CN108861751A - A kind of multilayer membrane material make-up machine - Google Patents
A kind of multilayer membrane material make-up machine Download PDFInfo
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- CN108861751A CN108861751A CN201810564956.2A CN201810564956A CN108861751A CN 108861751 A CN108861751 A CN 108861751A CN 201810564956 A CN201810564956 A CN 201810564956A CN 108861751 A CN108861751 A CN 108861751A
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- roller
- membrane material
- embossing
- machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of multilayer membrane material make-up machines, including the first center unreeling machine, the second center unreeling machine, third center unreeling machine, laminating apparatus, embossing device, a Double-station winding device；First center unreeling machine, the second center unreeling machine, third center unreeling machine, laminating apparatus, embossing device, a Double-station winding device are set gradually on the rack；The membrane material that first center unreeling machine, the second center unreeling machine, third center unreeling machine export respectively, each tunic material carries out a pressing laminate moulding on a laminating apparatus, compound film material is delivered to progress heat embossing line, the compound film material of final output on embossing device and winds on wrap-up.The application is bonded multilayer membrane material once in laminating apparatus by laminating apparatus of setting, effectively removes bubble, guarantees do not have gas in interlayer, each tunic material is made sufficiently to paste jail, improves fitting effect, improves yields.
Description
Technical field
The present invention relates to a kind of thin film fabrication techniques more particularly to a kind of multilayer membrane material make-up machines.
Background technique
Currently, various plastic films have been widely used for the various aspects in people's life, it is related to health care, electronics
The fields such as electric appliance, industry and sport.In the prior art, film generallys use laminating apparatus preparation, by discharging roll folding and unfolding coiled material,
Then it is wound after flattening film using traction roller etc., is cooling by wind-up roll, can be obtained finished films.
The film of different materials, performance is different, under some Special use environment, needs the film of comprehensive different materials
Performance and need double-deck or plural layers.Common laminating apparatus is not able to satisfy reality due to that can only produce thin film
It needs.Currently, production is double-deck or first layer and second layer membrane material are first bonded by plural layers substantially, then by third layer membrane material
It is being bonded with compound membrane material.Due to by repeatedly fitting, being easy to produce asking for bubble and out-of-flatness in the prior art
Topic, yields reduce, and this strongly limits the production of this kind of film and development.
In addition, existing unreeling machine needs replacing discharging roll after blowing, due to every roll cloth material volume volume and
Weight is larger, needs to lift by driving, and primary shutdown, which needs for a long time can more finish changing cloth roll, answers a pager's call.In addition, existing
There is the replacement cloth roll in technology to need to dismantle bearing block, after the extraction of shaft machine bearing, then installs, it is very inconvenient.
Existing embossing device is passed through conduction oil by roller and heats to membrane material, is then embossed again, but should
Heating method is single, and heating effect is not complied with one's wishes, and is not able to satisfy the demand of product embossed technology.
Its wrapup procedure of existing wrap-up is as follows：The membrane material printed or posted is made in the guiding of guiding rubber roller
Under, constantly membrane material is wound around in receiving volume by material receiving roller rotation, due between existing material receiving roller and guiding rubber roller
Distance it is constant, and material receiving roller is with the progress of winding and the diameter of membrane material is increasing, membrane material tension is increasing, is easy to lead
It causes membrane material that cannot entirely wind, is easy to crumple.
Summary of the invention
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of multilayer membrane material make-up machines.The application
By the way that a laminating apparatus is arranged, it is bonded multilayer membrane material once in laminating apparatus, effectively removes bubble, guarantee interlayer
In there is no gas, so that each tunic material is sufficiently pasted jail, improve fitting effect, improve yields.
The purpose of the present invention adopts the following technical scheme that realization：A kind of multilayer membrane material make-up machine, including for exporting first
First center unreeling machine of tunic material, the second center unreeling machine for exporting second layer membrane material, for exporting third layer membrane material
Third center unreeling machine, for by a laminating apparatus of each pressing laminate moulding of tunic material, be used for after the completion of fitting
The embossing device of hot pressing decorative pattern, the Double-station winding device for winding in membrane material；First center unreeling machine, the second center
Unreeling machine, third center unreeling machine, laminating apparatus, embossing device, a Double-station winding device are set gradually on the rack；The
The membrane material that one center unreeling machine, the second center unreeling machine, third center unreeling machine export respectively, each tunic material is in primary fitting dress
It sets and carries out a pressing laminate moulding, compound film material is delivered to progress heat embossing line, the compound film material of final output on embossing device
It is wound on wrap-up.
Further, first center unreeling machine, the second center unreeling machine, third center unreeling machine include blowing
Platform, the first guide wheel, fixed splicing rubber roller, mobile splicing rubber roller, receiving cylinder, two groups of discharging rolls；First guide wheel is mounted on
The bottom of material platform；The mobile splicing rubber roller and fixed splicing rubber roller are installed in the top of material platform, and are located at first and lead
The top of wheel；The corresponding outside for being mounted on fixed splicing rubber roller and mobile splicing rubber roller of discharging roll described in two groups；The fixation connects
Material rubber roller is fixed on material platform, and the mobile splicing rubber roller is disposed side by side on the side of fixed splicing rubber roller, mobile splicing glue
The both ends of roller are equipped with sliding seat；The mobile splicing rubber roller is released by receiving cylinder or retracts sliding seat, with patch close or remote from
Fixed splicing rubber roller.
