CN109888027A - Back electrode, solar battery and preparation method thereof - Google Patents

Back electrode, solar battery and preparation method thereof Download PDF

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Publication number
CN109888027A
CN109888027A CN201910048917.1A CN201910048917A CN109888027A CN 109888027 A CN109888027 A CN 109888027A CN 201910048917 A CN201910048917 A CN 201910048917A CN 109888027 A CN109888027 A CN 109888027A
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layer
back electrode
area
prepared
preparation
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CN201910048917.1A
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赵树利
杨立红
郭逦达
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Shanghai zuqiang Energy Co.,Ltd.
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Beijing Apollo Ding Rong Solar Technology Co Ltd
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Priority to CN201910048917.1A priority Critical patent/CN109888027A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

A kind of back electrode, solar battery and preparation method thereof, the preparation method of the back electrode of solar cell includes the following steps: to prepare photoresist layer in substrate, and prepares on photoresist layer a plurality of through photoresist layer thickness and spaced apart first delineation area;Insulating layer is prepared on the surface of substrate and photoresist layer;Non-metallic layer is prepared on the insulating layer;It is removed using cleaning process insulating layer by photoresist layer and thereon and non-metallic layer;Back electrode layer is prepared on substrate and non-metallic layer;The back electrode layer on non-metallic layer and non-metallic layer is removed using cleaning process, forms back electrode.The segmentation that back electrode is completed using photoetching technique substitution laser grooving and scribing, avoids damage of the laser grooving and scribing to substrate;Dielectric filling is carried out in first delineation area (P1) score line simultaneously, the area in dead zone is reduced, increases the area of power generation area, improve generating efficiency.

