CN109884432B - A kind of double inspection equipment suitable for onboard charger component - Google Patents
A kind of double inspection equipment suitable for onboard charger component Download PDFInfo
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- CN109884432B CN109884432B CN201910183010.6A CN201910183010A CN109884432B CN 109884432 B CN109884432 B CN 109884432B CN 201910183010 A CN201910183010 A CN 201910183010A CN 109884432 B CN109884432 B CN 109884432B
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Abstract
The invention discloses a kind of double inspection equipment suitable for onboard charger component, including transmission device, the lower detection device being set on the downside of transmission device and the upper detection device being set on the upside of transmission device；Transmission device includes the rear and front end that transmission supporting element, preceding transport mechanism and the preceding transport mechanism of rear transport mechanism and rear transport mechanism opposition are set to transmission supporting element, drives carrier plate to move to operating position by preceding transport mechanism and rear transport mechanism；Upper detection device includes upper detection supporting element, three axis shift mechanisms and upper testing agency, drives upper testing agency mobile by three axis shift mechanisms；Lower detection device includes lower detection supporting element, lifting body and lower testing agency, drives lower testing agency mobile by lifting body；Using the above scheme, the configuration of the present invention is simple, it is easy to use, realize automation, can continuous work, save artificial, meet production and needs to improve production efficiency, there is good market application value.
Description
Technical field
The present invention relates to electronic equipment assembly detection fields, more particularly to, one kind being suitable for onboard charger component
Double inspection equipment.
Background technique
Now with the continuous development of society, smart machine is more more and more universal, and people's trip generally can all carry hand
Smart machines such as machine, plate, but the electricity of existing smart machine cannot satisfy the needs of the people, therefore, onboard charger be for
Facilitate car owner is the accessory of digital product charging with vehicle-mounted vehicle charging source whenever and wherever possible.Generally there is this kind of product overload to protect
Shield, short-circuit protection, high input voltage protection, high temperature protection, quadruple safety protection function, it is ensured that can use safely.In order to guarantee to produce
Quality before assembling will detect each component, e.g., the end cap USB opening of onboard charger male connector, shell, circuit board,
Circuit board support etc. is that the dependence of staff's hand dipping is felt to determine whether to close mostly in existing component detection scheme
Easily there is measuring error in lattice, this mode, examine and accuracy rate is very low, so that a large amount of defective products is produced, therefore, existing skill
Art existing defects need to improve.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of novel double inspections suitable for onboard charger component to set
It is standby.
To achieve the above object, the present invention uses following technical solutions: one kind being suitable for onboard charger component
Double inspection equipment, including rack is equipped with electric cabinet in rack, electric-control system is arranged in electric cabinet, sets on the upside of rack
Workbench is set, transmission device, upper detection device and lower detection device, the lower detection device are set on the table and are set to institute
The downside of transmission device is stated, the upper detection device is set to the upside of the transmission device；
The transmission device includes that transmission supporting element, preceding transport mechanism and rear transport mechanism, the transmission supporting element are fixed
On the table, the preceding transport mechanism and rear transport mechanism opposition are set to the rear and front end of the transmission supporting element, described
It is placed with carrier plate in preceding transport mechanism and rear transport mechanism, carrier plate is driven by the preceding transport mechanism and rear transport mechanism
Move to the operating position of the upper detection device and lower detection device；
The upper detection device includes upper detection supporting element, three axis shift mechanisms and upper testing agency, the upper detection branch
Support member is fixed on the table, and the three axis shift mechanism is mounted on the top of the upper detection supporting element, the upper detection machine
Structure is connect with the working end of the three axis shift mechanism, drives the upper testing agency mobile by three axis shift mechanisms；
The lower detection device includes lower detection supporting element, lifting body and lower testing agency, the lower detection supporting element
It is fixed that the lifting body is mounted on the top of the lower detection supporting element on the table, the lower testing agency with it is described
The working end of lifting body connects.
Preferably, double inspection equipment suitable for onboard charger component, the transmission supporting element is tied by two
The identical transmission support group of structure is constituted, and the transmission support group includes support transverse slat, the bottom for supporting transverse slat be arranged to
Few two support posts, the support transverse slat are fixed on the table by support post；
The both ends of the preceding transport mechanism are separately fixed at the front ends of two transmission support groups, along it on the support transverse slat
Wide component is adjusted in length direction setting, and the both ends of the rear transport mechanism are fixed on the wide components of two tune.
Preferably, double inspection equipment suitable for onboard charger component, the preceding transport mechanism includes transmission
Bracket, conveyer belt, driving wheel, transport motor, driven wheel and transmission tension assembly, the driving wheel are set to the transmission bracket
Side, the driven wheel is set to the other side of the transmission bracket, and the transport motor is fixed on the transmission bracket,
The main shaft of the transport motor is engaged with driving wheel, and the driving wheel passes through conveyer belt and driven wheel and transmission tension assembly connection
It is dynamic；The preceding transport mechanism is identical as the rear structure of transport mechanism.
Preferably, double inspection equipment suitable for onboard charger component, the transmission branch of the preceding transport mechanism
A ball screw is respectively set in the both ends of frame, is arranged on the transmission bracket of transport mechanism before the front end of the ball screw is threaded through
Bearing block in, it is described after transport mechanism transmission bracket equipped with the nut seat that is adapted to ball screw, the ball screw
It is threaded through in nut seat, the rear end of the ball screw passes through the transmission bracket of the rear transport mechanism, in the ball screw
Rear end chain is set, the ball screw is linked by chain and another ball screw.
