted along its curved surface, therefore transfer printing precision is high, in addition, even if being transferred the presence of object surface
Protrusion, the transfer printing precision transferred to the bump periphery are also higher.Moreover, in the table of such as aviation machine, automobile, rail vehicle etc.
It is not linearly form ribs in the case where the form ribs of face, but needs to draw curve along the flowing of fluid to shape
Rib, therefore the rib transfer sheet high by using flexibility of the invention, can be while stretching rib transfer sheet
Rib is set to become the mode form ribs of desired configuration.
The thickness of above-mentioned former water-soluble resin layer can be 80 μm or more and 200 μm or less.
It, can be when transferring coating material layer, in coating material by the way that the thickness of former water-soluble resin layer is set as 80 μm or more
The bed of material is wrinkle resistant or shifting ground is transferred.When thickness is thinner than 80 μm, it can wrinkle or deform in coating material layer in transfer,
To which the rib of desired spread geometry can not be obtained.In addition, the thickness of former water-soluble resin layer is in manufacture with 200 μ
M is limited.In turn, when being thicker than 200 μm, the error of thickness becomes larger, and the deviation of the thickness in plane becomes larger, when this can be to transfer
Rib precision impacts.In addition, the removal of former water-soluble resin layer can spend the time, also, rib when being thicker than 200 μm
The weight of item transfer sheet becomes weight, to be possible to remove in transfer, workability is poor.
The depth of above-mentioned recess portion can be 10 μm or more and 150 μm or less.
Can by the depth of recess portion be have rib coating material layer rib height, be set as 10 μm or more and 150 μm with
Under.
Above-mentioned former water-soluble resin can be coloured.The rib coloured by using this former water-soluble resin layer
It, can be easily true by visuognosis in the removing step of former water-soluble resin layer in form ribs with transfer sheet
Recognize the residue of former water-soluble resin layer.
Can also be also equipped with screening glass, the screening glass above-mentioned coating material layer is set be formed with above-mentioned former water
On the opposed face in the face of soluble resin layer.Thereby, it is possible to all prevent the object of dirt or dust etc before it will be transferred
Matter is attached to coating material layer.
In the manufacturing method of rib transfer sheet involved in one embodiment of the present invention, former water-soluble resin is formed
Layer is coated with coating material, forms coating material layer.
In the formation process of above-mentioned former water-soluble resin layer, formed in a face of water-soluble resin piece for form ribs
Recess portion.
In the process of above-mentioned coating coating material, the coating coating material on the said one face of above-mentioned former water-soluble resin layer
Material.
In the process of above-mentioned formation coating material layer, keeps above-mentioned coating material dry and form coating material layer.
It so, it is possible manufacture rib transfer sheet.
Above-mentioned recess portion formation process, above-mentioned coating material painting process and above-mentioned coating material layer formation process can make
Water-soluble resin piece is stated to be continuously traveling to carry out.Thereby, it is possible to manufacture rib transfer sheet with an assembly line, to obtain
The rib transfer sheet of desired length.
One face of the above-mentioned water-soluble resin piece that can be continuously traveling by pressing on concave-convex roller is above-mentioned recessed to carry out
Portion's formation process.It so, it is possible to form the recess portion for form ribs.
Above-mentioned rib transfer sheet can be wound after above-mentioned coating material layer formation process.Such manufacture can be wound
Rib transfer sheet out is formed as scroll-like by winding, so that keeping or transport become easy, in addition, for quilt
Operating efficiency is high when transfer object is transferred.
Above-mentioned coating material painting process and above-mentioned coating material layer formation process can also be to be formed with above-mentioned recess portion
Above-mentioned water-soluble resin piece another face be equipped with supporting mass state carry out, gone after above-mentioned coating material layer formation process
Except above-mentioned supporting mass.
In this way, in the state of being equipped with supporting mass 120, when being dried for example, by heating etc. and form coating material layer, energy
It is enough to inhibit the contraction because of former water-soluble resin layer caused by heating by supporting mass.Therefore, for the recess portion of form ribs
Shape be unlikely to deform, so as to obtain the coating material layer of the rib with desired shape.
In rib manufacturing process involved in one embodiment of the present invention, the coating coating material on rib shaped object object
Material, rib is configured in a manner of connecting with above-mentioned coating material with transfer sheet, and pressurizes, and removal former is water-soluble
Resin layer.
The above-mentioned process that rib is configured and pressurizeed in a manner of being connected with above-mentioned coating material with transfer sheet is upper
State coating material it is uncured in the state of carry out.Above-mentioned rib has with transfer sheet: former water-soluble resin layer, in a face
With the recess portion for form ribs；And coating material layer, it is formed on said one face.It is above-mentioned by rib transfer sheet
The process that is configured in a manner of connecting with above-mentioned coating material so that above-mentioned rib transfer sheet above-mentioned coating material layer
The mode to connect with above-mentioned coating material carries out.
The removing step of above-mentioned former water-soluble resin layer carries out after the solidification of above-mentioned coating material.
Above-mentioned former water-soluble resin layer can be coloured.Thereby, it is possible to the removing steps in former water-soluble resin layer
In the residue of former water-soluble resin layer is easily verified that by visuognosis.
Transfer sheet involved in one embodiment of the present invention has former water-soluble resin layer and coating material layer.
Above-mentioned former water-soluble resin layer has recess portion in a face, and with a thickness of 80 μm or more and 200 μm or less.
Above-mentioned coating material layer is formed on said one face.
By using the transfer sheet of this structure of the invention, there is being turned for three-dimensional curve form even for surface
Object is printed, also can transfer coating material layer to high transfer printing precision.That is, due to not having support layer, thus it is flexible high, i.e.,
Make the surface for being transferred object that there is three-dimensional curve form, transfer sheet can be also pasted along its curved surface, therefore transfer essence
Degree is high, in addition, the transfer printing precision transferred to the bump periphery is also higher even if being transferred object surface there are protrusion.