Description

Back electrode, solar battery and preparation method thereof
Technical field
The present invention relates to photovoltaic technology field, the preparation method of specifically a kind of back electrode of solar cell and pass through this side The back electrode of method preparation and the preparation method of solar battery and the solar battery prepared by the method.
Background technique
It is usually all the back using metal molybdenum as battery in existing copper-indium-galliun-selenium film solar cell preparation process Electrode.In order to realize the power output of copper indium gallium selenide cell component high voltage, low current, the side of laser or mechanical scratching is introduced Formula cuts back electrode, preceding electrode and other functional film layers, entire battery is divided into multiple sub- battery units, simultaneously There is series connection and parallel relationship between sub- battery.
Laser or mechanical scratching are to be realized in a manner of removing corresponding film layer, therefore necessarily will cause score line region And the region between score line lacks necessary film layer structure, causes the region to cannot achieve photoelectric conversion, becomes battery " dead zone " so-called in structure.
It for ease of description, will be in copper-indium-galliun-selenium film solar cell preparation process according to the introducing sequence of delineation Scoring procedure be divided into the first delineation area (P1), second delineation area (P2) and third delineate area (P3) (some technology paths there are also P4, More scribing process such as P5).In order to avoid short circuit caused by score line or breaking problem, the first delineation area (P1), the second delineation Need to exist between area (P2) and third delineation area (P3) score line it is certain it is interregional every.
As shown in Figure 1, being usually all to delineate area (P1) first in current copper-indium-galliun-selenium film solar cell structure After delineation, directly progress CIGS thin-film preparation, i.e. CIGS thin-film can be filled into the delineation of the first delineation area (P1) Line first is delineated in area, and " insulation " medium of the first delineation area (P1) score line two sides is served as.
In existing copper-indium-galliun-selenium film solar cell technology of preparing, the first quarter of molybdenum back electrode layer is completed using laser After partition (P1) delineation, CuInGaSe absorbed layer is directly prepared on substrate, utilizes the first delineation area (P1) of copper indium gallium selenide filling The first delineation area that score line is formed.Since the thickness of molybdenum back electrode layer is usually 300~500nm, CuInGaSe absorbed layer Thickness is at 2 μm or so, therefore copper indium gallium selenide may be implemented preferably to fill, so that copper indium gallium selenide acts as the first delineation area (P1) " dielectric " of score line.It is mechanical since the second delineation area (P2), third delineation area (P3) delineation generally use mechanical scratching Score line is easy to that copper indium gallium selenide film layer edge is caused to generate chipping phenomenon.Therefore, the first delineation area (P1), the second delineation area (P2) it needs to keep certain interval between third delineation area (P3), is just avoided that short circuit or breaking problem occurs in battery, It just can guarantee that battery just produces work.
The considerations of being limited to limitation and the cost control faces of prior art technical level, the width and precision of mechanical scratching It can only be maintained at certain level, cannot achieve significantly improve in a short time.Laser scribing process to the translucency of substrate, swash Light type, laser energy etc. have very high requirement, it is also difficult to realize and effectively be promoted, and laser grooving and scribing can make film layer and substrate At certain damage.
Dead zone area is reduced, improving effective photoelectric conversion area is to promote the conversion of copper-indium-galliun-selenium film solar cell component One key factor of efficiency, and the width by reducing laser and mechanical scratching line, promote precision and reduce dead zone area, short It is difficult to obtain remarkable progress in time.
Summary of the invention
The object of the present invention is to provide a kind of preparation methods of back electrode of solar cell that generating efficiency is high.
To solve the above problems, the present invention provides a kind of preparation methods of back electrode of solar cell, including walk as follows It is rapid:
S11, photoresist layer is prepared in substrate, and prepared on the photoresist layer a plurality of through the photoresist thickness Degree and spaced apart first delineation area;
S12, insulating layer is prepared on the surface of the substrate and the photoresist layer;
S13, non-metallic layer is prepared on the insulating layer;
S14, it is removed using the cleaning process insulating layer by the photoresist layer and thereon and the non-metallic layer;
S15, back electrode layer is prepared on the substrate and the non-metallic layer;
S16, the back electrode layer on the non-metallic layer and the non-metallic layer is removed using cleaning process, shape At the multiple back electrodes separated by the insulating layer in first delineation area.
Based on the above technical solution, the present invention can also be improved as follows.
Further, it is described prepared on photoresist layer it is a plurality of through the photoresist layer thickness and spaced apart the A moment partition step includes:
S111, setting has the mask plate of a plurality of seam on the photoresist;
S112, the first delineation area is formed by the way of exposure, development.
Further, it is characterised in that: the insulating layer is prepared using sputtering, spraying or spin coating.
Further, the thickness of the back electrode layer is identical as the thickness of the insulating layer.
Further, the back electrode layer and the insulating layer with a thickness of 300~500nm.
