CN109849423B - Automatic production line system for corrugated carton - Google Patents
Automatic production line system for corrugated carton Download PDFInfo
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- CN109849423B CN109849423B CN201910177156.XA CN201910177156A CN109849423B CN 109849423 B CN109849423 B CN 109849423B CN 201910177156 A CN201910177156 A CN 201910177156A CN 109849423 B CN109849423 B CN 109849423B
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Abstract
The invention discloses an automatic production line system for corrugated cartons, and relates to the technical field of corrugated carton production. The production line of the corrugated board comprises a paper supporting frame, an automatic paper receiving machine, a preheating pre-adjuster, a corrugating machine, a paper conveying overbridge, a gluing machine, a double-faced machine and a dryer; the corrugated carton forming production line comprises a round flattening die cutting machine, a nailing and bonding machine and a packaging machine; wherein, the discharge port of the dryer and the feed port of the round flattening die cutting machine are arranged at the same height, and the discharge port of the cutting machine is higher than the feed port of the nailing and bonding machine; the corrugated paper cutting machine further comprises a first blower arranged between the dryer and the rotary flattening die cutting machine, wherein an air outlet of the first blower is inclined downwards and is arranged towards the upper surface of the corrugated paper; the invention has the advantage of automatically completing the production of corrugated boards and the forming of corrugated cases.
Description
Technical Field
The invention relates to the technical field of corrugated carton production, in particular to an automatic production line system for corrugated cartons.
Background
In the prior art, the production and manufacturing of corrugated boards and the forming of corrugated cases are two separate steps and are respectively carried out by a corrugated board production line and a corrugated case forming line, the linking capacity between the two lines is poor, a worker is required to transfer the corrugated boards produced by the corrugated board production line to the corrugated case forming line, the step needs manual participation, the production efficiency of the corrugated cases is reduced, a certain storage space of the corrugated boards can be occupied, the working strength of the worker is increased simultaneously, and therefore improvement is needed.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention aims to provide an automatic production line system for corrugated cartons, which has the advantages of automatically completing production of corrugated boards and forming of corrugated cartons.
In order to achieve the purpose, the invention provides the following technical scheme: including corrugated container board production water line and corrugated container box shaping assembly line:
the production line of the corrugated board comprises a paper supporting frame, an automatic paper receiving machine, a preheating pre-adjuster, a corrugating machine, a paper conveying overbridge, a gluing machine, a double-face machine and a dryer;
the corrugated carton forming production line comprises a round flattening die cutting machine, a nailing and bonding machine and a packaging machine;
the discharge port of the dryer and the feed port of the round flattening die cutting machine are arranged at the same height, and the discharge port of the cutting machine is higher than the feed port of the nailing and bonding machine;
wherein, still including setting up the first blower between drying-machine and circle flattening die cutting machine, the air outlet of first blower sets up towards the corrugated paper.
By adopting the technical scheme, the corrugated paper can be compounded by matching the paper support frame, the automatic paper receiving machine, the preheating presetter, the corrugating machine, the paper conveying overbridge, the gluing machine, the double-sided machine and the dryer to form the corrugated paper, at the moment, the corrugated paper is not cut off, the corrugated paper is directly subjected to air cooling by using the first air blower, then the corrugated paper is subjected to indentation, grooving and corner punching by using the circular flattening die cutter, the work of the part is uninterrupted, and the uncut corrugated paper cannot be bent by virtue of the height matching between the discharge port of the dryer and the feed port of the circular flattening die cutter, so that the quality of the corrugated paper is ensured; the corrugated paper subjected to indentation, grooving and corner forming is cut off by using the cutting machine to form the corrugated paper board, then the nailing and gluing machine can complete automatic box nailing and gluing work of the corrugated paper box, and the cut corrugated paper board can be directly stacked at a feed inlet of the nailing and gluing machine through the height matching between a discharge outlet of the cutting machine and a feed inlet of the nailing and gluing machine; finally, a certain amount of corrugated cartons are packed together by using a packing machine so as to be convenient for workers to carry.
