CN109849409B - Handle high-efficient briquetting machine that reinforces for soft garrulous material - Google Patents
Handle high-efficient briquetting machine that reinforces for soft garrulous material Download PDFInfo
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- CN109849409B CN109849409B CN201910203341.1A CN201910203341A CN109849409B CN 109849409 B CN109849409 B CN 109849409B CN 201910203341 A CN201910203341 A CN 201910203341A CN 109849409 B CN109849409 B CN 109849409B
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- 239000000463 material Substances 0.000 title claims abstract description 78
- 206010024796 Logorrhoea Diseases 0.000 title description 2
- 238000003825 pressing Methods 0.000 claims abstract description 109
- 239000003921 oil Substances 0.000 claims abstract description 89
- 238000007906 compression Methods 0.000 claims abstract description 56
- 230000006835 compression Effects 0.000 claims abstract description 55
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims description 62
- 238000000034 method Methods 0.000 claims description 28
- 238000012545 processing Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 description 13
- 230000009471 action Effects 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 5
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000010902 straw Substances 0.000 description 3
- 239000004484 Briquette Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/301—Feed means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/3007—Control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
A compression bin (S) in front is connected to a pushing bin (T) below a storage bin (3), a pushing oil cylinder hinge seat (11) at the rear end of a machine body (9) is provided with a pushing oil cylinder (12), a pushing rod (17) is connected with a pushing pressure head (13) through a pushing rod hinge seat (22), materials in the pushing bin (T) are pushed into the compression bin (S) along a pushing track, a pressing oil cylinder (4) is arranged on a pressing oil cylinder support (5), the pressing pressure head (15) can downwards manufacture materials in the compression bin (S) into pressing blocks (R), a block outlet oil cylinder (6) and a block outlet bin (8) are transversely arranged in the compression bin (S), the block outlet pressure head (18) can jack the pressing blocks (R) in the compression bin (S) into the block outlet bin (8), a hydraulic oil tank (2) is arranged beside the machine body (9), a hydraulic oil pump (Y) is connected with a cartridge valve group (10) and each oil cylinder through an oil pipe (W), and an electrical system controls a hydraulic system to push, press and block out. The invention eliminates the problem of big and small ends of the pressing block (R), and has good quality and high efficiency.
Description
Technical Field
The invention relates to a material briquetting machine, in particular to an automatic soft crushed material briquetting machine.
Background
At present, scattered materials such as straw, wheat straw, sawdust, leaves, shavings, barks, peanut shells, cotton seed hulls, corncobs, crushed straws and the like are treated domestically, in order to be convenient for storage and transportation, a blocking machine is generally adopted to press the materials into blocks, a hydraulic form is adopted, a hydraulic oil cylinder is arranged above a feeding bin, feeding is carried out from the lower side of the oil cylinder to the inside of the bin, a material pushing oil cylinder is arranged in the latest blocking machine to push materials falling from a filler opening to a pressing bin, the pressing oil cylinder is used for pressing the materials, and finally a material pressing block which is pressed by a material discharging oil cylinder is pushed to be produced through a material outlet. The blocking mechanical structure can continuously fill and block, realizes continuous production, but after the pressing action is completed, the pressure heads of the oil cylinders are withdrawn one by one in sequence, which takes longer time; the pushing ram of the pushing ram cylinder is pushed straight, the materials in the pressing bin are in real and imaginary state, the pressed pressing blocks are not uniform up and down, the phenomenon of big and small heads exists, the materials come out from the discharging hole and are piled into pressing blocks, the pressing blocks are inclined towards the small heads of the pressing blocks, the stacking is easy, the occupied area is large, the transportation is inconvenient, the labor intensity of manual operation is high, and the production efficiency is difficult to improve.
Disclosure of Invention
The invention aims to improve the structure of the existing briquetting machine, and provides a briquetting machine for efficiently processing soft crushed materials, wherein the soft crushed materials are made into briquettes through various procedures of pushing, pressing and discharging, so that the big and small head phenomena of the briquettes are eliminated, the quality of the briquettes is ensured, the withdrawal speed of an oil cylinder is accelerated, the briquetting processing efficiency is improved, and the automatic processing production of formed briquettes is realized.
