CN109853097A - A kind of fire-retardant, antibacterial, ventilative flocking yarn and preparation method thereof - Google Patents

A kind of fire-retardant, antibacterial, ventilative flocking yarn and preparation method thereof Download PDF

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Publication number
CN109853097A
CN109853097A CN201910138283.9A CN201910138283A CN109853097A CN 109853097 A CN109853097 A CN 109853097A CN 201910138283 A CN201910138283 A CN 201910138283A CN 109853097 A CN109853097 A CN 109853097A
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Prior art keywords
flocking
yarn
retardant
fire
processing
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姜林强
蔡国明
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Zhejiang Jiuda Textile Technology Co Ltd
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Zhejiang Jiuda Textile Technology Co Ltd
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Abstract

The invention discloses a kind of fire-retardant, antibacterials, ventilative flocking yarn, including thread layers, organic coating and tapetum, wherein tapetum contains fire retardant and antibacterial agent, the fire retardant includes triazines nitrogen-silicon compound, amine borate, zinc borate and melamine, and the antibacterial agent is nano-TiO2.The preparation method of flocking yarn, preparation and pretreatment, decontamination processing, spray treatment, flocking processing, the processing of first time drying and processing, bristle, washing process and second of drying and processing including villus.Flocking yarn prepared by the present invention has excellent fire-retardant, antibacterial and permeability, meets the growth requirement of modern functional textile material.

