CN109872067A - A kind of intelligence Workshop Production managing and control system - Google Patents
A kind of intelligence Workshop Production managing and control system Download PDFInfo
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- CN109872067A CN109872067A CN201910125025.7A CN201910125025A CN109872067A CN 109872067 A CN109872067 A CN 109872067A CN 201910125025 A CN201910125025 A CN 201910125025A CN 109872067 A CN109872067 A CN 109872067A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a kind of intelligent Workshop Production managing and control systems, including micro- label recognition system, wireless communication transmission system and Workshop monitoring management system.Micro- label recognition system is carried out data transmission by wireless communication transmission system and Workshop monitoring management system.Workshop monitoring management system is by acquisition producers' data, product data and device data and analyzes, whether the production process monitored in workshop is normal, and output adjustment instructs, personnel, product and equipment in workshop is managed, greatly improve the intelligent level of workshop, the informationization of production management is furthermore achieved, not only increase production efficiency, technical level and product quality, transparence production, lean production are realized simultaneously, improve the management level in intelligent workshop.
Description
Technical field
The invention belongs to aluminum i ndustry workshop managing and control system fields, are related to a kind of intelligent Workshop Production managing and control system.
Background technique
Electrolytic aluminium and carbon production enterprise in process of production, have production professional level height, process flow complicated,
The features such as mobile device is more.Currently, there is some problems, one side creation datas for the workshop production process control of enterprise
Acquisition technique falls behind, and causes production data acquisition not real-time, not comprehensive, be easy to cause monitoring period lag, monitored object incomplete
The problems such as；On the other hand less to the analysis of creation data, visualization application, cause to be accurately, timely production process
Decision support is provided.
Summary of the invention
In order to solve the above technical problems, the object of the present invention is to provide a kind of intelligent Workshop Production managing and control system, this system
Manufacturing process data acquisition and intelligent management system framework are constructed, which provides a kind of new mould for workshop control
Formula realizes the real-time control of the production process in workshop, so that production scheduled production is more efficient, conveniently, improves production capacity, mentions
High production efficiency.
A kind of intelligent Workshop Production managing and control system of the invention, comprising: micro- label recognition system, wireless communication transmission system
And Workshop monitoring management system；
Micro- label recognition system is corresponding micro- by all devices, product, vehicle and the write-in of the coding of personnel in workshop
Label, and micro- label is written into data information in real time；
The coding and data information of the wireless communication transmission system acquisition micro- tag memory storage accordingly are simultaneously uploaded to vehicle
Between monitoring management system；
The Workshop monitoring management system is for drawing workshop electronic map and according to the coding of micro- label to equipment, production
Product, vehicle and personnel position and revise on the electronic map position, and according to data information and video monitoring linkage surveillance
Working condition in workshop updates the information of electronic map.
In intelligent Workshop Production managing and control system of the invention, micro- label recognition system include: field data terminal,
Multiple readers and multiple micro- labels；
The field data terminal is used to receive the data information of workshop management monitoring system；
To each micro- unique coding of label write-in corresponding micro- mark is written in real time in data information by the reader
Label, when with micro- label identified object enter can read range when, reader by the label coding of reading and in real time number
It is believed that breath uploads to Workshop monitoring management system by wireless communication transmission system；
Micro- label includes the micro- label of equipment, the micro- label of product, the micro- label of vehicle and the micro- label of personnel, is respectively attached to
On corresponding equipment, product, vehicle and personnel.
In intelligent Workshop Production managing and control system of the invention, the Workshop monitoring management system include: wireless router,
The network switch, database resolve server and monitoring display module, and wireless router resolves server, monitoring display module
All it is connect with the network switch；
The wireless router is the intermediate vector of inter-area traffic interarea, realizes that wireless communication transmission system and workshop management are supervised
The data of control system are transmitted；
The network switch, which is used to for the coding of acquisition and real-time data information being sent to, resolves server and monitoring
Display module；
The installing DB is used for the storage of data information in resolving, manages and maintains on server；
The resolving server is used for operating system server, system background business processing is supported, according to micro- mark
The coding of label positions to equipment, product, vehicle and personnel and revises on the electronic map position, according to data information and view
Working condition in frequency monitoring linkage surveillance workshop, updates the information of electronic map；
The display module that monitors is for realizing the visualization of electronic map.
In intelligent Workshop Production managing and control system of the invention, the wireless communication transmission system includes multiple being located at workshop
Interior wireless micro base stations realize all standing of the wireless network to workshop.
In intelligent Workshop Production managing and control system of the invention, micro- label uses RFID radio-frequency technique, radiofrequency signal
Workshop monitoring management system is connected to by wireless communication transmission system.