The invention is further configured to: the automatic paper receiving machine is provided with a first infrared detector which is in control connection with a preheating pre-adjuster, a corrugating machine, a paper conveying overbridge, a glue spreader, a double-face machine, a dryer and a corrugated case forming production line and used for detecting whether raw materials exist on the automatic paper receiving machine or not, and the automatic paper receiving machine is further provided with an alarm which is in control connection with the first infrared detector.
Through adopting above-mentioned technical scheme, utilize first infrared detector can monitor the material condition of raw materials, can inform the staff through the alarm and replenish the raw materials after the raw materials is used up, when first infrared detector detects that automatic paper receiving machine goes up the long time and does not replenish the raw materials, can also control follow-up equipment shutdown work in order to the energy can be saved.
The invention is further configured to: the circular flattening die-cutting machines are arranged in a plurality of numbers, and all the circular flattening die-cutting machines are communicated with each other.
Through adopting above-mentioned technical scheme, current round flattening die-cutting machine because the mould sword has half idle running, therefore the corrugated paper carries out indentation, grooving and beat the angle during operation and can appear discontinuously, utilizes the cooperation of many round flattening die-cutting machines to carry out indentation, grooving and the work of beating the angle to each position of corrugated paper for corrugated box's pre-compaction shaping can not produce more waste.
The invention is further configured to: an ink-jet printer is arranged between the double-face machine and the dryer, and a second infrared detector which is respectively in signal connection with each round flattening die-cutting machine and is used for detecting the position of an ink-jet printer code-jet is vertically and downwards arranged above the feeding end of each round flattening die-cutting machine.
By adopting the technical scheme, the mark can be sprayed on the upper surface of the corrugated paper at a fixed point through the ink-jet printer, and the circular flat die-cutting machine can be controlled to finely adjust the die-cutting position by utilizing the detection marks of the second infrared detectors which are respectively in control connection with the circular flat die-cutting machines, so that the mutual interference of the indentation, the slotting and the corner-punching positions of the adjacent two corrugated cartons is avoided.
The invention is further configured to: and the feeding end of each circular pressing and die-cutting machine is provided with a second blower, and the second blowers are arranged on the same side of the corrugated carton forming production line.
Through adopting above-mentioned technical scheme, can blow out corrugated box shaping assembly line with the waste material that the cross cutting machine die-cut was pressed to the circle through the second hair-dryer, avoid the feed inlet department of cross cutting machine to pile up too much waste material.
The invention is further configured to: and a waste collection box corresponding to each round flattening die-cutting machine is arranged on one side of the corrugated carton forming production line, which is far away from each second blower, and the opening of the waste collection box is arranged towards the corrugated carton forming production line.
Through adopting above-mentioned technical scheme, utilize waste material collecting box to carry out the interception to the waste material that the second hair-dryer blew off and collect, avoid causing operational environment dirty and disorderly.
The invention is further configured to: one side of the waste collecting box, which is far away from the corrugated case forming production line, is provided with a bag-type dust remover, and an air inlet of the bag-type dust remover is communicated with the waste collecting box.
Through adopting above-mentioned technical scheme, utilize the sack cleaner to collect the dust that is blown out by the second hair-dryer, avoid the dust to fly away everywhere under the effect of air current.
The invention is further configured to: the automatic paper cutting machine is characterized in that the nailing and bonding machines are arranged in parallel, a transfer table used for conveying cut corrugated boards to feeding mechanisms of the nailing and bonding machines in batches is arranged at a discharge port of the cutting machine, the packaging machines are arranged in multiple, each packaging machine is arranged at the discharge end of each nailing and bonding machine, and a material placing table of each packaging machine is lower than the discharge end of the nailing and bonding machine.
