CN109860339A - A kind of copper wire film laminator - Google Patents
A kind of copper wire film laminator Download PDFInfo
- Publication number
- CN109860339A CN109860339A CN201910248912.3A CN201910248912A CN109860339A CN 109860339 A CN109860339 A CN 109860339A CN 201910248912 A CN201910248912 A CN 201910248912A CN 109860339 A CN109860339 A CN 109860339A
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- Prior art keywords
- copper wire
- film
- finished product
- roller
- narrow
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 153
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 239000000047 product Substances 0.000 claims abstract description 41
- 238000010030 laminating Methods 0.000 claims abstract description 40
- 239000011265 semifinished product Substances 0.000 claims abstract description 22
- 238000009954 braiding Methods 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 230000006835 compression Effects 0.000 claims description 25
- 238000007906 compression Methods 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 128
- 235000015895 biscuits Nutrition 0.000 description 13
- 238000010586 diagram Methods 0.000 description 13
- 239000010949 copper Substances 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 230000000007 visual effect Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 241001416181 Axis axis Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003447 ipsilateral effect Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention relates to photovoltaic solar diaphragm production equipment technologies, disclose a kind of copper wire film laminator.The copper wire film laminator includes copper wire stacker mechanism, and copper wire stacker mechanism is configured as carrying out copper wire arrangement braiding and pressing；Wide film feeding machanism, wide film feeding machanism are configured as transmitting wide film to copper wire stacker mechanism；Wide film presses in copper wire stacker mechanism with the copper wire for completing braiding from first direction to form semi-finished product；Laminating mechanism, laminating mechanism are configured as transmission semi-finished product and press to semi-finished product；Narrow film feeding machanism, narrow film feeding machanism are configured as transmitting narrow film to laminating mechanism；Laminating mechanism presses narrow film to form finished product from the copper wire in second direction and semi-finished product.By the way that copper wire stacker mechanism is arranged, the automatic stacking to copper wire is realized, by the way that laminating mechanism is arranged, the auto-stitching to wide film, narrow film and copper wire is realized, improves production efficiency, reduce cost of labor, improve product quality.
Description
Technical field
The present invention relates to photovoltaic solar diaphragm production equipment technology more particularly to a kind of copper wire film laminators.
Background technique
In film photoelectric technical field, the thin film fabrication of photoelectricity is particularly important, and wherein the most key part is copper
Line is distributed in film so that the consistent spacing of height is neat.
It is currently to be pressed into membrane material after heating copper wire, and the technique is used at present to the bonding mode of copper wire and film
Artificial semi-automatic winding, which stacks, to be realized, and two steps of the stacking of copper wire and press mold need two equipment to be operated respectively.
By above-mentioned analysis it is found that the high labor cost of the prior art, the degree of automation is low, and homogeneity of product is poor, finished product
Yield is low, and production capacity is low.
Summary of the invention
Based on the above, the purpose of the present invention is to provide a kind of copper wire film laminators, realize on one device successively
It completes to handle the stacking and press mold of copper wire, and improves the degree of automation.
In order to achieve the above object, the invention adopts the following technical scheme:
A kind of copper wire film laminator, comprising: copper wire stacker mechanism, the copper wire stacker mechanism are configured as arranging copper wire
Column braiding and pressing；Wide film feeding machanism, the width film feeding machanism are configured as transmitting wide film to the copper wire stacker mechanism；
The width film presses in the copper wire stacker mechanism with the copper wire for completing braiding from first direction to form semi-finished product；Pressing machine
Structure, the laminating mechanism are configured as transmitting the semi-finished product and press to the semi-finished product；Narrow film feeding machanism, it is described
Narrow film feeding machanism is configured as transmitting narrow film to the laminating mechanism；The laminating mechanism by the narrow film from second direction with
Copper wire in the semi-finished product is pressed to form finished product.
As a kind of preferred embodiment of copper wire film laminator, the laminating mechanism includes: compression roller, and the compression roller can press
Close the wide film, the narrow film and the copper wire；First heating component, first heating component are positioned close to the extruding
Roller side can heat the copper wire；Cooling component, the cooling component are configured as carrying out the finished product cold
But；First actuator, first actuator are configured as that the compression roller is driven to rotate.
As a kind of preferred embodiment of copper wire film laminator, the compression roller includes active compression roller and driven nip roller, institute
Stating wide film, the narrow film and the copper wire can be pressed between the active compression roller and the driven nip roller.
As a kind of preferred embodiment of copper wire film laminator, the copper wire stacker mechanism includes that fixture stack assemblies and fixture drive
Dynamic component, the fixture driving assembly include main driving portion and secondary driving portion, and the fixture stack assemblies are arranged in the main drive
Between dynamic portion and the secondary driving portion.