Preferably, double inspection equipment suitable for onboard charger component, three axis of the upper detection device are moved
Position mechanism includes X-axis drive member, Y-axis drive member and Z axis drive member, and the X-axis drive member is mounted on the upper inspection
It surveys on supporting element, the fixing end of the Y-axis drive member is connect with the working end of the X-axis drive member, and the Z axis drives structure
The fixing end of part is connect with the working end of the Y-axis drive member, the work of the upper testing agency and the Z axis drive member
End connection.
Preferably, double inspection equipment suitable for onboard charger component, the X-axis drive member includes X-axis
Displaceable member and with X-axis displaceable member auxiliary slide assemblies disposed in parallel, the X-axis displaceable member include driving fixed plate,
Drive installation plate, driving screw rod and lead screw motor, the driving fixed plate is fixed on the top of the upper detection supporting element, described
Drive installation plate is fixed in the driving fixed plate, and the both ends of the drive installation plate respectively set a screw mandrel shaft block, the drive
The both ends of dynamic screw rod are threaded through respectively in two screw mandrel shaft blocks, and the lead screw motor is fixed on the one of the driving fixed plate
End, the lead screw motor are connect by shaft coupling with one end of the driving screw rod；It is provided on the driving screw rod suitable with it
The nut seat one matched, the nut seat one are equipped with attachment base one；
It is described auxiliary slide assemblies include auxiliary fixing plate, along auxiliary fixing plate length direction setting auxiliary sliding rail and with
The compatible auxiliary slider of sliding rail is assisted, the auxiliary slider is equipped with attachment base two；Distinguish at the both ends of the Y-axis drive member
It is connect with the attachment base one with attachment base two, drives the Y-axis drive member to move left and right by the X-axis drive member.
Preferably, double inspection equipment suitable for onboard charger component, the upper testing agency includes upper inspection
It surveys component and upper processing component, the upper processing component is arranged on the rack, the upper detection part includes probe base and contact
Probe, the probe base are fixed on the working end of three axis shift mechanisms, and the contact probe is mounted on the probe base, described
Upper processing component is connect by connecting wire with contact probe.
Preferably, double inspection equipment suitable for onboard charger component, under the lower detection supporting element includes
Multiple support columns are arranged in the lower part of lower supporting plate in support plate, and the lower supporting plate is fixed on workbench by multiple support columns
On；
The lifting body includes jacking mounting plate and jacking cylinder, respectively sets a guide bearing in the quadrangle of lower supporting plate
Seat, the guide bearing chock is interior to be equipped with guide post, and the upper end of the guide post is connect with jacking mounting plate；The jacking cylinder is solid
It is scheduled on the middle part of lower supporting plate, the working end of the jacking cylinder is connect with jacking mounting plate, and the lower testing agency is mounted on
On the jacking mounting plate.
Preferably, double inspection equipment suitable for onboard charger component, the lower testing agency includes lower inspection
The bottom of drafting board and lifting cylinder, the lower detection plate is equipped with multiple guide posts, and the position of guide post is corresponded on the jacking mounting plate
Interior guide hole is installed, the guide post is threaded through in interior guide hole, and the lifting cylinder is fixed on the bottom of the jacking mounting plate, institute
It states and is connect in the middle part of the working end and the lower detection plate of lifting cylinder；
Multiple lower detection groups are arranged in the lower detection plate, and the lower detection group includes contact bougie, axle bed and synchronizing wheel, institute
It states lower detection plate and multiple detection group mounting holes is set, the axle bed is set in the detection group mounting hole, the contact bougie
Lower part be threaded through in the axle bed, the synchronizing wheel be set to the lower detection plate downside, and with contact bougie bottom connect
It connects；
The side of the lower detection plate extends outwardly, and forms evagination connection position, rotating electric machine is arranged in evagination connection position,
The shaft of the rotating electric machine is equipped with synchronous belt, and multiple lower detection groups introduce synchronizing wheel by synchronous belt and concatenate.
Preferably, double inspection equipment suitable for onboard charger component, the carrier plate is divided into front and back two
Point, front, which is set up separately, sets multiple locating slots, and product one is placed in locating slot；Rear portion, which is set up separately, sets multiple positioning tubes, by product two
Be placed in positioning tube, by transmission device will carry there are two types of product carrier plate move to the upper detection device and lower detection dress
The operating position set.
Beneficial effect compared with the existing technology is that using the above scheme, the configuration of the present invention is simple is easy to use, is realized
Automation, can continuous work, save artificial, meet production and needs to improve production efficiency, there is good market application value.