The present invention also provides a kind of back electrode of solar cell, using the solar energy as described in any of the above-described technical solution The preparation method of battery back electrode is prepared.
The present invention also provides a kind of preparation method of solar battery,
S21, solar energy is prepared using the preparation method of the back electrode of solar cell as described in any of the above-described technical solution Back electrode;
S22, absorbed layer is prepared on the back electrode;
S23, cadmium sulfide layer is prepared on the absorbed layer;
S24, the second delineation of delineation formation area is carried out on the absorbed layer and the cadmium sulfide layer, described second is delineated The absorbed layer of area region and the cadmium sulfide layer remove, and second delineation area is parallel to first delineation area;
S25, preceding electrode layer is prepared on the cadmium sulfide layer, the insulating layer and the back electrode layer;
S26, carried out on the absorbed layer, the cadmium sulfide layer and the preceding electrode layer delineation formed third delineation area, The absorbed layer of third delineation area region, the cadmium sulfide layer and the preceding electrode layer are removed, the third Delineation area is parallel to the first delineation area.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the absorbed layer is prepared using coevaporation method, sputtering selenizing method or spraying process.
Further, using laser or mechanical scratching the processing first delineation area and/or second delineation area.
The present invention also provides a kind of solar batteries, using the system of the solar battery as described in any of the above-described technical solution Preparation Method is prepared.
The beneficial effects of the present invention are: completing the segmentation of back electrode using photoetching technique substitution laser grooving and scribing, laser is avoided The damage to substrate is delineated, limitation of the laser scribing process to delineation line width is avoided;It is carried out in the first delineation area simultaneously exhausted Edge media filler keeps the insulating layer in the first delineation area be overlapped with the second delineation area, and then reduces the area in dead zone, increases The area of power generation area improves generating efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of solar battery involved in background technique in the present invention;
Fig. 2 is the preparation flow figure of back electrode of solar cell in the present invention;
Fig. 3 is to delineate the flow chart in area in preparation first in the present invention;
Fig. 4 is preparation method step S11 counter structure figure provided in an embodiment of the present invention;
Fig. 5 is preparation method step S12 counter structure figure provided in an embodiment of the present invention;
Fig. 6 is preparation method step S13 counter structure figure provided in an embodiment of the present invention;
Fig. 7 is preparation method step S14 counter structure figure provided in an embodiment of the present invention;
Fig. 8 is preparation method step S15 counter structure figure provided in an embodiment of the present invention;
Fig. 9 is preparation method step S16 counter structure figure provided in an embodiment of the present invention;
Figure 10 is the preparation flow figure of solar battery in the present invention.
Figure 11 is the structural schematic diagram of solar battery in the present invention.
Appended drawing reference:
1, substrate, 2, photoresist layer, 3, insulating layer, 4, non-metallic layer, 5, back electrode layer, 6, absorbed layer, 7, cadmium sulfide layer, 8, preceding electrode layer.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, With reference to embodiment and join According to attached drawing, the present invention is described in more detail.It should be understood that these descriptions are merely illustrative, and it is not intended to limit this hair Bright range.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to avoid this is unnecessarily obscured The concept of invention.
First embodiment
Fig. 2 is the preparation flow figure of back electrode of solar cell in the present invention.As shown in Fig. 2, solar battery of the present invention The preparation method of back electrode, includes the following steps:
S11, photoresist layer 2 is prepared in substrate 1, and prepared on photoresist layer 2 a plurality of thick through the photoresist layer 2 Degree and spaced apart first delineation area.Specifically, a plurality of first delineation area is in array distribution.
As shown in figure 3, the specific method is as follows in the first delineation of preparation area on photoresist layer 2:
S111, setting has the mask plate of a plurality of seam on a photoresist;
S112, the first delineation area is formed by the way of exposure, development, obtains the structure such as Fig. 4.
Specifically, photoresist can be selected on ultraviolet photoresist.First on substrate 1 spin coating or printing one layer of ultraviolet photolithographic Glue 2 (positive photoresist), then overlays on mask plate on ultraviolet photoresist;It is provided with a plurality of spaced seam on mask plate, a plurality of It is arranged in array every the seam of setting;Then it is exposed using ultraviolet source, recycles developer solution (common as potassium hydroxide is molten Liquid etc.) and fixing solution (common such as water) developed and be fixed respectively, be removed the photoresist stitched on corresponding substrate, Form the first delineation area.
Can also on substrate 1 spin coating or printing one layer of ultraviolet photoresist 2 (negtive photoresist), mask plate is then overlayed on into ultraviolet light In photoresist;A plurality of spaced seam is provided on mask plate, a plurality of spaced seam is arranged in array;Then using ultraviolet Light source is exposed, recycle developer solution (common such as potassium hydroxide solution) and fixing solution (common such as water) respectively into Row development and fixing, are removed the photoresist on the corresponding substrate of mask plate, form the first delineation area.