In addition, by the way that the thickness of former water-soluble resin layer is set as 80 μm or more, even if also can without support layer
It is wrinkle resistant or shifting ground is transferred in coating material layer when transferring coating material layer.When thickness is thinner than 80 μm, transferring
When can wrinkle or deform in coating material layer, so that the coating material layer of desired shape can not be obtained.In addition, manufacturing
On, the thickness of former water-soluble resin layer is limited with 200 μm.In turn, when being thicker than 200 μm, the error of thickness becomes larger, in plane
The deviation of thickness become larger, rib precision when this can be to transfer impact.In addition, former is water-soluble when being thicker than 200 μm
The removal of resin layer can spend the time, also, the weight of rib transfer sheet becomes weight, to be possible to remove in transfer, make
Industry is poor.
The depth of above-mentioned recess portion can be 10 μm or more and 150 μm or less.The depth of recess portion can be needed on and be turned
The rising height for printing the coating material layer of object, is set as 10 μm or more and 150 μm or less.
Above-mentioned former water-soluble resin can be colored as the color different from above-mentioned transfer object.By using this
The rib transfer sheet that former water-soluble resin layer is coloured, can be in form ribs, in going for former water-soluble resin layer
Except the residue for easily verifying that former water-soluble resin layer in process by visuognosis.
It can be also equipped with screening glass, the screening glass is set to opposed with the face for being formed with above-mentioned former water-soluble resin layer
Face.Thereby, it is possible to all prevent the substance of dirt or dust etc to be attached to coating material layer before it will be transferred.
Invention effect
As previously discussed, in accordance with the invention it is possible to not will receive the influence for the shape for being transferred object, with excellent
The rib transfer sheet of different transfer printing precision, the manufacturing method of rib transfer sheet, rib manufacturing process and transfer sheet.
Detailed description of the invention
Fig. 1 is the schematic sectional view of rib transfer sheet.
Fig. 2 is the approximate stereogram of former water-soluble resin layer.
Fig. 3 is the partial enlarged view of former water-soluble resin layer.
Fig. 4 is the skeleton diagram of rib transfer sheet manufacturing device.
Fig. 5 is the figure for indicating the manufacturing process of rib transfer sheet.
Fig. 6 is the manufacturing flow chart of rib transfer sheet.
Fig. 7 is the figure for indicating the forming process of rib.
Fig. 8 is the forming flow chart of rib.
Fig. 9 is for the coating material for being made of surface coating material layer and/or rib transfer sheet multiple layers (film)
The figure (its 1) that the example of layer is illustrated.
Figure 10 is for the coating material for being made of surface coating material layer and/or rib transfer sheet multiple layers (film)
The figure (its 2) that the example of layer is illustrated.
Figure 11 is for the coating material for being made of surface coating material layer and/or rib transfer sheet multiple layers (film)
The figure (its 3) that the example of layer is illustrated.
Figure 12 is the skeleton diagram of other rib transfer sheet manufacturing devices.
Figure 13 is the skeleton diagram of another rib transfer sheet manufacturing device.
Specific embodiment
Hereinafter, the embodiments of the present invention will be described with reference to the drawings.
In present embodiment, as rib shaped object object, for lifting aviation machine, to for the shaping surface rib in aviation machine
Rib be illustrated with transfer sheet.
[rib transfer sheet]
Fig. 1 is the schematic sectional view of rib transfer sheet 1 involved in one embodiment of the present invention.
Fig. 2 and Fig. 3 is respectively the outline for constituting the former water-soluble resin layer 2 of a part of rib transfer sheet 1 shown in FIG. 1
Perspective view, partial enlarged view.
As shown in Figure 1, rib transfer sheet 1 has former water-soluble resin layer 2 and coating material layer 3.
As shown in Figures 2 and 3, a face 2b of the former water-soluble resin layer 2 among opposed face 2a and 2b, which has, uses
In the recess portion 21 of form ribs.Recess portion 21 is multiple parallel slots.The section orthogonal with slot direction of recess portion 21 has from another
The trapezoidal shape that a face 2a is expanded to a face 2b with cone cell.In addition, in the present embodiment, lifting section is the recessed of trapezoidal shape
For portion 21, but not limited to this.It may be such as triangle, it can also be for cross sectional shape does not have straight line and has song
The shape of line.
The thickness a of former water-soluble resin layer 2 is 80 μm or more and 200 μm or less.Depth (groove depth) h of recess portion 21 is
10 μm or more and 150 μm or less.The depth of the recess portion 21 is equivalent to the rib shaped by former water-soluble resin layer 2
Coating material layer 3 protrusion, that is, rib 32 height.Multiple recess portions 21 separate given interval and are formed, adjacent two
Distance (21 spacing of recess portion) s is 10 μm or more and 400 μm or less between a recess portion 21.The length on the side of the face side 2a of trapezoid cross section
Degree, that is, the width t of the bottom surface of recess portion 21 is 0 μm or more and 40 μm or less.If width t is 0 μm, section has triangle shape
Shape.The taper angle theta of recess portion 21 is 10 ° or more and 90 ° or less.
The thickness of former water-soluble resin layer 2 is preferably set to 80 μm or more and 200 μm or less.By the way that thickness is set as 80 μm
More than, even if without support layer, it, also being capable of or shifting ground wrinkle resistant in coat material layer 3 when being carried out to coating material layer 3
It is transferred.When thickness is thinner than 80 μm, it can wrinkle or deform in coating material layer 3 in transfer, be wished to can not obtain
The rib of the spread geometry of prestige.In addition, the thickness of former water-soluble resin layer is limited in manufacture with 200 μm.In turn, work as thickness
When 200 μm, the error of thickness becomes larger, and the deviation of the thickness in plane becomes larger, and rib precision when this can be to transfer causes shadow
It rings.In addition, the removal of former water-soluble resin layer can spend the time, also, the weight of rib transfer sheet when being thicker than 200 μm
Quantitative change weight, to be possible to remove in transfer, workability is poor.
