CN109850421A - A kind of cellular bin device being homogenized material and its application method - Google Patents
A kind of cellular bin device being homogenized material and its application method Download PDFInfo
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- CN109850421A CN109850421A CN201811592774.2A CN201811592774A CN109850421A CN 109850421 A CN109850421 A CN 109850421A CN 201811592774 A CN201811592774 A CN 201811592774A CN 109850421 A CN109850421 A CN 109850421A
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- chute
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000001413 cellular effect Effects 0.000 title claims abstract description 18
- 238000005192 partition Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims description 11
- 238000007600 charging Methods 0.000 claims description 8
- 239000006052 feed supplement Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 230000009469 supplementation Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 23
- 238000002485 combustion reaction Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
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- 241000208340 Araliaceae Species 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 2
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- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 230000000694 effects Effects 0.000 description 2
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- 239000010410 layer Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
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- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The present invention provides cellular bin devices and method that one kind can be homogenized material, including feed bin, feed bin lower part is provided with discharge port, partition is also equipped with inside feed bin, the partition is used to for the feed bin being divided into multiple equal-sized compartments, and the lower partition edge is higher than the discharge port, so that each compartment lower part is interconnected, for bringing together the material after compartment flows out, then flowed out by the discharge port.Cellular bin device of the invention, which reduces single packet combustion fluctuation bring, to be influenced, so that the raw material character that the storehouse comes out fluctuates and reduces, final products composition is convergent, and quality is more stable.
Description
Technical field
The present invention relates to industrial equipment technical field, more particularly to a kind of cellular bin device that can be homogenized material and its
Application method.
Background technique
With the development of technology, it suffers from and is widely applied in each technical field for the feed bin of mixing.With indefinite
For shape refractory material automatic proportioning production process: different types of material being needed to be previously charged into correspondence in the blending process
Feed bin in, then the raw material in different feed bins is mixed according still further to preset ratio.It is each that this was mixed crosses range request
Specification raw material character of the same race is uniform as far as possible in storehouse, and to guarantee that product form fluctuation is small, performance is stablized.
In the prior art, it is common to use feed bin be mostly the barrel-shaped feed bin of drum-shaped that lower part is gradually closed up or side, it is such
Feed bin can usually hold a large amount of material, but be frequently encountered between homogeneous raw material packet time in use size distribution and
Larger situation is fluctuated at the characters such as being grouped as.Due to the difference between material packet time, material is in feed bin according to loading sequence
Successively substantially it is divided into several layers along feed bin short transverse.It every layer material size distribution and is not quite similar at being grouped as, sometimes interlayer
Significant difference.Raw material will successively be released substantially according to sequence from the bottom up in feed bin when use.Once encountering upper and lower level raw material
The larger situation of Traits change, it will lead to front and back batch Granularity Distribution or excessive at fluctuation is grouped as.So that product matter
It measures unstable, scrap of the product will be caused if situation is serious.Other are similar with unshape refractory automatic proportioning technique
Feed proportioning system similarly there is such problem.
Therefore, a kind of feed bin that can be preferably homogenized material is needed.
Summary of the invention
The present invention provides cellular bin devices and its application method that one kind can be homogenized material, to solve above ask
Topic.
To achieve the goals above, this invention takes following technical solutions.
The present invention provides the cellular bin devices that one kind can be homogenized material, including feed bin, the feed bin lower part to set
It is equipped with discharge port, which is characterized in that partition is also equipped with inside the feed bin, the partition is for the feed bin to be divided into
Multiple equal-sized compartments, the lower partition edge are higher than the discharge port, so that each compartment lower part is interconnected, use
It brings together in by the material after compartment flows out, is then flowed out by the discharge port.
Further, feed bin top is provided with warehouse lid, the warehouse lid be provided with lower end corresponding to the compartment it is multiple into
Material mouth, the feed inlet are up big and down small structure.
Further, device further includes rotatable chute, and the rotatable chute and the feed bin pass through welding manner
It is fixed on the top of feed bin, for giving each compartment additive by feed inlet by the way that the rotatable chute is revolving
Material.
Further, rotatable chute includes hopper, rotary joint, chute and stepper motor；
Rotary joint connects the exit site of the hopper and the inlet location of the chute, and the rotary joint turns
Coaxial driven gear is installed in dynamic portion, the driven gear is meshed with the driving gear on stepper motor, is used for
The chute is rotated into fixed angle by the stepper motor, the discharge port of chute is made to be directed at each charging of the feed bin
Mouthful, the fixed angle is 360 °/n, and n is the compartment number of the feed bin.
