CN109850194B - Residual material collecting device for solar photovoltaic module lamination workbench - Google Patents
Residual material collecting device for solar photovoltaic module lamination workbench Download PDFInfo
- Publication number
- CN109850194B CN109850194B CN201811337396.3A CN201811337396A CN109850194B CN 109850194 B CN109850194 B CN 109850194B CN 201811337396 A CN201811337396 A CN 201811337396A CN 109850194 B CN109850194 B CN 109850194B
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- box
- material box
- welding strip
- discharge hole
- collecting box
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- 239000000463 material Substances 0.000 title claims abstract description 135
- 238000003475 lamination Methods 0.000 title claims abstract description 17
- 238000003466 welding Methods 0.000 claims abstract description 58
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 32
- 239000011148 porous material Substances 0.000 claims description 4
- 238000010030 laminating Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The invention discloses a residue collection device for a solar photovoltaic module lamination workbench, which comprises: the material box that is located solar PV modules stromatolite workstation stromatolite station, its characterized in that: the bottom plate of the material box is uniformly provided with a plurality of filtering holes which only allow welding strip surplus materials to pass through and cannot allow bus bars to pass through, the bottom plate of the material box is provided with a vibrating motor, a collecting box which can receive the welding strip surplus materials falling out from the filtering holes of the bottom plate of the material box is arranged below the material box, the bottom of the collecting box is provided with a discharge hole, a valve used for opening and closing the discharge hole is arranged at the discharge hole, and a receiving barrel which can receive the welding strip surplus materials falling out from the discharge hole is arranged under the discharge hole of the collecting box. The invention has the advantages that: the welding strip surplus materials cut from the battery strings can be prevented from being detained in the material box and doped with the bus bars, so that the welding strip surplus materials are effectively prevented from being stuck on the bus bars, and the quality of the solar photovoltaic module is guaranteed.
Description
Technical Field
The invention relates to the technical field of solar photovoltaic modules, in particular to a residual material collecting device for a laminated workbench of a solar photovoltaic module.
Background
Solar photovoltaic modules are the core part of a solar power generation system and are also the most important part of the solar power generation system. The solar photovoltaic module is generally composed of toughened glass, EVA, a battery sheet layer, EVA, glass fibers and a back plate which are sequentially laminated from bottom to top, wherein the battery sheet layer is composed of a plurality of battery strings which are arranged side by side and bus bars used for connecting welding strips of the battery strings. At present, lamination of solar photovoltaic modules is generally completed on a solar photovoltaic module lamination workbench, wherein the operation procedure of connecting welding strips of each battery string which are paved on EVA side by side with bus bars is as follows: after a worker stands at a laminating station of a solar photovoltaic module laminating workbench, the bus bar is taken out from a material box below the laminating workbench, which is used for storing the bus bar, and the upper end of the material box is open, then the bus bar is placed on a welding template of a welding station of the laminating workbench, at the moment, the welding strip of each battery string is just positioned on the bus bar, then the welding strip of each battery string is manually welded with the bus bar, and the welding template is taken away after the welding is completed.
In the production and processing process of the battery strings, the lengths of the welding strips of the battery strings are inevitably longer, when the bus bars are placed on a welding template of a welding station of the laminating workbench, the welding strips of the battery strings with the longer lengths can outwards exceed the bus bars, and in order to ensure the quality of the solar photovoltaic module, redundant welding strip surplus materials exceeding the bus bars on the welding strips are cut, and the cut redundant welding strip surplus materials can just fall into a material box for storing the bus bars. Because the surplus welding strip surplus material after cutting can be mixed with the bus bar in the material box, when a worker takes out the bus bar to carry out battery string welding, the surplus welding strip surplus material is often adhered to the taken out bus bar, and the surplus welding strip surplus material is mixed into the solar photovoltaic module, so that the quality of the solar photovoltaic module is influenced.
Disclosure of Invention
The invention aims to provide a residual material collecting device for a solar photovoltaic module lamination workbench, which can prevent residual materials of welding strips cut from a battery string from being retained in a material box and being doped with a bus bar, and effectively prevent the residual materials of the welding strips from being stuck on the bus bar.