Further, the fixed splicing rubber roller, be respectively connected with feeding pressure mechanism on mobile splicing rubber roller.
Further, a laminating apparatus includes for conveying the first conveying roll component of first layer membrane material, using
In conveying second layer membrane material the second conveying roll component, the third conveying roll component for conveying third layer membrane material, be used for
It is bonded the doubling roller of each tunic material, for each tunic material to be overlayed to total rubberizing roll assembly on doubling roller, is used for first layer
Membrane material is directed to the second guide wheel below total rubberizing roll assembly, for second layer membrane material to be directed to below total rubberizing roll assembly
Third guide wheel, the four guide idler for being directed to third layer membrane material below total rubberizing roll assembly；The doubling roller is arranged total
The side of rubberizing roll assembly；Second guide wheel, third guide wheel, four guide idler are located at the lower section of doubling roller, and three guide wheels enter
Line direction is not overlapped；First conveying roll component, the second conveying roll component, third conveying roll component output wire rod according to
It is secondary the second guide wheel, third guide wheel, four guide idler guiding role under, three deck wires finally protrude into doubling roller and total rubberizing jointly
Between roll assembly.
Further, total rubberizing roll assembly include total rubberizing roller, total patch mounting base that total rubberizing roller both ends are set,
Drive total rubberizing roller close to or far from total patch cylinder of doubling roller；Total rubberizing roller is mounted in total patch mounting base, described total
Paste the transmission connection of cylinder and total rubberizing roller.
Further, a laminating apparatus further includes being separately positioned on the first conveying roll component, the second conveying roller
Rubber roll component is overlayed on cartridge module, third conveying roll component.
Further, the embossing device includes for conveying the 4th conveying roll component of compound film material, for multiple
Close the embossing cylinder of coining decorative pattern in membrane material, for cooperating the embossing of embossing cylinder coining to be bonded roller, for driving knurling rolls
Driving mechanism of the cylinder close to or far from embossing fitting roller；The 4th conveying roll component is arranged successively by multiple traction rollers
It forms, is connected with circulating heat conduction oil in each traction roller；The central axes of each traction roller, embossing cylinder, embossing fitting roller
It is parallel to each other；The embossing cylinder is bonded roller with embossing and is respectively positioned in the 4th conveying roll component under end traction roller
Side, the driving mechanism and embossing cylinder are sequentially connected；The compound film material is successively wound around in the 4th conveying roll component
It on each traction roller, and is stretched out from end traction roller, then protrudes into embossing cylinder and be bonded between roller and pressed with embossing
Flower, is finally wound around on embossing cylinder, sends out embossing membrane material.
Further, the embossing device further includes the heating mantles for heating compound film material；The heating the cover is located at
The surface of end traction roller.
Further, the Double-station winding device is convertible rolling frame；It is received there are two being set on the convertible rolling frame
Expect roller；The side of the convertible rolling frame is equipped with winding follow-up device.
Further, which further includes the protective film sending station for being bonded protective film, the protective film
Sending station is between embossing device and Double-station winding device.
Compared with prior art, the beneficial effects of the present invention are：
(1) the application is bonded multilayer membrane material once in laminating apparatus, effectively by laminating apparatus of setting
Bubble removing is removed, guarantees do not have gas in interlayer, each tunic material is made sufficiently to paste jail, fitting effect is improved, improves yields.
Specifically, a laminating apparatus is successively wound around conveying roll group by setting multiple groups conveying roll component, membrane material
On each roller in part, and under the guidance of respective guide wheel, doubling roller and total rubberizing roll assembly are protruded into jointly without interfering with each other
Between be once bonded, particularly by be arranged total rubberizing roll assembly enable each tunic material can smooth docile on doubling roller, have
Effect removes bubble removing, guarantees do not have gas in interlayer, each tunic material is made sufficiently to paste jail, improves fitting effect, improves yields.
(2) in addition, this center unreeling machine can not shut down the coiled material on replacement splicing rubber roller, being switched fast for coiled material is realized,
The convenience of feeding is improved, artificial, raising production efficiency is reduced.
(3) this embossing device passes through setting roller component, embossing cylinder, embossing fitting roller and driving mechanism, membrane material
It is successively wound around on each traction roller in roller component, extending delivered length using roller component can be improved membrane material surface
Flatness, then from end, traction roller stretches out, and then protrudes into embossing cylinder and be bonded between roller and be embossed with embossing, raising
The hot pressing effect of embossing.