In addition, bottom width t, the former of the depth h of recess portion 21,21 distance s of recess portion, the taper angle theta of recess portion 21, recess portion 21
The specific values such as the thickness a of water-soluble resin layer 2 by as transfer coating material layer 3 object aviation machine shape shape
Shape, flying height, flying speed, angle of attack etc. are determined with condition.
Former water-soluble resin layer 2 is able to use polyvinyl alcohol resin etc..In addition, be made of these water-soluble resins
Former water-soluble resin layer is excellent in terms of flexibility, also can be along even for the aviation machine with three-dimensional curve form
Its curved surface pastes rib transfer sheet, therefore transfer printing precision is high, in addition, even if dashing forward there are the bump of the part such as rib to this
The transfer printing precision for playing the transfer of object periphery is also higher.
The thickness b in addition to the rib 32 as protrusion of coating material layer 3 is 5~70 μm.Coating material layer 3
The height of rib 32 is 10 μm or more and 150 μm hereinafter, being determined by the depth of the recess portion 21 of former water-soluble resin layer 2.Rib
32 shape is determined by the shape of the recess portion 21 of former water-soluble resin layer 2.Here, as described later, coating material layer 3 removes
It can also be made of multiple layers (film) as the layer other than the rib 32 of protrusion.
In the manufacturing process of rib, after surface coating material to be applied to rib shaped object object, use is above-mentioned
Rib coating material layer is transferred on surface coating material with transfer sheet, will be aftermentioned about detailed content.Formed as a result, by
The film that surface coating material and coating material layer are constituted.Such as in the case where rib shaped object object is aviation machine, the film
In addition to as the rib of the protrusion of coating material layer with a thickness of 5~150 μm or so.In addition, if rib forming pair
As object be rail vehicle, then be 5~250 μm or so, be 5~500 μm or so if it is ship.It should be by coating material and painting
The film thickness in addition to as the rib of the protrusion of coating material layer for the film that compress material layer is constituted becomes: can ensure conduct
Film coated on rib shaped object object and the film thickness of weatherability and impact resistance being required.
Here, above-mentioned surface coating material can be made of multiple layers (film) identically as above-mentioned coating material layer 3.To this
It also will be aftermentioned.
Coating material layer 3 is able to use alkyd resin class, amino-alkyd resin class, crylic acid resin, the poly- ammonia of acrylic acid-
Ester resinae, polyurethane resin, epoxy resin, chlorinated rubber class, ultraviolet curing class, electronic beam curing class, silicone resin
Class, petroleum-type, vinyl class, phenolic resin class, fluorine type resin, polyester resin, melamine resin class, paint class etc..
In the aviation machine of rib shaped object object for being enumerated as present embodiment, ensuring impact resistance, weatherability, resistance to
Solvent borne, the aspect of long durability, preferably alkyd resin class, acrylic acid-polyurethane resinae, polyurethane resin, ring
Oxygen resinae, fluorine type resin, polyester resin, paint class, more preferably polyurethane resin or fluorine type resin.
In rail vehicle, from the viewpoint of ensuring weatherability, soil resistance, oil resistivity, polyurethane resin, asphalt mixtures modified by epoxy resin
Lipid is more highly preferred to.
In ship, from the viewpoint of ensuring anticorrosive property, soil resistance, acrylic resin, polyurethane resin, asphalt mixtures modified by epoxy resin
Lipid is more highly preferred to.
In the present embodiment, coating material layer 3 and former water-soluble resin layer 2 are colorless and transparent, but can also be with
Former water-soluble resin layer 2 is coloured using pigments or dyes etc..In the case where coloring, be preferably colored as with rib at
The different color of shape object (being transferred object).As a result, in the rib coloured using this former water-soluble resin layer 2
When with transfer sheet 1 come form ribs, in the removing step of former water-soluble resin layer 2, the residue of former water-soluble resin layer 2
Confirmation become easy.
In addition, former water-soluble resin layer 2 can also be colored as using the coating material layer 3 of coloring
The color different from coating material layer 3.As a result, in the rib transfer sheet 1 coloured using this former water-soluble resin layer 2
When carrying out form ribs, in the removing step of former water-soluble resin layer 2, the confirmation of the residue of former water-soluble resin layer 2 becomes
It must be easy.
[rib transfer sheet manufacturing device]
Next, being illustrated using manufacturing device 4 of the Fig. 4 to above-mentioned rib transfer sheet 1.
As shown in figure 4, rib transfer sheet manufacturing device 4 has: supply roll 41, heat concave-convex roller 42, pressure roller 43,
First outlet roller 47, coating material feeder 44, dry and curing room 45, the second outlet roller 48, guide reel 49 and winding volume
Cylinder 46.
In rib in transfer sheet manufacturing device 4, water-soluble resin piece 22 is continuously traveling from left to right on Fig. 4.Separately
Outside, although in the present embodiment, rib transfer sheet is manufactured in a manner of being continuously traveling, it's not limited to that.
Rib has recess portion formation process part 50 and coating material manufacturing procedure part 51 with transfer sheet manufacturing device 4.
Recess portion formation process part 50 is to carry out the process part of recess portion formation by heating concave-convex roller 42 and pressure roller 43.Coating material
Manufacturing procedure part 51 is carries out coating material supply based on coating material feeder 44 and the coating material that is supplied
Dry and cured process part.
