CN207274142U - A kind of printing machine - Google Patents
A kind of printing machine Download PDFInfo
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- CN207274142U CN207274142U CN201721204345.4U CN201721204345U CN207274142U CN 207274142 U CN207274142 U CN 207274142U CN 201721204345 U CN201721204345 U CN 201721204345U CN 207274142 U CN207274142 U CN 207274142U
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Abstract
本实用新型涉及印刷机。包括印刷组件和压纹组件,所述的印刷组件包括若干个印刷辊筒,薄膜经印刷辊筒印刷后进入压纹组件,所述的压纹组件设置在印刷组件的上方,该印刷机将压纹组件设置在印刷辊筒的正上方或者斜上方,从而改变了传统的将压纹组件与印刷辊筒水平设置的方式,减短了压纹组件与印刷辊筒之间薄膜的长度,减小了薄膜因拉力作用而变形的影响,使印刷图案与压花图案可以精确的对准,提高了产品的质量。
The utility model relates to a printing machine. It includes a printing assembly and an embossing assembly. The printing assembly includes several printing rollers. The film enters the embossing assembly after being printed by the printing roller. The embossing assembly is arranged above the printing assembly. The printing press will emboss The embossing assembly is set directly above or obliquely above the printing roller, thus changing the traditional way of setting the embossing assembly and the printing roller horizontally, shortening the length of the film between the embossing assembly and the printing roller, reducing The effect of deformation of the film due to tension is eliminated, so that the printed pattern and the embossed pattern can be accurately aligned, and the quality of the product is improved.
Description
【技术领域】【Technical field】
本实用新型涉及印刷机。The utility model relates to a printing machine.
【背景技术】【Background technique】
复合薄膜是由两层或多层不同材料的薄膜符合而成的高分子材料,由于其具有单层薄膜不具有的特性,越来越受到人们的欢迎,在生活中使用越来越广泛,因此对不同特性的单层薄膜进行贴合是复合薄膜生产工艺中不可缺少的部分。而薄膜的贴合往往需要对薄膜进行加热,传统的贴合装置在预热过程中难免产生气泡,影响复合薄膜的质量。另外,不同的薄膜需要不同温度进行加热,如果温度过高,可能会使薄膜变形,影响贴合效果。薄膜在加热后如果处于悬空状态,那么会因为空气温度比薄膜温度低而带走薄膜的温度,从而达不到最好的贴合效果。Composite film is a polymer material composed of two or more layers of films of different materials. Because of its characteristics that single-layer films do not have, it is more and more popular and used more and more in daily life. Therefore, Laminating single-layer films with different properties is an indispensable part of the composite film production process. The lamination of the film often requires heating the film, and the traditional lamination device will inevitably generate air bubbles during the preheating process, which will affect the quality of the composite film. In addition, different films need to be heated at different temperatures. If the temperature is too high, the film may be deformed and affect the bonding effect. If the film is in a suspended state after heating, the temperature of the film will be taken away because the air temperature is lower than the film temperature, so that the best bonding effect cannot be achieved.
压纹工艺是一种使用凹凸模具,在一定的压力作用下使印刷品产生塑性变形,从而对印刷品表面进行艺术加工的工艺。通常对产品同步印刷和压纹来保证印刷图案与压纹图案一一对应。但是在生产过程中,印刷之后需要对薄膜进行加热后才可开始压纹,而压纹装置与印刷装置间隔太远的话,会导致薄膜因拉伸而变形,使印刷图案与压纹图案无法对齐。因此需要尽可能的减小印刷与压纹之间的距离。传统的印刷机均采用将印刷机与压纹机水平放置的形式,这种形式由于受到压纹机体积的限制,无法将印刷机与压纹机之间薄膜的长度缩短,产生薄膜形变以及无法对齐印刷图案与压纹图案的问题。The embossing process is a process that uses a concave-convex mold to plastically deform the printed matter under a certain pressure, thereby artistically processing the surface of the printed matter. Usually the product is printed and embossed simultaneously to ensure a one-to-one correspondence between the printed pattern and the embossed pattern. However, in the production process, the film needs to be heated after printing to start embossing. If the distance between the embossing device and the printing device is too far, the film will be deformed due to stretching, and the printed pattern and the embossed pattern will not be aligned. . Therefore, it is necessary to reduce the distance between printing and embossing as much as possible. Traditional printing machines adopt the form of placing the printing machine and embossing machine horizontally. Due to the limitation of the volume of the embossing machine, this form cannot shorten the length of the film between the printing machine and the embossing machine, resulting in film deformation and inability to Problems aligning printed and embossed patterns.
现有薄膜压纹装置中,都是采用单个电机驱动压纹辊来转动,胶辊被动运转来实现薄膜的压纹,这种设计有一个最大的缺点就在于,如果印刷图案与压纹辊的纹路对不上,需要调整的时候,就必须加快或者减缓印刷辊筒印刷的速度,而在印刷辊筒与压纹辊筒之前,有很长一段距离,要使二者的速率达到一致,调整期内需要浪费极长的材料,需要调整成完全一致需要多次试验方能达到要求。另外,由于这种设计是根据压纹速率来调节印刷速率的,所以,薄膜基本上是通过压纹辊的旋转来拉动薄膜前进,而压纹辊与印刷辊筒之间薄膜长度较长,薄膜所受的拉力较大,这个过程中会使薄膜受拉力而产生形变,更难实现印刷图案与压纹图案的对应。In the existing film embossing devices, a single motor is used to drive the embossing roller to rotate, and the rubber roller is passively operated to realize the embossing of the film. The biggest disadvantage of this design is that if the printing pattern and the embossing roller If the lines do not match, when it needs to be adjusted, it is necessary to speed up or slow down the printing speed of the printing roller, and there is a long distance between the printing roller and the embossing roller. To make the speeds of the two consistent, adjust During the period, an extremely long amount of material needs to be wasted, and it needs to be adjusted to be completely consistent, requiring multiple trials to meet the requirements. In addition, since this design adjusts the printing speed according to the embossing speed, the film basically pulls the film forward through the rotation of the embossing roller, and the length of the film between the embossing roller and the printing roller is longer, and the film The tensile force received is relatively large, and the film will be deformed by the tensile force during this process, making it more difficult to achieve the correspondence between the printed pattern and the embossed pattern.
【发明内容】【Content of invention】
本实用新型的目的之一在于提供一种薄膜贴合效果好的印刷机。One of the purposes of the present utility model is to provide a printing machine with a good lamination effect of films.
本实用新型的目的之二在于提供一种印刷效果好,不影响印刷图案质量的印刷机。The second purpose of the utility model is to provide a printing machine with good printing effect and without affecting the quality of printed patterns.
本实用新型的目的之三在于提供一种不使薄膜因拉力产生形变的印刷机。The third purpose of the present utility model is to provide a printing machine that does not deform the film due to tension.
本实用新型的目的之四在于提供一种印刷图案与压纹图案严格对齐,不影响产品质量的印刷机。The fourth object of the present utility model is to provide a printing machine in which the printing pattern and the embossing pattern are strictly aligned without affecting the product quality.
为实现上述目的,本实用新型的一种印刷机,包括印刷组件400和压纹组件600,所述的印刷组件400包括若干个印刷辊筒480,薄膜经印刷辊筒480印刷后进入压纹组件600,其特征在于:所述的压纹组件600设置在印刷组件400的上方,最后一个印刷辊筒480到压纹组件600之间薄膜的长度小于等于相邻两个印刷辊筒480之间薄膜长度的2倍;所述的压纹组件600包括第一支架610、设置在第一支架610上的胶辊611、第二支架620、设置在第二支架620上的压纹辊621,所述的压纹辊621表面设置有与薄膜图案相同且凹凸不平的纹路,所述的胶辊611和压纹辊621分别连接第一电机640和第二电机641,第一电机640和第二电机641分别单独控制胶辊611和压纹辊621的旋转方向和旋转速度,所述的压纹辊621可在水平面上相对胶辊611做前后左右四个方向的相对运动。To achieve the above purpose, a printing machine of the present invention includes a printing assembly 400 and an embossing assembly 600. The printing assembly 400 includes several printing rollers 480, and the film enters the embossing assembly after printing on the printing rollers 480. 600, characterized in that: the embossing assembly 600 is arranged above the printing assembly 400, and the length of the film between the last printing roller 480 and the embossing assembly 600 is less than or equal to the length of the film between two adjacent printing rollers 480 2 times the length; the embossing assembly 600 includes a first support 610, a rubber roller 611 arranged on the first support 610, a second support 620, an embossing roller 621 arranged on the second support 620, the The surface of the embossing roller 621 is provided with the same uneven texture as the film pattern, and the rubber roller 611 and the embossing roller 621 are respectively connected to the first motor 640 and the second motor 641, and the first motor 640 and the second motor 641 The rotation directions and speeds of the rubber roller 611 and the embossing roller 621 are separately controlled, and the embossing roller 621 can move relative to the rubber roller 611 in four directions: front, rear, left, and right on the horizontal plane.