The task of the invention is realized in the following way: the design and manufacture of the high-efficiency reinforced briquetting machine for processing soft crushed materials is that a machine body is erected on a chassis, a pushing oil cylinder chamber is formed at the rear part of the machine body, a pushing cabin is arranged in the middle of the machine body connected with the pushing oil cylinder chamber, a vertically erected storage bin is connected above the pushing cabin, a compression cabin is arranged at the front part of the machine body and communicated with the rear pushing cabin, a pushing oil cylinder hinge seat is arranged at the rear end of the pushing oil cylinder chamber, a pushing oil cylinder is arranged on the pushing oil cylinder hinge seat, a pushing oil cylinder is arranged at the pushing rod front end of the pushing oil cylinder, a pushing pressure head is connected with a pushing cabin and a compression cabin, materials of which the storage bin falls into the pushing cabin are pushed into the compression cabin, a pressing oil cylinder bracket is arranged on the machine body above the compression cabin, a vertically erected pressing oil cylinder is arranged on the pressing oil cylinder bracket, the material pressing cylinder is positioned in front of the storage bin, a material pressing rod of the material pressing cylinder is connected with a material pressing head and can downwards extend into the compression bin, materials in the compression bin are compacted into a pressing block, one side of the compression bin is transversely provided with a block discharging cylinder, the other side of the compression bin is communicated with the transverse block discharging bin, the block discharging head connected with the block discharging rod of the block discharging cylinder can extend into the compression bin from the side surface, a pressing block formed in the compression bin is jacked into the opposite block discharging bin, a hydraulic oil tank is arranged beside a machine body, a hydraulic oil pump is connected with a cartridge valve group of a hydraulic system through an oil pipe and each oil cylinder, each electromagnetic valve, a flow valve, a reversing valve and a pressure valve are inserted in the cartridge valve group, an electric system controls the hydraulic system, and a motor is connected with each electric component through an electric wire. The bottom surface of the pushing cylinder chamber at the rear part of the machine body is provided with a pushing bottom plate which is an arc-shaped panel, the bottom surface of the pushing bottom plate is provided with a plurality of reinforcing ribs and is arranged on the pushing cylinder chamber and the bottom surface connected with the pushing chamber, the tops of the pushing chamber and the pushing cylinder chamber are provided with pushing pressure plates, the pushing pressure plates are formed by connecting transverse plates in the middle of side plates at two sides, the bottoms of the side plates and the panel of the pushing bottom plate are arc-shaped, an arc-shaped pushing track is formed between the pushing pressure plates and the pushing bottom plate, and the pushing pressure heads of the pushing cylinder are assembled on the pushing track. The pushing ram is of a plate frame structure, the front end of the pushing ram is of a vertical plane, the rear end of the pushing ram is open, roller shafts are arranged on the bottoms of the front section and the rear section of the plate surfaces on two sides, rollers are arranged on the bottoms of the front section and the rear section of the plate surfaces, the running track connected between the front section and the rear section of the roller shafts is arc-shaped, pushing ram hinge seats are arranged inside the pushing ram, pushing ram hinge seats are connected with pushing ram hinge seats, the pushing ram hinge seats are arranged outside the pushing ram, the pushing ram hinge seats are fixedly supported on pushing bottom plates in the pushing ram chambers, and the pushing ram can push and pull the pushing ram to run along the arc-shaped pushing track. The hydraulic oil box seat is arranged on the underframe and beside the machine body, the motor and the hydraulic oil pump are arranged below the underframe of the hydraulic oil box, the hydraulic oil box is connected with the hydraulic oil pump, the pushing oil cylinder, the material pressing oil cylinder, the block discharging oil cylinder, the electromagnetic valves, the flow valves, the reversing valves and the pressure valves through the hydraulic oil pipes, the cartridge valve assembly is arranged on the hydraulic oil box, the electromagnetic valves and the hydraulic valves are inserted, the electric system controls the hydraulic system to sequentially act according to a set program, the electric box is arranged near the machine body, the motor and the electric components are connected through wires, the hydraulic system is controlled to act according to the program, pushing, material pressing and block discharging processes are carried out, the development work of the pressing block is completed, and the piston rod of each oil cylinder is controlled to return to the original position.