Supply roll 41 is to be wound in central spindle (not shown) by water-soluble resin piece 22 and be formed as scroll-like element.It is logical
The rotation of central spindle is crossed, water-soluble resin piece 22 is unreeled and sent out.
Concave-convex roller 42 is heated for forming the recess portion 21 for being used for form ribs on a face 2b of water-soluble resin piece 22.
Water-soluble resin piece 22 is clamped with pressure roller 43 by heating concave-convex roller 42, and is pressurizeed by the rotation of these rollers, thus
Recess portion 21 is formed in water-soluble resin piece 22, the former water-soluble resin layer 2 for foring recess portion 21 is sent.In addition, in this reality
It applies in mode, although having used the concave-convex roller 42 of heating, the not concave-convex roller of heating function also can be used or there is cooling
The concave-convex roller of function, can also be using the structure pressed under room temperature or the state of cooling by roller.
A pair of first outlet roller 47 configuration is being heated between concave-convex roller 42 and coating material feeder 44.Former water solubility tree
Rouge layer 2 is clipped between a pair of first outlet roller 47 and is sent.
Coating material feeder 44 supplies the coating material 31 that would be applied in former water-soluble resin layer 2.
Dry and curing room 45 is for the coating to being supplied in former water-soluble resin layer 2 by coating material feeder 44
Material 31 is heated, so that solvent volatilizees, is thus dried and is solidified coating material 31.
Dry and curing room 45 includes and moves in mouth, and the former water-soluble resin layer 2 for being used to be coated with coating material 31 is removed
Enter；And mouth is moved out, it is used to be moved out by the rib transfer sheet 1 that former water-soluble resin layer 2 and coating material layer 3 are constituted,
Coating material layer 3 is dried and is solidified to form by coating material 31.Dry and curing process is in such as atmosphere, with 50~200
It DEG C carries out 1~15 minute, is preferably carried out 2~3 minutes with 80~150 DEG C of temperature.Make coating material 31 by heating
Solvent volatilization, is thus dried and solidifies coating material 31.
In addition, in the present embodiment, as coating material 31, lifts and is illustrated for the material of heat-curing type,
But not limited to this.For example, as coating material 31, also can be used air drying curing type, UV curing curing type,
Electron beam dry solidification type.In this case, only need to according to the type of material, by the rib drying of transfer sheet manufacturing device and
Curing room replaces with UV irradiation chamber, electron beam exposure cell etc..
A pair of second outlet roller 48 configuration is between dry and curing room 45 and reel spool 46.Rib transfer sheet 1 presss from both sides
Between a pair of second outlet roller 48, it is sent by the rotation of roller.
Guide reel 49 guides the rib sent out by the second outlet roller 48 transfer sheet 1 to reel spool 46.
Reel spool 46 is to be wound in central spindle (not shown) by rib transfer sheet 1 and be formed as scroll-like element.Institute
The rib transfer sheet 1 of manufacture is wound in central spindle and becomes reel spool 46.
[manufacturing method of rib transfer sheet]
Next, to having used above-mentioned rib to be said with the rib of transfer sheet manufacturing device 4 with the manufacturing method of transfer sheet 1
It is bright.
The manufacturing method of Fig. 5 expression rib transfer sheet 1.Fig. 6 is the manufacturing flow chart of rib transfer sheet 1.Hereinafter, according to figure
Process shown in 6 is illustrated manufacturing method in conjunction with Fig. 4 and Fig. 5.
Firstly, preparing water-soluble resin piece 22 is formed as scroll-like supply roll 41, and it is placed in rib transfer sheet
Manufacturing device 4.When starter 4, water-soluble resin piece 22 is heated concave-convex roller 42 and pressure roller 43 pressurizes, such as (a) of Fig. 5
It is shown, the recess portion 21 (S101) for being used for form ribs is formed in a face of water-soluble resin piece 22.
It is sent out in the former water-soluble resin layer 2 that water-soluble resin piece 22 is formed with recess portion 21 by the first outlet roller 47.It connects
Get off, coating material 31 is supplied from coating material feeder 44 and the formation for being coated on former water-soluble resin layer 2 has recess portion
On 21 face (S102).
Then, the former water-soluble resin layer 2 for being coated with coating material 31 is moved to dry and curing room 45.Dry and
In curing room 45, coating material 31 is heated 2~3 minutes with 80~150 DEG C.By the heating, the solvent of coating material 31 is waved
Hair as shown in (b) of Fig. 5, produces by former water-soluble resin layer 2 to dry and solidify (S103) and has rib 32
Coating material layer 3 constitute rib transfer sheet 1.
Manufactured rib transfer sheet 1 is wound in central spindle, to obtain the reel spool 46 of rib transfer sheet 1.
As previously discussed, in the rib of present embodiment in transfer sheet manufacturing device 4, making the continuous row of water-soluble resin piece
Into, and implement recess portion and formed, apply processing, to manufacture rib transfer sheet 1.It so, it is possible to manufacture rib with an assembly line
Item transfer sheet 1, so as to obtain the rib transfer sheet 1 of desired length.Turn in addition, becoming scroll-like rib and using
Printingout 1 is the shape for being suitable for keeping and transporting, in addition, for be transferred object (in present embodiment for aviation machine) into
When row transfer, operating efficiency is high.
[rib manufacturing process]
Next, to using above-mentioned rib to use transfer sheet 1 as rib shaped object object (being transferred object)
The method of aviation machine form ribs is illustrated.
The manufacturing method of Fig. 7 expression rib manufacturing process.Fig. 8 is that rib shapes flow chart.Hereinafter, according to shown in Fig. 8
Process is illustrated manufacturing process in conjunction with Fig. 7.