For guarantee exposure quality, mask plate should as far as possible with ultraviolet photolithographic glue laminating.Ultraviolet photoresist with a thickness of 2~5 μm, Specifically, can be 2 μm, 3 μm, 4 μm or 5 μm.
S12, insulating layer 3 is prepared on the surface of the substrate 1 and the photoresist layer 2, obtains the structure such as Fig. 5.Tool Body, be the one floor dielectric of bottom aggradation in photoresist layer 2 and the first delineation area, such as SiO2.Insulating layer 3 with a thickness of 300~500nm;Specifically, can be 300nm, 350nm, 400nm or 500nm
Specifically, insulating layer 3 can be prepared using vacuum magnetic-control sputtering method, spraying or spin coating.
Dielectric can also select SiNx, Al2O3Or other insulating materials.
S13, non-metallic layer 4 is prepared on the insulating layer 3, obtains the structure such as Fig. 6.Specifically, using evaporation etc. Mode prepares one layer of non-metallic layer 4 insoluble in photoresist cleaning solution on the insulating layer 3, and 2-5 μm of thicknesses of layers.
S14, it is removed using the cleaning process insulating layer 3 by the photoresist layer 2 and thereon and the non-metallic layer 4 It goes.Obtain the structure such as Fig. 7.Specifically, ultraviolet photolithographic glue-line is removed using cleaning process.(such as using photoresist cleaning solution Polar organic solvent etc.), it is removed by cleaning way insulating layer 3 by photoresist mask and above and non-metallic layer 4.
S15, back electrode layer 5 is prepared on the substrate 1 and the non-metallic layer 4.Obtain the structure such as Fig. 8.Specifically may be used To use vacuum magnetic-control sputtering method, in preparation process, 0.1~1.0Pa of sputtering pressure;The back electrode layer 5 of preparation is with a thickness of 300- 500nm is consistent with 3 thickness of insulating layer.
S16, the back electrode layer 5 on the non-metallic layer 4 and the non-metallic layer 4 is removed using cleaning process.Tool Body, using corresponding acid or alkaline solution by insulating layer non-metallic layer 4 and back electrode layer 5 remove, obtain such as Fig. 9 Structure.
The above method realizes the segmentation that back electrode is completed using photoetching technique substitution laser grooving and scribing, avoids laser grooving and scribing to base The damage of plate avoids limitation of the laser scribing process to delineation line width;The setting of insulating layer makes in the first delineation area simultaneously Insulating layer can be overlapped with the second delineation area, and then reduces the area in dead zone, increases the area of power generation area, improves generating efficiency.
In a preferred embodiment, back electrode layer 5 is molybdenum layer.
Second embodiment
Fig. 9 is preparation method step S16 counter structure figure provided in an embodiment of the present invention, that is, solar battery back electricity The structural schematic diagram of pole.
A kind of back electrode of solar cell, using the preparation method of back electrode of solar cell as described in the first embodiment It is prepared.
Third embodiment
Figure 10 is the preparation flow figure of solar battery in the present invention, as shown in Figure 10, the system of solar battery of the present invention Preparation Method, comprising the following steps:
S21, solar energy back electrode is prepared using method as described in the first embodiment.
S22, absorbed layer 6 is prepared on the back electrode.Specifically, being prepared on above-mentioned back electrode using coevaporation method CuInGaSe absorbed layer.
CuInGaSe absorbed layer can also utilize the preparation of the methods of sputtering selenizing method, spin coating.
Copper indium selenide, copper gallium selenium can also be selected to prepare absorbed layer.
S23, cadmium sulfide layer 7 is prepared on the absorbed layer 6;Vulcanize specifically, being prepared using chemical thought method Cadmium layer 7.It can also be prepared by vacuum sputtering or other methods.
S24, the second delineation of delineation formation area is carried out on the absorbed layer 6 and the cadmium sulfide layer 7, by second quarter The absorbed layer 6 and the cadmium sulfide layer 7 of partition region remove, and second delineation area is parallel to first delineation Area.First delineation area can be processed using laser grooving and scribing.
S25, preceding electrode layer 8 is prepared on the cadmium sulfide layer 7, the insulating layer 3 and the back electrode layer 5.
S26, carried out on the absorbed layer 6, the cadmium sulfide layer 7 and the preceding electrode layer 8 delineation formed third delineation Area removes the absorbed layer 6, the cadmium sulfide layer 7 and the preceding electrode layer 8 of third delineation area region, institute It states third delineation area and is parallel to the first delineation area.Second delineation area can be processed using laser grooving and scribing, obtain solar battery, such as The structure of Figure 11.
Based on the solar energy back electrode of first embodiment preparation, the first delineation area can be closer apart from insulating layer It carries out delineating at position.If the first delineation area can precision under strict control the state of the art, the first score line is very It is overlapping that part can be extremely generated with insulating layer, reduced dead zone area, increased power generation area area, and not will lead to battery and go out Existing short circuit problem.
4th embodiment
Figure 11 is the structural schematic diagram of solar battery in the present invention.
A kind of solar battery is prepared using the preparation method of the solar battery as described in third embodiment.
It should be understood that above-mentioned specific embodiment of the invention is used only for exemplary illustration or explains of the invention Principle, but not to limit the present invention.Therefore, that is done without departing from the spirit and scope of the present invention is any Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.In addition, appended claims purport of the present invention Covering the whole variations fallen into attached claim scope and boundary or this range and the equivalent form on boundary and is repairing Change example.