The working process of the invention is as follows: soft crushed materials are added into the storage bin through the feed inlet and fall into the pushing bin at the lower part of the storage bin, and the pushing rod of the pushing oil cylinder drives the pushing pressure head to push the materials in the pushing bin into the compression bin; the material pressing rod of the material pressing oil cylinder drives the material pressing pressure head to downwards compact the materials in the compression bin; the block discharging rod of the block discharging oil cylinder drives the block discharging pressure head to push the formed pressing block in the compression bin into the block discharging bin, and the previous pressing block reserved in the block discharging bin is ejected out of the block discharging port. When needed, the outer end of the block outlet is provided with a packaging bag, and the pressing block pushed out of the block outlet is put into the packaging bag for carrying and storing.
During actual operation, the motor oil pump group is started, the electromagnetic valve D1 is electrified, the hydraulic system is boosted, and the actions of all working procedures are started. The pushing procedure comprises the following steps: the electromagnetic valves D2 and D7 are powered on, the pushing rod of the pushing oil cylinder pushes the pushing pressure head to push forwards, materials in the pushing bin are pushed into the compression bin, the limiting stop is reached, and the material pressing process is started. The action process of the material pressing procedure is as follows: the electromagnetic valve D4 and the electromagnetic valve D7 are powered, the pressing rod of the pressing oil cylinder drives the pressing pressure head to downwards compact the materials in the compression bin, the materials are stopped when the materials reach the limit, the materials are pressed into pressing blocks, and the block discharging process is started. The action process of the quick-out procedure is as follows: the electromagnetic valve D8 is powered on, and the block discharging rod of the block discharging oil cylinder drives the block discharging pressure head to push towards the block discharging bin direction, so that the block discharging pressure head reaches the limit stop, the formed pressing block in the compression bin is pushed into the block discharging bin, and meanwhile, the previous formed pressing block reserved in the block discharging bin is ejected out of the block discharging port. The packing bag can be arranged at the block outlet, and the pressing block ejected out of the block outlet is packed into the bag for operation and storage. And simultaneously, the oil cylinders are restored to the original positions, materials in the storage bin fall into the pushing bin, the electric system controls the hydraulic system to repeatedly perform the actions of each working procedure, the circulation is continuously performed, and continuous production is realized.
According to the technical scheme, trial production and test are carried out, so that the automatic briquetting machine has the advantages of reasonable structure, safe and convenient operation, high automation degree, labor intensity reduction, short return-to-site time of an oil cylinder after briquetting is completed, production efficiency improvement, large density and good quality of the manufactured briquettes, uniform sizes of two ends of the formed briquettes, effective elimination of size head phenomenon of the briquettes, convenient storage and better achievement of the preset purpose.
Drawings
FIG. 1 is a schematic view of the front side of a three-dimensional structure of the present invention;
FIG. 2 is a schematic rear side view of a three-dimensional structure of the present invention;
fig. 3 is a schematic view of the structure of the body 9 in fig. 1;
FIG. 4 is a front view of the present invention;
FIG. 5 is a top view from A of FIG. 4;
FIG. 6 is a view in the B direction of FIG. 4;
FIG. 7 is an X-direction view of FIG. 4;
FIG. 8 is a cross-sectional view of FIG. 4;
fig. 9 is a schematic view of the pushed state of fig. 8;
FIG. 10 is a schematic diagram of the press state of FIG. 9;
FIG. 11 is a block diagram of section E taken toward N-N of FIG. 7;
fig. 12 is a schematic structural view of the push cylinder 12 in fig. 8;
fig. 13 is a schematic structural view of the push cylinder hinge seat 11 in fig. 8;
fig. 14 is a schematic structural view of the pushing cylinder 12 assembled with the pushing cylinder hinge seat 11;
fig. 15 is a schematic structural view of the pushing ram 13 in fig. 8;
fig. 16 is a schematic structural view of the pushing ram 1 in fig. 8;
fig. 17 is a schematic structural view of the pressing base plate 16 in fig. 8;
FIG. 18 is a schematic illustration of the external shape of the cartridge valve package 10 of FIG. 6;
fig. 19 is a hydraulic schematic of the present invention.