Detailed description of the invention
Fig. 1 is the general assembly structural schematic diagram of one embodiment of the present of invention；
Fig. 2 is the structural schematic diagram of the transmission device of Fig. 1 embodiment of the invention；
Fig. 3 is the structural schematic diagram of the upper detection device of Fig. 1 embodiment of the invention；
Fig. 4 is three axis shift mechanism structural schematic diagrams of Fig. 1 embodiment of the invention；
Fig. 5 is the structural schematic diagram of the lower detection device of Fig. 1 embodiment of the invention；
Fig. 6 is the structural schematic diagram of the lower testing agency of Fig. 1 embodiment of the invention；
Shown in the figures above: rack 1, workbench 11, carrier plate 12, transmission device 2, preceding transport mechanism 21, transport motor
211, driving wheel 212, transmission tension assembly 213, conveyer belt 214, transmission bracket 215, driven wheel 216, ball screw 217, after
Transport mechanism 22, support transverse slat 231, adjusts wide sliding rail 232, adjusts wide sliding block 233, upper detection device 3, upper inspection transmission supporting element 23
Survey supporting element 31, upper testing agency 32, probe base 321, contact probe 322X axis displaceable member 33, driving fixed plate 331, driving
Mounting plate 332, driving screw rod 333, lead screw motor 334, screw mandrel shaft block 335, nut seat 1, attachment base 1, Z axis drive
Dynamic component 34, Y-axis drive member 35, auxiliary slide assemblies 36, auxiliary fixing plate 361, auxiliary sliding rail 362, auxiliary slider 363,
Lower detection device 4, lower supporting plate 41, guide bearing chock 411, guide post 412, jacking mounting plate 42, jacking cylinder 421, positioning
Column 422, lower testing agency 43, lower detection plate 431, lower detection group 432, feeler inspection item 4321, synchronizing wheel 4322, synchronous belt 4323,
Lifting cylinder 433, guide post 434, rotating electric machine 435.
Specific embodiment
To facilitate the understanding of the present invention, in the following with reference to the drawings and specific embodiments, the present invention will be described in more detail.
A better embodiment of the invention is given in the attached drawing.But the invention can be realized in many different forms, and unlimited
In this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to the disclosure
Understand more thorough and comprehensive.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.Term used in this specification " vertical ", "horizontal", " left side ",
" right side " and similar statement are for illustrative purposes only.
Unless otherwise defined, technical and scientific term all used in this specification is led with technology of the invention is belonged to
The normally understood meaning of the technical staff in domain is identical.Used term is only in the description of the invention in this specification
The purpose of description specific embodiment is not intended to the limitation present invention.
As shown in figures 1 to 6, one embodiment of the present of invention is should to wrap suitable for double inspection equipment of onboard charger component
Including rack 1 is equipped with electric cabinet in rack 1, electric-control system is arranged in electric cabinet, and workbench 11 is arranged in the upside of rack 1,
Transmission device 2, upper detection device 3 and lower detection device 4 are set on workbench 11, and the lower detection device 4 is set to described
The downside of transmission device 2, the upper detection device 3 are set to the upside of the transmission device 2；Carrier plate 12 is divided to for front and back two
Point, front, which is set up separately, sets multiple locating slots, and product one is placed in locating slot；Rear portion, which is set up separately, sets multiple positioning tubes, by product two
It is placed in positioning tube, will be carried by transmission device 2 and move to the upper detection device 3 and lower inspection there are two types of the carrier plate 12 of product
Survey the operating position of device 4；Product one is circuit board support to be checked, and product two is the end of onboard charger male connector to be checked
Lid, installation fluting of the upper detection device 3 for detection circuit board mount are detected, and lower detection device 4 is for detecting vehicle-mounted fill
Whether there is foreign matter to be detected in the size and opening of the end cap USB opening of electric appliance male connector, USB interface is mounted on end cap USB and opens
In mouthful, size, foreign matter, abnormity are carried out to opening by bougie and detected, the circuit board of onboard charger is installed by bracket
In the shell of onboard charger, is detected by installation fluting of the probe to bracket, realized simultaneously by this equipment to vehicle
The end cap USB opening of load charger male connector, circuit board support fluting are detected automatically, and convenient and efficient high efficiency, structure is simple,
It is easy to use, realize automation, can continuous work, save artificial, this equipment upper and lower sides detect simultaneously, and two stations are incorporated into
Together, site area is reduced, the entire production line length is shortened, meets production and needs to improve production efficiency, there is good market
Application value.Preferably, upper case, the transmission device 2, upper detection device 3 and lower detection are provided on the upside of workbench 11
Device 4 is all set in upper case；Preferably, the front side of the upper case is equipped with clamshell doors, and the doorframe of the clamshell doors is embedded
Enter PVC sealing plate, forms observation window；Preferably, control panel is arranged in the front side of the upper case, is arranged in the downside of control panel
Multiple manipulation buttons.Preferably, the control panel is touching display screen, can be to equipment by touching display screen and manipulation button
Corresponding operating is carried out, while information can be fed back to touching display screen and shown.Preferably, the electric-control system in electric cabinet is to the whole series
Equipment progress is automatically controlled, and assembled inside situation can be observed through observation window.Preferably, buzzer and police are set above upper case
Show lamp, e.g., device fails, buzzer issues the sound of " drop drop-drop drop ", while the bright orange lamp flashing of warning lamp, reminds behaviour
Make personnel's on-call maintenance.Preferably, which is equipped with multiple photoelectric sensors, to carry out induction detection to supplied materials, stroke etc.,
Such as, selected photoelectric sensor is Panasonic CX-441 sensor.