Further, the driving gear of the stepper motor modulus identical, described as the driven gear modulus on rotary joint
It is 3,4 or 5, driven gear the transverse tooth thickness 30-40mm, the drive gear teeth thickness rate driven gear thickness 10mm.
Further, feed bin section is round or rectangle.
Further, the cross-sectional area of each compartment is equal in magnitude.
Further, discharge port is equipped with valve, for switching the discharge port.
On the other hand, material is homogenized applied to the cellular bin device that can be homogenized material the present invention provides a kind of
Method, comprising:
Charging process: confirming the feed inlet of the discharge port alignment compartment upper of rotatable chute, close feed bin lower part valve,
Above handling packing materials to hopper, material is poured slowly into hopper；
Material is flowed into the corresponding compartment of feed bin by rotatable chute；
After the compartment is filled, start stepper motor, the adjacent idle compartment of rotatable trough outlet alignment is charged；
So circulation, until each compartment fills material substantially；
Discharge process: directly opening the valve of feed bin lower part, the material in each compartment after lower part connectivity part is converged simultaneously
Outflow；
Feed supplement process: when material requires supplementation with, each compartment is supplemented simultaneously.
It can by the technical solution that the cellular bin device for being homogenized material and its application method of aforementioned present invention provide
To find out, vertical bin is separated into multiple compartments by the present invention, and when charging feedstock is sequentially loaded into sequence in each compartment, directly
It is filled to each compartment.Feed bin top is equipped with rotatable chute, and trough outlet can be successively aligned respectively by rotating by a certain angle
A compartment is suitable for reading.Material is still in layered distribution along feed bin short transverse in each compartment.But the material of the same race of multiple compartments is most
After converge to same discharge port, to achieve the effect that this kind of matter homogenizing.
The additional aspect of the present invention and advantage will be set forth in part in the description, these will become from the following description
Obviously, or practice through the invention is recognized.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, required use in being described below to embodiment
Attached drawing be briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for this
For the those of ordinary skill of field, without creative efforts, it can also be obtained according to these attached drawings others
Attached drawing.
Fig. 1 is the structural schematic diagram that one kind of the present embodiment 1 can be homogenized the cellular bin device of material；
Fig. 2 is the side view that one kind of the present embodiment 1 can be homogenized the cellular bin device of material；
Fig. 3 is the sectional view that one kind of the present embodiment 1 can be homogenized the cellular bin device of material；
Fig. 4 is the attached view that one kind of the present embodiment 1 can be homogenized the cellular bin device of material；
Fig. 5 is all angles observation chart for the feed bin that the present embodiment 3 provides.
Appended drawing reference:
1, hopper 2, rotary joint 3, driven gear 4, feed inlet 5, feed bin 6, discharge port 7, chute 8, stepping
Motor 9, driving gear 10, partition
Specific embodiment
Embodiments of the present invention are described below in detail, the example of the embodiment is shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, and for explaining only the invention, and is not construed as limiting the claims.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singular " one " used herein, " one
It is a ", " described " and "the" may also comprise plural form.It is to be further understood that being arranged used in specification of the invention
Diction " comprising " refer to that there are the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or addition
Other one or more features, integer, step, operation, element, component and/or their group.It should be understood that when we claim member
Part is " connected " or when " coupled " to another element, it can be directly connected or coupled to other elements, or there may also be
Intermediary element.In addition, " connection " used herein or " coupling " may include being wirelessly connected or coupling.Wording used herein
"and/or" includes one or more associated any cells for listing item and all combinations.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technology art
Language and scientific term) there is meaning identical with the general understanding of those of ordinary skill in fields of the present invention.Should also
Understand, those terms such as defined in the general dictionary, which should be understood that, to be had and the meaning in the context of the prior art
The consistent meaning of justice, and unless defined as here, it will not be explained in an idealized or overly formal meaning.
In order to facilitate understanding of embodiments of the present invention, it is done by taking several specific embodiments as an example below in conjunction with attached drawing further
Explanation, and each embodiment does not constitute the restriction to the embodiment of the present invention.