As a kind of preferred embodiment of copper wire film laminator, the fixture stack assemblies include: stack portion, in the stack portion
It is configured as being provided with the fixture of folding；Force fit plate；Press bonding roller, the copper wire and the wide film for completing braiding can be in the pressings
It is pressed between plate and the press bonding roller；Second heating component, second heating component can to complete braiding copper wire into
Row heating.
It further include rack as a kind of preferred embodiment of copper wire film laminator, the width film feeding machanism, the narrow film feed
Mechanism, the copper wire stacker mechanism and the laminating mechanism are arranged in the rack.
As a kind of preferred embodiment of copper wire film laminator, receiving mechanism, the receiving mechanism quilt are provided in the rack
It is configured to wind the finished product.
As a kind of preferred embodiment of copper wire film laminator, the receiving mechanism includes material receiving roller and the second actuator, described
Second actuator and the material receiving roller are sequentially connected, and the material receiving roller is configured as winding the finished product.
As a kind of preferred embodiment of copper wire film laminator, inspection is additionally provided between the laminating mechanism and the receiving mechanism
Survey mechanism, the testing agency be configured as detecting the width of the copper wire in the finished product, shape and the copper wire with it is described
The relative position of wide film, the narrow film.
As a kind of preferred embodiment of copper wire film laminator, also set up between the narrow film feeding machanism and the laminating mechanism
There is the first Deviation rectifier, first Deviation rectifier is configured as limiting the narrow film.
The invention has the benefit that
The present invention provides a kind of copper wire film laminator, which is realized by setting copper wire stacker mechanism to copper
The automatic stacking of line realizes the auto-stitching to wide film, narrow film and copper wire, improves automatic by the way that laminating mechanism is arranged
Change degree and production efficiency reduce cost of labor, while consistency difference can be easy to appear to avoid product when manual operation
Phenomenon improves product quality.In addition, two steps of stacking and press mold of copper wire can be sequentially completed on one device, improve
The utilization rate of equipment, reduces the occupied area of equipment.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, institute in being described below to the embodiment of the present invention
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also implement according to the present invention
The content of example and these attached drawings obtain other attached drawings.
Fig. 1 is structural schematic diagram of the copper wire film laminator provided by the invention under a visual angle；
Fig. 2 is structural schematic diagram of the copper wire film laminator provided by the invention under another visual angle；
Fig. 3 is the top view of finished product provided by the invention；
Fig. 4 be in Fig. 3 A-A to schematic cross-section；
Fig. 5 is the structural schematic diagram of wide film feeding machanism provided by the invention；
Fig. 6 is the structural schematic diagram of narrow film feeding machanism provided by the invention；
Fig. 7 is the structural schematic diagram of copper wire stacker mechanism provided by the invention；
Fig. 8 is the structural schematic diagram of fixture driving assembly provided by the invention；
Fig. 9 is the structural schematic diagram of fixture provided by the invention；
Figure 10 is the structural schematic diagram of collet provided by the invention；
Figure 11 is the structural schematic diagram of fixture provided by the invention in the deployed state；
Figure 12 is structural schematic diagram of the fixture provided by the invention under closed state；
Figure 13 is structural schematic diagram of the fixture stack assemblies provided by the invention under a visual angle；
Figure 14 is structural schematic diagram of the fixture stack assemblies provided by the invention under another visual angle；
Figure 15 is the structural schematic diagram of laminating mechanism provided by the invention.
In figure:
1- wide film feeding machanism, 11- the first biscuit roller, 12- fixing piece, the first idler roller of 13-, 14- third actuator；
The narrow film feeding machanism of 2-, 21- the second biscuit roller, the first Deviation rectifier of 22-, the second idler roller of 23-, 24- the 4th drive
Part；
3- copper wire stacker mechanism, 31- copper wire loading assemblies, 32- fixture stack assemblies, 321- stack portion, 3211- first are led
Rail, the second guide rail of 3212-, 3213- press bonding roller, 3214- force fit plate, 322- main frame, the first frame body of 3221-, the second frame of 3222-
Body, 33- fixture driving assembly, the main driving portion of 331-, the main drive disk of 3311-, 3312- cam disc, 3313- opening and closing element, in 3314-
Mandrel, 3315- outer shaft, 3316- drive gear, 332- pair driving portion, and 34- is adjusted axially part, 35- wide film feeding end, 36- wide
Film discharge end, the second Deviation rectifier of 37-；
4- laminating mechanism, 41- compression roller, 411- active compression roller, 412- driven nip roller, the first heating component of 42-,
43- cooling component, the first actuator of 44-；
5- testing agency；
6- receiving mechanism, 61- material receiving roller, the second actuator of 62-；
7- rack, 71- third idler roller；
8- fixture, 81- chain group, the first mounting rod of 811-, the second mounting rod of 812-, the first link block of 813-, 814- second
Link block, 82- collet, 821- ontology, 822- drive block, 823- Slave Block, 824- reset spring, 825- fastener, 826- latch fitting；
100- wide film, the narrow film of 200-.