(4) the application is by setting winding follow-up device, keep guiding rubber roller and be wound around on material receiving roller membrane material surface it
Between distance be maintained at an interval range value, when electric eye detection guiding rubber roller and be wound around membrane material surface distance on material receiving roller
When less than interval value, the automatic follow-up device of deflector roll will gradually drive guiding rubber roller far from the automatic follow-up device of deflector roll, to guarantee
Mo Cai Eng can be smooth winding, do not crumple.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of present pre-ferred embodiments multilayer membrane material make-up machine；
Fig. 2 is the structural schematic diagram of the first center unreeling machine in Fig. 1；
Fig. 3 is the structural schematic diagram of feeding pressure mechanism in Fig. 2；
Fig. 4 is the structural schematic diagram of a laminating apparatus in Fig. 1；
Fig. 5 is the structural schematic diagram of total rubberizing roll assembly in Fig. 4；
Fig. 6 is the structural schematic diagram that rubber roll component is overlayed in Fig. 4；
Fig. 7 is the structural schematic diagram of embossing device in Fig. 1；
Fig. 8 is the structural schematic diagram of heating mantles in Fig. 7；
Fig. 9 is the structural schematic diagram that chilling roller cartridge module is carried on the back in Fig. 7；
Figure 10 is the structural schematic diagram of Double-station winding device in Fig. 1；
Figure 11 is the structural schematic diagram that follow-up device is wound in Figure 10；
Figure 12 is the structural schematic diagram of cutter mechanism in Figure 10.
In figure：1, the first center unreeling machine；11, material platform；12, the first guide wheel；13, fixed splicing rubber roller；14, movement connects
Expect rubber roller；15, receiving cylinder；16, discharging roll；17, sliding seat；18, rolling bearing units；19, feeding pressure mechanism；191, binder seat；
192, nip rolls；193, binder T-type bearing；194, press cylinder；
2, the second center unreeling machine；
3, third center unreeling machine；
4, a laminating apparatus；41, the first conveying roll component；42, the second conveying roll component；43, third conveying roller
Cartridge module；44, doubling roller；45, total rubberizing roll assembly；451, total rubberizing roller；452, mounting base is always pasted；453, cylinder is always pasted；
454, slide block assembly；46, the second guide wheel；47, third guide wheel；48, four guide idler；49, rubber roll component is overlayed；491, glue is overlayed
Roller；492, seat is overlayed；493, cylinder is overlayed；494, T-type bearing is overlayed；
5, embossing device；51, the 4th conveying roll component；52, embossing cylinder；53, embossing fitting roller；54, driving machine
Structure；55, heating mantles；551, horizontal segment cover；552, segmental arc cover；553, vertical section cover；554, heat-generating pipe；56, it goes up and down
Mechanism；561, elastic chain；562, winding cylinder；563, lifting motor；57, chilling roller cartridge module is carried on the back；571, chilling roller cylinder is carried on the back；572, it carries on the back cold
Seat；573, cold cylinder is carried on the back；574, cold T-type bearing is carried on the back；58, micro-adjusting mechanism；59, it is embossed swing arm；510, position-limit mechanism；
6, protective film sending station；
7, Double-station winding device；71, convertible rolling frame；72, material receiving roller；73, follow-up device is wound；731, it is oriented to glue
Roller；732, mounting rack；733, screw rod；734, deflector roll mounting blocks；735, follow up motor；736, guide rod；74, cutting mechanism；
741, swing arm；742, swing arm cylinder；743, cutter mechanism；7431, cutter driving cylinder；7432, cutting knife mounting seat；7433,
Cutter；
8, rack；
A, membrane material.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the present invention, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
As shown in Figure 1, a kind of multilayer membrane material make-up machine, including for exporting first layer membrane material the first center unreeling machine 1,
For exporting the second center unreeling machine 2 of second layer membrane material, the third center unreeling machine 3 for exporting third layer membrane material, being used for
By a laminating apparatus 4 of pressing laminate moulding of each tunic material A, it is used for the embossing of hot pressing decorative pattern in membrane material after the completion of fitting
Device 5, the Double-station winding device 7 for winding；First center unreeling machine, the second center unreeling machine, third center are put
Volume machine, a laminating apparatus, embossing device, Double-station winding device are successively set in rack 8；First center unreeling machine,
The membrane material that two center unreeling machines, third center unreeling machine export respectively, each tunic material are once pressed on a laminating apparatus
Patch molding, compound film material are delivered to progress heat embossing line, the compound film material of final output on embossing device and receive on wrap-up
Volume.
In the present embodiment, the structure phase of first center unreeling machine, the second center unreeling machine, third center unreeling machine
Together, it is respectively used to convey different membrane materials, by taking the first center unreeling machine as an example, its specific structure is explained, as shown in Fig. 2, first
Center unreeling machine includes material platform 11, the first guide wheel 12, fixed splicing rubber roller 13, mobile splicing rubber roller 14, receiving cylinder 15, two
Group discharging roll 16；First guide wheel is mounted on the bottom of material platform；The mobile splicing rubber roller is pacified with fixed splicing rubber roller
Mounted in the top of material platform, and it is located at the top of the first guide wheel；Discharging roll described in two groups is corresponding be mounted on fixed splicing rubber roller with
The outside of mobile splicing rubber roller；The fixed splicing rubber roller is fixed on material platform, and the mobile splicing rubber roller is disposed side by side on
The both ends of the side of fixed splicing rubber roller, mobile splicing rubber roller are equipped with sliding seat 17；The mobile splicing rubber roller passes through splicing gas
Sliding seat is released or retracted to cylinder, with patch close or remote from fixed splicing rubber roller.
