CN109885000A - A kind of automatic access and exit control method of pipeline health furnace - Google Patents
A kind of automatic access and exit control method of pipeline health furnace Download PDFInfo
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- CN109885000A CN109885000A CN201910131512.4A CN201910131512A CN109885000A CN 109885000 A CN109885000 A CN 109885000A CN 201910131512 A CN201910131512 A CN 201910131512A CN 109885000 A CN109885000 A CN 109885000A
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- health
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The present invention provides a kind of automatic access and exit control method of pipeline health furnace, control method of the invention is according to data acquisition and solid matter station location information of the collected pipeline of Process Control System after previous process, solid matter station information before health furnace health information and next procedure, it is issued and is instructed with Process Control System by data acquisition, program control crane automatically controls pipeline according to instruction and enters the progress health of health furnace, the pipeline after health is hung out automatically according to instruction by program control crane again, on the solid matter station before being put into next procedure.The present invention can understand health and the inventory of pipeline in real time, accelerate the logistics turnover of pipeline, rapidly and accurately track the specific storage position information and upper next procedure information of all pipelines in health furnace, precise positioning and control, it realizes that pipeline enters and leaves the control of furnace in health furnace automatically, improves the degree of automation of pipeline health furnace production.
Description
Technical field
The present invention relates to pipeline coated lining health promotion technology more particularly to a kind of automatic access and exit control methods of pipeline health furnace.?
Suitable for other metallic conduits and the online health control in such a way that overhead traveling crane lifts discrepancy furnace.
Background technique
After cast iron pipe inner wall forms painting lining by coated lining cement mortar, for the quality and coated lining effect for guaranteeing lining of pipes layer
Fruit, needs to hang in coated lining good pipe with overhead traveling crane and carries out steam curing in health furnace.Since cast iron pipe volume is larger and caliber
Difference is generally fitted with multiple health furnaces, for the turnover in producing for the continuity for guaranteeing production in the production line.Mesh
The method that preceding cast tube enters and leaves health furnace is first then overhead traveling crane to be commanded to reach certain by manually checking that the condition of production of each health furnace records
Pipe is hung in and is hung out by a health furnace.Judge relative position between overhead traveling crane and health furnace and pipe in health by manually
Entire health process in furnace, efficiency is very low, and data information is also easy error.Furthermore manual operation overhead traveling crane casts spheroidal graphite
Iron pipe hangs in or hangs out, and manual intervention is more, and working environment is also dangerous.
Summary of the invention
The shortcomings that overcome existing pipeline health furnace to enter and leave furnace manual operation or intervene, the present invention provides a kind of pipeline health
The automatic access and exit control method of furnace.The automatic access and exit control method of pipeline health furnace of the invention passes through programming automatic collection pipeline
The production information of health furnace automatically analyzes pipeline health furnace production information by programming, and automatically controls pipeline
Enter and leave the process of health furnace；Programming includes data acquisition and Process Control System, Manufacturing Executive System MES and program-controlled row
Vehicle PLC；Automatic access and exit control method of the invention has following process:
1) real time information of pipeline health furnace production process, i.e. health are acquired in real time with Process Control System by data acquisition
Furnace is numbered, the caliber of pipe, Guan Hao, pipe number, the number of plies, conditioned time, temperature, humidity etc. in furnace；Acquisition program control crane produced
The real time information of journey, i.e., the position of each program control crane, operation conditions etc.；Acquire the real-time letter of next procedure production process in health
Breath, i.e., solid matter station information etc. before the pipe information before health process on upper track solid matter station and lower road health process；
2) by collected pipeline health furnace production process real time information, it is acceptable to be converted to Manufacturing Executive System MES
Information format, and analyzed by real time information of the Manufacturing Executive System MES combination production plan to acquisition；
3) Manufacturing Executive System MES issues with Process Control System to data acquisition instruct based on the analysis results, and receives
The condition execution instruction information that the system is fed back；
4) it issues and manages to program control crane PLC according to the instruction of Manufacturing Executive System MES, data acquisition and Process Control System
Road enters and leaves furnace instruction, and receives the executive condition information that program control crane PLC is fed back；
5) program control crane PLC issues specific pipeline and enters and leaves furnace instruction, and pipe is hung in manufacture according to the instruction by program control crane
In execution system MES specified health furnace, or the pipe in specified health furnace hung out, and executive condition is fed back into data
Acquisition and Process Control System.
The controllable one or more program control cranes of Manufacturing Executive System MES of the present invention, and can be managed in one or more
Health furnace in road carries out operation.