The transmission device 2 includes transmission supporting element 23, preceding transport mechanism 21 and rear transport mechanism 22, the transmission support
Part 23 is fixed on workbench 11, and the preceding transport mechanism 21 and the opposition of rear transport mechanism 22 are set to the transmission supporting element 23
Rear and front end, be placed with carrier plate 12 in the preceding transport mechanism 21 and rear transport mechanism 22, pass through the preceding transport mechanism
21 and rear transport mechanism 22 drive carrier plate 12 to move to the operating position of the upper detection device 3 and lower detection device 4.On described
Detection device 3 includes upper detection supporting element 31, three axis shift mechanisms and upper testing agency 32, and the upper detection supporting element 31 is fixed
On workbench 11, the three axis shift mechanism is mounted on the top of the upper detection supporting element 31, the upper testing agency 32
It is connect with the working end of the three axis shift mechanism, drives the upper testing agency 32 mobile by three axis shift mechanisms.It is described
Lower detection device 4 includes lower detection supporting element, lifting body and lower testing agency 43, and the lower detection supporting element is fixed on work
On platform 11, the lifting body is mounted on the top of the lower detection supporting element, the lower testing agency 43 and the jack
The working end of structure connects.
The transmission supporting element 23 is made of the identical transmission support group of two structures, and the transmission support group includes support
At least two support posts are arranged in the bottom of the support transverse slat 231 in transverse slat 231, and the support transverse slat 231 is vertical by support
Column is fixed on workbench 11；The both ends of the preceding transport mechanism 21 are separately fixed at the front end of two transmission support groups, described
It supports to be arranged along its length on transverse slat 231 and adjusts wide component, the both ends of the rear transport mechanism 22 are fixed on the wide group of two tune
On part.Preferably, the wide component of tune includes the wide sliding rail 232 of tune of edge support 231 length direction of transverse slat setting and slides with width is adjusted
Rail 232 is compatible to adjust wide sliding block 233, and the rear transport mechanism 22, which is fixed on, to be adjusted on wide sliding block 233.Preferably, the forward pass
Sending mechanism 21 includes transmission bracket 215, conveyer belt 214, driving wheel 212, transport motor 211, driven wheel 216 and transmission tensioning group
Part 213, the driving wheel 212 are set to the side of the transmission bracket 215, and the driven wheel 216 is set to the transmission branch
The other side of frame 215, the transport motor 211 are fixed on the transmission bracket 215, the main shaft of the transport motor 211 with
Driving wheel 212 engages, and the driving wheel 212 is linked by conveyer belt 214 and driven wheel 216 and transmission tension assembly 213；It is described
Preceding transport mechanism 21 is identical as the rear structure of transport mechanism 22.Preferably, the transmission bracket 215 of the preceding transport mechanism 21
Both ends be respectively set a ball screw 217, the transmission bracket of transport mechanism 21 before the front end of the ball screw 217 is threaded through
In the bearing block being arranged on 215, the transmission bracket 215 of the rear transport mechanism 22 is equipped with the spiral shell being adapted to ball screw 217
Base, the ball screw 217 are threaded through in nut seat, and the rear end of the ball screw 217 passes through the rear transport mechanism 22
Transmission bracket 215, chain is set in the rear end of the ball screw 217, the ball screw 217 passes through chain and another rolling
Ballscrew 217 links.Preferably, handle set is set on the transmission bracket 215 of preceding transport mechanism 21, and the handle set passes through connection
Axis device is connect with the front end of ball screw 217, according to the size of carrier plate 12, is inserted into handle set by handle, is shaken ball wire
Bar 217, transport mechanism 22 adjusts the width between the transport mechanism 22 of front and back along adjusting wide sliding rail 232 to move forward or retreat after drive,
Meet multi-product demand, it is easy to use.211 model of transport motor selected in the present embodiment can be Panasonic's servo motor
MHMD042S1C, it is preferred that transmission tension assembly 213 is to be driven common instrument, so not repeating.Preferably, before described
The transmission bracket 215 of transport mechanism 21 installs optoelectronic switch mounting plate, fixes optoelectronic switch assembly on optoelectronic switch mounting plate,
The corresponding transmission position of optoelectronic switch assembly, when carrier plate 12 to be checked is transmitted to the feeding inlet of transmission device 2, optoelectronic switch group
Part senses that 12 plate of carrier plate to be checked enters the feeding inlet of transmission device 2, and signal is transmitted to electric-control system, drive transmission unit
2 preceding transport mechanisms 21 and rear transport mechanism 22 move simultaneously, and carrier plate 12 is driven to move to the upper detection device 3 and lower detection dress
Set 4 operating position.
Three axis shift mechanisms of the upper detection device 3 include X-axis drive member, Y-axis drive member 35 and Z axis driving structure
Part 34, the X-axis drive member are mounted on the upper detection supporting element 31, the fixing end of the Y-axis drive member 35 and institute
State the working end connection of X-axis drive member, the work of the fixing end of the Z axis drive member 34 and the Y-axis drive member 35
End connection, the upper testing agency 32 connect with the working end of the Z axis drive member 34.