The membrane material (coiled material) of this center unreeling machine right side discharging roll from Fig. 2 is released, and is wound around on fixed splicing rubber roller, so
It is wound around on the first guide wheel of lower section afterwards, from material platform bottom discharge；When coiled material soon releases, need to be only coated in glue
On coiled material, mobile splicing rubber roller is then released by receiving cylinder, keeps the coiled material of fixed splicing rubber roller and mobile splicing rubber roller viscous
It sticks together, the coiled material replaced on mobile splicing rubber roller can not be shut down, realize being switched fast for coiled material.On the other hand, fixed
Splicing rubber roller, mobile splicing rubber roller are mounted on material platform center and are located at top, enable operator without bending over to apply
Glue is covered, the rolled risk of operator is reduced.Certainly, coiled material left side discharging roll from Fig. 2 is released, and is soon finished coiled material
When, the left and right switching of left and right discharging roll can be similarly realized in the above described manner.
Specifically, the both ends of the fixed splicing rubber roller are fixed on the top of material platform by rolling bearing units 18.
As further preferred scheme, it (is mark in figure that the bottom of the sliding seat, which is equipped with the sliding rail being slidably connected with it,
Show)；The telescopic rod of the receiving cylinder is fixed on sliding seat, to drive mobile splicing rubber roller in patch close or remote from fixed splicing
The direction of rubber roller slides.By the cooperation of sliding rail and sliding seat, keeps the movement of mobile splicing rubber roller relatively stable, reload to allow
Process is more smooth, stablizes.
As further preferred scheme, as shown in figure 3, it is connected with feeding pressure mechanism 19 on the fixed splicing rubber roller, the pressure
Expect that mechanism includes binder seat 191, nip rolls 192, binder T-type bearing 193, press cylinder 194；The setting of binder seat one end exists
The both ends of fixed splicing rubber roller, the binder seat other end are equipped with press cylinder；The telescopic rod of the press cylinder is fixed on binder T
Profile shaft is held；The middle part of the binder seat is equipped with nip rolls mounting hole；The binder T-type bearing can be slidably mounted at nip rolls peace
It fills in hole；The nip rolls is mounted on binder T-type bearing.Preferably, the two sides of binder T-type bearing pass through sliding rail and sliding block
Cooperation is slidably mounted in nip rolls mounting hole.
As further preferred scheme, it is connected with feeding pressure mechanism on the mobile splicing rubber roller, the feeding pressure mechanism and fixation
The effect of feeding pressure mechanism on splicing rubber roller is identical as structure, includes binder seat, nip rolls, binder T-type bearing, binder gas
Cylinder；The both ends of mobile splicing rubber roller are arranged in binder seat one end, and the binder seat other end is equipped with press cylinder；The binder
The telescopic rod of cylinder is fixed on binder T-type bearing；The middle part of the binder seat is equipped with nip rolls mounting hole；The binder T-type
Bearing can be slidably mounted in nip rolls mounting hole；The nip rolls is mounted on binder T-type bearing.
As further preferred scheme, which further includes moving for moving the material platform of entire material platform position
Motivation structure.The blowing table transferring mechanism includes handwheel, drive sprocket, driven sprocket, chain, screw rod；The chain is set in master
Between movable sprocket and driven sprocket；The handwheel and drive sprocket are sequentially connected；The driven sprocket is connect with screw drive.Chain
Power is transmitted to the screw rod of bottom by item, and screw rod rotation makes the fixture nut relative motion on screw rod, to make and fixture nut
The material platform being fixedly connected realizes opposite back-and-forth motion by the movable pulley of material platform bottom, and reaches product and walk material to suitable position
The effect set.
In the present embodiment, as shown in figure 4, a laminating apparatus 4 includes first for conveying first layer membrane material
Conveying roll component 41, the second conveying roll component 42 for conveying second layer membrane material, for conveying third layer membrane material
It is three conveying roll components 43, the doubling roller 44 for being bonded each tunic material, total on doubling roller for overlaying each tunic material
Rubberizing roll assembly 45, for first layer membrane material to be directed to the second guide wheel 46 below total rubberizing roll assembly, is used for the second layer
Membrane material is directed to the third guide wheel 47 below total rubberizing roll assembly, for third layer membrane material to be directed to below total rubberizing roll assembly
Four guide idler 48；The side of total rubberizing roll assembly is arranged in the doubling roller；Second guide wheel, third guide wheel, the 4th lead
Wheel is located at the lower section of doubling roller, and the line direction that enters of three guide wheels is not overlapped；First conveying roll component, the second conveying roll group
Part, third conveying roll component output wire rod successively the second guide wheel, third guide wheel, four guide idler guiding role under, three
Deck wire is finally protruded into jointly between doubling roller and total rubberizing roll assembly.