Firstly, as shown in (a) of Fig. 7, to the aviation machine for using the compositions such as aluminium alloy or carbon fibre reinforced plastic (CFRP)
60 surface coating material (S201) used for surface applying in composition surface coating material layer 61.The surface coating material by with rib
The identical material of coating material layer 3 of item transfer sheet 1 is constituted.Here, surface coating material has used and 3 phase of coating material layer
Same material, but not limited to this.Also the material selected among multiple resins contained by the coating material layer 3 can be used
Material, can be used for example primer base etc..In addition, surface coating material layer 61 can also be identical or different by material multiple layers
(film) is constituted.Similarly, multiple layers (film) that the coating material layer 3 of rib transfer sheet 1 can also be identical or different by material
It constitutes.
Next, as shown in (b) of Fig. 7, in the state that surface coating material layer 61 is uncured, with rib transfer sheet
The mode that 1 coating material layer 3 connects with surface coating material layer 61 is configured, and makes aviation machine 60 and rib transfer sheet
1 contiguity, is pressurizeed and is fixed (S202).Here, so-called uncured state, also includes the state of semi-solid preparation, refers to not
The state being fully cured.When rib transfer sheet 1 to be pasted on to the surface of aviation machine 60, rib transfer sheet one is stretched on one side
While being pasted, so that along the flow arrangement rib of fluid.
Then, placement surface coating material layer 61 makes its solidification.After the solidification of surface coating material layer 61, water is utilized
To remove former water-soluble resin layer 2 (S203).As a result, as shown in (c) of Fig. 7, being formed on the surface of aviation machine 60 has
The coated film 63 of rib 32.
In the present embodiment, surface coating material layer 61, coating material layer 3 and former water-soluble resin layer 2 use
Colorless and transparent material, but former water-soluble resin layer 2 can also be coloured with the color different from colored paint layer.As a result,
In the removing step (S203) of former water-soluble resin layer 2 in rib forming, it is easy to confirm former by visuognosis
The residue of water-soluble resin layer 2.For example, the color in the fuselage of aviation machine is white and is colored as red using having
In the case that the transfer sheet 1 of former water-soluble resin layer 2 carrys out form ribs, in the removing step of former water-soluble resin layer 2,
Process need to be only removed until visuognosis red can not be gone out again.
In addition, in the case where surface coating material layer 61 and coating material layer 3 are coloured, it can also be by former water solubility
Resin layer 2 is colored as the color different from surface coating material layer 61 and coating material layer 3.Yin when rib shapes as a result,
In the removing step (S203) of mould water-soluble resin layer 2, it is easy to confirm the residual of former water-soluble resin layer 2 by visuognosis
Slag.
As previously discussed, the rib transfer sheet of present embodiment is flexible high because not having support layer, thus
Even if having three-dimensional curve form as aviation machine, rib transfer sheet can be also pasted along its curved surface, therefore transfer
Precision is high, in addition, even if being transferred object surface there are protrusion, the transfer printing precision transferred to the bump periphery also compared with
It is high.
In addition, due to not needing removing support layer, manufacturing process is easy.Moreover, the also not no removing institute of support layer
The such problem of the caused damage to coating material layer.
Here, be based on Fig. 9 to Figure 11, to be made of multiple layers (film) above-mentioned surface coating material layer 61 and/or
The example of the coating material layer 3 of rib transfer sheet 1 is illustrated.
Fig. 9, which is shown, is formed as 3 layers for surface coating material layer 61, and the coating material layer 3 of rib transfer sheet 1 is formed as
1 layer of example.As shown in the drawing, surface coating material layer 61 by priming paint (Primer) (lower coating) 61a, colored paint (Base) (in
Coating) 61b and varnish (Clear) (upper coating) 61c constitutes.Priming paint (lower coating) 61a, colored paint (floating coat) 61b and varnish (on
Coating) 61c both can be identical material, or different materials.In addition, the coating material layer 3 of rib transfer sheet 1
It is made of varnish (upper coating) 3c.Also, (upper coating) 3c of the varnish by pasting coating material layer 3 and surface coating material layer
61 varnish (upper coating) 61c and shape.In this case, by by the varnish of coating material layer 3 (upper coating) 3c and surface
Varnish (upper coating) 61c of coating material layer 61 is set as identical material, and adhesiveness can be made good.
In this example embodiment, by the varnish of surface coating material layer 61 (upper coating) 61c layer below, can be effectively prevented from
Moisture invaded between the coating material layer 3 of adjacent rib transfer sheet 1 etc. is further invaded to inside.In addition, can make
Rib transfer sheet as product is thin and light.
Figure 10, which is shown, is formed as 2 layers for surface coating material layer 61, and by the coating material layer 3 of rib transfer sheet 1
Be formed as 2 layers of example.As shown in the drawing, surface coating material layer 61 is by priming paint (lower coating) 61a and colored paint (floating coat) 61b
It constitutes.Priming paint (lower coating) 61a and colored paint (floating coat) 61b both can be identical material, or different materials.Separately
Outside, the coating material layer 3 of rib transfer sheet 1 is made of colored paint (floating coat) 3b and varnish (upper coating) 3c.Colored paint (middle painting
Layer) 3b and varnish (upper coating) 3c equally both can be identical material, or different materials.Also, pass through stickup
Colored paint (floating coat) 3b of coating material layer 3 and colored paint (floating coat) 61b of surface coating material layer 61 and shape.In the situation
Under, by the way that colored paint (floating coat) 3b of coating material layer 3 and colored paint (floating coat) 61b of surface coating material layer 61 are set as phase
Same material, can make adhesiveness good.