进一步的,所述的胶辊611通过第一万向联轴器642与第一电机640连接,所述的压纹辊621通过第二万向联轴器643与第二电机641连接,所述的胶辊611通过固定座650固定在第一支架610上,所述的压纹辊621设置在第二支架620上,所述的第一支架610上设置有左右移动滑轨613,所述的第二支架620通过左右移动滑轨613连接在第一支架610上,第一支架610可在左右移动滑轨613上滑动调节压纹辊621与胶辊611的左右相对位置。Further, the rubber roller 611 is connected to the first motor 640 through the first universal coupling 642, and the embossing roller 621 is connected to the second motor 641 through the second universal coupling 643. The rubber roller 611 is fixed on the first bracket 610 through the fixed seat 650, the embossing roller 621 is arranged on the second bracket 620, and the first bracket 610 is provided with a left and right moving slide rail 613, and the described The second bracket 620 is connected to the first bracket 610 through the left and right moving slide rails 613 , and the first bracket 610 can slide on the left and right moving slide rails 613 to adjust the left and right relative positions of the embossing roller 621 and the rubber roller 611 .
进一步的,所述的第一支架610上设置有支撑板612,支撑板612上设置有左右位置调节器622,左右位置调节器622连接并调节第二支架620与第一支架610的左右相对位置,所述的第二支架620上设置有前后移动滑轨623,压纹辊621设置在前后移动滑轨623上,所述的压纹辊621连接有前后位置调节器631,所述的前后位置调节器631调节压纹辊621与胶辊611之间的间隙宽度。Further, the first bracket 610 is provided with a support plate 612, and the support plate 612 is provided with a left and right position regulator 622, and the left and right position regulator 622 is connected to and adjusts the left and right relative positions of the second bracket 620 and the first bracket 610 , the second bracket 620 is provided with a front and rear moving slide rail 623, the embossing roller 621 is arranged on the front and rear moving slide rail 623, and the embossing roller 621 is connected with a front and rear position regulator 631, and the front and rear position The adjuster 631 adjusts the width of the gap between the embossing roller 621 and the rubber roller 611 .
进一步的,所述的压纹辊621与前后位置调节器631之间还连接有气缸630,所述的气缸630与压纹辊621之间还设置有滑轨板632,所述的压纹辊621上设置滑动座633,滑轨板632与滑动座633可滑动连接,所述的固定座650固定胶辊611的轴承,固定座650上设置有固定件652,所述的固定件652与卡扣件651配合使用,固定座650与卡扣件651共同包围轴承的一半以上;所述的第一支架610下还设置有薄膜冷却装置660,所述的薄膜冷却装置660上设置有若干冷却辊筒661。Further, an air cylinder 630 is also connected between the embossing roller 621 and the front and rear position regulator 631, and a slide rail plate 632 is also arranged between the air cylinder 630 and the embossing roller 621, and the embossing roller Sliding seat 633 is arranged on 621, slide rail plate 632 and sliding seat 633 can be slidably connected, and described fixed seat 650 fixes the bearing of rubber roller 611, and fixed seat 650 is provided with fixing piece 652, and described fixing piece 652 and card The fastener 651 is used in conjunction with the fixing seat 650 and the buckle 651 to surround more than half of the bearing; the first bracket 610 is also provided with a film cooling device 660, and the film cooling device 660 is provided with several cooling rollers Cartridge 661.
进一步的,所述的印刷组件包括固定架410、设置在固定架410上的印刷辊筒480,所述的固定架410上还设置有刮刀472,刮刀472设置在活动板470上,所述的刮刀472在活动板470的作用下与印刷辊筒480接触或者分离.Further, the printing assembly includes a fixed frame 410, a printing cylinder 480 arranged on the fixed frame 410, a scraper 472 is also arranged on the fixed frame 410, and the scraper 472 is arranged on the movable plate 470, the described The scraper 472 contacts or separates from the printing cylinder 480 under the action of the movable plate 470.
进一步的,所述的固定架410上还设置有调节板411、支撑件420和纵向移动板440,活动板470设置在纵向移动板440上,支撑件420上设置有纵向移动滑轨421,调节板411上设置有调节器430,调节器430与纵向移动板440连接并控制纵向移动板440在纵向移动滑轨421上纵向移动,还设置有支撑架450,所述的活动板470通过支撑架450设置在纵向移动板440上,所述的纵向移动板440上设置有水平移动滑轨,支撑架450通过水平移动滑轨设置在纵向移动板440上。Further, the fixed frame 410 is also provided with an adjustment plate 411, a support member 420 and a longitudinal movement plate 440, the movable plate 470 is arranged on the longitudinal movement plate 440, and the support member 420 is provided with a longitudinal movement slide rail 421, adjusting The plate 411 is provided with an adjuster 430, the adjuster 430 is connected with the longitudinally moving plate 440 and controls the longitudinally moving plate 440 to move longitudinally on the longitudinally moving slide rail 421, and a support frame 450 is also provided, and the movable plate 470 passes through the support frame 450 is arranged on the longitudinal moving plate 440, and the horizontal moving slide rail is arranged on the said longitudinal moving plate 440, and the support frame 450 is arranged on the longitudinal moving plate 440 through the horizontal moving slide rail.
进一步的,还设置有水平移动连接杆461,所述的水平移动连接杆461一端连接支撑架450,另一端通过偏心轮462连接在电机460上,电机460转动使支撑架450在纵向移动板440上水平移动,所述的支撑架450上设置有支点451和支撑架转动气缸452,支点451与活动板470连接,支撑架转动气缸452伸缩使活动板470绕支点451转动,所述的支撑架450上还设置有水平调节器453,所述的水平调节器453调节活动板470的伸出长度,所述的活动板470上还设置有两个长圆形的调节凹槽474,所述的调节凹槽474上设置有固定手把473,活动板470通过调节凹槽474调整与印刷辊筒480的相对角度,所述的活动板470上还设置有刮刀固定器471,刮刀472设置在刮刀固定器471上。Further, a horizontally moving connecting rod 461 is also provided. One end of the horizontally moving connecting rod 461 is connected to the support frame 450, and the other end is connected to the motor 460 through the eccentric wheel 462. The rotation of the motor 460 makes the support frame 450 move the plate 440 in the longitudinal direction. Move horizontally, the support frame 450 is provided with a fulcrum 451 and a support frame rotating cylinder 452, the fulcrum 451 is connected with the movable plate 470, and the support frame rotating cylinder 452 stretches to make the movable plate 470 rotate around the fulcrum 451, and the support frame 450 is also provided with a horizontal adjuster 453, the horizontal adjuster 453 adjusts the extension length of the movable plate 470, and the movable plate 470 is also provided with two oblong adjustment grooves 474, the described The adjustment groove 474 is provided with a fixed handle 473, and the movable plate 470 adjusts the relative angle with the printing roller 480 through the adjustment groove 474. The movable plate 470 is also provided with a scraper holder 471, and the scraper 472 is arranged on the scraper on the holder 471.
进一步的,还包括第一膜层放卷机构200和第二膜层放卷机构100,所述的第一膜层放卷机构200和第一膜层放卷机构100与印刷组件400之间还设置有贴合组件300,所述的贴合组件300包括贴合组件支撑架310,设置在贴合组件支撑架310上的第一预热辊320、第二预热辊322和预热贴合辊321,所述的第一预热辊320加热第一膜层,所述的第二预热辊322加热第二膜层,所述的第一膜层和第二膜层在预热贴合辊321处加热贴合形成复合膜层。Further, it also includes a first film layer unwinding mechanism 200 and a second film layer unwinding mechanism 100 , and between the first film layer unwinding mechanism 200 and the first film layer unwinding mechanism 100 and the printing assembly 400 A bonding assembly 300 is provided, and the bonding assembly 300 includes a bonding assembly support frame 310, a first preheating roller 320, a second preheating roller 322 and a preheating bonding assembly arranged on the bonding assembly support frame 310 Roller 321, the first preheating roller 320 heats the first film layer, the second preheating roller 322 heats the second film layer, and the first film layer and the second film layer are bonded together during preheating Roller 321 is heated and laminated to form a composite film layer.