Description

A kind of fire-retardant, antibacterial, ventilative flocking yarn and preparation method thereof
Technical field
The invention belongs to Textile Engineering fields, more particularly to a kind of fire-retardant, antibacterial, ventilative flocking yarn and its preparation side Method.
Background technique
Flocking be it is a kind of villus is spread on plant surface be coated with binder, villus is fixed on after drying solidification By the method for plant.It is widely used in craftwork, packaging, automobile and other industries, selected base using the product that flocking technology produces Material surface can flocking, and do not limited by by plant shape, size.Such as: paper, cloth, non-woven fabrics, artificial leather, plastics, glass Glass, metal, rubber, plank, sponge, plasterboard, wood-based plate, plastic uptake piece, foam, ceramics, resin etc..Electrostatic spinning product tool Have following characteristics: three-dimensional sense is strong, bright-colored, soft touch, luxurious noble, magnificent warmth, lifelike image, non-toxic and tasteless, guarantor Temperature is moisture-proof, not lint, rub resistance, smooth zero-clearance, greatly meets the use demand of grade textiles in this way.
But current implanted article functionality is single, in the mechanical stretch, wear-resisting and appearance face value for guaranteeing product On the basis of, it is only limitted to single antistatic property, antibiotic property, gas permeability and anti-flammability, can not meet people in certain special necks The demand in domain, therefore the yarn product with multifunctional performance is the important directions of the following flocking technology development.
Summary of the invention
It is prepared the purpose of the invention is to provide a kind of fire-retardant, antibacterial, the preparation method of ventilative flocking yarn Flocking yarn has excellent fire-retardant, antibacterial and permeability.
To achieve the goals above, following technical scheme can be used in the present invention:
A kind of fire-retardant, antibacterial, ventilative flocking yarn, including thread layers, organic coating and tapetum, wherein tapetum contains Fire retardant and antibacterial agent, the fire retardant includes triazines nitrogen-silicon compound, amine borate, zinc borate and melamine, described Antibacterial agent is nano-TiO2
Further, the fire retardant be expansion type flame retardant, triazines nitrogen-silicon compound be carbon forming agent, amine borate and Zinc borate is dehydrating agent, and melamine is foaming agent.
Further, a kind of fire-retardant, antibacterial, the preparation method of ventilative flocking yarn, include the following steps: (1) villus Preparation and pretreatment:
A. by 5 ~ 15 parts of fire retardant (wherein triazines nitrogen -1 ~ 5 part of silicon compound, amine borate and totally 3 ~ 7 parts of zinc borate, melamine 1 ~ 3 part of amine), 5 ~ 10 parts of antibacterial agent, 0.1 ~ 5 part of dispersing agent, 20 ~ 70 parts of toner, 0.05 ~ 2 part of auxiliary agent with 6 30-80 parts of nylon, It is added in high-speed mixer and is blended, melt blending is then carried out using double screw extruder, extruding pelletization is prepared into nylon color Master batch, 20 parts of subsequent Masterbatch and 6 80 parts of slice blend spinnings of nylon, are made nylon tow, are then cut into nylon villus;
B. pass through rinsing, dry, screening selection appropriate size villus, then to the processing of villus progress electricity;
(2) decontamination processing: yarn immerses preprocessing solution, and the micro-nano bubble generator of ultrasonic wave is passed through in pretreatment fluid and is generated Micro-nano bubble, auxiliary cleaning yarn on spot and miscellaneous hair;
(3) spray treatment: in the way of aerial spraying, one layer of acrylic resin with caking property is coated in yam surface and is applied Material prepares flocking processing;
(4) flocking is handled: the yarn to flocking is sent into flocking machine by power roller, and villus passes through the meter above flocking machine Amount roller enters in flocking region, and under the action of high-voltage electrostatic field, is adhered to yam surface;
(5) first time drying and processing: after flocking, by the drying and processing of drying box, drying temperature is 60 ~ 100 DEG C, is kept 1~2h;
(6) bristle is handled: being carried out bristle processing using vacuum-control(led) system operation mechanical pump to the flocking yarn after drying, is utilized The floating hair being sucked by vacuum on principle removal yarn;
(7) washing process: by bristle, treated that yarn is immersed in the water cleaning, and softener is added, and guarantees that yarn has softness Feel and velvet;
(8) second of drying and processing: after washing, by the drying and processing of drying box, at drying condition and first time drying Reason is the same.
Further, the technological parameter of the spray treatment are as follows: viscosity of the coating be 20 ~ 50 s, air pressure be 0.35 ~ 0.45 MPa, spraying effective distance are 20 ~ 30 cm, and coating spray volume is 0.04 ~ 0.08L/min.