The X-axis drive member include X-axis displaceable member 33 and with the auxiliary Slide Group disposed in parallel of X-axis displaceable member 33
Part 36, the X-axis displaceable member 33 include driving fixed plate 331, drive installation plate 332, driving screw rod 333 and lead screw motor
334, the driving fixed plate 331 is fixed on the top of the upper detection supporting element 31, and the drive installation plate 332 is fixed on institute
It states in driving fixed plate 331, the both ends of the drive installation plate 332 respectively set a screw mandrel shaft block 335, the driving screw rod 333
Both ends be threaded through in two screw mandrel shaft blocks 335 respectively, the lead screw motor 334 is fixed on the driving fixed plate 331
One end, the lead screw motor 334 are connect by shaft coupling with one end of the driving screw rod 333；It is set on the driving screw rod 333
It is equipped with the nut seat 1 being adapted to it, the nut seat 1 is equipped with attachment base 1；The auxiliary slide assemblies 36
It is fitted including auxiliary fixing plate 361, along the auxiliary sliding rail 362 of 361 length direction of auxiliary fixing plate setting and with auxiliary 362 phase of sliding rail
The auxiliary slider 363 matched, the auxiliary slider 363 are equipped with attachment base two；The both ends of the Y-axis drive member 35 are respectively and institute
It states attachment base 1 to connect with attachment base two, drives the Y-axis drive member 35 to move left and right by the X-axis drive member.
Preferably, the Y-axis drive member 35 is identical as the structure of X-axis displaceable member 33, it is preferred that in the drive installation plate 332
Both ends screw mandrel shaft block 335 on setting auxiliary guide plate, the attachment base 1 is equipped with and the auxiliary that is adapted to of auxiliary guide plate
Guide groove.Preferably, the Z axis drive member 34 includes Z axis fixed plate, Z axis mounting plate, Z axis screw rod and Z axis motor, the Z axis
Fixed plate is fixed on the attachment base of Y-axis drive member 35, and the Z axis mounting plate is fixed in the Z axis fixed plate, the Z
The both ends of axle installing plate respectively set a Z axis bearing block, and the both ends of the Z axis screw rod are threaded through respectively in two Z axis bearing blocks, described
Z axis motor is fixed on Z axis dead plate upper end, and connect with Z axis screw rod, and Z axis is arranged on the Z axis nut seat of Z axis screw rod and connects
Seat, upper testing agency 32 connect with Z axis attachment base.Preferably, structure is driven in X-axis drive member, Y-axis drive member 35 and Z axis
It is respectively provided with optoelectronic induction component on the stroke route of part 34, drives upper testing agency 32 to move left and right by X-axis drive member, leads to
Crossing Y-axis drive member 35 drives upper testing agency 32 to be moved forward and backward, and drives upper about 32 testing agency by Z axis drive member 34
It is mobile, and then realize the three-axis moving of upper testing agency 32.Preferably, the lead screw motor 334 is linear speed reducer, model
For TCH (V) 40-2200-70S；The optoelectronic induction component switches model EVERCOLORS-EL130 of selection.
The upper testing agency 32 includes upper detection part and upper processing component, and the upper processing component is arranged in rack 1
On, the upper detection part includes probe base 321 and contact probe 322, and the probe base 321 is fixed on three axis shift mechanisms
Working end, the contact probe 322 are mounted on the probe base 321, the upper processing component by connecting wire with contact
Probe 322 connects.When carrier plate 12 is by the operating position of the supreme detection device 3 of product band, by three axis shift mechanisms by upper inspection
It surveys component and moves to 12 upside of carrier plate, drive contact probe 322 to protrude into the installation fluting of detection circuit board mount, examined
It surveys, and will test data and pass processing component back, judged by upper processing component according to pre-stored data, and pass data back end
End storage.
The lower detection supporting element includes lower supporting plate 41, and multiple support columns are arranged in the lower part of lower supporting plate 41, described
Lower supporting plate 41 is fixed on workbench 11 by multiple support columns；The lifting body includes jacking mounting plate 42 and jacking gas
Cylinder 421 respectively sets a guide bearing chock 411 in the quadrangle of lower supporting plate 41, is equipped with guide post 412 in the guide bearing chock 411,
The upper end of the guide post 412 is connect with jacking mounting plate 42；The jacking cylinder 421 is fixed on the middle part of lower supporting plate 41,
The working end of the jacking cylinder 421 is connect with jacking mounting plate 42, and the lower testing agency 43 is mounted on the jacking installation
On plate 42.Preferably, the quadrangle of the jacking mounting plate 42 respectively sets a positioning column 422, in the corresponding positioning in the quadrangle of carrier plate 12
Location hole is arranged in 422 position of column.Preferably, one is respectively set only into component in the two sides of lifting body, described only includes rising into component
It drops fixing seat, lifting cylinder 433 1 and only into block, institute's lifting fixing seat is fixed on workbench 11, and lifting cylinder one is pacified
It is described only to be connect into the bottom end of block with the movable end of the lifting cylinder one in lifting fixing seat；When transmission device 2 drives
Carrier plate 12 moves to the operating position of detection device 3 and lower detection device 4, the i.e. surface of lifting body, only on component
It rises, carrier plate 12 is prevented to continue to move to.Preferably, the guide bearing chock 411 selects BGRCB628Z bearing block.The jacking
Cylinder 421 selects TCR-40X50-U-SD2 cylinder.