进一步的,还设置有第一胶辊330,所述的第一胶辊330与所述的第一预热辊320紧贴,第一膜层从第一胶辊330和第一预热辊320紧贴处穿过,所述的第一预热辊320与预热贴合辊321之间还设置有第二胶辊331,所述的第二胶辊331分别与第一预热辊320和预热贴合辊321紧贴,所述的第一预热辊320和预热贴合胶辊321逆时针旋转,所述的第一胶辊330和第二胶辊331顺时针旋转,还设置有第三胶辊332,所述的第三胶辊332与所述的第二预热辊322紧贴,第二膜层从第三胶辊332和第二预热辊322紧贴处穿过,所述的第四胶辊333,所述的第四胶辊333与预热贴合胶辊321紧贴,复合膜层从第四胶辊333和预热贴合胶辊321紧贴处穿过,所述的预热贴合胶辊321固定在贴合组件支撑架310上,所述的第一胶辊330、第一预热辊320和第二胶辊331可水平移动的设置在贴合组件支撑架310上,第一胶辊330、第一预热辊320和第二胶辊331设置在联动座342上,所述的联动座342通过第一连接臂341连接第一油缸340,联动座342上设置有滑轨,第一胶辊330、第一预热辊320和第二胶辊331可在滑轨上移动,联动座342上还设置有限位片,限位片限制第一胶辊330、第一预热辊320和第二胶辊331的移动距离,所述的第三胶辊332设置在第二连接臂361上,所述的第二连接臂361连接第二油缸360,第二油缸360伸缩调节第三胶辊332和第二预热辊322之间的距离,所述的第四胶辊333设置在第三连接臂351上,所述的第三连接臂351连接第三油缸350,第三油缸350伸缩调节第四胶辊333和预热贴合辊321之间的距离。Further, a first rubber roller 330 is also provided, and the first rubber roller 330 is in close contact with the first preheating roller 320 , and the first film layer is formed from the first rubber roller 330 and the first preheating roller 320 Pass through in close contact, and a second rubber roller 331 is also arranged between the first preheating roller 320 and the preheating laminating roller 321, and the second rubber roller 331 is respectively connected with the first preheating roller 320 and the first preheating roller 320. The preheating laminating roller 321 is in close contact, the first preheating roller 320 and the preheating laminating rubber roller 321 rotate counterclockwise, the first rubber roller 330 and the second rubber roller 331 rotate clockwise, and the There is a third rubber roller 332, the third rubber roller 332 is in close contact with the second preheating roller 322, and the second film layer passes through the place where the third rubber roller 332 and the second preheating roller 322 are in close contact , the fourth rubber roller 333, the fourth rubber roller 333 is in close contact with the preheating and laminating rubber roller 321, and the composite film layer passes through the place where the fourth rubber roller 333 and the preheating and laminating rubber roller 321 are in close contact However, the preheating and laminating rubber roller 321 is fixed on the laminating component support frame 310, and the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 are horizontally movable and arranged on the laminating assembly On the assembly support frame 310, the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 are arranged on the linkage seat 342, and the linkage seat 342 is connected to the first oil cylinder 340 through the first connecting arm 341, The linkage seat 342 is provided with slide rails, the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 can move on the slide rails, and the linkage seat 342 is also provided with a limit piece, which limits the first The moving distance of the rubber roller 330, the first preheating roller 320 and the second rubber roller 331, the third rubber roller 332 is arranged on the second connecting arm 361, and the second connecting arm 361 is connected to the second oil cylinder 360 , the second oil cylinder 360 telescopically adjusts the distance between the third rubber roller 332 and the second preheating roller 322, the fourth rubber roller 333 is arranged on the third connecting arm 351, and the third connecting arm 351 is connected to The third oil cylinder 350 , the third oil cylinder 350 telescopically adjusts the distance between the fourth rubber roller 333 and the preheating laminating roller 321 .
进一步的,所述的印刷组件400与压纹组件600之间还设置有加热辊筒540,所述的加热辊筒540有且仅有一个,加热辊筒540外围还设置有加热罩550,加热罩550对加热辊筒540形成180°至210°的半包围状,加热罩550内部设置有若干加热装置551,所述的加热装置551为热喷嘴或者电热管,所述的印刷好图案的薄膜512由第一膜层和第二膜层构成,第二膜层上印刷图案,第一膜层靠近加热辊筒540,还设置有保护膜放卷机构510和贴合机构530,所述的保护膜放卷机构510将保护膜511放出,并通过贴合机构530将保护膜511贴合在第一膜层上,所述的贴合机构530包括可摆动压臂531和贴合胶辊532,贴合胶辊532设置在可摆动压臂531上,贴合胶辊532紧贴加热辊筒540,印刷好图案的薄膜512和保护膜511在贴合胶辊532与加热辊筒540之间穿过。Further, a heating roller 540 is also arranged between the printing assembly 400 and the embossing assembly 600, and there is only one heating roller 540, and a heating cover 550 is arranged on the periphery of the heating roller 540 to heat The cover 550 forms a semi-surrounding shape of 180° to 210° on the heating roller 540. There are several heating devices 551 inside the heating cover 550. The heating devices 551 are thermal nozzles or electric heating tubes. The printed patterned film 512 is composed of a first film layer and a second film layer. Patterns are printed on the second film layer. The first film layer is close to the heating roller 540. A protective film unwinding mechanism 510 and a bonding mechanism 530 are also provided. The protective film The film unwinding mechanism 510 releases the protective film 511, and the protective film 511 is pasted on the first film layer by the pasting mechanism 530. The pasting mechanism 530 includes a swingable pressing arm 531 and a pasting rubber roller 532, The bonding rubber roller 532 is arranged on the swingable pressing arm 531, and the bonding rubber roller 532 is close to the heating roller 540, and the printed film 512 and the protective film 511 pass between the bonding rubber roller 532 and the heating roller 540. Pass.
本实用新型的贡献在于提供了一种印刷机,该印刷机将压纹组件设置在印刷辊筒的正上方或者斜上方,从而改变了传统的将压纹组件与印刷辊筒水平设置的方式,减短了压纹组件与印刷辊筒之间薄膜的长度,减小了薄膜因拉力作用而变形的影响,使印刷图案与压花图案可以精确的对准,提高了产品的质量。另外,本印刷机的各个预热辊旁均设置有胶辊,胶辊的作用首先是使薄膜和预热辊贴合更加紧密,另外也将薄膜与预热辊之间的空气排出,避免薄膜受热不均匀,影响预热效果。薄膜的加热后尽量不产生悬空,避免空气温度比薄膜温度低而带走薄膜的热量,在节能的同时,防止薄膜温度低而影响贴合效果,同时也可以防止薄膜因拉力而被拉长变形。本实用新型的印刷机可上下左右随意调节刮刀与凹版印刷辊筒的相对位置,使用简单方便且效果良好,辊筒在经过油墨筒后粘上的多余油墨,可通过刮刀将多余油墨全部清洁,使凹版印刷辊筒在对薄膜印染时不会出现多余油墨影响印染效果的情况。本实用新型还摒弃了传统压纹装置单独驱动压纹辊、被动驱动胶辊的方式,将压纹辊和胶辊用不同的驱动装置来驱动,这样就可以在压纹位置,随时调整压纹辊与薄膜的相对位置,从而实现压纹图案与印刷图案的对应,不需像传统工艺中调整浪费极多的材料。如果采用胶辊被动旋转的方式,那么调整压纹辊的旋转也会同时调整胶辊的旋转,达不到调整压纹图案与印刷图案对应的目的。而且,本实用新型中压纹辊的旋转速率同步压纹装置速率不再受到印刷速率的影响,压纹辊保持一定的旋转速率,印刷速率只要与其相等,或者稍快均不会影响压纹图案与印刷图案的对齐,不像传统压纹中,压纹辊还需要提供薄膜前进的拉力,这样薄膜也不会产生形变,使产品质量更好。The contribution of the utility model is to provide a printing machine, which sets the embossing assembly directly above or obliquely above the printing roller, thereby changing the traditional method of horizontally setting the embossing assembly and the printing roller, The length of the film between the embossing assembly and the printing roller is shortened, the influence of deformation of the film due to tension is reduced, the printing pattern and the embossing pattern can be precisely aligned, and the quality of the product is improved. In addition, there are rubber rollers next to each preheating roller of this printing machine. The function of the rubber roller is to make the film and the preheating roller stick closer together, and also to discharge the air between the film and the preheating roller to prevent the film from Uneven heating affects the preheating effect. After the film is heated, try not to produce vacancy, avoid the air temperature being lower than the film temperature and take away the heat of the film, while saving energy, prevent the low film temperature from affecting the bonding effect, and also prevent the film from being elongated and deformed due to tension . The printing machine of the utility model can freely adjust the relative position of the scraper and the gravure printing roller up, down, left, and right. It is simple and convenient to use and has good effect. After the roller passes through the ink cartridge, the excess ink stuck to it can be completely cleaned by the scraper. When the gravure printing roller prints and dyes the film, excess ink will not affect the printing and dyeing effect. The utility model also abandons the method of separately driving the embossing roller and passively driving the rubber roller of the traditional embossing device, and drives the embossing roller and the rubber roller with different driving devices, so that the embossing position can be adjusted at any time The relative position of the roller and the film, so as to realize the correspondence between the embossed pattern and the printed pattern, does not need to adjust and waste a lot of materials like in the traditional process. If the rubber roller is passively rotated, adjusting the rotation of the embossing roller will also adjust the rotation of the rubber roller at the same time, which fails to achieve the purpose of adjusting the embossed pattern to correspond to the printed pattern. Moreover, the rotation speed of the embossing roller in the utility model is no longer affected by the speed of the embossing device synchronously, and the embossing roller maintains a certain rotation speed. As long as the printing speed is equal to or slightly faster, the embossing pattern will not be affected. The alignment with the printed pattern, unlike in traditional embossing, the embossing roller also needs to provide the tension for the film to advance, so that the film will not be deformed and the product quality will be better.