By adopting the technical scheme, the work efficiency of the nailing and gluing machine is limited, the corrugated board which is cut off can be prevented from being excessively piled by matching a plurality of nailing and gluing machines and a transfer table, and the corrugated cartons which are conveyed out by the nailing and gluing machines can be packed by matching the packing machines and the nailing and gluing machines.
The invention is further configured to: the transfer table includes the perpendicular conveyer belt that sets up of direction of delivery of length direction and corrugated paper and many sets up in the conveyer belt with one side on pushing away the material cylinder, the upper surface of transfer table is less than the discharge gate of cutter, the discharge gate of cutter and each push away the material cylinder and be located one of them side of transfer table, each the tacking machine sets up on one side that the cutter was kept away from to the transfer table and each tacking machine is corresponding with each position that pushes away the material cylinder respectively.
Through adopting above-mentioned technical scheme, through control belt feeder intermittent type nature transport so that can receive a large amount of corrugated container boards on the belt feeder on the different positions, utilize to push away the material cylinder and can push away the corrugated container board that piles up on the belt feeder same position in the nailing and gluing machine.
The invention is further configured to: still locate aircraft bonnet on corrugated container board production water line and the corrugated carton shaping assembly line including the cover, the aircraft bonnet is fallen the concatenation of board and is formed by the multi-disc, be provided with the observation window that the multichannel set up along aircraft bonnet length direction on the aircraft bonnet.
Through adopting above-mentioned technical scheme, the equipment that corrugated container board production water line and corrugated container box shaping assembly line contained can produce great noise at the during operation, utilizes the aircraft bonnet that falls the board concatenation of making an uproar and form to play the effect of noise reduction, utilizes the observation window to be convenient for the staff to observe the work clearance of corrugated container board production water line and corrugated container box shaping assembly line.
Compared with the prior art, the invention has the beneficial effects that:
(1) the corrugated board production line and the corrugated case forming line have strong linking capacity, the corrugated boards do not need to be carried manually, and the capacity cost is greatly saved;
(2) the existing corrugated board production line needs to be provided with a stacker crane, the stacker crane is not needed after improvement, and the matching cost is effectively reduced.
Drawings
FIG. 1 is a schematic diagram of the system of the present embodiment;
fig. 2 is a schematic system diagram of a corrugated board production line according to the present embodiment;
fig. 3 is a schematic system diagram of the corrugated carton forming line according to the embodiment.
Reference numerals: 1. a corrugated board production line; 11. a paper supporting frame; 12. preheating a pre-regulator; 13. a paper conveying overbridge; 14. automatic paper receiving machine; 141. a first infrared detector; 142. an alarm; 15. a corrugating machine; 16. a glue spreader; 17. a double-sided machine; 18. a dryer; 19. an ink jet printer; 2. a corrugated carton forming production line; 21. a round flattening die cutting machine; 211. a second infrared detector; 22. a second blower; 23. a waste collection tank; 24. a bag-type dust collector; 25. a cutting machine; 251. a first material guide plate; 26. a transfer table; 261. a conveyor belt; 262. a material pushing cylinder; 263. a limiting plate; 264. an opening; 265. a second material guide plate; 27. a nailing and sticking machine; 28. a baling machine; 3. a first blower; 4. a hood; 41. a noise reduction plate; 42. and (4) an observation window.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
An automatic production line system for corrugated cases, as shown in fig. 1, comprises a corrugated board production line 1, a first blower 3, a corrugated case forming line 2 and a hood 4 which is formed by splicing a plurality of noise reduction plates 41 and covers the corrugated board production line 1 and the corrugated case forming line 2; wherein, corrugated board production water line 1's discharge end and corrugated box shaping water line 2's feed end are in same horizontal plane, first blower 3 is located corrugated board production water line 1's wherein one side in order to be used for blowing the corrugated paper that passes through between corrugated board production water line 1 and corrugated box shaping water line 2, corrugated board production water line 1's feed end and corrugated box shaping water line 2's discharge end stretch out outside the both ends of aircraft bonnet 4 respectively, all be provided with the multichannel along aircraft bonnet 4 length direction equidistance and arrange in order to be used for the observation of staff observation window 42 in the both sides of aircraft bonnet 4.