In the figure, 1-pushing pressure plate, 2-hydraulic oil tank, 3-storage bin, 4-pressing oil cylinder, 5-pressing oil cylinder bracket, 6-block discharging oil cylinder, 7-front wall plate, 8-block discharging bin, 9-machine body, 10-cartridge valve group, 11-pushing oil cylinder hinge seat, 12-pushing oil cylinder, 13-pushing pressure head, 14-pressing rod, 15-pressing pressure head, 16-pushing bottom plate, 17-pushing rod, 18-block discharging pressure head, 19-block discharging rod, 20-installation sleeve, 21-supporting leg, 22-pushing rod hinge seat and 23-roller; a-view symbol, B-view symbol, C-block outlet, D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12-solenoid valve, E-view symbol, F1, F2, F3, F4, F5, F6, F7-directional valve, G-observation window, H-back plug cavity, J-chassis, K-pushing cylinder chamber, L1, L2-flow valve, M-motor, N-section symbol, P1, P2, P3, P4, P5-pressure valve, Q-front rod cavity, R-press block, S-compression bin, T-bin pushing, U-feed inlet, V-hinge hole, W-oil pipe, X-view symbol, Y-hydraulic oil pump.
Detailed Description
The following describes specific embodiments of the present invention with reference to the drawings.
Referring to fig. 1, 2, 3, 4, 5, 6, 7 and 8, the overall structure of the present invention is: the machine body 9 is erected on the underframe J, a pushing cylinder chamber K is formed at the rear part of the machine body 9, a pushing cabin T is arranged in the middle of the machine body 9 connected with the pushing cylinder chamber K, a vertically erected storage bin 3 is connected to the pushing cabin T, a compression cabin S is arranged at the front part of the machine body 9, the compression cabin S is communicated with the rear pushing cabin T, a pushing cylinder hinge seat 11 is arranged at the rear end of the pushing cylinder chamber K, a pushing cylinder 12 is arranged on the pushing cylinder hinge seat 11, a pushing rod 17 front end of the pushing cylinder 12 is connected with a pushing ram 13, the pushing ram 13 can extend into the pushing cabin T and the compression cabin S, a pressing cylinder bracket 5 is arranged on the machine body 9 above the compression cabin S, a vertically erected pressing cylinder 4 is arranged on the pressing cylinder bracket 5, a pressing rod 14 of the pressing cylinder 4 is connected with the pressing ram 15 and can extend downwards into the compression cabin S, a material in the compression cabin S is compacted into a pressing block R, one side of the compression cabin S is provided with an outlet block 6, the other side of the pressing cabin S is connected with an outlet block 6, the outlet block 8 is connected with an outlet block 8 of the hydraulic valve system through an electric wire valve, and an outlet block 10 is connected with an electric wire valve system, and an electric valve system is arranged on the side of the hydraulic valve system, and the hydraulic valve is connected with the hydraulic valve system is connected with the side of the hydraulic valve system through the hydraulic valve 8. The position shown in the figures shows that the hydraulic oil tank 2 is seated on the chassis J, arranged beside the machine body 9. The motor M and the hydraulic oil pump Y are disposed below the chassis J (not shown in the drawings) of the hydraulic oil tank 2.
Referring to fig. 9, 10 and 11, in each working procedure working state, the pushing procedure is that a pushing rod 17 of a pushing oil cylinder 12 pushes a pushing pressure head 13 to move in a pushing track formed by a pushing pressure plate 1 and a pushing bottom plate 16, so that materials in a pushing bin T at the lower part of a storage bin 3 are pushed into a compression bin S. The material pressing procedure is that a material pressing rod 14 of a material pressing oil cylinder 4 pushes a material pressing pressure head 15 to press downwards, and materials are pressed into a pressing block R in a compression bin S. The block discharging procedure is that a block discharging rod 19 of a block discharging oil cylinder 6 pushes a block discharging pressure head 18 to extend into a compression bin S, a pressing block R in the compression bin S is pushed into a block discharging bin 8, and the pressing block R ejects a previous pressing block R remained in the block discharging bin 8 out of a block discharging port C for transferring and storing.