In order to achieve the above purpose, the invention adopts the following technical scheme: the remainder collecting device for the solar photovoltaic module lamination workbench comprises: the material box that is located solar energy photovoltaic module stromatolite workstation stromatolite station, the equipartition has a plurality of to allow to weld the filtration pore that takes the surplus material to pass through and can not allow the busbar to pass through on the bottom plate of material box, be provided with vibrating motor on the bottom plate of material box, be provided with the case that gathers materials that can accept the welding area surplus material that drops out from the filtration pore of material box bottom plate in the below of material box, be provided with the discharge gate in the bottom of case that gathers materials, be provided with the valve that is used for switching discharge gate in discharge gate department, be provided with under the case discharge gate that gathers materials and can accept the receipts storage bucket of welding area surplus material that drops out from the discharge gate.
Further, the foregoing surplus material collection device for a solar photovoltaic module lamination workbench, wherein: be provided with in the material box and make the welding strip clout fall into the first jetting subassembly of collection workbin smoothly from the filtration pore, the structure of first jetting subassembly includes: a plurality of first spray pipes are arranged in the material box in parallel, a plurality of first spray nozzles with spray nozzles facing the material box bottom plate are respectively arranged on each first spray pipe, and all the first spray pipes are respectively communicated with a positive pressure air source through first connecting pipes with valves.
Further, the foregoing surplus material collection device for a solar photovoltaic module lamination workbench, wherein: be provided with the second jetting subassembly that enables welding strip clout and follow discharge gate discharge smoothly in album workbin, the structure of second jetting subassembly includes: a plurality of second spray pipes are arranged in the material collecting box in parallel, a plurality of second spray nozzles with spray nozzles facing the discharge hole are respectively arranged on each second spray pipe, and all the second spray pipes are respectively communicated with a positive pressure air source through second connecting pipes with valves.
Further, the foregoing surplus material collection device for a solar photovoltaic module lamination workbench, wherein: the lower part of the material collecting box is in a funnel shape with four sides gradually inclined downwards from the material outlet.
Further, the foregoing surplus material collection device for a solar photovoltaic module lamination workbench, wherein: and a vibrating motor is arranged on the side wall of the lower part of the material collecting box.
Further, the foregoing surplus material collection device for a solar photovoltaic module lamination workbench, wherein: the concrete connection structure between the material collecting box and the material box is as follows: a plurality of hooks are respectively arranged on two sides of the top of the material collecting box, and the material collecting box is detachably connected to the material box by hanging the hooks on the side wall edges of the material box.
Through implementation of the technical scheme, the invention has the beneficial effects that: the welding strip surplus materials cut from the battery strings can be prevented from being detained in the material box and doped with the bus bars, so that the welding strip surplus materials are effectively prevented from being stuck on the bus bars, and the quality of the solar photovoltaic module is guaranteed.
Drawings
Fig. 1 is a schematic structural view of a residual material collecting device for a solar photovoltaic module lamination workbench according to the invention.
Fig. 2 is a schematic view of the structure in the left view direction of fig. 1.
Fig. 3 is a schematic view of the structure of section A-A shown in fig. 2.
Fig. 4 is a schematic structural view of the material box shown in the top view of fig. 1.
Fig. 5 is an enlarged schematic view of the H site shown in fig. 4.
Detailed Description
The invention will be further described with reference to the drawings and the specific examples.