Figure 11 indicates surface coating material layer 61 being formed as 1 layer, and by 3 shape of coating material layer of rib transfer sheet 1
As 3 layers of example.As shown in the drawing, surface coating material layer 61 is made of priming paint (lower coating) 61a.Turn in addition, rib is used
The coating material layer 3 of printingout 1 is made of priming paint (lower coating) 3a, colored paint (floating coat) 3b and varnish (upper coating) 3c.Priming paint (under
Coating) 3a, colored paint (floating coat) 3b and varnish (upper coating) 3c equally both can be identical material, or different materials
Material.Also, pass through the priming paint (lower coating) of priming paint (lower coating) 3a and surface coating material layer 61 that paste coating material layer 3
61a and shape.In this case, by by the bottom of priming paint (lower coating) 3a and surface coating material layer 61 of coating material layer 3
Paint (lower coating) 61a is set as identical material, and adhesiveness can be made good.
In this embodiment, since surface coating material layer 61 is only this layer of priming paint (lower coating) 61a, coating can be reduced and made
For the working hour of the surface coating material layer 61 of organic solvent, and the splashing chance of organic solvent can be reduced and kept well
Operating environment.
Following presentation is made of surface coating material layer 61 and/or rib transfer multiple layers (film) as described above
The film thickness of the case where coating material layer 3 of piece 1 and the concrete example of material.
Table 1 and table 2 are the example of the film thickness in aviation machine and material.The case where table 1 shows 3 layers, table 2 show 2 layers of feelings
Condition.
[table 1]
| Film is constituted | Film thickness (μm) | Material |
| Varnish | 30~40 | Polyurethane resin, fluorine type resin |
| Colored paint | 30~50 | Polyurethane resin, fluorine type resin |
| Priming paint | 10~20 | Epoxy resin |
[table 2]
| Film is constituted | Film thickness (μm) | Material |
| Upper coating | 50~60 | Polyurethane resin, fluorine type resin |
| Priming paint | 10~20 | Epoxy resin |
Table 3 is the example of the film thickness and material in rail vehicle.
[table 3]
| Film is constituted | Film thickness (μm) | Material |
| Upper coating | 40~60 | Polyurethane resin |
| Floating coat | 30~50 | Epoxy resin |
| Lower coating | 40~60 | Epoxy resin |
Table 4 is the example of the film thickness and material in ship.
[table 4]
| Film is constituted | Film thickness (μm) | Material |
| Upper coating | 50~250 | Crylic acid resin, epoxy resin |
| Floating coat | 100~320 | Crylic acid resin, epoxy resin |
| Lower coating | 15~20 | Silicones class |
[other embodiments of rib transfer sheet manufacturing device]
In manufacturing device 4 of the above-mentioned rib with transfer sheet 1, coating material coating is that be coated on water-soluble resin piece 22 enterprising
Capable, but be also shown in Fig.12 like that, coating material is carried out in the state that supporting mass is pasted on water-soluble resin piece 22
The coating and solidification of material.Also, it can also be turned after coating material solidification with clamping rib between supporting mass and screening glass and using
After the state of printingout 1 makes the mobile certain section of rib transfer sheet 1, winds supporting mass and screening glass and use them from rib and turn
Printingout 1 separates.
Figure 12 is the skeleton diagram of the rib transfer sheet manufacturing device 104 of present embodiment.For being used with above-mentioned rib
The identical structure of transfer sheet manufacturing device 4 marks identical symbol, and the description thereof will be omitted.
As shown in figure 12, rib transfer sheet manufacturing device 104 has: supply roll 41 heats concave-convex roller 42, pressure roller
43, outlet roller 106~111, coating material feeder 44, dry and curing room 45, guide reel 49, reel spool 46, supporting mass
Supply roll 105, supporting mass reel spool 114, screening glass supply roll 112 and screening glass reel spool 113.
Rib has recess portion formation process part 50 and coating material manufacturing procedure part with transfer sheet manufacturing device 104
51。
Supporting mass supply roll 105 is to be wound in central spindle (not shown) by the supporting mass 120 of sheet and be formed as scroll-like
Element.By the rotation of central spindle, supporting mass 120 is unreeled and is sent out.Supporting mass 120 has adherence, and can be easily
Removing.Supporting mass 120 supports former water-soluble resin layer 2 and coating material 31 or coating material layer 3 in the fabrication process.Bearing
Body 120, which is set to, forms another of former water-soluble resin layer 2 made of recess portion 21 in a face of water-soluble resin piece 22
Face.
Supporting mass reel spool 114 is to be wound in central spindle (not shown) by supporting mass 120 and be formed as scroll-like element.
The configuration of outlet roller 106 and 107 is being heated between concave-convex roller 42 and coating material feeder 44.From supporting mass supply roll
The supporting mass 120 of 105 supply of cylinder is wound by supporting mass reel spool 114, and by 4 between two reels 105 and 114
A outlet roller 106,107,110,111, and it is recessed to be pasted on being not formed for water-soluble resin piece 22 or former water-soluble resin layer 2
Another face in portion 21.
Screening glass supply roll 112 is to be wound in central spindle (not shown) by the screening glass 121 of sheet and be formed as scroll-like
Element.By the rotation of central spindle, screening glass 121 is unreeled and is sent out.
Screening glass reel spool 113 is to be wound in central spindle (not shown) by screening glass 121 and be formed as scroll-like element.
The configuration of outlet roller 108,109,110 and 111 is between dry and curing room 45 and reel spool 46.It is supplied from screening glass
To reel 112 supply screening glass 121 wound by screening glass reel spool 113, and by two reels 112 and 113 it
Between 4 outlet rollers 108~111 and be configured to be covered on coating material layer 3.
In the manufacturing device 104 of present embodiment, former water-soluble resin layer 2 and coating material 31 are to be sequentially laminated on
State on supporting mass 120 moves in dry and curing room 45.Coating material 31 is heated in dry and curing room 45, solidifies.