Referring to fig. 12, 13, 14, 15, 16, 17 and 18, a mounting sleeve 20 is arranged outside the pushing cylinder 12, a supporting leg 21 is arranged at the lower part of the pushing cylinder, the mounting sleeve 20 is provided with a radial shaft head, is connected with the pushing cylinder hinge seat 11, is arranged at the rear end of a pushing cylinder chamber K of the machine body 9, and the supporting leg 21 of the pushing cylinder 12 is fixedly supported on the pushing bottom plate 16. The pushing ram 13 is of a plate frame structure, the front end of the pushing ram 13 is a vertical plane, the rear end of the pushing ram is open, roller shafts are arranged on the bottom surfaces of the front section and the rear section of the two side plates, rollers 23 are arranged on the roller shafts, the running track connected between the front roller 23 and the rear roller 23 is arc-shaped, pushing ram hinge seats 22 are arranged inside the pushing ram 13 and are connected with pushing rods 17 of the pushing cylinder 12, the top of the pushing ram 13 is an arc-shaped panel, the arc running track between the front roller 23 and the rear roller 23 at the bottom of the pushing ram 13 is matched with the arc surface of the pushing bottom plate 16, pushing ram hinge seats 22 are arranged in the pushing ram 13, and hinge holes V of the pushing rods 17 are sleeved through pin shafts. The top of bulldozing storehouse T and bulldozing hydro-cylinder room K sets up and pushes away material clamp plate 1, pushes away material clamp plate 1 by the sideboard intermediate junction diaphragm on both sides constitutes, and sideboard bottom is the arc, with pushing away material pressure head 13 bottom arc panel phase-match, the sideboard on both sides is opened there are a plurality of through-holes, through the bolt fastening on the organism 9 on bulldozing hydro-cylinder room K both sides. The pushing bottom plate 16 is an arc-shaped panel, a plurality of reinforcing ribs are arranged on the bottom surface of the pushing bottom plate 16, are arranged on the bottom surface of the pushing cylinder chamber K connected with the pushing bin T, and are fixed on the machine body 9. An arc-shaped pushing track is formed between the pushing pressure plate 1 and the pushing bottom plate 16, and the pushing rod 17 can push and pull the pushing pressure head 13 to move back and forth along the arc-shaped pushing track. The cartridge valve group 10 is provided with cartridge holes, and is provided with solenoid valves, flow valves, reversing valves and pressure valves, and is connected with the hydraulic oil pump Y and the oil cylinders through oil pipes W.
Referring to fig. 19, a hydraulic system schematic is shown. The hydraulic oil tank 2 is connected with a hydraulic oil pump Y, electromagnetic valves, flow valves, reversing valves and pressure valves through a hydraulic oil pipe W, and is connected with a pushing oil cylinder 12, a material pressing oil cylinder 4 and a block discharging oil cylinder 6 through the hydraulic oil pipe W. The cartridge valve group 10 is provided with solenoid valves and hydraulic valves in a cartridge way, an electric box is arranged near the machine body 9 and is connected with the motor M and electric components through wires, and the hydraulic system is controlled to act according to a program to perform the procedures of pushing, pressing and discharging blocks. After the pressing work of the pressing block R is finished, the piston rods of the oil cylinders are controlled to return to the original positions. The working process of the invention comprises the following steps: in the initial state, the hydraulic oil pump Y is in an unloading state, and the hydraulic system is pressureless. The pushing procedure is firstly carried out, the motor M is started, the electromagnetic valve D1, the electromagnetic valve D2 and the electromagnetic valve D7 are simultaneously electrified, the pressure valve P1 is closed, the hydraulic system is boosted, the directional valve F1 and the pressure valve P2 are opened, the pushing cylinder 12 acts, the pushing rod 17 pushes the pushing pressure head 13 to push the materials of the pushing bin T into the compression bin S, and the limit stop is reached. The top of the pushing pressure head 13 seals the through hole