The application is successively wound around each roller in conveying roll component by setting multiple groups conveying roll component, membrane material
On, and under the guidance of respective guide wheel, it protrudes between doubling roller and total rubberizing roll assembly and is once pasted jointly without interfering with each other
Close, particularly by be arranged total rubberizing roll assembly enable each tunic material can smooth docile on doubling roller, effectively remove bubble, guarantee
There is no gas in interlayer, each tunic material is made sufficiently to paste jail, improves fitting effect, improve yields.
The conveying roll component of the present embodiment is three groups, and the group number of the conveying roll component is merely exemplary, certainly
It can be adjusted according to the needs of practical membrane material, the conveying roll component of such as four groups, five groups or more group numbers.
As further preferred scheme, as shown in figure 5, total rubberizing roll assembly includes total rubberizing roller 451, is arranged total
Total patch mounting base 452 at rubberizing roller both ends drives total rubberizing roller close to or far from total patch cylinder 453 of doubling roller；Total patch
Rubber roller is mounted in total patch mounting base, and the transmission connection of total the patch cylinder and total rubberizing roller, total cylinder that pastes is fixed on the rack,
Total patch mounting base can be slidably mounted in rack by slide block assembly 454 (cooperation of sliding block and sliding rail), total to paste the flexible of cylinder
The total patch mounting base of bar driving, to drive total rubberizing roll-in to paste or far from doubling roller, realize degassing function.
As further preferred scheme, the doubling roller is provided with circulating heat conduction oil, for sufficiently carrying out multilayer membrane material
Reheating, to reach product requirement.
As further preferred scheme, the first conveying roll component includes at least two first rollers, each roller
It is provided with circulating heat conduction oil.The second conveying roll component includes at least two second rollers, and each roller is provided with circulation
Conduction oil.The third conveying roll component includes at least two third rolls, and each roller is provided with circulating heat conduction oil.Extend
The flatness on membrane material surface can be improved in the length of conveying roll component, is particularly suitable for multilayer membrane material, plays elimination multilayer film
Internal stress between material reaches the technique requirement of product.On each roller in the present embodiment on three groups of conveying roll components
It is respectively arranged with conduction oil, the heating of each tunic material is respectively reached into manufacturing technique requirent, enables each tunic material can be in last common fitting
It can be preferably bonded in stage.
As further preferred scheme, which further includes being separately positioned on the first conveying roll group
Part, the second conveying roll component overlay rubber roll component 49 on third conveying roll component.As shown in fig. 6, this overlays rubber roller group
Part includes overlaying rubber roller 491, overlaying seat 492, overlay cylinder 493, overlay T-type bearing 494；Each rubber roller that overlays is correspondingly arranged at
The side of each conveying roll component；It is described overlay rubber roller and be mounted on overlay on T-type bearing；This overlays the telescopic rod and pressure of cylinder
Patch T-type bearing is fixedly connected；It overlays T-type bearing two sides and can be slidably mounted at by the cooperation of sliding block and slide and overlay in seat.It is logical
Cross setting overlay rubber roll component enable each tunic material can smooth docile on each roller, can especially effectively remove bubble,
Flood membrane material can be enabled to be added uniformly by thermal energy, bladdery local membrane material is avoided to influence later period fitting effect because non-uneven heating is even
Fruit.
In the present embodiment, as shown in fig. 7, the embossing device includes the 4th conveying roll for conveying compound film material
Component 51, for the embossing cylinder 52 of coining decorative pattern, the embossing doubling roller for cooperating embossing cylinder coining on compound film material
Cylinder 53, for drive embossing cylinder close to or far from embossing fitting roller driving mechanism 54；Roller component, embossing doubling roller
Cylinder, embossing cylinder and driving mechanism are installed in the 4th conveying roll component in rack 8 and are successively arranged by multiple traction rollers
It arranges, is connected with circulating heat conduction oil in each traction roller；Each traction roller, embossing cylinder, the axis for being embossed fitting roller
Line is parallel to each other；The embossing cylinder is bonded roller with embossing and is respectively positioned in the 4th conveying roll component under end traction roller
Side, the driving mechanism and embossing cylinder are sequentially connected；The compound film material is successively wound around in the 4th conveying roll component
It on each traction roller, and is stretched out from end traction roller, then protrudes into embossing cylinder and be bonded between roller and pressed with embossing
Flower, is finally wound around on embossing cylinder, sends out embossing membrane material.
In this embossing device, traction roller is preferably 3-6, and membrane material surface can be improved in the length for extending roller component
Flatness, be particularly suitable for multilayer membrane material, play eliminate multilayer membrane material between internal stress, reach product technique requirement.