In intelligent Workshop Production managing and control system of the invention, the data information content in the micro- label of equipment includes: equipment
Title, specifications and models and locating process station；
Data information content in the micro- label of product includes: name of product, specifications and models, batch and production status；
Data information content in the micro- label of vehicle includes: vehicle title, vehicle model, vehicular applications；
Data information content in the micro- label of personnel includes: name, age, academic title and specific post.
A kind of intelligent Workshop Production managing and control system of the invention at least has the advantages that
1, the present invention improves the intelligence degree of Workshop Production, can be realized each link of entire Workshop Production process
The automatic identification and real-time management for carrying out whole record, realizing product, to realize that each procedure in production process is real-time
Transparence production, lean production are realized in tracking, improve the working efficiency and level of Workshop Production Management.
2, the Radio Network System transmission speed that the present invention uses is fast, strong antijamming capability, efficiency of transmission are high, can be into one
Step improves creation data efficiency of transmission.
3, micro- label recognition system that the present invention uses, compared with traditional barcode technology, its answering in intelligent workshop
With the production management planning that will change manufacturing enterprise, Technical innova- tion level is improved for enterprise, production efficiency is improved, before making
The data for being difficult to quantitative management are able to conveniently obtain and feed back, and make production process transparence, and then optimize production.
4, the present invention more reasonably regulates and controls worker's work by wearing the monitoring for positioning micro- label implementation to worker's working condition
Make state, effectively raises labour productivity.
5, the present invention combines Automation of Manufacturing Process and production managing and control system, makes equipment operation more
Stablize, is reliable.
6, of the invention to have a wide range of application.The present invention can be in the industries promotion and implementation such as electrolytic aluminium and carbon.
Detailed description of the invention
Fig. 1 is a kind of structural block diagram of intelligent Workshop Production managing and control system of the invention；
Fig. 2 is a kind of implementation diagram of intelligent Workshop Production managing and control system of the invention.
Specific embodiment
A kind of intelligent Workshop Production managing and control system of the invention, it is comprehensive to use wireless network and high accuracy positioning RFID radio frequency
Personnel are precisely located in real time, are set by laying certain amount high accuracy positioning wireless micro base stations interior around workshop for technology
The micro- label position of high accuracy positioning on standby, vehicle, product, zero propagation by personnel, equipment, vehicle, product location information
It is shown in Workshop monitoring management system, realizes safety zone control, personnel's monitoring on duty, equipment running monitoring, the real-time rail of vehicle
Mark monitoring.Accurate control is to achieve the purpose that lean production, rational management arrangement, improve intelligent workshop management level.
As shown in Figure 1, a kind of intelligent Workshop Production managing and control system of the invention, comprising: micro- label recognition system 3, wireless
Communication transmission system 2 and Workshop monitoring management system 1.
Micro- label recognition system 3 is corresponding micro- by all devices, product, vehicle and the write-in of the coding of personnel in workshop
Label, and micro- label is written into data information in real time.The wireless communication transmission system 2 acquires corresponding micro- tag memory storage
Coding and data information and be uploaded to Workshop monitoring management system；The Workshop monitoring management system 1 is for drawing workshop electricity
Sub- map simultaneously positions to equipment, product, vehicle and personnel according to the coding of micro- label and revises on the electronic map position,
And according to the working condition in data information and video monitoring linkage surveillance workshop, the information of electronic map is updated.
Micro- label recognition system 3 includes: field data terminal 31, multiple readers 32 and multiple micro- labels 33.Institute
Field data terminal 31 is stated to send for receiving the data information of workshop management monitoring system 1, and to Workshop monitoring management system 1
Information.The active station with touch screen can be used in field data terminal 31, and hand-held PAD can also be used, can be according to concrete engineering
Size, complexity determine.Multiple readers 32 are separately positioned on each station and the main thoroughfare in workshop, in this way can be with
All standing is carried out to equipment, product and personnel.Reader 32 is used for each micro- unique coding of label write-in, and in real time will
Corresponding micro- label 33 is written in the received data information of field data terminal 31, when the identified object with micro- label 33 enters
Can read range when, the reader 32 in corresponding range leads to the label coding of reading and updated real-time data information
It crosses wireless communication transmission system 2 and uploads to Workshop monitoring management system 3.Micro- label 33 is micro- including the micro- label of equipment, product
The micro- label of label, vehicle and the micro- label of personnel, are respectively attached on corresponding equipment, product, vehicle and personnel.The micro- label of equipment
Interior data information content includes: device name, specifications and models and locating process station.In data information in the micro- label of product
Appearance includes: name of product, specifications and models, batch and production status.Data information content in the micro- label of vehicle includes: vehicle name
Title, vehicle model, vehicular applications；Data information content in the micro- label of personnel includes: name, age, academic title and specific post.