of the storage bin 3 communicated with the pushing bin T, the front end of the pushing pressure head 13 stretches into the compression bin S, and the through hole of the compression bin S communicated with the pushing bin T is sealed. Then, the pressing procedure is carried out, the electromagnetic valve D1, the electromagnetic valve D4 and the electromagnetic valve D7 are powered on simultaneously, the pressure valve P1 is closed, the hydraulic system is boosted, the direction valve F2 and the pressure valve P2 are opened, the pressing rod 14 of the pressing oil cylinder 4 drives the pressing pressure head 15 to press downwards, the limiting stop is reached, and the materials in the compression bin are compressed to be made into a pressing block. Finally, the block discharging process is carried out, the electromagnetic valve D1 and the electromagnetic valve D8 are simultaneously electrified, the pressure valve P1 is closed, the hydraulic system is boosted, the direction valve F4 and the pressure valve P4 are opened, the block discharging rod 19 of the block discharging oil cylinder 6 drives the block discharging pressure head 18 to extend forwards, the block discharging pressure head reaches the limit stop, the pressed block R in the compression bin is pushed out of the block bin 8, the previous block R reserved in the block discharging bin 8 is pushed out of the block discharging port C, and the next block R is reserved in the block discharging bin 8. And (3) completing one working cycle, and returning each oil cylinder to the original position.
The electronic control system controls the return-to-home process of each oil cylinder of the hydraulic system: the electromagnetic valve D1 is always electrified, the pressure valve C1 is closed, the hydraulic system is boosted, and the retraction process of the block outlet oil cylinder 6 is as follows: the electromagnetic valve D5, the electromagnetic valve D6 and the electromagnetic valve D10 are powered on simultaneously, the block outlet rod 19 of the block outlet oil cylinder 6 is retracted, the flow valve L2, the directional valve F3 and the directional valve F5 are opened, the pressure valve P4 is closed, the block outlet rod 19 is retracted, hydraulic oil in the back plug cavity H of the block outlet oil cylinder 6 enters the front rod cavity Q of the material pressing oil cylinder 4 through the oil pipe W connected with the directional valve F3, the electromagnetic valve D5 is powered on, the material pressing rod 14 of the material pressing oil cylinder 4 is retracted, the flow valve L2 of the back plug cavity H of the material pressing oil cylinder 4 is opened, the hydraulic oil flows back, the block outlet rod 19 is continuously retracted, when the retraction of the material pressing rod 14 reaches the limit, the electromagnetic valve D5 is powered off, the flow valve L2 is closed, and the retraction process of the material pressing oil cylinder 4 is ended. The electromagnetic valve D3, the electromagnetic valve D6 and the electromagnetic valve D10 are powered on simultaneously, the flow valve L1, the directional valve F3 and the directional valve F5 are opened, the pressure valve P4 is closed, the block discharging rod 19 of the block discharging oil cylinder 6 continues to retract, hydraulic oil in the back plug cavity H of the block discharging oil cylinder 6 enters the front rod cavity Q of the pushing oil cylinder 12 through the oil pipe W connected in the direction F3, the electromagnetic valve D3 is powered on, the pushing rod 17 of the pushing oil cylinder 12 retracts, the flow valve L1 of the back plug cavity H of the pushing oil cylinder 12, the flow valve L5 and the directional valve F3 are closed, the retracting process of the pushing oil cylinder 12 is ended, and the action is stopped. The electromagnetic valve D9 and the electromagnetic valve D10 are powered on simultaneously, the pressure valve P3 and the direction valve F5 are opened, the pressure valve P4 is closed, the pressure valve P3 of the plug cavity H behind the block outlet oil cylinder 6 is opened, hydraulic oil flows back, the block outlet rod 19 of the block outlet oil cylinder 6 continues to retract, the action is stopped when the limit is reached, and the retraction process of the block outlet oil cylinder 6 is ended.