The lower testing agency 43 includes lower detection plate 431 and lifting cylinder 433, and the bottom of the lower detection plate 431 is set
There are multiple guide posts 434, interior guide hole is arranged in the position that guide post 434 is corresponded on the jacking mounting plate 42, and the guide post 434 is worn
In interior guide hole, the lifting cylinder 433 is fixed on the bottom of the jacking mounting plate 42, the work of the lifting cylinder 433
It holds and is connected in the middle part of the lower detection plate 431；Multiple lower detection groups 432, the lower detection group is arranged in the lower detection plate 431
432 include contact bougie 4321, axle bed and synchronizing wheel 4322, and multiple detection group mounting holes are arranged in the lower detection plate 431, described
Axle bed is set in the detection group mounting hole, and the lower part of the contact bougie 4321 is threaded through in the axle bed, the synchronization
Wheel 4322 is set to the downside of the lower detection plate 431, and connect with the bottom of contact bougie 4321；The lower detection plate 431
Side extends outwardly, and forms evagination connection position, and rotating electric machine 435 is arranged in evagination connection position, and the rotating electric machine 435 turns
Axis is equipped with synchronous belt 4323, and multiple lower detection groups 432 introduce synchronizing wheel 4322 by synchronous belt 4323 and concatenate.Preferably, it connects
The size that feeler inspection item 4321 and the end cap USB of onboard charger male connector are open matches.The model DSTA- of lifting cylinder 433
200；435 model DS-25RS310 of rotating electric machine.It drives lower detection group 432 to rotate by rotating electric machine 435, and then drives contact
4321 rotation direction of bougie, the end cap USB opening to guarantee contact bougie 4321 and onboard charger male connector are opposite.When carrier plate
12 bring product to the operating position of lower detection device 4, and electric-control system drives jacking cylinder 421 to drive on jacking mounting plate 42
It moves, when above moving on to predeterminated position, by photoelectric sensor testing product position, opening angle, then data back electric-control system,
Electric control system controls rotating electric machine drives contact bougie to rotate respective angles, to adapt to contact bougie and onboard charger male connector
End cap USB opening is opposite, then descends the lifting cylinder 433 of testing agency 43 to drive in lower detection plate 431 and moves on to predeterminated position, this
When, contact bougie 4321 is inserted into end cap USB opening, if there are foreign matters in USB opening, contacting bougie 4321 cannot be inserted into
In end cap USB opening, which is ejected positioning tube, then is defective products.
Double inspection equipment suitable for onboard charger component in the present embodiment, be divided into transfer step, upper detecting step and
Lower detecting step.At the beginning of equipment operation, staff adjusts the motion bit of each component first according to the size for testing product
It sets, the position of optoelectronic switch, guarantees that the equipment adapts to foundry product, this equipment is adjusted to run from left to right, and left side is feeding end,
Right side is discharge end, that is, the left end of transmission device is feeding end, and right end is discharge end.Firstly, by being arranged on the left of workbench
Manipulator or transmission belt will carry there are two types of product carrier plate reach transmission device left end be feeding end.In transfer step
In, when carrier plate to be checked is transmitted to the feeding end of transmission device, optoelectronic switch assembly sense carrier plate plate to be checked into
Signal is transmitted to electric-control system by the feeding inlet for entering transmission device, and the preceding transport mechanism of drive transmission unit and rear transport mechanism are simultaneously
Movement drives carrier plate to move to the operating position of the upper detection device and lower detection device；Then only into component drive only into
Block rises, and carrier plate is prevented to continue to move to, preceding transport mechanism and rear transport mechanism stop motion, then execute upper detecting step and
Lower detecting step.In upper detecting step, electric-control system drives the work of dynamic triaxial shift mechanism, and testing agency moves to carrier in drive
On the upside of plate, drives contact probe to protrude into the installation fluting of detection circuit board mount, the circuit board support on carrier plate is carried out
It detects one by one, and will test data and pass processing component back, judged by upper processing component according to pre-stored data, and by data
Pass terminal storage back；If contact probe detects that the circuit board support in certain a positioning groove is unqualified, this is corresponded on upper case
The bright orange lamp of the indicator light of locating slot, after the completion of all detecting to the circuit board support on carrier plate, electric-control system drives dynamic triaxial
Shift mechanism drives upper testing agency to reset.In lower detecting step, electric-control system drives lifting body work, jacking cylinder band
Dynamic jacking mounting plate moves up, and when above moving on to predeterminated position, moves on in the lower detection plate of lifting cylinder drive of lower testing agency default
Position is detected the end cap USB opening on carrier plate by lower testing agency, one by one at this point, contact bougie is inserted into end cap
In USB opening, if there are foreign matters in USB opening, contacting bougie cannot be inserted into end cap USB opening, which is ejected fixed
Position cylinder, then be defective products, the bright orange lamp of indicator light of this positioning tube corresponded on upper case, public to the onboard charger on carrier plate
For the end cap of head all after the completion of detection, electric-control system drives jacking cylinder that lower testing agency is driven to reset.Then, manipulator is waited
Or manually take out defective products, at this point, remaining circuit board support and onboard charger male connector end cap for qualification on carrier plate,
Then it is only resetted into component, preceding transport mechanism and rear transport mechanism continue to move, and drive carrier plate to dextrad discharge end, by carrier
Plate moves to rewinding transmission belt, then waits next task.