The core of technical solution of the present invention is executed by using data acquisition and Process Control System, and using manufacture
Application of the system MES in pipeline health furnaceman's sequence, can understand health and the inventory of pipeline in real time, accelerate the logistics week of pipeline
Turn, rapidly and accurately tracks the specific storage position information and upper next procedure information of all pipelines in health furnace.In conjunction with journey
The precise positioning and automation control of driving are controlled, realizes that pipeline enters and leaves the control of furnace in health furnace automatically, to improve pipeline
The degree of automation of health furnace production.
Detailed description of the invention
Fig. 1 is automatic access and exit control method flow diagram of the invention；
Fig. 2 is production technological process of the invention.
Specific embodiment
Referring to the drawings and exemplary embodiment the present invention is described in detail.It is shown in the following drawings
Preferred embodiment.In order to clearly demonstrate the present invention, structure size and regional scope in attached drawing may be amplified or exaggerate, or
Some graphic structures of person are not shown in the case where explanatory note is cheer and bright.But the size of these preferred embodiments and structure
Do not limit the present invention.
The shortcomings that present invention is in order to overcome existing pipeline health furnace to enter and leave furnace manual operation or intervene, certainly by programming
The production information of the dynamic entire health furnace of acquisition, and health furnace production information is automatically analyzed by program, to control automatically
Tubing giving sufficient strength passes in and out health furnace.It is suitable for other metallic conduits and the online health control in such a way that overhead traveling crane lifts discrepancy furnace
System.
Manufacturing Executive System MES described in the present invention, which refers to, manufactures execution system；Program control crane described in the present invention
PLC refers to the programmable logic controller (PLC) of controllable driving movement.
Referring to Fig.1, programming of the invention include data acquisition and Process Control System, Manufacturing Executive System MES with
And program control crane PLC；Implementation process of the invention is by data acquisition and Process Control System by the real-time production of health furnace
Information, i.e., the number of each health furnace, conditioned time, temperature, humidity have put the caliber of pipeline, Guan Hao, pipe number, number of plies etc. in furnace
Information is acquired in real time；By the real-time production information of program control crane, i.e., the position of each program control crane, operation conditions, if just
It is acquired in real time in information such as liftings；By pipeline in the real-time production information of upper next procedure, i.e., upper track is close before health process
The information such as the pipe before the pipe information and lower road health process on row's station on solid matter station are acquired in real time；It is above-mentioned
Real-time collected information is uploaded to data acquisition and Process Control System.
By data acquisition and Process Control System by collected production information, being converted to Manufacturing Executive System MES can be connect
The information format received, and by Manufacturing Executive System MES combination production plan, made after being analyzed instruction issue data acquisition with
Process Control System, and receive the condition execution instruction that the system is fed back.
According to the instruction of Manufacturing Executive System MES, data acquisition and Process Control System issue pipeline to program control crane PLC
Furnace order is entered and left, and receives the executive condition that PLC is fed back；Program control crane PLC issues specific pipeline and enters and leaves furnace order, program-controlled
Driving hangs in pipe in the specified pipeline health furnace of Manufacturing Executive System MES according to the instruction, or will be in specified health furnace
Pipe hang out, and by executive condition feed back to data acquisition and Process Control System.
Referring to Fig. 2, production technology of the invention is with the collected pipeline of Process Control System according to data acquisition upper
Solid matter station location information after procedure and the solid matter station information before next procedure, by data acquisition and process control
System issues instruction, and the pipe after previous process on solid matter station position is hung in health automatically according to instruction by program control crane PLC
Furnace carries out health；After the completion of health, then by program control crane according to instruction the pipeline after health is hung out automatically, be put into next procedure
On preceding solid matter station.Subsequently enter next circulation.
Embodiment 1
The present embodiment is that the automatic control method for entering and leaving furnace is carried out to ductile iron pipe pit health furnace.The system of the present embodiment
Making execution system MES can control multiple program control cranes, and can carry out operation in multiple pipeline health furnaces.
The arrangement of multiple health furnaces of the present embodiment is as follows:
The pipeline health process of the present embodiment corresponds to several pipeline health furnaces, and the detail parameters of each health furnace are such as supported
The number of raw furnace, conditioned time, temperature, humidity, the caliber in furnace, Guan Hao, pipe number, the parameters such as number of plies are acquired and process by data
Control system, which acquires and is converted to the acceptable information format of Manufacturing Executive System MES, is uploaded to Manufacturing Executive System MES, manufacture
The production plan of execution system MES combination ductile iron pipe is analyzed and issues instructions to data acquisition and process control system
System, data acquisition feed back to the executive condition information of its instruction with Process Control System again.
Manufacturing Executive System MES health furnace Nodular Cast Iron Pipes according to provided by data acquisition and Process Control System
The information for storing pipe on situation and previous process solid matter chain station is assigned to some program control crane lifting spheroidal graphite cast-iron in due course
Pipe enters the instruction of health furnace, which is acquired by data and Process Control System is issued to program control crane PLC, by health work
Ductile iron pipe before sequence on solid matter chain station is hung in the specified health furnace of Manufacturing Executive System MES system, and will be entered
The information of pipe is sent to data acquisition and Process Control System in health furnace.Aforesaid operations are repeated, are entered to spheroidal graphite cast-iron pipe
Start to carry out health after full health furnace.