In the prior art, corrugated paper generally includes a corrugated layer and a face paper layer attached to the surface of the corrugated layer, and the corrugated layer is formed by pressing raw paper by a corrugating machine 15.
As shown in fig. 2, the corrugated cardboard production line 1 includes a plurality of paper supporting frames 11, a paper conveying bridge 13 for moving various raw materials, a plurality of automatic paper receivers 14 disposed on the paper conveying bridge 13 for connecting the raw materials, a preheating preconditioner 12 for preconditioning the temperature and humidity of the raw materials, a corrugating machine 15 for pressing the raw paper into corrugated lines, a glue spreader 16 disposed on the paper conveying bridge 13 for coating glue on the surface of the raw paper, a double-faced machine 17 disposed on the paper conveying bridge 13 for attaching the surface paper to the surface of the raw paper, a dryer 18 disposed at the end of the paper conveying bridge 13 for drying the glue, and a code spraying machine 19 disposed at the material inlet of the dryer 18 and having a code spraying head vertically disposed downward for spraying marks at fixed points on the corrugated paper; the paper conveying bridge 13 is erected above the preheating presetter 12, the corrugating machine 15, the dryer 18 and each paper support 11, each preheating presetter 12 is respectively arranged behind each paper support 11, each automatic paper receiver 14 is respectively arranged above each preheating presetter 12, the corrugating machine 15 is arranged behind the automatic paper receiver for connecting base paper, and the double-faced machine 17 is arranged behind the glue spreader 16.
The automatic paper receiving machines 14 are respectively provided with a first infrared detector 141 for detecting whether raw materials pass through the automatic paper receiving machines 14, each first infrared detector 141 is in control connection with the paper conveying overbridge 13, the preheating preconditioner 12, the corrugating machine 15, the paper conveying overbridge 13, the gluing machine 16, the double-faced machine 17, the dryer 18 and the corrugated case forming assembly line 2, and each automatic paper receiving machine 14 is further provided with an alarm 142 in control connection with each first infrared detector 141.
As shown in fig. 3, the corrugated carton forming line 2 includes a plurality of round flattening die-cutting machines 21, a cutting machine 25 disposed at the discharge end of the last round flattening die-cutting machine 21, a transfer table 26 having one end close to the discharge end of the cutting machine 25 and a length direction perpendicular to the conveying direction of the corrugated paper, a plurality of tackers 27 having feed ends close to one side of the transfer table 26, and a plurality of balers 28 disposed at the discharge end of each tacker 27 and having a material placing table lower than the discharge end of the tacker 27, which are disposed in sequence; wherein, the feed end of each round flattening die-cutting machine 21 is provided with a second infrared detector 211 which is respectively in signal connection with each round flattening die-cutting machine 21 and the detection head is vertically arranged downwards for detecting the mark position, the feed end of each round flattening die-cutting machine 21 is provided with a second blower 22 which is positioned at the same side of the corrugated case forming production line 2 and is used for blowing away the waste cut off by the round flattening die-cutting machine 21, one side of each round flattening die-cutting machine 21 far away from the second blower 22 is provided with an opening 264 and a waste collection box 23 which is arranged opposite to the air outlet of each second blower 22 and is used for intercepting and collecting the waste, and one side of the waste collection box 23 far away from the corrugated case forming production line 2 is provided with a bag-type dust collector 24 which is communicated with the waste collection box 23 and is used for collecting dust.
As shown in fig. 3, the transfer table 26 includes a conveying belt 261 whose length direction is perpendicular to the conveying direction of the corrugated paper for intermittently conveying the corrugated paper board, and a plurality of pushing cylinders 262 disposed on the same side of the conveying belt 261 for pushing the stacked corrugated paper boards into the nailing and bonding machines 27 respectively; wherein the upper surface of the conveyor 261 is lower than the discharge end of the cutter 25, and the upper surface of the conveyor 261 is slightly higher than the feed end of the tacking machine 27.