【附图说明】【Description of drawings】
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型压纹组件的结构示意图。Fig. 2 is a schematic structural diagram of the embossing assembly of the present invention.
图3为图2中A处放大图。Fig. 3 is an enlarged view of A in Fig. 2 .
图4为本实用新型去除薄膜冷却装置的压纹组件结构示意图。Fig. 4 is a structural schematic diagram of the embossing assembly of the removal film cooling device of the present invention.
图5为图4中B处放大图。Fig. 5 is an enlarged view of B in Fig. 4 .
图6为压纹组件另一视角的结构示意图。Fig. 6 is a structural schematic view of another viewing angle of the embossing assembly.
图7为印刷组件的结构示意图。Fig. 7 is a schematic structural view of the printing assembly.
图8为图7中C处放大图。Fig. 8 is an enlarged view of point C in Fig. 7 .
图9为印刷组件进行印刷工作的结构示意图。Fig. 9 is a structural schematic diagram of the printing unit performing printing work.
图10为印刷组件的侧面结构示意图。Fig. 10 is a schematic side view of the printing assembly.
图11为印刷组件的正面结构示意图。Fig. 11 is a schematic view of the front structure of the printing assembly.
图12为加热辊筒的结构示意图。Fig. 12 is a schematic structural view of the heating roller.
图13为贴合组件的内部结构示意图。Fig. 13 is a schematic diagram of the internal structure of the bonding assembly.
图14为贴合组件的立体结构示意图。Fig. 14 is a schematic perspective view of the three-dimensional structure of the bonding component.
图15为图14中D处放大图。Fig. 15 is an enlarged view at D in Fig. 14 .
【具体实施方式】【Detailed ways】
下列实施例是对本实用新型的进一步解释和补充,对本实用新型不构成任何限制。The following examples are further explanations and supplements to the utility model, and do not constitute any limitation to the utility model.
实施例1Example 1
如图1-5所示,本实施例的一种印刷机,包括印刷组件400和压纹组件600,所述的印刷组件400包括若干个印刷辊筒480,薄膜经印刷辊筒480印刷后进入压纹组件600,所述的压纹组件600设置在印刷组件400的上方,最后一个印刷辊筒480到压纹组件600之间薄膜的长度小于等于相邻两个印刷辊筒480之间薄膜长度的2倍;所述的压纹组件600包括第一支架610、设置在第一支架610上的胶辊611、第二支架620、设置在第二支架620上的压纹辊621,所述的压纹辊621表面设置有与薄膜图案相同且凹凸不平的纹路,所述的胶辊611和压纹辊621分别连接第一电机640和第二电机641,第一电机640和第二电机641分别单独控制胶辊611和压纹辊621的旋转方向和旋转速度,所述的压纹辊621可在水平面上相对胶辊611做前后左右四个方向的相对运动。该种方式改变了传统的将压纹组件与印刷组件水平设置的方式,缩短了压纹组件400与印刷辊筒480之间薄膜的长度;如果压纹组件400与印刷辊筒480之间的长度太长,会因拉力过大而使薄膜变形,影响印刷图案与压纹图案的精确吻合。传统的压纹组件与印刷组件水平设置,会因为压纹组件自身的体积过大而使压纹组件与印刷组件之间的薄膜长度不能缩短,本实施例的压纹组件上置的印刷机系统完美的解决了上述问题。现有薄膜压纹装置中,都是采用单个电机驱动压纹辊来转动,胶辊被动运转来实现薄膜的压纹,这种设计有一个最大的缺点就在于,如果印刷图案与压纹辊的纹路对不上,需要调整的时候,就必须加快或者减缓印刷辊筒印刷的速度,而在印刷辊筒与压纹辊筒之前,有很长一段距离,要使二者的速率达到一致,调整期内需要浪费极长的材料,需要调整成完全一致需要多次试验方能达到要求。另外,由于这种设计是根据压纹速率来调节印刷速率的,所以,薄膜基本上是通过压纹辊的旋转来拉动薄膜前进,而压纹辊与印刷辊筒之间薄膜长度较长,薄膜所受的拉力较大,这个过程中会使薄膜受拉力而产生形变,更难实现印刷图案与压纹图案的对应。本实施例中第一电机640和第二电机641分别单独控制胶辊611和压纹辊621的旋转方向和旋转速度,摒弃了传统压纹装置单独驱动压纹辊、被动驱动胶辊的方式,将压纹辊和胶辊用不同的驱动装置来驱动,这样就可以在压纹位置,随时调整压纹辊与薄膜的相对位置,从而实现压纹图案与印刷图案的对应,不需像传统工艺中调整浪费极多的材料。如果采用胶辊被动旋转的方式,那么调整压纹辊的旋转也会同时调整胶辊的旋转,达不到调整压纹图案与印刷图案对应的目的。而且,本实用新型中压纹辊的旋转速率同步压纹装置速率不再受到印刷速率的影响,压纹辊保持一定的旋转速率,印刷速率只要与其相等,或者稍快均不会影响压纹图案与印刷图案的对齐,不像传统压纹中,压纹辊还需要提供薄膜前进的拉力,这样薄膜也不会产生形变,使产品质量更好。As shown in Figures 1-5, a printing machine in this embodiment includes a printing assembly 400 and an embossing assembly 600. The printing assembly 400 includes several printing rollers 480, and the film enters after printing on the printing rollers 480. The embossing assembly 600, the embossing assembly 600 is arranged above the printing assembly 400, the length of the film between the last printing cylinder 480 and the embossing assembly 600 is less than or equal to the length of the film between two adjacent printing cylinders 480 2 times; the embossing assembly 600 includes a first support 610, a rubber roller 611 arranged on the first support 610, a second support 620, an embossing roller 621 arranged on the second support 620, the described The surface of the embossing roller 621 is provided with the same uneven texture as the film pattern, and the rubber roller 611 and the embossing roller 621 are respectively connected to the first motor 640 and the second motor 641, and the first motor 640 and the second motor 641 are respectively The rotation direction and rotation speed of the rubber roller 611 and the embossing roller 621 are separately controlled, and the embossing roller 621 can move relative to the rubber roller 611 in four directions, front, rear, left, and right on the horizontal plane. This method has changed the traditional way of setting the embossing assembly and printing assembly horizontally, shortening the length of the film between the embossing assembly 400 and the printing cylinder 480; if the length between the embossing assembly 400 and the printing cylinder 480 If it is too long, the film will be deformed due to excessive tension, which will affect the precise matching of the printed pattern and the embossed pattern. The traditional embossing assembly and printing assembly are arranged horizontally, and the length of the film between the embossing assembly and the printing assembly cannot be shortened because the volume of the embossing assembly itself is too large. Perfectly solved the above problems. In the existing film embossing devices, a single motor is used to drive the embossing roller to rotate, and the rubber roller is passively operated to realize the embossing of the film. The biggest disadvantage of this design is that if the printing pattern and the embossing roller If the lines do not match, when it needs to be adjusted, it is necessary to speed up or slow down the printing speed of the printing roller, and there is a long distance between the printing roller and the embossing roller. To make the speeds of the two consistent, adjust During the period, an extremely long amount of material needs to be wasted, and it needs to be adjusted to be completely consistent, requiring multiple trials to meet the requirements. In addition, since this design adjusts the printing speed according to the embossing speed, the film basically pulls the film forward through the rotation of the embossing roller, and the length of the film between the embossing roller and the printing roller is longer, and the film The tensile force received is relatively large, and the film will be deformed by the tensile force during this process, making it more difficult to achieve the correspondence between the printed pattern and the embossed pattern. In this embodiment, the first motor 640 and the second motor 641 separately control the rotation direction and the rotation speed of the rubber roller 611 and the embossing roller 621 respectively, abandoning the method of separately driving the embossing roller and passively driving the rubber roller in the traditional embossing device, The embossing roller and the rubber roller are driven by different driving devices, so that the relative position of the embossing roller and the film can be adjusted at any time at the embossing position, so as to realize the correspondence between the embossing pattern and the printing pattern, without the need for traditional process Mid-adjustment wastes a lot of material. If the rubber roller is passively rotated, adjusting the rotation of the embossing roller will also adjust the rotation of the rubber roller at the same time, which fails to achieve the purpose of adjusting the embossed pattern to correspond to the printed pattern. Moreover, the rotation speed of the embossing roller in the utility model is no longer affected by the speed of the embossing device synchronously, and the embossing roller maintains a certain rotation speed. As long as the printing speed is equal to or slightly faster, the embossing pattern will not be affected. The alignment with the printed pattern, unlike in traditional embossing, the embossing roller also needs to provide the tension for the film to advance, so that the film will not be deformed and the product quality will be better.