Specific embodiment
To keep the technical problems solved, the adopted technical scheme and the technical effect achieved by the invention clearer, below
It will the technical scheme of the embodiment of the invention will be described in further detail in conjunction with attached drawing, it is clear that described embodiment is only
It is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those skilled in the art exist
Every other embodiment obtained under the premise of creative work is not made, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the orientation or positional relationship of the instructions such as term " on ", "lower" is base
In orientation or positional relationship shown in the drawings, it is merely for convenience of description of the present invention and simplification of the description, rather than indication or suggestion
Signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this
The limitation of invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " connection " " connects
Connect " it shall be understood in a broad sense, for example, it may be being fixedly connected, it may be a detachable connection, or be integrally connected；It can be straight
Connect it is connected, can also be indirectly connected through an intermediary.For the ordinary skill in the art, it can be managed with concrete condition
Solve the concrete meaning of above-mentioned term in the present invention.
As Figure 1-Figure 2, the present embodiment provides a kind of copper wire film laminator, which includes wide film feeding machanism
1, narrow film feeding machanism 2, copper wire stacker mechanism 3 and laminating mechanism 4.Wherein, copper wire stacker mechanism 3 is configured as carrying out copper wire
Arrangement braiding and pressing, wide film feeding machanism 1 is configured as transmitting wide film 100 to copper wire stacker mechanism 3, and wide film 100 is in copper wire
It presses in stacker mechanism 3 with the copper wire for completing braiding from first direction to form semi-finished product；Laminating mechanism 4 is configured as transmission half
Finished product and semi-finished product are pressed, narrow film feeding machanism 2 is configured as transmitting narrow film 200, laminating mechanism 4 to laminating mechanism 4
Narrow film 200 is pressed from the copper wire in second direction and semi-finished product to form finished product.By the way that copper wire stacker mechanism 3 is arranged, realize
To the automatic stacking of copper wire, by the way that laminating mechanism 4 is arranged, realize to wide film 100, narrow film 200 and copper wire from dynamic pressure
It closes, and two steps of the stacking of copper wire and press mold can be sequentially completed on one device, improved production efficiency, reduced people
Work cost, while the phenomenon of consistency difference can be easy to appear to avoid product when manual operation, improve product quality.Wherein first
Direction only represents from the two sides of copper wire with second direction and connects wide film 100 and narrow film 200, has no Special Significance.
As shown in figure 3, finished product includes copper wire, the wide film 100 that copper wire side is arranged in and is arranged in the narrow of the copper wire other side
Film 200 marks in Fig. 3 the part of hatching to represent narrow film 200 and covers the surface for being located at the side of copper wire, and wide film 100 is arranged in copper
The surface of the other side of line.Being folded between wide film 100 and narrow film 200 in Fig. 4 is copper wire.
The two sides of copper wire are not completely covered it is found that wide film 100 and narrow film 200 are staggered in complex chart 3 and Fig. 4
Surface, this set enable to the two sides of finished product electrically conductive, thermally conductive；The arrangement mode of copper wire is by copper wire stacker mechanism 3
Automatic stack is formed.Therefore, the process of finished product can be stated are as follows: first stack copper wire, then by wide film 100 and copper wire
One side connect to form semi-finished product, then narrow film 200 is connect to form finished product with the another side of copper wire.
Further, which further includes rack 7, and wide film feeding machanism 1, narrow film feeding machanism 2, copper wire stack
Mechanism 3 and laminating mechanism 4 are both connected in rack 7.Wherein, the top of laminating mechanism 4, narrow film is arranged in wide film feeding machanism 1
The lower section of laminating mechanism 4 is arranged in feeding machanism 2, and the purpose being arranged in this way is, when forming finished product, the side of copper wire is connected
The other side of wide film 100, copper wire connects narrow film 200.
Further, as shown in figure 5, wide film feeding machanism 1 includes the first biscuit roller 11 and third actuator 14, third is driven
Moving part 14 and the first biscuit roller 11 are sequentially connected, and third actuator 14 is configured as the rotation of the first biscuit roller 11 of driving, thus
Realize the feeding to wide film 100.
Preferably, wide film 100 is fixed on the first biscuit roller 11 in order to facilitate the operation of personnel, wide film feeding machanism 1 is also
Including fixing piece 12, fixing piece 12 is fixed in rack 7.Operator is fixed by wide film 100 first when manually wearing film
On fixing piece 12.
Preferably, wide film feeding machanism 1 further includes the first idler roller 13, and the first idler roller 13 is rotatably connected in rack 7,
And between wide film feeding machanism 1 and copper wire stacker mechanism 3.Specifically, in the present embodiment, the first idler roller 13 is provided with
Three, three distributions triangular in shape of the first idler roller 13 can be played by the first idler roller 13 of setting when wide film 100 transmits
The effect of guiding and tensioning avoids wide film 100 during transmission since relaxation or distortion occurs in the variation of material coil diameter
The phenomenon that, guarantee that wide film 100 being capable of steady feeding.Certainly, in other embodiments, it can be realized and guiding played to wide film 100
It can be used with the quantity and set-up mode of other the first idler rollers 13 of tension.