As further preferred scheme, in order to further increase the surface temperature of membrane material, the technique for enabling it meet product is wanted
It asks, two kinds of heating methods is set in the present embodiment, the first heating method carries out membrane material by the conduction oil in traction roller
Preheating, second of heating method passes through the heating mantles 55 being arranged for heating membrane material, as shown in figure 8, the heating the cover is located at
The surface of roller is drawn in end, can equably improve heat, and different temperature can be provided according to needs of production
Demand, especially in a heating mantles, the demand of different temperatures is can be set in different zones.Specifically, the heating mantles packet
Include the horizontal segment cover 551, segmental arc cover 552 and vertical section cover 553 being sequentially connected；Horizontal segment cover is hinged on mounting rack
On, vertical section cover is free end；Heat-generating pipe 554 is equipped in each cover.It preferably, is one group of fever in every section of cover
Pipe independently carries out temperature control by three groups of temperature controller (not shown) respectively, and every group of temperature controller electrically connects with every group of heat-generating pipe
It connects.Wherein the heating temperature of temperature controller control heating tube is the prior art, not tired herein to state.Therefore, segmented in the present embodiment
Heating mantles shine, and temperature regulating device is arranged in subregion in cover, can adjust every section of intracorporal temperature of cover according to the property of membrane material,
To reach optimal heating effect, in addition, half arcuate structure of cover is also bonded the surface angle of traction roller very much, therefore
Further improve heating effect.
As further preferred scheme, which further includes for going up and down heating mantles to adjust heating distance
Elevating mechanism 56.Specifically, the elevating mechanism includes elastic chain 561, winding cylinder 562, lifting motor 563；The elastic chain
One end is fixed on winding cylinder, and the other end is fixedly connected with the free end of heating mantles；The lifting motor driving winding cylinder rotates forward
Or reversion.Being provided with for the elevating mechanism is conducive to improve adjustment of the membrane material embossing device to heating schedule, improves being applicable in for machine
Range.
As further preferred scheme, since the embossing doubling roller tube length phase carries out high temperature embossing procedure, in order to protect embossing
It is bonded the service life of roller, which further includes for reducing the back chilling roller cylinder of embossing doubling roller drum surface temperature
Component 57, back chilling roller cylinder is interior to be equipped with circulating cooling liquid.Specifically, as shown in figure 9, the back chilling roller cartridge module includes back chilling roller cylinder
571, cold seat 572, back cold cylinder 573, the cold T-type bearing 574 of back are carried on the back；The one of embossing fitting roller is arranged in the back chilling roller cylinder
Side；The back chilling roller cylinder is mounted on the cold T-type bearing of back；The telescopic rod of the back cold cylinder is fixedly connected with cold T-type bearing is carried on the back；
Carry on the back cold T-type bearing two sides can be slidably mounted in the cold seat of back by the cooperation of sliding block and slide.
As further preferred scheme, which further includes the fine tuning for finely tuning embossing fitting roller position
Mechanism 58.Before being embossed process, the position to embossing fitting roller is needed to be finely adjusted, which includes handwheel, consolidates
Nut (not shown), screw rod (not shown) are determined, by can be manually rotated hand wheel rotating, so that screw rod rotation is enabled, so that installation
Embossing fitting roller relative movement in fixture nut, is finely adjusted.
As further preferred scheme, which further includes the embossing for controlling embossing cylinder swing position
One end of swing arm 59, the embossing swing arm is fixedly connected with embossing cylinder, and the other end and driving mechanism are sequentially connected, and is embossed swing arm
Middle part is hinged on mounting rack.Preferably, driving mechanism is oil cylinder, and the telescopic rod of oil cylinder is connect with embossing swing arm final drive,
The hinged end of swing arm and mounting rack is embossed as supporting point, by controlling the stretching or contraction of oil cylinder telescopic rod, leans on embossing cylinder
Close or separate embossing fitting roller, is bonded between roller with embossing so as to adjust embossing cylinder and overlays distance.
As further preferred scheme, which further includes the position-limit mechanism for limiting swing arm swing angle
510, for preventing embossing cylinder to be bonded roller fitting too with embossing, membrane material cannot pass through the position-limit mechanism.Position restrainer
Structure includes that screw rod, fixture nut are adjusted, and fixture nut is fixed on mounting rack, and screw rod is threaded through the inner wall of fixture nut, and with
It is sequentially connected, and by rotary screw, the relatively fixed nut of screw rod is made to do stretching motion, so that the telescopic location of screw rod is finely tuned,
It abuts it with swing arm, limits the position of swing arm.
In the present embodiment, which further includes the protective film sending station 6 for being bonded protective film, the guarantor
Cuticula sending station is between embossing device and Double-station winding device.The specific structure of the device is shown in the patent No.
CN206126422U is not tired herein to state.
In the present embodiment, as shown in Figure 10, the Double-station winding device is convertible rolling frame 71；The convertible receipts
Material receiving roller 72 there are two being set on volume frame；The side of the convertible rolling frame is equipped with winding follow-up device 73.
Convertible rolling frame is set, two winding stations of setting are equivalent to, it is respectively A and B, electric when A windings
Eye and the automatic follow-up device intervention cooperation winding of deflector roll, guarantee the quality of winding；When A windings terminate, convertible rolling frame is turned over
After turning, by B bit flipping to position to be wound, then by cutting mechanism, the coiled material end on the position A is cut out on B
It cuts, then membrane material is fitted in B, continues B windings.