Embodiment 1
Fig. 1 is the schematic diagram that one kind of the present embodiment can be homogenized the cellular bin device of material, and Fig. 2 is the present embodiment 1
One kind can be homogenized material cellular bin device side view；Fig. 3 is that one kind of the present embodiment 1 can be homogenized the lattice of material
The sectional view of formula bin device；Fig. 4 is the attached view that one kind of the present embodiment 1 can be homogenized the cellular bin device of material, ginseng
According to Fig. 1-4, which includes feed bin 5, and feed bin lower part is provided with discharge port, which is characterized in that is also installed inside the feed bin 5
There is a partition 10, the partition 10 is used to dividing the feed bin 5 as 8 equal-sized compartments, and 10 lower edge of partition is higher than
The discharge port 300mm, so that each compartment lower part is interconnected, for the material after compartment flows out to be converged to one
It rises, is then flowed out by the discharge port.
Schematically, radial partition is installed in feed bin 5, according to feed bin volume size, the size of the raw material coefficient of variation
And several compartments are divided by feed bin 5 to the height of raw material uniformity requirement.
Preferably, feed bin top is provided with warehouse lid, and the warehouse lid is provided with multiple chargings that lower end corresponds to the compartment
Mouthful, the feed inlet is up big and down small structure.
Preferably, device further includes rotatable chute, and the rotatable chute and the feed bin are solid by welding manner
Due to the top of feed bin, for being added by the feed inlet to each compartment by the way that the rotatable chute is revolving
Add material.
Wherein, rotatable chute includes hopper 1, rotary joint 2, chute 7 and stepper motor 8.
Rotary joint connects the exit site of the hopper and the inlet location of the chute, and the rotary joint turns
Coaxial driven gear 3 is installed in dynamic portion, the driven gear 3 is meshed with the driving gear 9 on stepper motor 8,
For the chute 7 to be rotated fixed angle by the stepper motor, the discharge port of chute 7 is made to be directed at each of the feed bin
Feed inlet, the fixed angle are 360 °/n, and n is the compartment number of the feed bin, i.e., n is 8 in the present embodiment, fixed angle
It is 45 °.Schematically, hopper is truncated cone shape (circular cone or pyramid), and hopper volume is the 1/4-1/2 of single packet raw material volume.
Raw material is packed into from the hopper on feed bin top, is sequentially loaded into each compartment through rotatable chute.Every primary dress of completion
After material operation, the angle that stepper motor drives chute rotation fixed, discharge port is aligned next charging compartment entrance.
Preferably, the driving gear of the stepper motor driven tooth identical, described as the driven gear modulus on rotary joint
Take turns transverse tooth thickness 30-40mm, drive gear teeth thickness rate driven gear thickness 10mm.
Further, driving gear and driven gear modulus meet the requirement of 1357 standard of GB/T, it is preferable that gear die
Number is 3,4 or 5.
Preferably, feed bin section is round or rectangle.
Preferably, the cross section of each compartment is equal in magnitude.
Preferably, discharge port is equipped with valve, for switching the discharge port.
Those skilled in the art will be understood that the type of above-mentioned rotatable chute is only for example, other are existing or from now on may be used
The rotatable chute type that can occur such as is applicable to the embodiment of the present invention, should also be included within the scope of protection of the present invention, and
It is incorporated herein by reference.
Embodiment 2
One kind can be homogenized material method, comprising:
Charging process: confirming the feed inlet of the discharge port alignment compartment upper of rotatable chute, close feed bin lower part valve,
It allocates and transports above packing materials to hopper, material is poured slowly into hopper.
Material is flowed into the corresponding compartment of feed bin by rotatable chute.
After compartment is filled, start stepper motor, the adjacent idle compartment of rotatable trough outlet alignment is fed；So
Circulation, until each compartment fills material substantially.
Discharge process: directly opening the valve of feed bin lower part, the material in each compartment after lower part connectivity part is converged simultaneously
Outflow.
Feed supplement process: when material requires supplementation with, each compartment is supplemented simultaneously.
It should be noted that compartment can be only supplemented, or when inventory is few when material packet number is less than compartment number,
The material of same batch can also be divided equally to each compartment.
Specifically, whole packet raw material is hoisted to 1 top of hopper, raw material package base is cut open, raw material is slowly put into material feeding
Bucket, hopper volume are the 1/4-1/2 of single packaging material volume.
Wherein, hopper outlet connect with rotary joint, driven gear is fixed on rotary joint rotation section, then with chute
Connection.
Driven gear is engaged with driving gear, and driving gear is fixed in the shaft of stepper motor.Stepper motor drives master
Moving gear rotation, driving gear drive driven gear rotation, and driven gear drives rotary joint rotation, so that chute be driven to turn
It is dynamic.
Into hopper raw material through swivel chute flow into feed bin a compartment.One packaging material is only packed into a compartment.