实施例2Example 2
如图1-5所示,所述的胶辊611通过第一万向联轴器642与第一电机640连接,所述的压纹辊621通过第二万向联轴器643与第二电机641连接,所述的胶辊611通过固定座650固定在第一支架610上,所述的压纹辊621设置在第二支架620上,所述的第一支架610上设置有左右移动滑轨613,所述的第二支架620通过左右移动滑轨613连接在第一支架610上,第一支架610可在左右移动滑轨613上滑动调节压纹辊621与胶辊611的左右相对位置。所述的第一支架610上设置有支撑板612,支撑板612上设置有左右位置调节器622,左右位置调节器622连接并调节第二支架620与第一支架610的左右相对位置,所述的第二支架620上设置有前后移动滑轨623,压纹辊621设置在前后移动滑轨623上,所述的压纹辊621连接有前后位置调节器631,所述的前后位置调节器631调节压纹辊621与胶辊611之间的间隙宽度。所述的压纹辊621与前后位置调节器631之间还连接有气缸630,所述的气缸630与压纹辊621之间还设置有滑轨板632,所述的压纹辊621上设置滑动座633,滑轨板632与滑动座633可滑动连接,所述的固定座650固定胶辊611的轴承,固定座650上设置有固定件652,所述的固定件652与卡扣件651配合使用,固定座650与卡扣件651共同包围轴承的一半以上;所述的第一支架610下还设置有薄膜冷却装置660,所述的薄膜冷却装置660上设置有若干冷却辊筒661。压纹辊621需要前后调节与胶辊611之间的距离,而第二电机641的位置是固定的,所以第二电机641与压纹辊621之间的距离会有一定的变化,第二伸缩连接杆643是可伸缩的,这样就可以在不变化第二电机641位置的前提下,实现第二电机641对压纹辊621旋转方向和旋转速率的控制。由于压纹辊621是设置在第二支架620上的,而胶辊611是固定在第一支架610上的,因此只需要调节第一支架610与第二之间620之间左右位置,就可以达到调节压纹辊621与胶辊611左右位置的目的。第一支架610上设置有左右移动滑轨613,而第二支架620设置在左右移动滑轨613上,第二支架620在左右移动滑轨613上滑动,就实现了压纹辊621的左右滑动。调节左右位置调节器622设置在支撑板612上,支撑板612设置在第一支架610上,左右位置调节器622与第一支架610的位置相对固定,调节左右位置调节器622,就可调节第二支架620相对支撑板612的左右位置,从而达到调节压纹辊621的目的。前后位置调节剂器631调节压纹辊621与胶辊611之间的间隙宽度,当需要将薄膜放置在压纹辊621与胶辊611之间时,通过前后位置调节器631将压纹辊621远离胶辊611,从而形成空隙,使薄膜能够填装或者卸装。在压纹过程中,通过前后位置调节器631拉近胶辊611,使二者贴合,达到压纹目的。所述的压纹辊621与前后位置调节器631之间还连接有气缸630,气缸630伸缩调节压纹辊621与胶辊611之间的压力。气缸630用于调节压纹辊621与胶辊之间的压力强度,二者之间的力度不能过小,太小达不到压纹的目的,或者压出的纹路太浅。但是二者之间的压力也不能过大,过大会将薄膜压穿,影响产品质量。如果将压纹辊621与前后位置调节器631固定连接,那么就会限制压纹辊621的左右移动,本实施例中将前后位置调节器631与压纹辊621之间设置成可滑动连接,在调节压纹辊621与胶辊611的左右位置关系时,前后位置调节器631与压纹辊621之间也是可以滑动的,这样既保证了不影响压纹辊621的左右移动,又保证了前后位置调节器631可实现其前后位置调节的功能。As shown in Figures 1-5, the rubber roller 611 is connected to the first motor 640 through the first universal coupling 642, and the embossing roller 621 is connected to the second motor through the second universal coupling 643 641 connection, the rubber roller 611 is fixed on the first bracket 610 through the fixed seat 650, the embossing roller 621 is set on the second bracket 620, and the first bracket 610 is provided with a left and right moving slide rail 613, the second bracket 620 is connected to the first bracket 610 through the left and right moving slide rails 613, and the first bracket 610 can slide on the left and right moving slide rails 613 to adjust the left and right relative positions of the embossing roller 621 and the rubber roller 611. The first bracket 610 is provided with a support plate 612, the support plate 612 is provided with a left and right position regulator 622, and the left and right position regulator 622 is connected to and adjusts the left and right relative positions of the second bracket 620 and the first bracket 610. The second bracket 620 is provided with a front and rear moving slide rail 623, and the embossing roller 621 is arranged on the front and rear moving slide rail 623. The embossing roller 621 is connected with a front and rear position regulator 631, and the front and rear position regulator 631 Adjust the width of the gap between the embossing roller 621 and the rubber roller 611 . An air cylinder 630 is also connected between the embossing roller 621 and the front and rear position regulator 631, a slide rail plate 632 is also arranged between the air cylinder 630 and the embossing roller 621, and the embossing roller 621 is provided with The sliding seat 633, the slide rail plate 632 and the sliding seat 633 can be slidably connected, the fixed seat 650 fixes the bearing of the rubber roller 611, and the fixed seat 650 is provided with a fixing part 652, and the described fixing part 652 and the buckle part 651 Used together, the fixing seat 650 and the buckle 651 together surround more than half of the bearing; a film cooling device 660 is provided under the first bracket 610 , and several cooling rollers 661 are provided on the film cooling device 660 . The embossing roller 621 needs to adjust the distance between the rubber roller 611 forward and backward, and the position of the second motor 641 is fixed, so the distance between the second motor 641 and the embossing roller 621 will have a certain change. The connecting rod 643 is retractable, so that the second motor 641 can control the rotation direction and the rotation speed of the embossing roller 621 without changing the position of the second motor 641 . Since the embossing roller 621 is arranged on the second bracket 620, and the rubber roller 611 is fixed on the first bracket 610, it is only necessary to adjust the left and right positions between the first bracket 610 and the second bracket 620, and the The purpose of adjusting the left and right positions of the embossing roller 621 and the rubber roller 611 is achieved. The first support 610 is provided with a left and right moving slide rail 613, and the second support 620 is arranged on the left and right moving slide rail 613, and the second support 620 slides on the left and right moving slide rail 613 to realize the left and right sliding of the embossing roller 621 . Adjust the left and right position adjuster 622 to be arranged on the support plate 612, and the support plate 612 is arranged on the first support 610, the position of the left and right position adjuster 622 is relatively fixed with the first support 610, adjust the left and right position adjuster 622, just can adjust the second The left and right positions of the two brackets 620 relative to the support plate 612 can achieve the purpose of adjusting the embossing roller 621 . The front and rear position regulator 631 adjusts the width of the gap between the embossing roller 621 and the rubber roller 611. When the film needs to be placed between the embossing roller 621 and the rubber roller 611, the embossing roller 621 Away from the rubber roller 611, thereby forming a gap, so that the film can be loaded or unloaded. During the embossing process, the front and rear position regulators 631 are used to pull the rubber roller 611 closer to make the two stick together to achieve the purpose of embossing. An air cylinder 630 is also connected between the embossing roller 621 and the front-rear position regulator 631 , and the air cylinder 630 stretches to adjust the pressure between the embossing roller 621 and the rubber roller 611 . The air cylinder 630 is used to adjust the pressure intensity between the embossing roller 621 and the rubber roller. The strength between the two should not be too small, too small to achieve the purpose of embossing, or the embossed lines are too shallow. However, the pressure between the two should not be too large, otherwise the film will be pressed through and the product quality will be affected. If the embossing roller 621 is fixedly connected to the front and rear position regulator 631, the left and right movement of the embossing roller 621 will be restricted. In this embodiment, the front and rear position regulator 631 and the embossing roller 621 are slidably connected. When adjusting the left and right position relationship between the embossing roller 621 and the rubber roller 611, the front and rear position regulator 631 and the embossing roller 621 can also slide, which not only ensures that the left and right movement of the embossing roller 621 is not affected, but also ensures The front and rear position regulator 631 can realize the function of its front and rear position adjustment.