As shown in fig. 1, 2, 3, 4 and 5, the remainder collecting device for a solar photovoltaic module lamination workbench includes: the material box 1 is positioned at a lamination station of the solar photovoltaic module lamination workbench, a plurality of filtering holes 112 which allow welding strip surplus materials to pass through and cannot allow bus bars to pass through are uniformly distributed on a bottom plate 111 of the material box 1, a first vibrating motor 2 is arranged on the bottom plate 111 of the material box 1, a material collecting box 3 which can receive welding strip surplus materials falling from the filtering holes 112 of the bottom plate 111 of the material box is arranged below the material box 1, a discharge hole is arranged at the bottom of the material collecting box 3, a valve 4 for opening and closing the discharge hole is arranged at the discharge hole, and a material receiving barrel 5 which can receive welding strip surplus materials falling from the discharge hole is arranged right below the discharge hole of the material collecting box 3; in this embodiment, a first blowing component capable of enabling the solder strip residue to fall into the collection box 3 from the filter hole 112 smoothly is provided in the material box 1, and the structure of the first blowing component includes: a plurality of first spray pipes 6 are arranged in parallel in the material box 1, a plurality of first nozzles 7 with spray nozzles facing the material box bottom plate 111 are respectively arranged on each first spray pipe 6, all the first spray pipes 6 are respectively communicated with a positive pressure air source 10 through a first connecting pipe 9 with each valve 8, the first spray assembly has a simple structure and is convenient to install and maintain, and the welding strip residual materials can smoothly fall into the material collecting box 3 from the filter holes 112 by spraying the air in the positive pressure air source 10 to the filter holes 111 through the first connecting pipe 9, the first spray pipes 6 and the first nozzles 6 in sequence, so that the welding strip residual materials are effectively prevented from being blocked at the filter holes; in this embodiment, be provided with the second jetting subassembly that enables the welding strip clout to follow the discharge gate discharge smoothly in aggregate case 3, the structure of second jetting subassembly includes: a plurality of second spray pipes 11 are arranged in the material collecting box 3 in parallel, a plurality of second nozzles 12 with spray nozzles facing the discharge holes are respectively arranged on each second spray pipe 11, all the second spray pipes 11 are respectively communicated with the positive pressure air source 10 through second connecting pipes 14 with second valves 13, the second spray assembly is simple in structure and convenient to install and maintain, and the welding strip surplus materials can be smoothly discharged from the discharge holes by spraying the air in the positive pressure air source 10 to the discharge holes through the second connecting pipes 14, the second spray pipes 11 and the second nozzles 12 in sequence, so that the welding strip surplus materials are effectively prevented from being blocked at the discharge holes; in the embodiment, the lower part of the material collecting box 3 is in a funnel shape which gradually inclines downwards from four sides to the discharge hole, so that the welding strip surplus materials can be prevented from being detained on the side wall of the material collecting box, and the welding strip surplus materials can be smoothly discharged from the discharge hole; in the embodiment, the second vibration motor 15 is arranged on the side wall of the lower part of the material collecting box 3, and the second vibration motor 15 can further prevent the welding strip surplus material from blocking at the discharge port, so that the welding strip surplus material can be discharged from the discharge port more smoothly; in this embodiment, the specific connection structure between the material collecting box 3 and the material box 1 is: a plurality of hooks 16 are respectively arranged on two sides of the top of the material collecting box 3, and the material collecting box 3 is detachably connected to the material box 1 by hanging the hooks 16 on the side wall edges of the material box 1, so that the material collecting box is more convenient to detach and replace;
the working principle of the invention is as follows:
after the welding strip surplus materials cut from the battery strings fall into the material box 1 for placing the bus bars, the welding strip surplus materials fall into the material collecting box 3 through the filtering holes 112 on the material box bottom plate 111 under the combined action of the gravity of the welding strip surplus materials, the first vibration motor 2 and the gas sprayed from the first nozzle 7, and the welding strip surplus materials in the material collecting box 3 are discharged through the discharge hole of the material collecting box 3 and fall into the material collecting barrel 5 under the combined action of the gravity of the welding strip surplus materials, the second vibration motor 15 and the gas sprayed from the second nozzle 12, so that the welding strip surplus materials cannot be detained in the material box 1 and are doped with the bus bars, the welding strip surplus materials are prevented from being adhered to the bus bars, and the quality of the solar photovoltaic module is ensured.
The invention has the advantages that: the welding strip surplus materials cut from the battery strings can be prevented from being detained in the material box and doped with the bus bars, so that the welding strip surplus materials are effectively prevented from being stuck on the bus bars, and the quality of the solar photovoltaic module is guaranteed.