After one has packed, stepper motor is opened, chute 7 is rotated into fixed angle, 7 discharge port of chute is made to be directed at the pan feeding of next compartment
Mouthful.Then the loading of next packet raw material is carried out, is so recycled, until all compartments fill raw material.
Wherein, cabin internal partition is set in each feed bin, feed bin is uniformly divided into several compartments.The connection of compartment lower part, it is each
It is flowed out after raw material converges here in compartment through discharge port.Discharge port lower part has valve.
When blowing, material converges on discharge port top in each compartment, so every time through discharge port come out raw material every
Between be each provided with a part.Reduce the excessive bring adverse effect of each packet time materials variance.Final product quality can be greatly reduced
Fluctuating range.
All kinds of numbers of elements that those skilled in the art will be understood that Fig. 1 is only shown for simplicity are likely less than one
Quantity in a feed bin, but it is this omit be undoubtedly with will not influence to inventive embodiments carry out it is clear, adequately be disclosed as before
It mentions.
Embodiment 3
A kind of cellular bin device that can be homogenized material is present embodiments provided, in the ingredient system of unshape refractory
System is in use, raw material is used uniformly 900mm × 900mm × 900mm ton packet packaging.
Fig. 5 is all angles observation chart of feed bin provided in this embodiment, and referring to Fig. 5, hopper is truncated cone shape, suitable for reading straight
Diameter 1200mm, high 620m, lower port diameter 250mm；Volume about 0.29m3。
Feed bin section is the square of side length 1800mm, a height of 2500mm, feed bin volume about 9m3.The high export in bulkhead top
150mm is covered, to prevent from spilling outside material.
4 partitions are set in feed bin, and two and Bian Pinghang, another two diagonally connect, and partition intersects at storage hopper center.
Feed bin is divided into 8 compartments；Each compartment can be packed into about 1 ton of the types refractory particle such as corundum, alumina or magnesia aggregate.Every
Plate lower edge 300mm high compared with feed bin discharge hole top.
Rotary joint pipeline internal diameter is 250mm, and the driven gear modulus connecting with rotary joint movable part is 5, reference circle
Diameter is 500mm, transverse tooth thickness 30mm, the number of teeth 100.
The driving gear modulus being fixed on step motor shaft is 5, reference diameter 125mm, transverse tooth thickness 40mm, the number of teeth
25。
The every work of stepper motor is primary, and rotational angle is 180 °, and the chute connecting with rotary joint will be driven to rotate 45 °,
Just another adjacent lower material position is moved from a blanking displacement.
Feed bin lower part valve is first closed when use, prepares the refractory aggregate of 8 packet unified specifications.
Swivel chute is first aligned the feed opening of one of compartment, and the material that a packet weight is 1 ton is packed into.Then start
Swivel chute is rotated 45 °, is aligned the feed opening of next compartment, continues to charge by stepper motor.It so carries out 8 times, only to 8
Until each compartment of compartment is packed into 1 ton of raw material.
Feed bin lower part valve is opened when discharging, material moves down in 8 compartments, flows together after lower part connection position is converged
Discharging bin is equivalent to every packet from 8 packet raw materials and has taken 1/8 or so of aggregate demand quantity.It is poor between raw material packet time to significantly reduce
Different excessive caused product quality fluctuation problem occurrence probability.
The detailed process for being homogenized material method with the device of the embodiment of the present invention is similar to the previous method embodiment, this
Place repeats no more.
In conclusion the embodiment of the present invention is by being divided into compartment, each compartment lower part connection for feed bin, material passes through chute
It is packed into each compartment, is brought together after compartment flows out, contributes to a part in each compartment of material that feed bin comes out every time.
Reducing single packet combustion fluctuation bring influences, so that the raw material character that the storehouse comes out fluctuates and reduces, final products composition
Convergent, quality is more stable.
As seen through the above description of the embodiments, those skilled in the art can be understood that the present invention can
It realizes by means of software and necessary general hardware platform.Based on this understanding, technical solution of the present invention essence
On in other words the part that contributes to existing technology can be embodied in the form of software products, the computer software product
It can store in storage medium, such as ROM/RAM, magnetic disk, CD, including some instructions are used so that a computer equipment
(can be personal computer, server or the network equipment etc.) executes the certain of each embodiment or embodiment of the invention
Method described in part.