实施例3Example 3
如图1、6、7、8、9、10所示,所述的印刷组件包括固定架410、设置在固定架410上的印刷辊筒480,所述的固定架410上还设置有刮刀472,刮刀472设置在活动板470上,所述的刮刀472在活动板470的作用下与印刷辊筒480接触或者分离。所述的固定架410上还设置有调节板411、支撑件420和纵向移动板440,活动板470设置在纵向移动板440上,支撑件420上设置有纵向移动滑轨421,调节板411上设置有调节器430,调节器430与纵向移动板440连接并控制纵向移动板440在纵向移动滑轨421上纵向移动,还设置有支撑架450,所述的活动板470通过支撑架450设置在纵向移动板440上,所述的纵向移动板440上设置有水平移动滑轨,支撑架450通过水平移动滑轨设置在纵向移动板440上。还设置有水平移动连接杆461,所述的水平移动连接杆461一端连接支撑架450,另一端通过偏心轮462连接在电机460上,电机460转动使支撑架450在纵向移动板440上水平移动,所述的支撑架450上设置有支点451和支撑架转动气缸452,支点451与活动板470连接,支撑架转动气缸452伸缩使活动板470绕支点451转动,所述的支撑架450上还设置有水平调节器453,所述的水平调节器453调节活动板470的伸出长度,所述的活动板470上还设置有两个长圆形的调节凹槽474,所述的调节凹槽474上设置有固定手把473,活动板470通过调节凹槽474调整与印刷辊筒480的相对角度,所述的活动板470上还设置有刮刀固定器471,刮刀472设置在刮刀固定器471上。传统的印刷刮刀装置无法实现印刷辊筒多余油墨的完高度清洁,使多余油墨印刷到薄膜上,影响产品质量。印刷辊筒480旋转,印刷辊筒480经过油墨筒后染上油墨,而刮刀272与印刷辊筒480接触,将印刷辊筒480上非凹槽处的多余油墨刮除,然后再对薄膜进行印染,刮刀472设置在活动板470上,活动板470控制刮刀472与印刷辊筒480的相对位置和接触力度,从而完美的将多余油墨全部清除,不致多余油墨影响产品质量和印刷效果。调节板411是固定在固定架410上的,调节板411上设置调节器430,调节器430转动,可以使纵向移动板440通过纵向移动滑轨421在支撑板420上上下移动,而活动板470是设置在纵向移动板440上的,因此纵向移动板440上下移动也导致活动板470上下移动,从而调节与印刷辊筒480的上下相对位置,电机460上设置有偏心轮462,电机460转动,偏心轮462也转动,偏心轮462与水平移动连接杆461连接,因此会使水平移动连接杆461拉动支撑架450水平往复运动,从而使刮刀472与印刷辊筒480之间水平位置也有相对移动,使印刷辊筒480上不会因异物残留而在薄膜上留下印痕。使产品质量得到保证。支撑架转动气缸452收缩,使活动板470上抬,从而使刮刀472于凹版印刷辊筒480分离。操作简单、在需要更换图案不一或者筒径大小不一印刷辊筒480时尤为方便。如果印刷辊筒480的筒径小,那么水平调节器453将活动板470伸出部分调长一点,使刮刀472与印刷辊筒480接触更紧密。如果印刷辊筒480的筒径大,那么水平调节器453将活动板470伸出部分调短一点。需要对印刷辊筒480哪一边的剩余油墨尽量刮的更干净,就可以通过调节凹槽474与固定件473共同作用来使刮刀472哪一边尽量与印刷辊筒480接触更紧密。也可以尽量的使刮刀472与印刷辊筒480达到平行。As shown in Figures 1, 6, 7, 8, 9, and 10, the printing assembly includes a fixed frame 410, a printing cylinder 480 arranged on the fixed frame 410, and a scraper 472 is also arranged on the fixed frame 410. , the scraper 472 is disposed on the movable plate 470 , and the scraper 472 contacts or separates from the printing cylinder 480 under the action of the movable plate 470 . The fixed frame 410 is also provided with an adjustment plate 411, a support member 420 and a longitudinal movement plate 440, the movable plate 470 is arranged on the longitudinal movement plate 440, the support member 420 is provided with a longitudinal movement slide rail 421, and the adjustment plate 411 An adjuster 430 is provided, and the adjuster 430 is connected with the longitudinally moving plate 440 and controls the longitudinally moving plate 440 to move longitudinally on the longitudinally moving slide rail 421, and a support frame 450 is also provided, and the movable plate 470 is arranged on the On the longitudinal moving plate 440 , a horizontal moving slide rail is arranged on the longitudinal moving plate 440 , and the support frame 450 is arranged on the longitudinal moving plate 440 through the horizontal moving sliding rail. There is also a horizontally moving connecting rod 461, one end of the horizontally moving connecting rod 461 is connected to the support frame 450, and the other end is connected to the motor 460 through the eccentric wheel 462, and the rotation of the motor 460 makes the support frame 450 move horizontally on the longitudinally moving plate 440 , the support frame 450 is provided with a fulcrum 451 and a support frame rotating cylinder 452, the fulcrum 451 is connected with the movable plate 470, and the support frame rotating cylinder 452 stretches to make the movable plate 470 rotate around the fulcrum 451, and the support frame 450 also A horizontal adjuster 453 is provided, and the horizontal adjuster 453 adjusts the extension length of the movable plate 470. The movable plate 470 is also provided with two oblong adjustment grooves 474, and the adjustment grooves 474 is provided with a fixed handle 473, and the movable plate 470 adjusts the relative angle with the printing roller 480 through the adjustment groove 474. The movable plate 470 is also provided with a scraper holder 471, and the scraper 472 is arranged on the scraper holder 471. superior. The traditional printing scraper device cannot realize the complete cleaning of the excess ink of the printing roller, so that the excess ink is printed on the film, which affects the product quality. The printing roller 480 rotates, the printing roller 480 is dyed with ink after passing through the ink cartridge, and the scraper 272 contacts the printing roller 480 to scrape off the excess ink on the non-groove on the printing roller 480, and then prints and dyes the film , The scraper 472 is set on the movable plate 470, and the movable plate 470 controls the relative position and contact force between the scraper 472 and the printing roller 480, so as to perfectly remove all excess ink, so that the excess ink will not affect the product quality and printing effect. Adjusting plate 411 is fixed on the fixed frame 410, adjuster 430 is set on the adjusting plate 411, adjuster 430 rotates, can make longitudinally moving plate 440 move up and down on support plate 420 by longitudinally moving slide rail 421, and movable plate 470 It is arranged on the longitudinal moving plate 440, so the vertical movement of the longitudinal moving plate 440 also causes the movable plate 470 to move up and down, thereby adjusting the relative position of the printing roller 480 up and down. The motor 460 is provided with an eccentric wheel 462, and the motor 460 rotates. The eccentric wheel 462 also rotates, and the eccentric wheel 462 is connected to the horizontally moving connecting rod 461, so the horizontally moving connecting rod 461 will pull the support frame 450 to move horizontally, so that the horizontal position between the scraper 472 and the printing cylinder 480 is also relatively moved. The print cylinder 480 will not leave impressions on the film due to foreign matter residues. So that product quality is guaranteed. The rotating cylinder 452 of the support frame shrinks, so that the movable plate 470 is lifted up, so that the scraper 472 is separated from the gravure printing cylinder 480 . The operation is simple, and it is especially convenient when it is necessary to replace the printing roller 480 with different patterns or different cylinder diameters. If the cylinder diameter of the printing cylinder 480 is small, then the horizontal adjuster 453 adjusts the protruding part of the movable plate 470 a little longer, so that the doctor blade 472 is in closer contact with the printing cylinder 480 . If the diameter of the printing cylinder 480 is large, then the level adjuster 453 shortens the protruding part of the movable plate 470 a little. It is necessary to scrape the remaining ink on which side of the printing cylinder 480 as cleanly as possible, so that which side of the scraper 472 can be in contact with the printing cylinder 480 as closely as possible by adjusting the groove 474 and the fixing member 473 to work together. It is also possible to make the doctor blade 472 parallel to the printing cylinder 480 as far as possible.