Wherein, furthermore, a first guide plate 251 which is obliquely and downwardly arranged and extends to the upper side of the conveying belt 261 to guide corrugated cardboards to slide onto the conveying belt 261 is arranged at the discharging end of the cutting machine 25, a limiting plate 263 which is used for preventing the corrugated cardboards from directly sliding out of the conveying belt 261 is arranged at one side of the conveying belt 261 close to each nailing and gluing machine 27, a plurality of second guide plates 265 which are obliquely and downwardly arranged and respectively extend into the feeding end of each nailing and gluing machine 27 to guide the corrugated cardboards to slide into the feeding end of the nailing and gluing machine 27 are also arranged at one side of the conveying belt 261 close to each nailing and gluing machine 27, and a plurality of openings 264 which are respectively corresponding to the feeding end of each nailing and gluing machine 27 to convey the corrugated cardboards out of the conveying belt 261 are arranged on the limiting plate 263.
The working process of the invention is as follows:
the method comprises the steps that corrugated paper is produced by matching each paper supporting frame 11, each automatic paper receiving machine 14, each preheating pre-regulator 12, a corrugating machine 15, a paper conveying bridge 13, a glue spreader 16, a double-faced machine 17 and a dryer 18, marks are sprayed on the upper surface of the corrugated paper by using a code spraying machine 19 arranged on the dryer 18, and the glue and the marks are dried and air-dried by using the dryer 18 and a first air blower 3 respectively; then, the corrugated paper is subjected to indentation, grooving and corner forming by the matching of the circular flattening die-cutting machines 21, and then the corrugated paper is cut by the cutting machine 25 to form corrugated paper boards, at the moment, each corrugated paper board forms a corrugated paper box prototype, and each corrugated paper board directly falls onto the conveying belt 261 after coming out of the cutting machine 25; at this time, the conveyer belt 261 in a stopped state can receive a large number of corrugated boards at the same position, so that the stacking work of the corrugated boards is simply realized, when a certain number of corrugated boards are stacked at the same position of the conveyer belt 261, the conveyer belt 261 starts to move until the stacked corrugated boards are located at the feeding end of one of the nailing and gluing machines 27, and then the stacked corrugated boards are pushed into the feeding end of the nailing and gluing machine 27 by using the material pushing cylinder 262; the corrugated paper board formed by prepressing can be automatically nailed and glued by the nailing and gluing machine 27, the corrugated paper box can directly fall to the material placing table of the packing machine 28 and is stacked after coming out from the nailing and gluing machine 27, and then the output corrugated paper box is packed by the packing machine 28.