Be formed as coating material layer 3.In this way, due to being heated, being solidified in the state of being equipped with supporting mass 120, it is thus possible to pass through
Supporting mass 120 come inhibit because heating caused by former water-soluble resin layer 2 contraction.Therefore, it is used for forming female die water solubility tree
The shape of the recess portion 21 of the rib of rouge layer 2 is unlikely to deform, so as to obtain having desired shape rib coating material
The bed of material 3.
In turn, it in the manufacturing device of present embodiment 104, is pressed by outlet roller 108~111 by screening glass 121
And supporting mass 120 is configured in a manner of clamping former water-soluble resin layer 2 and coating material layer 3 on supporting mass 120 and is obtained
Laminated body.Since former water-soluble resin layer 2 and coating material layer 3 are supported by supporting mass 120, it is able to suppress pressing institute
Caused stretching, extension.
In the present embodiment, before reel spool 46 is to winding of the rib with transfer sheet 1, screening glass 121 and bearing
Body 120 is separated from rib transfer sheet 1, is removed and is wound.
[another embodiment of rib transfer sheet manufacturing device]
In the rib as above-mentioned other embodiments in transfer sheet manufacturing device 104, rib is wound in reel spool 46
Before transfer sheet 1, screening glass 121 and supporting mass 120 are separated and are wound from rib transfer sheet 1.In contrast, in this reality
It applies in mode, before the winding of rib transfer sheet, only winds and remove supporting mass 120, screening glass 121, which stays in rib and uses, to be turned
Printingout 1.
Figure 13 is the skeleton diagram of the rib transfer sheet manufacturing device 204 in present embodiment.For with above-mentioned rib
Identical symbol is marked with the identical structure of transfer sheet manufacturing device 104, and the description thereof will be omitted.
As shown in figure 13, rib transfer sheet manufacturing device 204 has: supply roll 41 heats concave-convex roller 42, pressure roller
43, cooler 130, outlet roller 106~111, coating material feeder 44, dry and curing room 45, guide reel 49, reel spool
246, supporting mass supply roll 105, supporting mass reel spool 114 and screening glass supply roll 112.
Rib has recess portion formation process part 50 and coating material manufacturing procedure part with transfer sheet manufacturing device 204
51。
The configuration of cooler 130 is being heated between concave-convex roller 42 and supporting mass supply roll 105.Cooler 130 is to by adding
Hot bumps roller 42 and the former water-soluble resin layer 2 formed is cooled down.Cooling body can also be set like this.
The configuration of outlet roller 106 and 107 is being heated between concave-convex roller 42 and coating material feeder 44.Outlet roller 108,109,
110 and 111 configurations are between dry and curing room 45 and reel spool 246.
The screening glass 121 supplied from screening glass supply roll 112 is to invest by former water-soluble resin layer 2 and coating material
The rib that layer 3 is constituted is wound reel 246 with the state of transfer sheet 1 and winds, and by between screening glass supply roll 112
4 outlet rollers 108~111 and be configured to be covered on coating material layer 3.
Reel spool 246 is wound in central spindle (not shown) by the rib transfer sheet 201 with screening glass and is formed as reel
Shape and obtain.The manufactured rib with screening glass by former water-soluble resin layer 2, coating material layer 3 and is protected with transfer sheet 201
Bluff piece 121 is constituted, wherein former water-soluble resin layer 2 has the recess portion for form ribs, coating material layer 3 in a face
Be formed on a face of former water-soluble resin layer 2, screening glass 121 coating material layer 3 is set be formed with former water
On the opposed face in the face of soluble resin layer 2.
Pass through rib transfer sheet of the rib of present embodiment manufactured by transfer sheet manufacturing device 204 with screening glass
201 will not stick together due to being equipped with screening glass 121, such as between winding time slice, and can prevent from coming from
The attachment of external dust or dirt etc., is suitable for keeping.
In addition, the case where using the rib with screening glass with transfer sheet 201 in rib shaped object object form ribs
Under, only transfer sheet need to be pasted on rib shaped object object after removing screening glass 121.
Although embodiments of the present invention are illustrated above, the present invention is obviously not limited to above-mentioned reality
Mode is applied, but various changes can be subject to.
Although for example, in the above-described embodiment, being illustrated for act rib transfer sheet, being not limited to rib
Forming, it is also possible to act on the transfer sheet for being formed with the coating material layer of protrusion.
In addition, though in the above-described embodiment, being illustrated as being transferred for object lifts aviation machine, but not
It is defined in this.For example, can also be applied to the transportation systems such as rocket, electric car, automobile field.In addition, can also be applied to the companions such as skiing
There are Sports Fields such as movement or the swimming of the speed of high speed etc., skis or anorak, swimming suit etc. can also be applied to.In addition,
It can also be applied to the pipeline flowed for fluid.In addition, can also be applied to the windmill as rotating object.
Symbol description
1 rib transfer sheet
2 former water-soluble resin layers
Mono- face 2b
3 coating material layers
21 recess portions
22 water-soluble resin pieces
31 coating materials
32 ribs
42 concave-convex rollers
46 reel spools
61 surface coating materials
120 supporting masses
121 screening glass
The 201 rib transfer sheets with screening glass.
Claims (16)
1. a kind of rib transfer sheet, has:
Former water-soluble resin layer has the recess portion for form ribs in a face；And
Coating material layer is formed on one face.
2. rib transfer sheet as described in claim 1, wherein
The former water-soluble resin layer with a thickness of 80 μm or more and 200 μm or less.
3. rib transfer sheet as claimed in claim 1 or 2, wherein
The depth of the recess portion is 10 μm or more and 150 μm or less.
4. rib transfer sheet as claimed any one in claims 1 to 3, wherein
The former water-soluble resin is coloured.