Preferably, in order to improve space utilization rate, rack 7 can be arranged in the first biscuit roller 11 and the first idler roller 13
Side, with reference to Fig. 1；Third actuator 14 is arranged in the other side of rack 7, with reference to Fig. 2, the output shaft of third actuator 14 is worn
It crosses rack 7 and the first biscuit roller 11 is sequentially connected.
Further, as shown in fig. 6, narrow film feeding machanism 2 includes the second biscuit roller 21 and fourth drive member 24,4 wheel driven
Moving part 24 and the second biscuit roller 21 are sequentially connected, and fourth drive member 24 is configured as the rotation of the second biscuit roller 21 of driving, thus
Realize the feeding to narrow film 200.Preferably, narrow film feeding machanism 2 further includes the first Deviation rectifier 22, and the setting of the first Deviation rectifier 22 exists
Between narrow film feeding machanism 2 and laminating mechanism 4, position-limiting action is played to narrow film 200 in the transmitting of narrow film 200.Specifically, first entangles
Inclined device 22 is U-shaped structure, the U-shaped structure include horizontal part and with orthogonal two vertical portions of horizontal part, horizontal part fixes
It is arranged in rack 7, in transmitting, narrow film 200 can be limited narrow film 200 between two vertical portions of the first Deviation rectifier 22
Position.
Preferably, narrow film feeding machanism 2 further includes the second idler roller 23, and the second idler roller 23 is rotatably connected in rack 7,
And between narrow film feeding machanism 2 and laminating mechanism 4.Specifically, in the present embodiment, the second idler roller 23 is provided with three
A, three distributions triangular in shape of the second idler roller 23 can be played when narrow film 200 transmits by the second idler roller 23 of setting and be led
To the effect with tensioning, variation appearance of the narrow film 200 during transmission due to material coil diameter is avoided to relax or distort
Phenomenon guarantees that narrow film 200 being capable of steady feeding.Certainly, in other embodiments, can be realized to narrow film 200 play guiding and
The quantity and set-up mode of other the second idler rollers 23 of tension can be used.
It preferably, can be by the second biscuit roller 21, the first Deviation rectifier 22 and the second idler roller 23 in order to improve space utilization rate
The side of rack 7 is set, with reference to Fig. 1；Fourth drive member 24 is arranged in the other side of rack 7, with reference to Fig. 2, the 4th driving
The output shaft of part 24 passes through rack 7 and the second biscuit roller 21 is sequentially connected.
Further, as shown in Figs. 7-8, copper wire stacker mechanism 3 includes fixture stack assemblies 32 and fixture driving assembly
33, fixture driving assembly 33 includes main driving portion 331 and secondary driving portion 332, and fixture stack assemblies 32 are arranged in main driving portion 331
Between secondary driving portion 332.
Further, main driving portion 331 includes main drive disk 3311 and cam disc 3312, the main rotation of drive disk 3311 setting
In rack 7, cam disc 3312 is fixed in rack 7, and the circumference of main drive disk 3311 is equipped with fixture 8, main drive disk
3311 are provided with opening and closing element 3313 close to a Slideslip of cam disc 3312, and opening and closing element 3313 is abutted with cam disc 3312, cam
Disk 3312 drives the moving radially along main drive disk 3311 of opening and closing element 3313, and opening and closing element 3313 is abutted with 8 selectivity of fixture.
Specifically, main drive disk 3311 drives fixture 8 and opening and closing element 3313 to move, and opening and closing element 3313 exists during the motion
Local location is radially outward slided by the driving of cam disc 3312, is slid in and out rear 3313 extrusion clamp 8 of opening and closing element and is made its opening,
Copper wire enters fixture 8 at this time, main drive disk 3311 drive fixture 8 and opening and closing element 3313 continue to rotate, opening and closing element 3313 is by cam
The driving of disk 3312 is radially-inwardly slided, and the opening and closing element 3313 after slid inward and fixture 8 are detached from, and fixture 8 resets closure and by copper
Line lock onto inside.Realize that open and close are played in the automation of fixture 8 by main drive disk 3311, cam disc 3312 and opening and closing element 3313
It closes, to realize the automatically lock of copper wire, can reduce labor intensity and improve production efficiency.
Further, main driving portion 331 further includes central axis 3314 and is set in outer turn of 3314 radial outside of central axis
Axis 3315, outer shaft 3315 are fixedly connected with driving gear 3316, and main drive disk 3311 is fixedly connected with outer shaft 3315, cam
Disk 3312 is fixedly connected with central axis 3314.Specifically, driving gear 3316 is connected with the output end of power source, drives gear
3316 drive outer shaft 3315 to rotate, so that main drive disk 3311 be driven to rotate, central axis 3314 is fixedly connected in rack 7.