As shown in figure 11, winding follow-up device includes guiding rubber roller 731, electric eye (not shown), mounting rack 732, screw rod
733, deflector roll mounting blocks 734, follow-up motor 735, guide rod 736；The side of material receiving roller is arranged in the guiding rubber roller；The spiral shell
Bar is mounted in mounting rack by two band set bearings, and the deflector roll mounting blocks are set on screw rod, the inner wall of deflector roll mounting blocks
It is connect with screw drive；The guiding rubber roller is mounted on deflector roll mounting blocks；The follow-up electric motor driven screw rotation；The guiding
Bar is mounted in mounting rack by two rolling bearing units, and the guide rod is arranged in parallel with screw rod；The guiding mounting blocks are arranged
On the guide bar, and along the length direction of guide rod it moves left and right.The electric eye is mounted on the both ends of guiding rubber roller.
Existing wrapup procedure is as follows：It has printed or the membrane material that posts is under the guiding role of guiding rubber roller, passed through
Membrane material is constantly wound around in receiving volume by material receiving roller rotation, no due to the distance between existing material receiving roller and guiding rubber roller
Become, and material receiving roller with the progress of winding and the diameter of membrane material is increasing, membrane material tension is increasing, is easy to cause membrane material not
It can entirely wind, be easy to crumple.Therefore need to design a winding follow-up device to keep guiding rubber roller and be wound around rewinding
The distance between membrane material surface is maintained at an interval range value, such as 5-50mm on roller, just can guarantee the smooth winding of membrane material,
It does not crumple.
In the present embodiment Double-station winding device, printed or the membrane material that posts guiding rubber roller guiding role
Under, constantly membrane material is wound around in receiving volume by material receiving roller rotation, material receiving roller diameter of membrane material with the progress of winding
It is increasing, when the guiding rubber roller of electric eye detection and when being wound around on material receiving roller membrane material surface distance and being less than interval value, follow-up electricity
Machine rotation, drives screw rod rotation, retreat deflector roll mounting blocks will along the length direction of guide rod to the left, to guarantee to be oriented to
Rubber roller keeps reasonable interval value with membrane material surface distance on material receiving roller is wound around, thus guarantee the winding that membrane material can be smooth,
It does not crumple.
As further preferred scheme, it further includes cutting mechanism 74 which, which winds follow-up device, the cutting mechanism packet
Include hinged swing arm 741 on the rack, driving swings the swing arm cylinder 742 of arm swing, is movably arranged on cutting on swing arm
Cutter mechanism 743.As shown in figure 12, the cutter mechanism includes setting cutter driving cylinder 7431 on a swing arm, is articulated with
The cutting knife mounting seat 7432 of swing arm one end and the cutter 7433 being arranged in cutting knife mounting seat；Cutter driving cylinder drives cutter
Mounting base is swung.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto,
The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed range.
Claims (10)
1. a kind of multilayer membrane material make-up machine, which is characterized in that including the first center unreeling machine for exporting first layer membrane material, use
In output the second center unreeling machine of second layer membrane material, the third center unreeling machine for exporting third layer membrane material, for will be each
Laminating apparatus of pressing laminate moulding of tunic material, in the membrane material after the completion of fitting embossing device of hot pressing decorative pattern,
Double-station winding device for winding；First center unreeling machine, the second center unreeling machine, third center unreeling machine, one
Secondary laminating apparatus, embossing device, Double-station winding device are set gradually on the rack；First center unreeling machine, the second center are put
The membrane material that volume machine, third center unreeling machine export respectively, each tunic material carry out a pressing laminate moulding on a laminating apparatus, multiple
Conjunction membrane material is delivered to progress heat embossing line, the compound film material of final output on embossing device and winds on wrap-up.
2. multilayer membrane material make-up machine as described in claim 1, which is characterized in that first center unreeling machine, the second center
Unreeling machine, third center unreeling machine include material platform, the first guide wheel, fixed splicing rubber roller, mobile splicing rubber roller, splicing gas
Cylinder, two groups of discharging rolls；First guide wheel is mounted on the bottom of material platform；The mobile splicing rubber roller and fixed splicing rubber roller are equal
It is mounted on the top of material platform, and is located at the top of the first guide wheel；The correspondence of discharging roll described in two groups is mounted on fixed splicing rubber roller
With the outside of mobile splicing rubber roller；The fixed splicing rubber roller is fixed on material platform, and the mobile splicing rubber roller is arranged side by side
Sliding seat is equipped at the both ends of the side of fixed splicing rubber roller, mobile splicing rubber roller；The mobile splicing rubber roller passes through splicing gas
Sliding seat is released or retracted to cylinder, with patch close or remote from fixed splicing rubber roller.
3. multilayer membrane material make-up machine as claimed in claim 2, which is characterized in that the fixed splicing rubber roller, mobile splicing glue
Feeding pressure mechanism is respectively connected on roller.