实施例4Example 4
如图1、13、14、15所示,还包括第一膜层放卷机构200和第二膜层放卷机构100,所述的第一膜层放卷机构200和第一膜层放卷机构100与印刷组件400之间还设置有贴合组件300,所述的贴合组件300包括贴合组件支撑架310,设置在贴合组件支撑架310上的第一预热辊320、第二预热辊322和预热贴合辊321,所述的第一预热辊320加热第一膜层,所述的第二预热辊322加热第二膜层,所述的第一膜层和第二膜层在预热贴合辊321处加热贴合形成复合膜层。还设置有第一胶辊330,所述的第一胶辊330与所述的第一预热辊320紧贴,第一膜层从第一胶辊330和第一预热辊320紧贴处穿过,所述的第一预热辊320与预热贴合辊321之间还设置有第二胶辊331,所述的第二胶辊331分别与第一预热辊320和预热贴合辊321紧贴,所述的第一预热辊320和预热贴合胶辊321逆时针旋转,所述的第一胶辊330和第二胶辊331顺时针旋转,还设置有第三胶辊332,所述的第三胶辊332与所述的第二预热辊322紧贴,第二膜层从第三胶辊332和第二预热辊322紧贴处穿过,所述的第四胶辊333,所述的第四胶辊333与预热贴合胶辊321紧贴,复合膜层从第四胶辊333和预热贴合胶辊321紧贴处穿过,所述的预热贴合胶辊321固定在贴合组件支撑架310上,所述的第一胶辊330、第一预热辊320和第二胶辊331可水平移动的设置在贴合组件支撑架310上,第一胶辊330、第一预热辊320和第二胶辊331设置在联动座342上,所述的联动座342通过第一连接臂341连接第一油缸340,联动座342上设置有滑轨,第一胶辊330、第一预热辊320和第二胶辊331可在滑轨上移动,联动座342上还设置有限位片,限位片限制第一胶辊330、第一预热辊320和第二胶辊331的移动距离,所述的第三胶辊332设置在第二连接臂361上,所述的第二连接臂361连接第二油缸360,第二油缸360伸缩调节第三胶辊332和第二预热辊322之间的距离,所述的第四胶辊333设置在第三连接臂351上,所述的第三连接臂351连接第三油缸350,第三油缸350伸缩调节第四胶辊333和预热贴合辊321之间的距离。传统的贴合装置在预热过程中难免产生气泡,影响复合薄膜的质量。另外,不同的薄膜需要不同温度进行加热,如果温度过高,可能会使薄膜变形,影响贴合效果。薄膜在加热后如果处于悬空状态,那么会因为空气温度比薄膜温度低而带走薄膜的温度,从而达不到最好的贴合效果。本实施例的贴合装置在各个预热辊旁均设置有胶辊,胶辊的作用首先是使薄膜和预热辊贴合更加紧密,另外也将薄膜与预热辊之间的空气排出,避免薄膜受热不均匀,影响预热效果。另外本实施例的薄膜加热后尽量不产生悬空,避免空气温度比薄膜温度低而带走薄膜的热量,在节能的同时,防止薄膜温度低而影响贴合效果,同时也可以防止薄膜因拉力而被拉长变形。As shown in Figures 1, 13, 14, and 15, it also includes a first film unwinding mechanism 200 and a second film unwinding mechanism 100, and the first film unwinding mechanism 200 and the first film unwinding mechanism A bonding assembly 300 is also provided between the mechanism 100 and the printing assembly 400, and the bonding assembly 300 includes a bonding assembly support frame 310, a first preheating roller 320, a second Preheating roller 322 and preheating lamination roller 321, described first preheating roller 320 heats the first film layer, described second preheating roller 322 heats the second film layer, described first film layer and The second film layer is heated and bonded at the preheating bonding roller 321 to form a composite film layer. A first rubber roller 330 is also provided, and the first rubber roller 330 is in close contact with the first preheating roller 320, and the first film layer is formed from the place where the first rubber roller 330 and the first preheating roller 320 are in close contact. Through, the second rubber roller 331 is also arranged between the first preheating roller 320 and the preheating lamination roller 321, and the second rubber roller 331 is connected with the first preheating roller 320 and the preheating lamination roller 321 respectively. The bonding roller 321 is in close contact, the first preheating roller 320 and the preheating laminating rubber roller 321 rotate counterclockwise, the first rubber roller 330 and the second rubber roller 331 rotate clockwise, and a third The rubber roller 332, the third rubber roller 332 is in close contact with the second preheating roller 322, and the second film layer passes through the place where the third rubber roller 332 and the second preheating roller 322 are in close contact. The fourth rubber roller 333, the fourth rubber roller 333 is in close contact with the preheating and laminating rubber roller 321, and the composite film layer passes through the place where the fourth rubber roller 333 and the preheating and laminating rubber roller 321 are in close contact, so The above-mentioned preheating and laminating rubber roller 321 is fixed on the supporting frame 310 of the laminating assembly, and the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 are horizontally movable and arranged on the laminating assembly support On the frame 310, the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 are arranged on the linkage seat 342, and the linkage seat 342 is connected to the first oil cylinder 340 through the first connecting arm 341, and the linkage seat 342 A slide rail is arranged on the top, and the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 can move on the slide rail, and a limit piece is also arranged on the linkage seat 342, and the limit piece restricts the first rubber roller 330 , the moving distance of the first preheating roller 320 and the second rubber roller 331, the third rubber roller 332 is set on the second connecting arm 361, the second connecting arm 361 is connected to the second oil cylinder 360, the second The oil cylinder 360 telescopically adjusts the distance between the third rubber roller 332 and the second preheating roller 322, the fourth rubber roller 333 is arranged on the third connecting arm 351, and the third connecting arm 351 is connected to the third oil cylinder 350 , the third oil cylinder 350 telescopically adjusts the distance between the fourth rubber roller 333 and the preheating laminating roller 321 . The traditional laminating device will inevitably produce air bubbles during the preheating process, which will affect the quality of the composite film. In addition, different films need to be heated at different temperatures. If the temperature is too high, the film may be deformed and affect the bonding effect. If the film is in a suspended state after heating, the temperature of the film will be taken away because the air temperature is lower than the film temperature, so that the best bonding effect cannot be achieved. The laminating device of this embodiment is provided with rubber rollers beside each preheating roller, and the effect of the rubber rollers is firstly to make the film and the preheating roller fit more tightly, and also to discharge the air between the film and the preheating roller, Avoid uneven heating of the film and affect the preheating effect. In addition, after the film of this embodiment is heated, the film should not be suspended as much as possible, so as to avoid the heat of the film being taken away by the air temperature being lower than the film temperature. While saving energy, it can prevent the film from being affected by the low temperature of the film and prevent the film from being damaged due to tension. deformed by elongation.