Further, copper wire stacker mechanism 3 further includes copper wire loading assemblies 31.Preferably, in order to make the accurate feeding of copper wire,
Copper wire stacker mechanism 3 further includes being adjusted axially part 34, is adjusted axially part 34 and is located at copper wire loading assemblies 31 and fixture driving assembly
Between 33, being adjusted axially part 34 can be along the axial movement of main drive disk 3311, so that adjusting copper wire penetrates fixture driving assembly
33 position.The copper wire issued on copper wire loading assemblies 31 reaches fixture driving assembly 33 and is pressed from both sides after being adjusted axially part 34
8 locking of tool, can be adjusted axially part 34 along the axial movement of main drive disk 3311 by setting, and adjusts and fix in advance and is axial
The axial position of regulating part 34 can be such that the copper wire for reaching fixture driving assembly 33 is aligned with fixture 8, avoid copper wire and the folder
Tool driving assembly 33 interferes, and guarantees that copper wire can enter in fixture 8 fast and reliablely and be locked, improves the work of equipment
Reliability.
Further, as shown in figure 9, fixture 8 includes collet 82 and chain group 81, chain group 81 includes the first mounting rod 811, the
Two mounting rods 812, the first link block 813 and the second link block 814, one end of the first link block 813 with 811 turns of the first mounting rod
Dynamic connection, the other end of the first link block 813 and the second mounting rod 812 are rotatablely connected, one end and second of the second link block 814
Mounting rod 812 is rotatablely connected, and the first mounting rod 811 of the other end of the second link block 814 and adjacent chain group 81 is rotatablely connected.The
The ipsilateral end of one mounting rod 811 and the second mounting rod 812 is respectively fixed with collet 82, the collet 82 on the first mounting rod 811
It is opposite in radial direction with the fixed-direction of the collet 82 on the second mounting rod 812.Wherein, radial direction refers to the first mounting rod
811 or second mounting rod 812 radial direction, axial direction refers to the axial direction of the first mounting rod 811 or the second mounting rod 812.
Preferably, chain group 81 further includes limited block, and the middle part of the first mounting rod 811 and the second mounting rod 812 is respectively set
There is limited block, limited block is mounted between the first link block 813 and the second link block 814, the limited block on the first mounting rod 811
It is opposite in radial direction with the fixed-direction of the limited block on the second mounting rod 812.By the way that limited block is arranged, to adjacent first
Link block 813 and the second link block 814 are limited, and can be improved reliability of positioning of the chain group 81 under closed state.
Further, as shown in Figure 10, collet 82 include ontology 821 with the drive block 822 that is mounted on ontology 821 and from
Motion block 823, the middle part of drive block 822 and ontology 821 are hinged, and Slave Block 823 is fixedly connected with drive block 822, drive block 822 and
It is additionally provided with reset spring 824 between ontology 821, latch fitting 826, one end of Slave Block 823 and sheet are fixedly installed on ontology 821
Body 821 is hinged, and the other end of Slave Block 823 is provided with fastener 825, and fastener 825 is abutted with latch fitting 826 in the clamp state.When
When drive block 822 is rotated by external force opposing body 821, driving Slave Block 823, opposing body 821 is rotated simultaneously, makes latch fitting 826
It is moved simultaneously with fastener 825 along the both direction being away from each other, realizes the efficient opening of fixture 8；When external force is eliminated, reset spring
824 driving 822 opposing bodies 821 of drive block rotation, drive Slave Block 823 simultaneously opposing body 821 rotate, make latch fitting 826 with
Fastener 825 moves simultaneously along mutually close both direction.
Specifically, when opening and closing element 3313 is radially outward slided in local location by the driving of cam disc 3312 during the motion
When, opening and closing element 3313 pushes drive block 822, and 822 opposing body 821 of drive block rotation makes latch fitting 826 with fastener 825 along opposite
From both direction it is mobile simultaneously, open fixture 8, copper wire enters fixture 8 at this time；When opening and closing element 3313 is driven by cam disc 3312
Radius vector is separated to slid inward, opening and closing element 3313 with drive block 822, and reset spring 824 drives 822 opposing body 821 of drive block
Rotation, moves latch fitting 826 simultaneously along mutually close both direction with fastener 825, and fixture 8, which resets, to be closed and lock onto copper wire
It is internal.
Specifically, there are two types of working conditions for the tool of fixture 8, are unfolded state and closed state respectively.It is as shown in figure 11 exhibition
Open state, the second link block 814 inside the same chain group 81 are located at one of the second mounting rod 812 far from the first mounting rod 811
Side, collet 82 are approximately perpendicularly to developed surface；It is as shown in figure 12 closed state, the second link block 814 inside the same chain group 81
One end far from the second mounting rod 812 abuts the first mounting rod 811, and collet 82 is roughly parallel to superposed surfaces.Pass through the first peace of design
The fixed-direction of collet 82 on dress bar 811 and the collet 82 on the second mounting rod 812 is in radial direction on the contrary, fixture 8 is made to exist
Under two kinds of working conditions can reliably working, guarantee collet 82 during switch between the two states of fixture 8 without interference.