4. multilayer membrane material make-up machine as described in claim 1, which is characterized in that a laminating apparatus includes for conveying
First conveying roll component of first layer membrane material, the second conveying roll component for conveying second layer membrane material, for conveying the
The third conveying roll component of trilamellar membrane material, the doubling roller for being bonded each tunic material are being bonded for overlaying each tunic material
Total rubberizing roll assembly on roller, for first layer membrane material to be directed to the second guide wheel below total rubberizing roll assembly, is used for
Two tunic materials are directed to the third guide wheel below total rubberizing roll assembly, for third layer membrane material to be directed under total rubberizing roll assembly
The four guide idler of side；The side of total rubberizing roll assembly is arranged in the doubling roller；Second guide wheel, third guide wheel, the 4th lead
Wheel is located at the lower section of doubling roller, and the line direction that enters of three guide wheels is not overlapped；First conveying roll component, the second conveying roll group
Part, third conveying roll component output wire rod successively the second guide wheel, third guide wheel, four guide idler guiding role under, three
Deck wire is finally protruded into jointly between doubling roller and total rubberizing roll assembly.
5. multilayer membrane material make-up machine as claimed in claim 4, which is characterized in that total rubberizing roll assembly includes total rubberizing
Roller, drives total rubberizing roller close to or far from total patch cylinder of doubling roller at total patch mounting base that total rubberizing roller both ends are arranged in；It is described
Total rubberizing roller is mounted in total patch mounting base, the transmission connection of total the patch cylinder and total rubberizing roller.
6. multilayer membrane material make-up machine as claimed in claim 4, which is characterized in that a laminating apparatus further includes setting respectively
It sets and overlays rubber roll component on the first conveying roll component, the second conveying roll component, third conveying roll component.
7. multilayer membrane material make-up machine as described in claim 1, which is characterized in that the embossing device includes compound for conveying
4th conveying roll component of membrane material, on compound film material the embossing cylinder of coining decorative pattern, for cooperating embossing cylinder to print
The embossing of pressure is bonded roller, for driving embossing cylinder close to or far from the driving mechanism of embossing fitting roller；Described 4th is defeated
It send roller component to be arranged successively by multiple traction rollers, is connected with circulating heat conduction oil in each traction roller；Each traction roller
Cylinder, embossing cylinder, embossing fitting roller central axes be parallel to each other；The embossing cylinder is bonded roller with embossing and is respectively positioned on the 4th
The lower section of end traction roller, the driving mechanism and embossing cylinder are sequentially connected in conveying roll component；The compound film material
It is successively wound around on each traction roller in the 4th conveying roll component, and is stretched out from end traction roller, then protrude into pressure
Flower roller is bonded between roller with embossing and is embossed, and is finally wound around on embossing cylinder, sends out embossing membrane material.
8. multilayer membrane material make-up machine as claimed in claim 7, which is characterized in that the embossing device further includes multiple for heating
Close the heating mantles of membrane material；The heating the cover is located at the surface of end traction roller.
9. multilayer membrane material make-up machine as described in claim 1, which is characterized in that the Double-station winding device is convertible receipts
Roll up frame；Material receiving roller there are two being set on the convertible rolling frame；The side of the convertible rolling frame is equipped with winding follow-up device.
10. multilayer membrane material make-up machine as described in claim 1, which is characterized in that the multilayer membrane material make-up machine further includes being used for
It is bonded the protective film sending station of protective film, the protective film sending station is between embossing device and Double-station winding device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810564956.2A CN108861751A (en) | 2018-06-04 | 2018-06-04 | A kind of multilayer membrane material make-up machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810564956.2A CN108861751A (en) | 2018-06-04 | 2018-06-04 | A kind of multilayer membrane material make-up machine |
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| CN108861751A true CN108861751A (en) | 2018-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810564956.2A Pending CN108861751A (en) | 2018-06-04 | 2018-06-04 | A kind of multilayer membrane material make-up machine |
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| CN110421952A (en) * | 2019-08-30 | 2019-11-08 | 江苏闳业机械股份有限公司 | A kind of graphene heating film flat rubber belting compounding machine and its processing method |
| CN111217030A (en) * | 2020-03-18 | 2020-06-02 | 常州美昇进出口有限责任公司 | Functional bag capable of preventing opening by children, production process flow and production equipment |
| CN112109414A (en) * | 2020-10-26 | 2020-12-22 | 广东安德力新材料有限公司 | Thermal compounding method of polypropylene film layer |
| CN112776357A (en) * | 2021-01-15 | 2021-05-11 | 江能军 | Layered organic permeable membrane manufacturing machine and manufacturing process thereof |
| CN113681919A (en) * | 2021-09-02 | 2021-11-23 | 江西雅太药用包装有限公司 | Process and equipment for producing medicinal packaging composite membrane by co-extrusion PE instead of traditional PE |
| CN114506090A (en) * | 2022-02-28 | 2022-05-17 | 广东生兴新材料科技有限公司 | Novel insulating material production and processing device |
| CN114520358A (en) * | 2022-01-14 | 2022-05-20 | 江苏氢导智能装备有限公司 | Frame laminating device |
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Application publication date: 20181123 |