All the embodiments in this specification are described in a progressive manner, same and similar portion between each embodiment
Dividing may refer to each other, and each embodiment focuses on the differences from other embodiments.Especially for method reality
For applying example, since it is substantially similar to Installation practice, so describing fairly simple, related place is referring to embodiment of the method
Part explanation.Apparatus and system embodiment described above is only schematical, wherein described be used as separation unit
The unit that part illustrates may or may not be physically separated, and component shown as a unit can be or can also
Not to be physical unit, it can it is in one place, or may be distributed over multiple network units.It can be according to reality
Need that some or all of the modules therein is selected to achieve the purpose of the solution of this embodiment.Those of ordinary skill in the art exist
In the case where not making the creative labor, it can understand and implement.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with scope of protection of the claims
Subject to.
Claims (9)
1. one kind can be homogenized the cellular bin device of material, including feed bin, the feed bin lower part is provided with discharge port, special
Sign is, partition is also equipped with inside the feed bin, and the partition is multiple equal-sized for the feed bin to be divided into
Compartment, the lower partition edge are higher than the discharge port, so that each compartment lower part is interconnected, for that will flow out through compartment
Material afterwards is brought together, and is then flowed out by the discharge port.
2. the apparatus according to claim 1, which is characterized in that the feed bin top is provided with warehouse lid, and the warehouse lid is set
Multiple feed inlets that lower end corresponds to the compartment are equipped with, the feed inlet is up big and down small structure.
3. the apparatus of claim 2, which is characterized in that the device further includes rotatable chute, and described can
Swivel chute and the feed bin are fixed on the top of feed bin by welding manner, for rotary by the rotatable chute
Added materials by feed inlet to each compartment.
4. device according to claim 3, which is characterized in that the rotatable chute include hopper, rotary joint,
Chute and stepper motor；
The rotary joint connects the exit site of the hopper and the inlet location of the chute, the rotary joint
Coaxial driven gear is installed, the driven gear is meshed with the driving gear on stepper motor, uses on rotation section
In the chute is rotated fixed angle by the stepper motor, the discharge port of chute is made to be directed at each charging of the feed bin
Mouthful, the fixed angle is 360 °/n, and n is the compartment number of the feed bin.
5. device according to claim 4, which is characterized in that on the driving gear and rotary joint of the stepper motor
Driven gear modulus it is identical, the modulus is 3,4 or 5, the driven gear transverse tooth thickness 30-40mm, the driving tooth
Gear teeth thickness rate driven gear thickness 10mm.
6. the apparatus according to claim 1, which is characterized in that the feed bin section is round or rectangle.
7. the apparatus according to claim 1, which is characterized in that the cross-sectional area of each compartment is equal in magnitude.
8. the apparatus according to claim 1, which is characterized in that the discharge port is equipped with valve, described for switching
Discharge port.
9. a kind of be homogenized material method using claim 1-8 any device characterized by comprising
Charging process: confirm the feed inlet of the discharge port alignment compartment upper of rotatable chute, close feed bin lower part valve, handling
Above packing materials to hopper, material is poured slowly into hopper；
Material is flowed into the corresponding compartment of feed bin by rotatable chute；
After the compartment is filled, start stepper motor, the adjacent idle compartment of rotatable trough outlet alignment is charged；So
Circulation, until each compartment fills material substantially；
Discharge process: directly opening the valve of feed bin lower part, and the material in each compartment flows out simultaneously after lower part connectivity part is converged；
Feed supplement process: when material requires supplementation with, each compartment is supplemented simultaneously.
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| CN201811592774.2A CN109850421B (en) | 2018-12-25 | 2018-12-25 | Partition type bin device capable of homogenizing materials and application method thereof |
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| CN201811592774.2A CN109850421B (en) | 2018-12-25 | 2018-12-25 | Partition type bin device capable of homogenizing materials and application method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110626816A (en) * | 2019-08-28 | 2019-12-31 | 广东莞乡粮油实业有限公司 | Grain conveyer |
| CN114905031A (en) * | 2022-05-27 | 2022-08-16 | 石嘴山市仟一机械制造有限公司 | Automatic production system for rare earth alloy |
| CN115402657A (en) * | 2022-08-30 | 2022-11-29 | 浙江磊纳微粉材料有限公司 | Large homogenizing silo and use method thereof |
| CN115709212A (en) * | 2022-11-21 | 2023-02-24 | 海南大学 | Experimental device for be used for studying plastics biodegradation |
| CN118183314A (en) * | 2024-03-29 | 2024-06-14 | 南通南博旺智能科技有限公司 | Powder conveying and drying device |
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