Preferably, several chain groups 81 are connected using closed loop, chain group 81 can be mounted on fixture stack assemblies 32 and fixture
On driving assembly 33, realize that fixture 8 in expansion and the cyclic switching under closed state, improves the degree of automation of products application.
Further, as shown in figure 13, fixture stack assemblies 32 include main frame 322, are provided with stacking on main frame 322
Fixture 8 can be arranged in stack portion 321 in portion 321.Specifically, when fixture 8 is looped around on the outside of main drive disk 3311 and secondary drive disk
When, fixture 8 is in unfolded state, at this point, collet 82 is arranged close to the side of opening and closing element 3313；When fixture 8 is located at stack portion 321
When interior, fixture 8 is in closed state.
Preferably, main frame 322 includes being arranged in parallel and at interval the first frame body 3221 and the second frame body 3222, first
It is connected between body 3221 and the second frame body 3222 by frame body block, passes through first frame body 3221 and the second frame body at setting interval
3222, the materials and quality of structural member can be reduced, to reduce cost and realize product lightweight.
Stack portion 321 includes the first guide rail 3211 being arranged on the first frame body 3221 and is arranged on the second frame body 3222
The second guide rail 3212, the first guide rail 3211 is arranged in parallel with the second guide rail 3212, and one end of fixture 8 and the first guide rail 3211 connect
It connects, the other end of fixture 8 is connect with the second guide rail 3212, enables fixture 8 along the longitudinal sliding motion of main frame 322, adjacent
Chain group 81 alternately enter stack portion 321, the automatic stacking of fixture 8 is realized, to complete to improve the automatic stacking of copper wire
Production efficiency.
Further, it is additionally provided with sliding block on main frame 322, which is arranged on main frame 322, is used for from bottom branch
Fixture 8 is supportted, prevents fixture 8 by slipping on the first guide rail 3211 or the second guide rail 3212, is additionally provided with the 5th on main frame 322
Actuator, the 5th actuator is for driving sliding block support fixture 8 to slide along main frame 322.
Further, as shown in Fig. 7 and Figure 14, wide film feeding end 35 and wide film discharging are provided in copper wire stacker mechanism 3
End 36, leniently film feeding machanism 1 is via wide film feeding end 35 entrance copper wire stacker mechanism 3 for wide film 100, in copper wire stacker mechanism 3
Interior to press with the copper wire for completing to stack to form semi-finished product, semi-finished product are sent to laminating mechanism 4 by wide film discharge end 36.In wide film
It is provided with force fit plate 3214 and press bonding roller 3213 between feeding end 35 and wide film discharge end 36, completes the copper wire and wide film of braiding
100 can be pressed between force fit plate 3214 and press bonding roller 3213.In order to realize that wide film 100 is preferably pressed with the copper wire stacked
It closes, fixture stack assemblies 32 further include the second heating component, and the second heating component can heat the copper wire for completing braiding.
Specifically, the second heating component is electrically conductive graphite piece, is realized by being powered to electrically conductive graphite piece to abutting with electrically conductive graphite piece
The heating of copper wire, copper wire is sent on force fit plate 3214 after the completion of heating.
Preferably, the side close to wide film feeding end 35 is provided with the second Deviation rectifier 37, in the transmitting of wide film 100 to width
Film 100 plays position-limiting action.
Further, as shown in figure 15, laminating mechanism 4 includes compression roller 41 and the first actuator 44, the first actuator 44
It is sequentially connected with compression roller 41, for driving compression roller 41 to rotate, to press semi-finished product and narrow film 200 to form finished product.Tool
Body, in the present embodiment, compression roller 41 includes active compression roller 411 and driven nip roller 412,200 energy of semi-finished product and narrow film
Enough settings are pressed between active compression roller 411 and driven nip roller 412, active compression roller 411 and the first actuator 44
Output end is connected.
Preferably, the transmission of semi-finished product is completed by laminating mechanism 4, is provided between laminating mechanism 4 and copper wire stacker mechanism 3
Multiple third idler rollers 71, the purpose being arranged in this way are that saving driving assembly, i.e. semi-finished product do not need that a set of drive is additionally arranged
Dynamic system is directly completed to draw material by the first actuator 44, compact-sized, while can reduce production cost.
Further, driven nip roller 412 is slidably arranged in rack 7, driven nip roller 412 can in rack 7 edge
Close to or far from active compression roller 411 direction slide.Specifically, which during the work time, actively squeezes
Pressure roller 411 and driven nip roller 412 abut against, to press wide film 100, narrow film 200 and copper wire.