It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed,
It is accordingly to be regarded as the range of description of the invention record；Also, for those of ordinary skills, it can add according to the above description
To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (7)
1. a kind of double inspection equipment suitable for onboard charger component, including rack are equipped with electric cabinet, in electric cabinet in rack
Interior setting electric-control system, which is characterized in that workbench is set in the upside of rack, transmission device, upper inspection are set on the table
Device and lower detection device are surveyed, the lower detection device is set to the downside of the transmission device, the upper detection device setting
In the upside of the transmission device；
The transmission device includes that transmission supporting element, preceding transport mechanism and rear transport mechanism, the transmission supporting element are fixed on work
Make on platform, the preceding transport mechanism and rear transport mechanism opposition are set to the rear and front end for transmitting supporting element, the forward pass
It send and is placed with carrier plate in mechanism and rear transport mechanism, drive carrier plate to move to by the preceding transport mechanism and rear transport mechanism
The operating position of the upper detection device and lower detection device；
The carrier plate is divided into front and back two parts, and front, which is set up separately, sets multiple locating slots, and product one is placed in locating slot；Rear portion
Set up separately and set multiple positioning tubes, product two is placed in positioning tube, by transmission device will carry there are two types of product carrier plate move
To the operating position of the upper detection device and lower detection device；
The upper detection device includes upper detection supporting element, three axis shift mechanisms and upper testing agency, the upper detection supporting element
It is fixed that the three axis shift mechanism is mounted on the top of the upper detection supporting element on the table, the upper testing agency with
The working end of the three axis shift mechanism connects, and drives the upper testing agency mobile by three axis shift mechanisms；
The lower detection device includes lower detection supporting element, lifting body and lower testing agency, and the lower detection supporting element is fixed
On the table, the lifting body is mounted on the top of the lower detection supporting element, the lower testing agency and the jacking
The working end of mechanism connects；
The lower detection supporting element includes lower supporting plate, and multiple support columns, the lower supporting plate is arranged in the lower part of lower supporting plate
It is fixed on the table by multiple support columns；
The lifting body includes jacking mounting plate and jacking cylinder, respectively sets a guide bearing chock, institute in the quadrangle of lower supporting plate
It states and is equipped with guide post in guide bearing chock, the upper end of the guide post is connect with jacking mounting plate；The jacking cylinder is fixed on
The working end at the middle part of lower supporting plate, the jacking cylinder is connect with jacking mounting plate, and the lower testing agency is mounted on described
It jacks on mounting plate；
One is respectively set only into component in the two sides of lifting body, and described only includes going up and down fixing seat, lifting cylinder one and stopping into component
Into block, the lifting fixing seat is fixed on the table, and lifting cylinder one is mounted in lifting fixing seat, described only into the bottom of block
End is connect with the movable end of the lifting cylinder one；
The lower testing agency includes lower detection plate and lifting cylinder, and the bottom of the lower detection plate is equipped with multiple guide posts, in institute
Guide hole in the position setting for correspond on jacking mounting plate guide post is stated, the guide post is threaded through in interior guide hole, and the lifting cylinder is solid
It is scheduled on the bottom of the jacking mounting plate, is connect in the middle part of the working end of the lifting cylinder and the lower detection plate；
Multiple lower detection groups are arranged in the lower detection plate, and the lower detection group includes contact bougie, axle bed and synchronizing wheel, under described
Multiple detection group mounting holes are arranged in detection plate, and the axle bed is set in the detection group mounting hole, under the contact bougie
Portion is threaded through in the axle bed, and the synchronizing wheel is set to the downside of the lower detection plate, and connect with the bottom of contact bougie；
The side of the lower detection plate extends outwardly, and forms evagination connection position, rotating electric machine is arranged in evagination connection position, described
The shaft of rotating electric machine is equipped with synchronous belt, and multiple lower detection groups introduce synchronizing wheel by synchronous belt and concatenate.
2. double inspection equipment according to claim 1 suitable for onboard charger component, which is characterized in that the transmission branch
Support member is made of the identical transmission support group of two structures, and the transmission support group includes support transverse slat, in the support transverse slat
Bottom be arranged at least two support posts, the support transverse slat by support post fixation on the table；
The both ends of the preceding transport mechanism are separately fixed at the front ends of two transmission support groups, on the support transverse slat along its length
Wide component is adjusted in direction setting, and the both ends of the rear transport mechanism are fixed on the wide components of two tune.
3. double inspection equipment according to claim 2 suitable for onboard charger component, which is characterized in that transmission before described
Mechanism includes that transmission bracket, conveyer belt, driving wheel, transport motor, driven wheel and transmission tension assembly, the driving wheel are set to
The side of the transmission bracket, the driven wheel are set to the other side of the transmission bracket, and the transport motor is fixed on institute
It states on transmission bracket, the main shaft of the transport motor is engaged with driving wheel, and the driving wheel passes through conveyer belt and driven wheel and biography
Tension assembly is sent to link；The preceding transport mechanism is identical as the rear structure of transport mechanism.
4. double inspection equipment according to claim 3 suitable for onboard charger component, which is characterized in that transmission before described
A ball screw is respectively set in the both ends of the transmission bracket of mechanism, the biography of transport mechanism before the front end of the ball screw is threaded through
It sending in the bearing block being arranged on bracket, the transmission bracket of the rear transport mechanism is equipped with the nut seat being adapted to ball screw,
The ball screw is threaded through in nut seat, and the rear end of the ball screw passes through the transmission bracket of the rear transport mechanism, In
Chain is arranged in the rear end of the ball screw, and the ball screw is linked by chain and another ball screw.
5. double inspection equipment according to claim 1 suitable for onboard charger component, which is characterized in that the upper detection
Three axis shift mechanisms of device include X-axis drive member, Y-axis drive member and Z axis drive member, the X-axis drive member peace
On the upper detection supporting element, the fixing end of the Y-axis drive member is connect with the working end of the X-axis drive member,
The fixing end of the Z axis drive member is connect with the working end of the Y-axis drive member, the upper testing agency and the Z axis
The working end of drive member connects.