It can also reflect the working condition of the equipment by the micro- label communication of the controller and equipment of equipment；There is reading on each station
Device is write, when product passes through each station by process, all corresponding information can be written to the micro- label of product in the reader of the station, this
Sample just can reflect the production status of product.Micro- label 33 uses RFID radio-frequency technique, and radiofrequency signal passes through wireless telecommunications
Transmission system 2 is connected to Workshop monitoring management system 1.
The Workshop monitoring management system 1 includes: wireless router 11, the network switch 12, database, resolves server
13 and monitoring display module 4.Wireless router 11,13 devices of resolving service, monitoring display module 14 all connect with the network switch 12
It connects.Data lab setting is on resolving server 13.
The wireless router 11 is the intermediate vector of inter-area traffic interarea, realizes that wireless communication transmission system 2 and workshop are managed
Manage the data transmission of monitoring system 1.The network switch 12 is for the coding of acquisition and real-time data information to be sent to
Resolve server 13 and monitoring display module 14.The installing DB is in depositing for data information on resolving server 13
It stores up, manage and maintain.The resolving server 13 is used for operating system server, supports system background business processing,
Equipment, product, vehicle and personnel are positioned according to the coding of micro- label 33 and revise position on the electronic map, according to number
It is believed that breath and the working condition in video monitoring linkage surveillance workshop, update the information of electronic map.The monitoring display module
14 for realizing electronic map visualization.
The wireless communication transmission system 2 includes multiple wireless micro base stations being located in workshop, realizes wireless network to vehicle
Between all standing.
As shown in Fig. 2, for a kind of implementation diagram of intelligent Workshop Production managing and control system of the invention.When it is implemented,
Workshop monitoring management system 1 is set in monitoring center, and multiple micro-base stations of wireless communication transmission system 2 are arranged in workspace
Interior, multiple micro- labels are respectively attached on corresponding equipment, product, vehicle and the personnel in workspace.
Workshop monitoring management system 1 carries out Unified coding to all devices, product, vehicle and personnel in workshop first, and
Corresponding micro- label is written into the coding by reader.The data information memory of different micro- labels is in the data for resolving server
In library.Corresponding micro- label is written by the label function of writing that the reception data information of field data terminal 31 passes through reader again.
The information of all micro- labels can pass through 1 online query of Workshop monitoring management system.By in the acquisition of wireless communication transmission system 2
Equipment, product, vehicle and personal information are passed, tracing and positioning is random to reduce material and flow of personnel.Micro- label be attached to by
On the object of identification, when the identified object with micro- label enter can read range when, reader in corresponding region with from
Move contactless mode and read out the data information of agreement from the micro- label of electronics, thus complete automatic identification object or
The automatic function of collecting object id information.Meanwhile information can be manually entered by field data terminal 31 to Workshop monitoring pipe
In the database of reason system 1, and system pushed information is checked at any time, realize and believe between information inside form and producers
The interaction of breath.
Wireless communication transmission system 2 is to realize that micro- label recognition system 3 is transmitted with 1 information bidirectional of Workshop monitoring management system
Important channel, realize object object interconnection, form the real time information network system of complete set.Wireless communication transmission system 2 passes through
Wireless WIFI mode connects reader, and the collected data information of reader is uploaded to Workshop monitoring management system 1, using existing
Field wireless micro base stations realize the interconnection of equipment, personnel, vehicle and management system.Wireless micro base stations can be according to the practical feelings in workshop
Condition is arranged in each region, guarantees entire workshop in wireless network coverage.
Workshop monitoring management system 1 according to the characteristics of different workshops and arrangement, draws workshop electronic map first.Electricity
Sub- map can show position of each capital equipment in workshop, equipment under the covering of wireless network and wireless micro base stations
Position, producers position, and on the electronic map indicate camera installation site.Wireless router 11 resolves service 13
Device, monitoring display module 14 are all connect with the network switch 12, and wireless router 11 passes through wireless micro- base for being mounted in workshop
It stands, constructs the wireless network for covering entire workshop.Equipment and producers in workshop are equipped with micro- label, each is micro-
Label has a unique number, is determined by the corresponding number of 1 typing of Workshop monitoring management system equipment and personnel
Position, and position is revised on the electronic map.The information of equipment and personnel all can real-time display on the electronic map, manager can be with
When observation device and personnel position and operating condition, and with video monitoring link record workshop in working condition.People on duty
Member more reasonably regulates and controls worker's working condition, realizes that statistics is reported by wearing monitoring of micro- label implementation to worker's working condition
Table and track inquiry etc..Assets coding is carried out to product, it can be to the record of product implementation goal movement by transporting equipment.Vehicle
Between monitoring management system 1 by acquisition equipment, personnel, the various information realization Workshop Production dynamic dispatchings of product, product quality
Statistical analysis, by decision optimization instruction feedback to scene equipment and personnel, and by monitoring 14 image conversion of display module be
When show workshop operation situation, in time push important information to administrative staff.Real-time data acquisition is carried out by micro- label, is guaranteed
The resources such as material, equipment, manpower, tool it is proper use of, ensure that material is sent to correct position using micro- tag recognition,
Error rate is reduced, Paperless production is realized, to guarantee the reliability and high quality of product.