Claims (2)
1. A clout collection device for solar photovoltaic module stromatolite workstation includes: the material box that is located solar PV modules stromatolite workstation stromatolite station, its characterized in that: a plurality of filtering holes which allow the welding strip surplus materials to pass through and cannot allow the bus bars to pass through are uniformly distributed on the bottom plate of the material box, a vibrating motor is arranged on the bottom plate of the material box, a collecting box which can receive the welding strip surplus materials falling out of the filtering holes of the bottom plate of the material box is arranged below the material box, a discharge hole is arranged at the bottom of the collecting box, a valve for opening and closing the discharge hole is arranged at the discharge hole, and a receiving barrel which can receive the welding strip surplus materials falling out of the discharge hole is arranged right below the discharge hole of the collecting box; be provided with in the material box and make the welding strip clout fall into the first jetting subassembly of collection workbin smoothly from the filtration pore, the structure of first jetting subassembly includes: a plurality of first spray pipes are arranged in the material box in parallel, a plurality of first spray nozzles with spray nozzles facing the bottom plate of the material box are respectively arranged on each first spray pipe, and all the first spray pipes are respectively communicated with a positive pressure air source through a first connecting pipe with a valve; be provided with the second jetting subassembly that enables welding strip clout and follow discharge gate discharge smoothly in album workbin, the structure of second jetting subassembly includes: a plurality of second spray pipes are arranged in the material collecting box in parallel, a plurality of second spray nozzles with spray nozzles facing the discharge hole are respectively arranged on each second spray pipe, and all the second spray pipes are respectively communicated with a positive pressure air source through a second connecting pipe with a valve; the lower part of the material collecting box is in a funnel shape with four sides gradually inclined downwards from the material outlet; the concrete connection structure between the material collecting box and the material box is as follows: a plurality of hooks are respectively arranged on two sides of the top of the material collecting box, and the material collecting box is detachably connected to the material box by hanging the hooks on the side wall edges of the material box.
2. The excess material collecting device for a solar photovoltaic module lamination workbench according to claim 1, wherein: and a vibrating motor is arranged on the side wall of the lower part of the material collecting box.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811337396.3A CN109850194B (en) | 2018-11-12 | 2018-11-12 | Residual material collecting device for solar photovoltaic module lamination workbench |
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CN201811337396.3A CN109850194B (en) | 2018-11-12 | 2018-11-12 | Residual material collecting device for solar photovoltaic module lamination workbench |
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CN109850194A CN109850194A (en) | 2019-06-07 |
CN109850194B true CN109850194B (en) | 2024-03-15 |
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CN201811337396.3A Active CN109850194B (en) | 2018-11-12 | 2018-11-12 | Residual material collecting device for solar photovoltaic module lamination workbench |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1055500A2 (en) * | 1999-05-14 | 2000-11-29 | Canon Kabushiki Kaisha | Recycled thermoplastic material |
CN201645015U (en) * | 2010-03-31 | 2010-11-24 | 辽宁向导科技发展有限公司 | Automatic flux recovering and charging machine |
CN105661619A (en) * | 2016-04-26 | 2016-06-15 | 河南中烟工业有限责任公司 | Dust collection filtering box of tobacco cutter |
KR101759843B1 (en) * | 2016-08-19 | 2017-07-19 | 강성광 | Automation System For Laser Cutting Machine |
CN207267102U (en) * | 2017-09-01 | 2018-04-24 | 华工法利莱切焊系统工程有限公司 | Exhausting dust exhaust apparatus and laser process equipment |
CN207615939U (en) * | 2017-12-21 | 2018-07-17 | 山东慧达汽车部件有限公司 | A kind of Numerical control cutting platform for automobile component |
CN209410366U (en) * | 2018-11-12 | 2019-09-20 | 江苏创基新能源有限公司 | Clout collection device for solar photovoltaic assembly stacking workbench |
-
2018
- 2018-11-12 CN CN201811337396.3A patent/CN109850194B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1055500A2 (en) * | 1999-05-14 | 2000-11-29 | Canon Kabushiki Kaisha | Recycled thermoplastic material |
CN201645015U (en) * | 2010-03-31 | 2010-11-24 | 辽宁向导科技发展有限公司 | Automatic flux recovering and charging machine |
CN105661619A (en) * | 2016-04-26 | 2016-06-15 | 河南中烟工业有限责任公司 | Dust collection filtering box of tobacco cutter |
KR101759843B1 (en) * | 2016-08-19 | 2017-07-19 | 강성광 | Automation System For Laser Cutting Machine |
CN207267102U (en) * | 2017-09-01 | 2018-04-24 | 华工法利莱切焊系统工程有限公司 | Exhausting dust exhaust apparatus and laser process equipment |
CN207615939U (en) * | 2017-12-21 | 2018-07-17 | 山东慧达汽车部件有限公司 | A kind of Numerical control cutting platform for automobile component |
CN209410366U (en) * | 2018-11-12 | 2019-09-20 | 江苏创基新能源有限公司 | Clout collection device for solar photovoltaic assembly stacking workbench |
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CN109850194A (en) | 2019-06-07 |
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