Further, the electrostatic pressure of flocking processing should be maintained between 40 ~ 60KV, two pole plate spacing be 10cm with Interior, villus falling weight should control between 0.5 ~ 3kg/min.
Further, the range that vacuum-control(led) system vacuumizes in the bristle processing is 10-1~105 Pa。
Further, the preparation method of flocking yarn is suitable for cotton, fiber crops, silk, wool, acrylic, terylene, viscous fine and each Yarn made of the blended material of kind.
Using technical solution provided by the invention, can get it is following the utility model has the advantages that
(1) yarn prepared by the present invention introduces expansion type flame retardant in tapetum, improves the flame retardant property of yarn;
(2) nano-TiO added in tapetum2, assign the anti-microbial property of flocking yarn;
(3) matter of flocking yarn ensure that so that coating layer thickness is easy to control using spray treatment technique in yarn preparation process Amount overcomes the shortcomings that compound layer thickness is not easily controlled during gluing instead of gluing treatment process;
(4) it is passed through micro-nano bubble in preprocessing solution during yarn decontamination processing, imparts the airing function of yarn.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that embodiment be only used for the present invention rather than It limits the scope of the invention.
Embodiment 1:
A kind of fire-retardant, antibacterial, ventilative flocking yarn, including thread layers, organic coating and tapetum, wherein tapetum contains Fire retardant and antibacterial agent, the fire retardant includes triazines nitrogen-silicon compound, amine borate, zinc borate and melamine, described Antibacterial agent is nano-TiO2
The fire retardant is expansion type flame retardant, and triazines nitrogen-silicon compound is carbon forming agent, in combustion can quilt Dehydrating agent seizes moisture and is carbonized, and is the basis to form foam charring layer.Amine borate and zinc borate are dehydrating agent, are being burnt The moisture of the carbon forming agent in expansion type flame retardant is seized in the process, and main function is to promote polyol dehydration carbonization, shape At certain thickness nonflammable carbonaceous layer.Melamine is foaming agent, and when being heated by flame retardant systems, decomposition is released Gas that is a large amount of nontoxic and can putting out a fire, while expanding and forming spongy rill structure.
A kind of fire-retardant, antibacterial, the preparation method of ventilative flocking yarn, include the following steps:
(1) preparation and pretreatment of villus:
A. by 5 parts of fire retardant (wherein triazines nitrogen -1 part of silicon compound, amine borate and totally 3 parts of zinc borate, 1 part of melamine), 5 parts of antibacterial agent, 0.1 part of dispersing agent, 20 parts of toner, 0.05 part and 6 30 parts of nylon of auxiliary agent, are added in high-speed mixer and are blended, Then using double screw extruder carry out melt blending, extruding pelletization, extrusion temperature be 150 ~ 180 DEG C, screw speed be 200 ~ 400r/min is prepared into nylon Masterbatch, 20 parts of subsequent Masterbatch and 6 80 parts of slice blend spinnings of nylon, nylon yarn is made Beam is then cut into nylon villus;
B. pass through rinsing, dry, screening selection appropriate size villus, then to the processing of villus progress electricity;
(2) decontamination processing: yarn immerses preprocessing solution, and preprocessing solution temperature is 50 ~ 80 DEG C, and ultrasound is passed through in pretreatment fluid The micro-nano bubble that the micro-nano bubble generator of wave generates, bubble auxiliary clear up spot and miscellaneous hair on yarn, subsequent yarn Extra preprocessing solution is squeezed out using the gap of a pair of of power roller;
(3) spray treatment: by diluent (deionized water) thinning of the acrylic resin paint with caking property, coating and dilution The ratio of agent is calculated based on parts by weight as 3 ~ 5:1, the technological parameter of the spray treatment are as follows: viscosity of the coating is 20 ~ 50 s, air Pressure is 0.35 ~ 0.45 MPa, and spraying effective distance is 20 ~ 30 cm, and coating spray volume is 0.04 ~ 0.08L/min;
(4) flocking is handled: the yarn to flocking is sent into flocking machine by power roller, and villus passes through the meter above flocking machine Amount roller enters in flocking region, and under the action of high-voltage electrostatic field, nylon villus is uniformly trickled down on yarn, and villus falls heavy Amount should control between 0.5 ~ 3kg/min, and in order to guarantee the flocking quality of yarn, electrostatic pressure should be maintained between 40 ~ 60KV, and two A pole plate spacing is to enter next step drying and processing after flocking within 10cm;
(5) first time drying and processing: after flocking, by the drying and processing of drying box, drying temperature is 60 ~ 100 DEG C, is kept 1~2h;