It should be noted that the existing paper conveying overpass 13, the rotary flattening die-cutting machine 21 and the nailing and bonding machine 27 are all provided with deviation rectifying mechanisms, so that the condition of conveying deviation of corrugated paper and corrugated cartons does not need to be worried about.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (7)
1. The utility model provides an automatic production water line system for corrugated box, includes corrugated container board production water line (1) and corrugated box shaping assembly line (2), its characterized in that:
the corrugated board production line (1) comprises a paper supporting frame (11), an automatic paper receiving machine (14), a preheating pre-regulator (12), a corrugating machine (15), a paper conveying overbridge (13), a glue spreader (16), a double-faced machine (17) and a dryer (18);
the corrugated carton forming production line (2) comprises a round flattening die cutting machine (21), a cutting machine (25), a nailing and sticking machine (27) and a packaging machine (28);
wherein the discharge hole of the dryer (18) and the feed hole of the round flattening die cutting machine (21) are arranged at the same height, and the discharge hole of the cutting machine (25) is higher than the feed hole of the nailing and bonding machine (27);
the corrugated paper cutting machine further comprises a first blower (3) arranged between the dryer (18) and the round flattening die cutting machine (21), wherein an air outlet of the first blower (3) is inclined downwards and faces the upper surface of the corrugated paper;
the automatic corrugated board cutting and sticking machine is characterized in that a plurality of nailing and sticking machines (27) are arranged side by side, a transfer table (26) used for conveying cut corrugated boards to feeding mechanisms of the nailing and sticking machines (27) in batches is arranged at a discharge port of the cutting machine (25), a plurality of packing machines (28) are arranged, each packing machine (28) is arranged at the discharge end of each nailing and sticking machine (27) in batches, a material placing table of each packing machine (28) is lower than the discharge end of the nailing and sticking machine (27), the transfer table (26) comprises a conveying belt (261) and a plurality of material pushing cylinders (262) which are arranged on the same side of the conveying belt (261) and are perpendicular to the conveying direction of the corrugated boards in the length direction, a discharge port of the cutting machine (25) and each material pushing cylinder (262) are arranged on one side of the transfer table (26), each nailing and sticking machine (27) is arranged on one side of the transfer table (26) far away from the cutting machine (25) and is respectively connected with each material pushing Correspondingly, a discharge hole of the cutting machine (25) is connected with the transfer table (26) through a first material pouring plate; the circular flattening die-cutting machines (21) are arranged in a plurality, and the circular flattening die-cutting machines (21) are communicated with each other.
2. The automated production line system for corrugated boxes according to claim 1, wherein: the automatic paper receiving machine (14) is provided with a first infrared detector (141) which is in control connection with a preheating pre-adjuster (12), a corrugating machine (15), a paper conveying overbridge (13), a gluing machine (16), a double-faced machine (17), a dryer (18) and a corrugated case forming production line (2) and used for detecting whether raw materials exist on the automatic paper receiving machine (14), and the automatic paper receiving machine (14) is further provided with an alarm (142) which is in control connection with the first infrared detector (141).
3. The automated production line system for corrugated boxes according to claim 1, wherein: an ink-jet printer (19) is arranged between the double-sided machine (17) and the dryer (18), and a second infrared detector (211) which is respectively in signal connection with each circular flat-die cutting machine (21) and is vertically and downwards arranged at the detection head for detecting the code-jet position of the ink-jet printer (19) is arranged above the feed end of each circular flat-die cutting machine (21).
4. The automated production line system for corrugated boxes according to claim 1, wherein: the feeding end of each circular pressing and die-cutting machine (21) is provided with a second blower (22), and each second blower (22) is arranged on the same side of the corrugated carton forming production line (2).
5. The automated production line system for corrugated boxes according to claim 4, wherein: and a waste collecting box (23) corresponding to each round flattening die cutting machine (21) is arranged on one side of the corrugated carton forming line (2) far away from each second blower (22), and an opening (264) of the waste collecting box (23) is arranged towards the corrugated carton forming line (2).
6. An automated production line system for corrugated boxes according to claim 5, wherein: one side of the waste collection box (23) far away from the corrugated carton forming production line (2) is provided with a bag-type dust collector (24), and an air inlet of the bag-type dust collector (24) is communicated with the waste collection box (23).
7. The automated production line system for corrugated boxes according to claim 1, wherein: still locate aircraft bonnet (4) on corrugated container board production water line (1) and corrugated carton forming line (2) including the cover, aircraft bonnet (4) are fallen board (41) concatenation by the multi-disc and are formed of making an uproar, be provided with observation window (42) that multichannel set up along aircraft bonnet (4) length direction on aircraft bonnet (4).
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CN111959045B (en) * | 2020-08-19 | 2022-02-22 | 杭州熊熊环保科技有限公司 | Processing technology of environment-friendly corrugated paper |
CN115157764A (en) * | 2022-05-25 | 2022-10-11 | 安徽省万美纸塑有限公司 | Body paper cutting device for paper cup processing and use method thereof |
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