By micro- label to the real-time tracking of the equipment and personnel of production scene, its working condition is monitored.If working as micro- label
Identifying system 3 collects when currently having equipment to be in idle condition, so that it may equipment idle state information be fed back to vehicle in time
Between monitoring management system 1, convenient for manager can the timely current optimal production plan of layout, and be returned to monitoring pipe
Reason system.By obtaining the coding of micro- label, there can be the material of micro- label and where product from binding is found in database
Position, and the data information of real-time update is acquired by reader in real time can obtain in real time in product machining information, thus
Realize the real time monitoring to production process.
The foregoing is merely presently preferred embodiments of the present invention, the thought being not intended to limit the invention, all of the invention
Within spirit and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of intelligence Workshop Production managing and control system characterized by comprising micro- label recognition system, wireless communication transmission system
System and Workshop monitoring management system；
Corresponding micro- label is written in all devices, product, vehicle and the coding of personnel in workshop by micro- label recognition system,
And micro- label is written into data information in real time；
The coding and data information of the wireless communication transmission system acquisition micro- tag memory storage accordingly are simultaneously uploaded to workshop prison
Control management system；
The Workshop monitoring management system is for drawing workshop electronic map and according to the coding of micro- label to equipment, product, vehicle
And personnel position and revises on the electronic map position, and according to data information in video monitoring linkage surveillance workshop
Working condition, update the information of electronic map.
2. intelligence Workshop Production managing and control system as described in claim 1, which is characterized in that micro- label recognition system packet
It includes: field data terminal, multiple readers and multiple micro- labels；
The field data terminal is used to receive the data information of workshop management monitoring system；
To each micro- unique coding of label write-in corresponding micro- label is written in real time in data information by the reader,
When the identified object with micro- label enter can read range when, reader believes the label coding of reading and real-time data
Breath uploads to Workshop monitoring management system by wireless communication transmission system；
Micro- label includes the micro- label of equipment, the micro- label of product, the micro- label of vehicle and the micro- label of personnel, is respectively attached to corresponding
Equipment, product, on vehicle and personnel.
3. intelligence Workshop Production managing and control system as described in claim 1, which is characterized in that the Workshop monitoring management system packet
Include: wireless router, database, resolves server and monitoring display module at the network switch, and wireless router resolves service
Device, monitoring display module are all connect with the network switch；
The wireless router is the intermediate vector of inter-area traffic interarea, realizes wireless communication transmission system and workshop management monitoring is
The data of system are transmitted；
The network switch, which is used to for the coding of acquisition and real-time data information being sent to, resolves server and monitoring display
Module；
The installing DB is used for the storage of data information in resolving, manages and maintains on server；
The resolving server is used for operating system server, system background business processing is supported, according to micro- label
Coding positions to equipment, product, vehicle and personnel and revises on the electronic map position, is supervised according to data information and video
The working condition in linkage surveillance workshop is controlled, the information of electronic map is updated；
The display module that monitors is for realizing the visualization of electronic map.
4. intelligence Workshop Production managing and control system as described in claim 1, which is characterized in that the wireless communication transmission system packet
Multiple wireless micro base stations being located in workshop are included, realize all standing of the wireless network to workshop.
5. intelligence Workshop Production managing and control system as described in claim 1, which is characterized in that micro- label uses RFID radio frequency
Technology, radiofrequency signal are connected to Workshop monitoring management system by wireless communication transmission system.
6. intelligence Workshop Production managing and control system as claimed in claim 2, which is characterized in that the data information in the micro- label of equipment
Content includes: device name, specifications and models and locating process station；
Data information content in the micro- label of product includes: name of product, specifications and models, batch and production status；
Data information content in the micro- label of vehicle includes: vehicle title, vehicle model, vehicular applications；
Data information content in the micro- label of personnel includes: name, age, academic title and specific post.
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| CN111893550A (en) * | 2020-08-10 | 2020-11-06 | 扬州市景杨表面工程有限公司 | Intelligent electroplating process chain for electronic components |
| CN112817286A (en) * | 2021-01-06 | 2021-05-18 | 无锡市德邦五金有限公司 | Safety monitoring system applied to automobile part machining |
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Application publication date: 20190611 |