第一预热辊320与第一胶辊330配合后挤压第一膜层与第一预热辊320之间的空气,避免产生气泡而影响加热效果,使加热更加均匀。第三胶辊332和第二预热辊322配合挤压第二预热辊322与第二膜层之间的空气,达到上述同样的效果。由于第二膜层经过预热后有一小点悬空位置,因此在预热贴合的时候,最好将第二膜层与预热贴合辊321紧贴,第一膜层放在靠外位置。在未完成第一膜层的缠绕时,需要将第一膜层放置在各个辊之间的贴合处,这时对第一胶辊330、第一预热辊320、第二胶辊331和预热贴合辊321移开一定的距离安装更为方便。第一油缸340收缩,带动第一连接臂341将第一胶辊330拉回,而第一胶辊330、第一预热辊320和第二胶辊331均设置在联动座342上,联动座342既实现第一胶辊330、第一预热辊320和第二胶辊331距离的拉开,又限定各个辊之间拉开距离的长度。第二油缸360伸出,带动第二连接臂361伸出,调远第三胶辊332和第二预热辊322之间的距离。第二油缸收缩,带动第二联连接臂361收缩,缩短调远第三胶辊332和第二预热辊322之间的距离。第三油缸350伸出,调远第四胶辊333和预热贴合辊321之间的距离,第三油缸350收缩,缩短第四胶辊333和预热贴合辊321之间的距离。The first preheating roller 320 cooperates with the first rubber roller 330 to squeeze the air between the first film layer and the first preheating roller 320 to avoid air bubbles that affect the heating effect and make the heating more uniform. The third rubber roller 332 and the second preheating roller 322 cooperate to squeeze the air between the second preheating roller 322 and the second film layer to achieve the same effect as above. Since the second film layer has a small floating position after preheating, it is better to put the second film layer in close contact with the preheating laminating roller 321 during preheating lamination, and place the first film layer on the outer position . When the winding of the first film layer is not completed, the first film layer needs to be placed on the bonding place between each roller. At this time, the first rubber roller 330, the first preheating roller 320, the second rubber roller 331 and It is more convenient to install the preheating laminating roller 321 away from a certain distance. The first oil cylinder 340 shrinks, driving the first connecting arm 341 to pull the first rubber roller 330 back, and the first rubber roller 330, the first preheating roller 320 and the second rubber roller 331 are all arranged on the linkage seat 342, and the linkage seat 342 not only realizes the distance between the first rubber roller 330 , the first preheating roller 320 and the second rubber roller 331 , but also limits the length of the distance between the rollers. The second oil cylinder 360 stretches out, drives the second connecting arm 361 to stretch out, and adjusts the distance between the third rubber roller 332 and the second preheating roller 322 . The contraction of the second oil cylinder drives the contraction of the second connecting arm 361 to shorten the distance between the third rubber roller 332 and the second preheating roller 322 . The third oil cylinder 350 stretches out to adjust the distance between the fourth rubber roller 333 and the preheating laminating roller 321 , and the third oil cylinder 350 shrinks to shorten the distance between the fourth rubber roller 333 and the preheating laminating roller 321 .
实施例5Example 5
如图1、图12所示,本实施例中所述的印刷组件400与压纹组件600之间还设置有加热辊筒540,所述的加热辊筒540有且仅有一个,加热辊筒540外围还设置有加热罩550,加热罩550对加热辊筒540形成180°至210°的半包围状,加热罩550内部设置有若干加热装置551,所述的加热装置551为热喷嘴或者电热管,所述的印刷好图案的薄膜512由第一膜层和第二膜层构成,第二膜层上印刷图案,第一膜层靠近加热辊筒540,还设置有保护膜放卷机构510和贴合机构530,所述的保护膜放卷机构510将保护膜511放出,并通过贴合机构530将保护膜511贴合在第一膜层上,所述的贴合机构530包括可摆动压臂531和贴合胶辊532,贴合胶辊532设置在可摆动压臂531上,贴合胶辊532紧贴加热辊筒540,印刷好图案的薄膜512和保护膜511在贴合胶辊532与加热辊筒540之间穿过。在对薄膜产品进行压纹时,需要对薄膜进行加热,传统的工艺中,大多采用多个辊筒相邻连接对薄膜进行加热,这种方式会因为加热辊筒直径的微小偏差对薄膜产生拉力,使薄膜产生形变,印刷图案与压纹图案无法对齐,影响产品质量。也有采用单个加热辊筒进行加热的,但是由于薄膜本身就是多层设置,紧贴加热辊筒膜层的温度会高于不紧贴加热辊筒的膜层,这样就导致伸缩性不一致,膜层之间有相对错位,影响印刷图案与压纹图案的对齐。本实施例在加热辊筒540的外围设置有呈半包围状的加热罩550,加热罩550上设置有加热装置551,加热装置551对未与加热辊筒紧贴的第二膜层加热,使第一膜层和第二膜层的温度达到均衡,二者之间不因为温度问题而产生错位、影响产品质量。As shown in Fig. 1 and Fig. 12, a heating roller 540 is also arranged between the printing assembly 400 and the embossing assembly 600 described in this embodiment, and there is only one heating roller 540, and the heating roller 540 is also provided with a heating cover 550. The heating cover 550 forms a semi-surrounding shape of 180° to 210° for the heating roller 540. A number of heating devices 551 are arranged inside the heating cover 550. The heating device 551 is a hot nozzle or an electric heater. tube, the pattern-printed film 512 is composed of a first film layer and a second film layer, the pattern is printed on the second film layer, the first film layer is close to the heating roller 540, and a protective film unwinding mechanism 510 is also provided. And the bonding mechanism 530, the protective film unwinding mechanism 510 releases the protective film 511, and the protective film 511 is bonded to the first film layer by the bonding mechanism 530, and the bonding mechanism 530 includes a swingable The pressing arm 531 and the bonding rubber roller 532, the bonding rubber roller 532 is arranged on the swingable pressing arm 531, the bonding rubber roller 532 is close to the heating roller 540, the printed film 512 and the protective film 511 are on the bonding glue The roller 532 passes between the heating roller 540 . When embossing film products, the film needs to be heated. In the traditional process, multiple rollers are connected adjacently to heat the film. This method will cause tension on the film due to the slight deviation of the diameter of the heating roller. , so that the film is deformed, and the printed pattern and the embossed pattern cannot be aligned, which affects the product quality. There is also a single heating roller for heating, but because the film itself is multi-layered, the temperature of the film layer that is close to the heating roller will be higher than that of the film layer that is not close to the heating roller, which will lead to inconsistent stretchability. There is a relative misalignment between them, which affects the alignment of the printed pattern and the embossed pattern. In this embodiment, a heating cover 550 in a semi-surrounding shape is provided on the periphery of the heating roller 540, and a heating device 551 is arranged on the heating cover 550. The heating device 551 heats the second film layer that is not in close contact with the heating roller, so that The temperature of the first film layer and the second film layer reaches a balance, and there will be no dislocation between the two due to temperature problems, which will affect product quality.
尽管通过以上实施例对本实用新型进行了揭示,但本实用新型的保护范围并不局限于此,在不偏离本实用新型构思的条件下,对以上各构件所做的变形、替换等均将落入本实用新型的权利要求范围内。Although the utility model has been disclosed through the above embodiments, the scope of protection of the utility model is not limited thereto. Under the condition of not departing from the concept of the utility model, the deformation and replacement of the above components will fall into place. Into the scope of claims of the present utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721204345.4U CN207274142U (en) | 2017-09-19 | 2017-09-19 | A kind of printing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721204345.4U CN207274142U (en) | 2017-09-19 | 2017-09-19 | A kind of printing machine |
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| CN207274142U true CN207274142U (en) | 2018-04-27 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415455A (en) * | 2017-09-19 | 2017-12-01 | 佛山市普盈机械设备有限公司 | A kind of printing machine |
| CN109794171A (en) * | 2018-12-11 | 2019-05-24 | 西安航天华阳机电装备有限公司 | Hollow corrugation plate membrane embossing system |
| CN115946463A (en) * | 2023-01-30 | 2023-04-11 | 歌尔股份有限公司 | UV rendition technology and UV rendition frock |
-
2017
- 2017-09-19 CN CN201721204345.4U patent/CN207274142U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107415455A (en) * | 2017-09-19 | 2017-12-01 | 佛山市普盈机械设备有限公司 | A kind of printing machine |
| CN109794171A (en) * | 2018-12-11 | 2019-05-24 | 西安航天华阳机电装备有限公司 | Hollow corrugation plate membrane embossing system |
| CN115946463A (en) * | 2023-01-30 | 2023-04-11 | 歌尔股份有限公司 | UV rendition technology and UV rendition frock |
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Effective date of registration: 20220318 Address after: 528000 factory building K, No. 839, East Gaoming Avenue, Hecheng street, Gaoming District, Foshan City, Guangdong Province (residence declaration) Patentee after: Foshan pusuo Electromechanical Equipment Co.,Ltd. Address before: 528500 No. 3, Lutang Development Zone, duichuan village committee, Yanghe Town, Gaoming District, Foshan City, Guangdong Province Patentee before: FOSHAN PUYING MACHINERY EQUIPMENT CO.,LTD. |
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