Claims (10)

1. a kind of preparation method of back electrode of solar cell, which comprises the steps of:
S11, photoresist layer (2) are prepared on substrate (1), and prepare on the photoresist layer (2) a plurality of through the photoetching Glue-line (2) thickness and spaced apart first delineation area;
S12, insulating layer (3) is prepared on the surface of the substrate (1) and the photoresist layer (2);
S13, non-metallic layer (4) are prepared on the insulating layer (3);
S14, the insulating layer (3) and the non-metallic layer (4) using cleaning process by the photoresist layer (2) and thereon It removes;
S15, back electrode layer (5) are prepared on the substrate (1) and the non-metallic layer (4);
S16, the back electrode layer (5) on the non-metallic layer (4) and the non-metallic layer (4) is removed using cleaning process It goes, forms the multiple back electrodes separated by the insulating layer (3) in first delineation area.
2. the preparation method of back electrode of solar cell as described in claim 1, it is characterised in that: described in photoresist layer (2) prepared on it is a plurality of through the photoresist layer (2) thickness and it is spaced apart first delineation area's step include:
S111, setting has the mask plate of a plurality of seam on the photoresist layer (2);
S112, the first delineation area is formed by the way of exposure, development.
3. the preparation method of back electrode of solar cell as described in claim 1, it is characterised in that: it is characterized by: using Vacuum magnetic-control sputtering method, spraying or spin coating prepare the insulating layer (3).
4. the preparation method of back electrode of solar cell as described in claim 1, it is characterised in that: the back electrode layer (5) Thickness it is identical as the thickness of the insulating layer (3).
5. the preparation method of back electrode of solar cell as claimed in claim 4, it is characterised in that: the back electrode layer (5) With the insulating layer (3) with a thickness of 300~500nm.
6. a kind of back electrode of solar cell, which is characterized in that using the solar battery as described in any one of claim 1 to 5 The preparation method of back electrode is prepared.
7. a kind of preparation method of solar battery, which is characterized in that
S21, solar energy back electrode is prepared using method as described in any one of claims 1 to 3;
S22, absorbed layer (6) are prepared on the back electrode;
S23, cadmium sulfide layer (7) are prepared on the absorbed layer (6);
S24, the second delineation of delineation formation area is carried out on the absorbed layer (6) and the cadmium sulfide layer (7), by second quarter The absorbed layer (6) and the cadmium sulfide layer (7) of partition region remove, and second delineation area is parallel to described first Delineate area;
S25, preceding electrode layer (8) is prepared on the cadmium sulfide layer (7), the insulating layer (3) and the back electrode layer (5);
S26, carried out on the absorbed layer (6), the cadmium sulfide layer (7) and the preceding electrode layer (8) delineation formed third quarter Partition, by the absorbed layer (6), the cadmium sulfide layer (7) and the preceding electrode layer (8) of third delineation area region It removes, third delineation area is parallel to first delineation area.
8. the preparation method of back electrode of solar cell as claimed in claim 7, it is characterised in that: using coevaporation method, splash Selenizing method or spraying process are penetrated to prepare the absorbed layer (6).
9. the preparation method of back electrode of solar cell as claimed in claim 7, it is characterised in that: using laser or mechanical quarter It draws the processing second delineation area and/or the third delineates area.
10. a kind of solar battery, which is characterized in that using the preparation of the solar battery as described in any one of claim 7 to 9 Method is prepared.
CN201910048917.1A 2019-01-18 2019-01-18 Back electrode, solar battery and preparation method thereof Pending CN109888027A (en)

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CN111900219A (en) * 2020-07-10 2020-11-06 唐山科莱鼎光电科技有限公司 Method for preparing first reticle and third reticle of thin film solar cell
CN112635600A (en) * 2020-12-22 2021-04-09 泰州隆基乐叶光伏科技有限公司 Conductive backboard, manufacturing method thereof and back contact photovoltaic module

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