(6) bristle is handled: yarn group starts mechanical pump by the power roller in bristle system, control vacuum-control(led) system, will Vacuum degree is extracted into 7Pa and collects in dust collecting sleeve hereinafter, will remain villus using vacuum suction principle, while collecting villus, takes out Gas out is filtered by filter, and ozone is discharged outside bristle system.
(7) washing process: by bristle, treated that yarn is immersed in the water cleaning, and softener is added, and guarantees that yarn has Soft feel and velvet.
(8) second of drying and processing: after washing, by the drying and processing of drying box, drying condition and for the first time baking Dry-cure is the same.
The range that vacuum-control(led) system vacuumizes in the bristle processing is 10-1~105 Pa。
The preparation method of flocking yarn is suitable for cotton, fiber crops, silk, wool, acrylic, terylene, viscous fine and various blended materials Yarn made of matter.
Embodiment 2: the difference from embodiment 1 is that step (1) Masterbatch raw material components in the preparation method of flocking yarn Content is different, is 15 parts of fire retardant (wherein triazines nitrogen -5 parts of silicon compound, amine borate and totally 7 parts of zinc borate, melamine 3 Part), 10 parts of antibacterial agent, 5 parts of dispersing agent, 70 parts of toner, 2 parts of auxiliary agent with 6 80 parts of nylon.
Embodiment 3: the difference from embodiment 1 is that step (1) Masterbatch raw material components in the preparation method of flocking yarn Content is different, is 10 parts of fire retardant (wherein triazines nitrogen -3 parts of silicon compound, amine borate and totally 5 parts of zinc borate, melamine 2 Part), 7 parts of antibacterial agent, 3 parts of dispersing agent, 45 parts of toner, 1 part of auxiliary agent with 6 55 parts of nylon.
Below with reference to the embodiment of the present invention 1-3 and comparative example 1-3, fire-retardant, antibacterial, permeability test are carried out,
Limit oxygen index (LOI value), bacteriostasis rate and the air penetrability of flocking yarn are tested respectively.Anti-flammability test is referred to using oxygen Number instrument is tested by GB/T 5454-1997, and antibiotic property test is tested according to GB15979-2002, permeability test It is to be tested using digital textile Permeability gauge according to GB/T 5453-1997.The difference of comparative example 1 and embodiment 3 is color Fire retardant is added without in master batch raw material, the difference of comparative example 2 and embodiment 3 is to be added without antibacterial agent in Masterbatch raw material, right The difference of ratio 3 and embodiment 3 is to be added without fire retardant and antibacterial agent in Masterbatch raw material, and specific test result is shown in Table 1.
Table 1 shows 1-3 of the embodiment of the present invention and the fire-retardant of comparative example 1-3, antibacterial, permeability test as a result, result table Bright, flocking yarn in embodiment 1-3 has excellent fire-retardant, antibacterial and permeability.Flocking yarn in embodiment 1-3 Limit oxygen index (LOI value) be all larger than 27, it can be considered that flocking yarn belongs to nonflammable material, possess fire-retardant well Property.It is good in embodiment 1-3 that the anti-flammability of comparative example 1 and 3 does not have, and shows that the flame retardant constituent in tapetum significantly improves plant The anti-flammability of hair yarn, and antibiotic property test display nano-TiO2Have a significant impact to the antibacterial ability of flocking yarn, embodiment 1-3 and comparative example 1 possess preferable anti-microbial property, and bacteriostasis rate is above 90%, have to Escherichia coli and staphylococcus aureus Good fungistatic effect, and comparative example 2 and 3 is not due to containing nano-TiO2, anti-microbial property is worst, and fungistatic effect is bad.It is ventilative Test result is shown due to having used the micro-nano bubble generator of ultrasonic wave in yarn decontamination processing, so that yarn possesses very well Gas permeability, air penetrability maintains preferable level.
1 1-3 of the embodiment of the present invention of table and the fire-retardant of comparative example 1-2, antibacterial, permeability test data
The present invention provides a kind of fire-retardant, antibacterial, ventilative flocking yarn and preparation method thereof, can get it is following the utility model has the advantages that Guaranteeing certain bond strength, wear-resisting and waterproof performance premise using flocking yarn prepared by technique of the invention Under, excellent antibacterial, fire-retardant and airing function are also added, the growth requirement of functional textile material is met.
Finally it should be noted that the above content is merely illustrative of the technical solution of the present invention, rather than the present invention is protected The limitation of range, the simple modification or equivalent replacement that those skilled in the art carry out technical solution of the present invention, All without departing from the spirit and scope of technical solution of the present invention.