Data acquisition and Process Control System acquire the number of each health furnace in real time during health, the temperature of health furnace,
Humidity, the information data in the entire production process such as conditioned time, and these data are sent to Manufacturing Executive System MES, MES
The case where system is according to the concrete condition and next procedure solid matter chain station vacant locations of each health furnace, assigns certain in due course
The instruction that a program control crane lifting pipes are come out of the stove, which is acquired by data and Process Control System is sent out to program control crane PLC
Out, the pipe in specified health furnace is hung out and on the solid matter chain vacancy station put to next procedure.
According to above method, Manufacturing Executive System MES can control several program control cranes to carry out operation, to realize spheroidal graphite
Cast iron pipe pit health furnace enters and leaves the operation of furnace automatically.
Embodiment 2
The present embodiment is that two ductile iron pipe pit health furnaces are carried out with the automatic control method for entering and leaving furnace.The present embodiment
Manufacturing Executive System MES can control and two program control cranes and carry out operation in two pipeline health furnaces.The two of the present embodiment
A health furnace number arrangement is as follows: No. 1 health furnace and No. 2 health furnaces.
The corresponding two pipeline health furnaces of the pipeline health process of the present embodiment, data acquisition are collected with Process Control System
The detail parameters of two health furnaces such as the number of health furnace, Guan Hao, pipe number, the parameters such as number of plies, and are converted to manufacturing execution system
The acceptable information format of MES is uploaded to Manufacturing Executive System MES, and Manufacturing Executive System MES is according to the production of ductile iron pipe
Plan and used two pipelines health furnace carry out analysis and issue to data acquisition with Process Control System to instruct, data
Acquisition feeds back to the executive condition information of Manufacturing Executive System MES instruction with process control again.
According to the storage situation and upper track of health furnace Nodular Cast Iron Pipes provided by data acquisition and Process Control System
The information of pipe on process solid matter chain station, Manufacturing Executive System MES, which is assigned, to be instructed to data acquisition and Process Control System,
Ductile iron pipe on No. 1 program control crane PLC lifting solid matter chain station 1 of data acquisition and Process Control System order enters 1
Number health furnace, and the information that enter No. 1 health furnace Nodular Cast Iron Pipes will be sent to data acquisition and Process Control System.No. 1
Health furnace starts health with Process Control System order according to data acquisition, repeats aforesaid operations, then will be on solid matter chain station 2
Ductile iron pipe lifting enter No. 2 health furnaces, start health.
Data acquisition acquires the number of two health furnaces with Process Control System in real time during health, and conditioned time etc. is whole
Information data in a production process, and these data are sent to Manufacturing Executive System MES, Manufacturing Executive System MES according to
The case where conditioned time and next procedure solid matter chain station vacant locations of two health furnaces, passes through data acquisition and mistake
Process control system issues the instruction come out of the stove of ductile iron pipe in No. 1 health furnace of lifting to program control crane PLC, program control crane then basis
Ductile iron pipe in No. 1 health furnace is hung out and on the vacancy station of solid matter chain put to next procedure by the instruction.Phase
The solid matter chain that will the ductile iron pipe in No. 2 health furnaces be hung out and be put to next procedure further according to program and instruction with method
On the vacancy station of item.
A ductile iron pipe or other pipelines in the corresponding pipeline health furnace of pipeline health process in this way, the present invention
Program it is then more convenient.It realizes that pipeline enters and leaves the control of furnace in health furnace automatically to realize the present invention, improves pipeline and support
The purpose of raw furnace production automation degree.
The automatic access and exit control method of pipeline health furnace of the invention can the production status to health furnace accurately slap in time
It holds, while overhead traveling crane or crane is precisely controlled, to be efficiently completed the operation that ductile iron pipe enters and leaves health furnace, reduce
Labor intensity improves the degree of automation of pipeline health furnace production.