Preferably, laminating mechanism 4 further includes the first heating component 42, and the first heating component 42 is positioned close to compression roller 41
Side, copper wire can be heated.Specifically, in the present embodiment, the first heating component 42 is that setting is squeezed in active
The conductive copper guide wheel in 411 left side of roller, conductive copper guide wheel is electrically connected with external power supply, and conductive copper guide wheel is abutted with copper wire, thus
Heating is realized into electric current conduction on copper wire.Certainly, in other embodiments, can be realized to copper wire heating other first plus
The set-up mode of hot component 42 can be used.
It preferably, can be by active compression roller 411, driven nip roller 412 and the first heating group in order to improve space utilization rate
The side of rack 7 is arranged in part 42, with reference to Fig. 1；First actuator 44 is arranged in the other side of rack 7, with reference to Fig. 2, first
The output shaft of actuator 44 passes through rack 7 and active compression roller 411 is sequentially connected.
With continued reference to Fig. 1-Fig. 2, receiving mechanism 6 is additionally provided in rack 7, receiving mechanism 6 is configured as winding finished product.It receives
Expect that mechanism 6 includes material receiving roller 61 and the second actuator 62, the second actuator 62 is sequentially connected with material receiving roller 61, is configured as driving
Material receiving roller 61 rotates, by finished product winding in material receiving roller 61.
Preferably, in order to improve space utilization rate, material receiving roller 61 can be arranged in the side of rack 7, with reference to Fig. 1；By
The other side of rack 7 is arranged in two actuators 62, and with reference to Fig. 2, the output shaft of the second actuator 62 passes through rack 7 and material receiving roller 61
Transmission connection.
Preferably, in the present embodiment, the first actuator 44, the second actuator 62, third actuator 14 and the 4th driving
Part 24 is speed regulating motor, and speed regulating motor has preferable service performance, can by change the series of motor, voltage, electric current,
The modes such as frequency change the revolving speed of motor.By adjusting the first actuator 44, fourth drive member 24, third actuator 14 and second
The revolving speed of actuator 62, so that wide film 100, narrow film 200 and copper wire are in wide film feeding machanism 1, narrow film feeding machanism 2, copper wire
Stable delivery between stacker mechanism 3, laminating mechanism 4 and receiving mechanism 6.
Further, in order to guarantee product quality, testing agency 5 is additionally provided between laminating mechanism 4 and receiving mechanism 6.
Specifically, testing agency 5 is configured as width, shape and the copper wire and wide film 100, narrow film 200 of the copper wire in detection finished product
Relative position.In the present embodiment, detection components 5 are 3D industrial camera.
Further, due to needing to detect finished product, in order to avoid the temperature of the copper wire of rigid press mold completion is higher, shadow
Testing result is rung, laminating mechanism 4 further includes cooling component 43, and cooling component 43 is configured as cooling down finished product.Specifically,
In the present embodiment, cooling component 43 includes that support base and the cold wind that is fixed on support base are robbed, the air outlet that cold wind is robbed at
Product face setting, to realize quick, Local cooling to finished product.Certainly, in other embodiments, it can be realized and finished product carried out
The set-up mode of other cooling components 43 of cooling treatment can be used.
Further, which is additionally provided with controller, 3D industrial camera and controller electrical connection, operator
By in the image input controller of the copper wire after qualified press mold, finished product after testing component 5 when, 3D industrial camera carries out it
Shooting, and the image information of shooting is transferred to controller, controller carries out captured image information and preset image
It compares, if qualified, finished product is collected into material receiving roller 61；If unqualified, it will call the police prompt operator and adjust in time
It is whole, the full-automatic operation of equipment is realized, it is accurate and efficient, it ensure that the qualification rate of product.
Further, the first actuator 44, fourth drive member 24, third actuator 14 and the second actuator 62 with control
Device electrical connection controls the first actuator 44, the second actuator 62, third actuator 14 and fourth drive member 24 by controller
The parameters such as voltage, electric current, frequency, to guarantee the stationarity and reliability of wide film 100, narrow film 200 and copper wire in transmitting.
" first " herein, " second ", " third " contain just for the sake of being distinguish in description special
Justice.
Note that the above is only a better embodiment of the present invention and the applied technical principle.It will be appreciated by those skilled in the art that
The invention is not limited to the specific embodiments described herein, be able to carry out for a person skilled in the art it is various it is apparent variation,
It readjusts and substitutes without departing from protection scope of the present invention.Therefore, although being carried out by above embodiments to the present invention
It is described in further detail, but the present invention is not limited to the above embodiments only, without departing from the inventive concept, also
It may include more other equivalent embodiments, and the scope of the invention is determined by the scope of the appended claims.