Claims (7)

1. a kind of fire-retardant, antibacterial, ventilative flocking yarn, including thread layers, organic coating and tapetum, which is characterized in that Tapetum contains fire retardant and antibacterial agent, and the fire retardant includes triazines nitrogen-silicon compound, amine borate, zinc borate and three Poly cyanamid, the antibacterial agent are nano-TiO2
2. fire-retardant, antibacterial according to claim 1, ventilative flocking yarn, which is characterized in that the fire retardant is expansion Type fire retardant, triazines nitrogen-silicon compound are carbon forming agent, and amine borate and zinc borate are dehydrating agent, and melamine is foaming agent.
3. a kind of prepare fire-retardant, antibacterial, the method for ventilative flocking yarn as described in claim 1, which is characterized in that including Following steps:
The preparation and pretreatment of villus:
A. by 5 ~ 15 parts of fire retardant, 5 ~ 10 parts of antibacterial agent, 0.1 ~ 5 part of dispersing agent, 20 ~ 70 parts of toner, 0.05 ~ 2 part of auxiliary agent and Buddhist nun Dragon 6 30-80 part, be added in high-speed mixer and be blended, then using double screw extruder progress melt blending, extruding pelletization, Nylon Masterbatch, 20 parts of subsequent Masterbatch and 6 80 parts of slice blend spinnings of nylon are prepared into, nylon tow is made, then cuts At nylon villus;
B. pass through rinsing, dry, screening selection appropriate size villus, then to the processing of villus progress electricity;
(2) decontamination processing: yarn immerses preprocessing solution, and the micro-nano bubble generator of ultrasonic wave is passed through in pretreatment fluid and is generated Micro-nano bubble, auxiliary cleaning yarn on spot and miscellaneous hair;
(3) spray treatment: in the way of aerial spraying, one layer of acrylic resin with caking property is coated in yam surface and is applied Material prepares flocking processing;
(4) flocking is handled: the yarn to flocking is sent into flocking machine by power roller, and villus passes through the meter above flocking machine Amount roller enters in flocking region, and under the action of high-voltage electrostatic field, is adhered to yam surface;
(5) first time drying and processing: after flocking, by the drying and processing of drying box, drying temperature is 60 ~ 100 DEG C, is kept 1~2h;
(6) bristle is handled: being carried out bristle processing using vacuum-control(led) system operation mechanical pump to the flocking yarn after drying, is utilized The floating hair being sucked by vacuum on principle removal yarn;
(7) washing process: by bristle, treated that yarn is immersed in the water cleaning, and softener is added;
(8) second of drying and processing: after washing, by the drying and processing of drying box, at drying condition and first time drying Reason is the same.
4. fire-retardant, antibacterial according to claim 3, the preparation method of ventilative flocking yarn, which is characterized in that the spray Apply the technological parameter of processing are as follows: viscosity of the coating is 20 ~ 50 s, and air pressure is 0.35 ~ 0.45 MPa, and spraying effective distance is 20 ~ 30 cm, coating spray volume are 0.04 ~ 0.08L/min.
5. fire-retardant, antibacterial according to claim 3, the preparation method of ventilative flocking yarn, which is characterized in that the plant The electrostatic pressure of suede processing should be maintained between 40 ~ 60KV, and two pole plate spacing are within 10cm, and villus falling weight should control Between 0.5 ~ 3kg/min.
6. according to fire-retardant, antibacterial described in claim 3,4 or 5, the preparation method of ventilative flocking yarn, which is characterized in that The range that vacuum-control(led) system vacuumizes in the bristle processing is 10-1~105 Pa。
7. according to fire-retardant, antibacterial described in claim 3,4 or 5, the preparation method of ventilative flocking yarn, which is characterized in that The preparation method of flocking yarn is suitable for natural fiber, the pure spinning of animal origin or scribbled.
CN201910138283.9A 2019-02-25 2019-02-25 A kind of fire-retardant, antibacterial, ventilative flocking yarn and preparation method thereof Pending CN109853097A (en)

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Publication number Priority date Publication date Assignee Title
CN111248615A (en) * 2020-03-04 2020-06-09 江馨雨 Production process of energy-saving rolling brush for dust collector
CN111455692A (en) * 2020-04-03 2020-07-28 广东海纳新材料科技有限公司 Pure vegetable flocking cloth and preparation method thereof
CN112176480A (en) * 2020-11-05 2021-01-05 台州市路桥区静荷纺织有限公司 Warm-keeping light underwear fabric and preparation method thereof
CN113638103A (en) * 2021-08-23 2021-11-12 苏州玛凯新材料科技有限公司 Three-dimensional electrostatic flocking artificial down feather forming device and method

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111248615A (en) * 2020-03-04 2020-06-09 江馨雨 Production process of energy-saving rolling brush for dust collector
CN111455692A (en) * 2020-04-03 2020-07-28 广东海纳新材料科技有限公司 Pure vegetable flocking cloth and preparation method thereof
CN112176480A (en) * 2020-11-05 2021-01-05 台州市路桥区静荷纺织有限公司 Warm-keeping light underwear fabric and preparation method thereof
CN113638103A (en) * 2021-08-23 2021-11-12 苏州玛凯新材料科技有限公司 Three-dimensional electrostatic flocking artificial down feather forming device and method

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