The above is only the preferred embodiment of the present invention.For those skilled in the art, it is not taking off
Various improvement can also be made under the premise of from the principle of the invention.These improvement also should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of automatic access and exit control method of pipeline health furnace, which is characterized in that pass through programming automatic collection pipeline health
The production information of furnace automatically analyzes pipeline health furnace production information by programming, and automatically controls pipeline discrepancy
The process of health furnace；Programming includes data acquisition and Process Control System, Manufacturing Executive System MES and program control crane
PLC；The control method is as follows:
1) pipeline health furnace is acquired in real time with Process Control System by data acquisition, acquire program control crane and health furnace road up and down
The real time information of process production process；
2) by collected health furnace production process real time information, it is converted to the acceptable information format of Manufacturing Executive System MES,
And it is analyzed by real time information of the Manufacturing Executive System MES combination production plan to acquisition；
3) Manufacturing Executive System MES issues with Process Control System to data acquisition instruct based on the analysis results, and receives this and be
The fed back condition execution instruction information of system；
4) pipeline is issued to program control crane PLC and is gone out according to the instruction of Manufacturing Executive System MES, data acquisition and Process Control System
Enter furnace instruction, and receives the executive condition information that program control crane PLC is fed back；
5) program control crane PLC issues specific pipeline and enters and leaves furnace instruction, and pipe is hung in manufacture according to the instruction and executed by program control crane
In system MES specified health furnace, or the pipe in specified health furnace hung out, and executive condition is fed back into data acquisition
With Process Control System.
2. control method according to claim 1, which is characterized in that the real time information of the pipeline health furnace production process is
Refer to: health furnace is numbered, the caliber of pipe, Guan Hao, pipe number, the number of plies, conditioned time, temperature, humidity etc. in furnace.
3. control method according to claim 1, which is characterized in that the real time information of the program control crane production process is
Refer to: the position of each program control crane, operation conditions etc..
4. control method according to claim 1, which is characterized in that the real time information of the upper next procedure production process is
Refer to: solid matter station information etc. before the pipe information and lower road health process before health process on upper track solid matter station.
5. control method according to claim 1, which is characterized in that the Manufacturing Executive System MES is one or more controllable
A program control crane operation.
6. control method according to claim 1 or claim 2, which is characterized in that be provided with one or more pipeline health furnaces.
7. control method according to claim 1, which is characterized in that the Manufacturing Executive System MES refers to that the manufacturing is held
Row system.
8. control method according to claim 1, which is characterized in that the program control crane PLC refers to controllable driving movement
Programmable logic controller (PLC).
9. according to claim 1 or 3 or 5 autocontrol methods, which is characterized in that the program control crane is overhead traveling crane or hangs
Vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910131512.4A CN109885000A (en) | 2019-02-22 | 2019-02-22 | A kind of automatic access and exit control method of pipeline health furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910131512.4A CN109885000A (en) | 2019-02-22 | 2019-02-22 | A kind of automatic access and exit control method of pipeline health furnace |
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| Publication Number | Publication Date |
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| CN109885000A true CN109885000A (en) | 2019-06-14 |
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|---|---|---|---|
| CN201910131512.4A Pending CN109885000A (en) | 2019-02-22 | 2019-02-22 | A kind of automatic access and exit control method of pipeline health furnace |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202815564U (en) * | 2012-09-26 | 2013-03-20 | 山西光华铸管有限公司 | Nodular cast iron pipe cement inner liner maintenance automatic control device |
| CN104794224A (en) * | 2015-04-29 | 2015-07-22 | 新兴铸管股份有限公司 | Automatic control system and method for nodular cast iron pipe production process |
| CN204680056U (en) * | 2015-05-22 | 2015-09-30 | 宝鸡石油钢管有限责任公司 | A kind of coil of strip information identification and positioning system |
| CN106002300A (en) * | 2016-07-21 | 2016-10-12 | 上海前山管道技术有限公司 | Production system of pipe prefabrication digital factory and application method of production system |
| CN108829068A (en) * | 2018-08-02 | 2018-11-16 | 中联西北工程设计研究院有限公司 | A kind of electroplating assembly line control system and control method |
| CN208471376U (en) * | 2018-07-09 | 2019-02-05 | 新兴河北工程技术有限公司 | A kind of ductile iron pipe pit type health hanging device |
-
2019
- 2019-02-22 CN CN201910131512.4A patent/CN109885000A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202815564U (en) * | 2012-09-26 | 2013-03-20 | 山西光华铸管有限公司 | Nodular cast iron pipe cement inner liner maintenance automatic control device |
| CN104794224A (en) * | 2015-04-29 | 2015-07-22 | 新兴铸管股份有限公司 | Automatic control system and method for nodular cast iron pipe production process |
| CN204680056U (en) * | 2015-05-22 | 2015-09-30 | 宝鸡石油钢管有限责任公司 | A kind of coil of strip information identification and positioning system |
| CN106002300A (en) * | 2016-07-21 | 2016-10-12 | 上海前山管道技术有限公司 | Production system of pipe prefabrication digital factory and application method of production system |
| CN208471376U (en) * | 2018-07-09 | 2019-02-05 | 新兴河北工程技术有限公司 | A kind of ductile iron pipe pit type health hanging device |
| CN108829068A (en) * | 2018-08-02 | 2018-11-16 | 中联西北工程设计研究院有限公司 | A kind of electroplating assembly line control system and control method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20190614 |