5. rib transfer sheet according to any one of claims 1 to 4, wherein
The rib is also equipped with screening glass with transfer sheet, the screening glass coating material layer is set be formed with it is described
On the opposed face in the face of former water-soluble resin layer.
6. a kind of manufacturing method of rib transfer sheet, wherein
The recess portion for form ribs is formed in a face of water-soluble resin piece and forms former water-soluble resin layer,
It is coated with coating material on one face of the former water-soluble resin layer,
Keep the coating material dry and forms coating material layer.
7. the manufacturing method of rib transfer sheet as claimed in claim 6, wherein
The water-soluble resin piece is continuously traveling to carry out the recess portion formation process, the coating material painting process and institute
State coating material layer formation process.
8. the manufacturing method of rib transfer sheet as claimed in claim 7, wherein
One face of the water-soluble resin piece being continuously traveling by pressing on concave-convex roller forms work to carry out the recess portion
Sequence.
9. the manufacturing method of rib transfer sheet as claimed in claim 7 or 8, wherein
After the coating material layer formation process, the rib transfer sheet is wound.
10. the manufacturing method of the rib transfer sheet as described in any one of claim 6 to 9, wherein
To be equipped with the state of supporting mass in another face for the water-soluble resin piece for being formed with the recess portion, the painting is carried out
Compress material painting process and the coating material layer formation process,
The supporting mass is removed after the coating material layer formation process.
11. a kind of rib manufacturing process, wherein
It is coated with coating material on rib shaped object object,
In the state that the coating material is uncured, the rib use that will be provided with former water-soluble resin layer and coating material layer turns
Printingout is configured in such a way that the coating material layer connects with the coating material, and is pressurizeed, wherein the former
Water-soluble resin layer has the recess portion for form ribs in a face, and the coating material layer is formed on one face,
After coating material solidification, the former water-soluble resin layer is removed.
12. rib manufacturing process as claimed in claim 11, wherein
The former water-soluble resin layer is coloured.
13. a kind of transfer sheet, has:
Former water-soluble resin layer, with a thickness of 80 μm or more and 200 μm hereinafter, and there is recess portion in a face；And
Coating material layer is formed on one face.
14. transfer sheet as claimed in claim 13, wherein
The depth of the recess portion is 10 μm or more and 150 μm or less.
15. transfer sheet according to claim 13 or 14, wherein
The transfer sheet is used to the coating material layer being needed on transfer object,
The former water-soluble resin is coloured.
16. the transfer sheet as described in claims 14 or 15, wherein
The transfer sheet is also equipped with screening glass, the screening glass coating material layer is set be formed with the former water
On the opposed face in the face of soluble resin layer.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016159329A JP6511612B2 (en) | 2016-08-15 | 2016-08-15 | Transfer sheet for riblet, method for producing transfer sheet for riblet, and riblet forming method |
| JP2016-159329 | 2016-08-15 | ||
| PCT/JP2017/028420 WO2018034177A1 (en) | 2016-08-15 | 2017-08-04 | Riblet transfer sheet, method for manufacturing riblet transfer sheet, riblet molding method, and transfer sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109890516A true CN109890516A (en) | 2019-06-14 |
| CN109890516B CN109890516B (en) | 2021-11-05 |
Family
ID=61196552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201780049444.6A Active CN109890516B (en) | 2016-08-15 | 2017-08-04 | Transfer sheet for rib, method for producing transfer sheet for rib, and method for forming rib |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6511612B2 (en) |
| CN (1) | CN109890516B (en) |
| WO (1) | WO2018034177A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114641352A (en) * | 2019-10-29 | 2022-06-17 | 京瓷株式会社 | Coating film, motor vehicle and coating method |
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| DK3619024T3 (en) * | 2017-05-05 | 2022-01-17 | 3M Innovative Properties Co | PROFILED MOVIES |
| JP6958443B2 (en) * | 2018-03-12 | 2021-11-02 | トヨタ自動車株式会社 | How to dry the film |
| WO2020105630A1 (en) | 2018-11-19 | 2020-05-28 | 中国塗料株式会社 | Antifouling coating film with cover film, method for producing same, antifouling tape, and method for producing structure which has antifouling coating film and is in contact with water |
| JPWO2022044275A1 (en) * | 2020-08-28 | 2022-03-03 |
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| CN114641352B (en) * | 2019-10-29 | 2024-05-03 | 京瓷株式会社 | Coating film, motor vehicle and coating method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018034177A1 (en) | 2018-02-22 |
| JP6511612B2 (en) | 2019-05-15 |
| JP2018027510A (en) | 2018-02-22 |
| CN109890516B (en) | 2021-11-05 |
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Address after: Japan's Tokyo Metropolitan Tiobu City, Shenda Temple, East Seven Dingmu 44 Fandi 1 Patentee after: JAPAN AEROSPACE EXPLORATION AGENCY Patentee after: O WELL Corp. Patentee after: Legal person of Tokyo Metropolitan Public University Address before: Japan's Tokyo Metropolitan Tiobu City, Shenda Temple, East Seven Dingmu 44 Fandi 1 Patentee before: JAPAN AEROSPACE EXPLORATION AGENCY Patentee before: O WELL Corp. Patentee before: TOKYO METROPOLITAN University |
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Effective date of registration: 20230713 Address after: Japan's Tokyo Metropolitan Tiobu City, Shenda Temple, East Seven Dingmu 44 Fandi 1 Patentee after: JAPAN AEROSPACE EXPLORATION AGENCY Patentee after: O WELL Corp. Address before: Japan's Tokyo Metropolitan Tiobu City, Shenda Temple, East Seven Dingmu 44 Fandi 1 Patentee before: JAPAN AEROSPACE EXPLORATION AGENCY Patentee before: O WELL Corp. Patentee before: Legal person of Tokyo Metropolitan Public University |