Claims (10)
1. a kind of copper wire film laminator characterized by comprising
Copper wire stacker mechanism (3), the copper wire stacker mechanism (3) are configured as carrying out copper wire arrangement braiding and pressing；
Wide film feeding machanism (1), the width film feeding machanism (1) are configured as transmitting wide film to the copper wire stacker mechanism (3)
(100)；
The width film (100) presses in the copper wire stacker mechanism (3) with the copper wire for completing braiding from first direction to be formed
Semi-finished product；
Laminating mechanism (4), the laminating mechanism (4) are configured as transmitting the semi-finished product and press to the semi-finished product；
Narrow film feeding machanism (2), the narrow film feeding machanism (2) are configured as transmitting narrow film to the laminating mechanism (4)
(200)；
The laminating mechanism (4) presses the narrow film (200) to be formed into from the copper wire in second direction and the semi-finished product
Product.
2. copper wire film laminator according to claim 1, which is characterized in that the laminating mechanism (4) includes:
Compression roller (41), the compression roller (41) can press the wide film (100), the narrow film (200) and the copper wire；
First heating component (42), first heating component (42) are positioned close to the compression roller (41) side, can be right
The copper wire is heated；
Cooling component (43), the cooling component (43) are configured as cooling down the finished product；
First actuator (44), first actuator (44) are configured as that the compression roller (41) is driven to rotate.
3. copper wire film laminator according to claim 2, which is characterized in that the compression roller (41) includes active compression roller
(411) it can be squeezed in the active with driven nip roller (412), the width film (100), the narrow film (200) and the copper wire
It is pressed between pressure roller (411) and the driven nip roller (412).
4. copper wire film laminator according to claim 1, which is characterized in that the copper wire stacker mechanism (3) includes fixture heap
Stacked group part (32) and fixture driving assembly (33), the fixture driving assembly (33) include main driving portion (331) and secondary driving portion
(332), fixture stack assemblies (32) setting is between the main driving portion (331) and the secondary driving portion (332).
5. copper wire film laminator according to claim 4, which is characterized in that the fixture stack assemblies (32) include:
Stack portion (321), the stack portion (321) is interior to be configured as being provided with the fixture (8) of folding；
Force fit plate (3214)；
Press bonding roller (3213), the copper wire and the wide film (100) for completing braiding can be in the force fit plate (3214) and the pressures
It closes and is pressed between roller (3213)；
Second heating component, second heating component can heat the copper wire for completing braiding.
6. copper wire film laminator according to claim 1, which is characterized in that it further include rack (7), the width film feeding machanism
(1), the narrow film feeding machanism (2), the copper wire stacker mechanism (3) and the laminating mechanism (4) are arranged at the rack
(7) on.
7. copper wire film laminator according to claim 6, which is characterized in that be provided with receiving mechanism on the rack (7)
(6), the receiving mechanism (6) is configured as winding the finished product.
8. copper wire film laminator according to claim 7, which is characterized in that the receiving mechanism (6) includes material receiving roller (61)
With the second actuator (62), second actuator (62) and the material receiving roller (61) are sequentially connected, material receiving roller (61) quilt
It is configured to wind the finished product.
9. copper wire film laminator according to claim 7, which is characterized in that the laminating mechanism (4) and the receiving mechanism
(6) be additionally provided between testing agency (5), the testing agency (5) be configured as detecting the width of the copper wire in the finished product,
The relative position of shape and the copper wire and the wide film (100), the narrow film (200).
10. copper wire film laminator according to claim 1, which is characterized in that the narrow film feeding machanism (2) and the pressing
Be additionally provided between mechanism (4) the first Deviation rectifier (22), first Deviation rectifier (22) be configured as to the narrow film (200) into
Row limit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910248912.3A CN109860339A (en) | 2019-03-29 | 2019-03-29 | A kind of copper wire film laminator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910248912.3A CN109860339A (en) | 2019-03-29 | 2019-03-29 | A kind of copper wire film laminator |
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| Publication Number | Publication Date |
|---|---|
| CN109860339A true CN109860339A (en) | 2019-06-07 |
Family
ID=66902527
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910248912.3A Pending CN109860339A (en) | 2019-03-29 | 2019-03-29 | A kind of copper wire film laminator |
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| CN106393815A (en) * | 2016-08-31 | 2017-02-15 | 西安泰力松新材料股份有限公司 | Metallic wire/film laminating machine and control device and method thereof |
| CN108461220A (en) * | 2018-03-06 | 2018-08-28 | 东莞市亮华电线有限公司 | A kind of tinning strand copper all-in-one machine |
| CN209691772U (en) * | 2019-03-29 | 2019-11-26 | 广东拓斯达科技股份有限公司 | A kind of copper wire film laminator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1265074A (en) * | 1969-06-07 | 1972-03-01 | ||
| US20140163664A1 (en) * | 2006-11-21 | 2014-06-12 | David S. Goldsmith | Integrated system for the ballistic and nonballistic infixion and retrieval of implants with or without drug targeting |
| CN204586101U (en) * | 2015-01-30 | 2015-08-26 | 杭州添丽装饰纸有限公司 | The printing of 3D science and technology paper and calendering control appliance |
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| CN108461220A (en) * | 2018-03-06 | 2018-08-28 | 东莞市亮华电线有限公司 | A kind of tinning strand copper all-in-one machine |
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