6. double inspection equipment according to claim 5 suitable for onboard charger component, which is characterized in that the X-axis is driven
Dynamic component include X-axis displaceable member and with X-axis displaceable member auxiliary slide assemblies disposed in parallel, the X-axis displaceable member packet
Driving fixed plate, drive installation plate, driving screw rod and lead screw motor are included, the driving fixed plate is fixed on the upper detection support
The top of part, the drive installation plate are fixed in the driving fixed plate, and the both ends of the drive installation plate respectively set a screw rod
The both ends of bearing block, the driving screw rod are threaded through respectively in two screw mandrel shaft blocks, and the lead screw motor is fixed on the drive
One end of dynamic fixed plate, the lead screw motor are connect by shaft coupling with one end of the driving screw rod；On the driving screw rod
It is provided with the nut seat one being adapted to it, the nut seat one is equipped with attachment base one；
It is described auxiliary slide assemblies include auxiliary fixing plate, along auxiliary fixing plate length direction setting auxiliary sliding rail and with auxiliary
The compatible auxiliary slider of sliding rail, the auxiliary slider are equipped with attachment base two；The both ends of the Y-axis drive member are respectively and institute
It states attachment base one to connect with attachment base two, drives the Y-axis drive member to move left and right by the X-axis drive member.
7. double inspection equipment according to claim 1 suitable for onboard charger component, which is characterized in that the upper detection
Mechanism includes upper detection part and upper processing component, and the upper processing component is arranged on the rack, and the upper detection part includes
Probe base and contact probe, the probe base are fixed on the working end of three axis shift mechanisms, and the contact probe is mounted on described
On probe base, the upper processing component is connect by connecting wire with contact probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183010.6A CN109884432B (en) | 2019-03-12 | 2019-03-12 | A kind of double inspection equipment suitable for onboard charger component |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910183010.6A CN109884432B (en) | 2019-03-12 | 2019-03-12 | A kind of double inspection equipment suitable for onboard charger component |
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| CN109884432A CN109884432A (en) | 2019-06-14 |
| CN109884432B true CN109884432B (en) | 2019-11-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110211891B (en) * | 2019-06-21 | 2024-05-24 | 广州蓝海机器人系统有限公司 | AOI (automated optical inspection) machine and AOI detection method |
| CN111141985B (en) * | 2020-01-11 | 2021-10-19 | 常州市天之杰机械科技有限公司 | Intelligent charger detection system and charging detection method thereof |
| CN111413576B (en) * | 2020-04-14 | 2023-08-15 | 江苏量为石科技股份有限公司 | Detection device of distribution equipment for low-voltage line equipment distribution network |
| CN115856460B (en) * | 2022-03-10 | 2023-07-28 | 北京沃华慧通测控技术有限公司 | Mobile equipment charging compatibility detection system and detection method |
| CN115159065B (en) * | 2022-06-29 | 2024-03-29 | 江东晶鼎电子元器件(镇江)有限公司 | Portable test fixture assembly |
| CN117148090B (en) * | 2023-10-27 | 2024-01-26 | 深圳市鲁光电子科技有限公司 | Testing device for gallium nitride device |
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| JP3095318B2 (en) * | 1993-11-25 | 2000-10-03 | 東京エレクトロン株式会社 | Test equipment for test object |
| CN203133240U (en) * | 2012-11-23 | 2013-08-14 | 大连运明自动化技术有限公司 | Needle bed detecting unit for automatic detector module of printed circuit board (PCB) |
| CN106862101B (en) * | 2017-01-03 | 2018-10-26 | 东莞理工学院 | A kind of Chip-R battery checker |
| CN107051918B (en) * | 2017-01-09 | 2023-03-28 | 海宁永力电子陶瓷有限公司 | Full-automatic heating plate current sorting voltage-withstanding detection line and detection method |
| CN206638754U (en) * | 2017-04-21 | 2017-11-14 | 苏州大学 | It is a kind of to be automatically positioned deviation correcting device for the detection of plastic housing low-voltage electrical apparatus overall characteristic |
| CN206905708U (en) * | 2017-06-29 | 2018-01-19 | 深圳市博视科技有限公司 | The more size automatic checkout equipments of product |
| CN208140834U (en) * | 2018-05-25 | 2018-11-23 | 张亚平 | touch screen automatic detecting machine |
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Address after: 208, Floor 2, Building A, Youth Entrepreneurship Park, Jianshe East Road, Tsinghua Community, Longhua Street, Longhua District, Shenzhen, Guangdong 518000 Patentee after: Shenzhen High Tech Co.,Ltd. Address before: 518110 2205, 22 / F, block a, Zhantao technology building, Minzhi Avenue, Minzhi street, Longhua new area, Shenzhen, Guangdong Patentee before: SHENZHEN GAOQI ONLINE TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20230525 Address after: No. 2, 4th floor, building C, Xinzheng, district 71, Bao'an District, Shenzhen City, Guangdong Province, 518000 Patentee after: SHENZHEN THE JINTIAN VALLEY TECHNOLOGY CO.,LTD. Address before: 208, Floor 2, Building A, Youth Entrepreneurship Park, Jianshe East Road, Tsinghua Community, Longhua Street, Longhua District, Shenzhen, Guangdong 518000 Patentee before: Shenzhen High Tech Co.,Ltd. |