During operation, soft crushed materials are added into the storage bin 3 through the feed inlet U, fall into the pushing bin T below, the pushing pressure head 13 of the pushing oil cylinder 12 pushes the materials in the pushing bin T forwards along the pushing track, the materials in the pushing bin T are pushed into the compression bin S, and the pushing pressure head 13 blocks the materials fed in the storage bin 3. The material pressing rod 14 of the material pressing oil cylinder 4 is provided with a material pressing pressure head 15 to press downwards, so that the materials in the compression bin S are compacted downwards. The front wall plate 7 of the compression bin S, the pushing pressure head 13 of the pushing oil cylinder 12, the block discharging pressure head 18 of the block discharging oil cylinder 6 and the pressing block R in the block discharging bin 8 form four walls of the compression bin S together, the bottom surface of the compression bin S and the pressing pressure head 15 of the pressing oil cylinder 4 form the upper surface and the lower surface of the compression bin S, and materials are pressed into the pressing blocks R in the closed compression bin S. The block discharging rod 19 of the block discharging oil cylinder 6 brings the block discharging pressure head 18 to push the pressing block R made in the compression bin S into the block discharging bin 8, the pressing block R pushed into the block discharging bin 8 pushes the previous pressing block R remained in the block discharging bin 8 out of the block discharging port, and the pressing block R is carried and put in storage.
Compared with the existing briquetting machine, the stacking utilization rate of the briquettes R is improved by 13%, the energy consumption for producing each ton of briquettes R is reduced by 14%, and the production efficiency is improved by 15%. Taking rice hulls as an example, the volume of a briquetting R produced by the existing briquetting machine is 3 cubic meters per ton, and the volume of the briquetting R produced by the invention is reduced by 0.4 cubic meters per ton by 2.6 cubic meters per ton. According to the calculation of 1.45 hundred million tons of annual rice production in the whole country, 4000 ten thousand tons of rice hulls are produced, and if the briquetting R is produced by using the method, the total occupied space is reduced by 1600 ten thousand cubic meters; the total cost is saved by 16 hundred million yuan according to 100 yuan per cubic meter of cost. The existing briquetting machine consumes 7 yuan of electricity charge per ton of briquetting R, and the electricity charge is consumed by 6 yuan per ton of briquetting R, so that 14% of electricity charge is saved per ton; the work piece wages of workers producing each ton of pressing blocks R are 7.5 yuan, the existing blocking machine produces 30 tons of pressing blocks R per shift and 225 yuan per worker per shift, the invention produces 35 tons of pressing blocks R per shift, the output per shift is increased by 5 tons, and the wages can be improved by 37.5 yuan and the actual receipts are 262.5 yuan compared with the existing blocking machine. According to 300 shifts per year, each annual yield of the invention is 10500 tons of briquettes R, the yield is increased by 1500 tons compared with the existing briquetting machine, and each worker can increase annual income by 11250 yuan.
The briquette R processed and formed by the invention has uniform density, eliminates the size head phenomenon of the briquette R, has good quality, high production efficiency, convenient transportation and storage, and has good social and economic benefits and popularization value.
Claims (3)
1. A high-efficiency reinforced briquetting machine for processing soft crushed materials is characterized in that a machine body (9) is erected on a chassis (J), a pushing cylinder chamber (K) is formed at the rear part of the machine body (9), a pushing chamber (T) is arranged in the middle of the machine body (9) connected with the pushing cylinder chamber (K), a vertically erected storage bin (3) is connected to the pushing chamber (T), a compression chamber (S) is arranged at the front part of the machine body (9), the compression chamber (S) is communicated with the rear pushing chamber (T), a pushing cylinder hinge seat (11) is arranged at the rear end of the pushing cylinder chamber (K), a pushing cylinder (12) is arranged on the pushing cylinder hinge seat (11), a pushing ram (13) is connected to the front end of a pushing rod (17) of the pushing cylinder (12), the pushing ram (13) can extend into the pushing chamber (T) and the compression chamber (S), a material falling into the compression chamber (S) from the storage bin (3), a pressing cylinder bracket (5) is arranged on the machine body (9) above the compression chamber (S), a vertically erected pressing cylinder bracket (5) is arranged on the pressing cylinder bracket (5), a pressing cylinder (4) is vertically erected on the pressing cylinder bracket (5), the pressing cylinder (4) is arranged on the front of the pressing cylinder (4) and can extend into the pressing ram (14) and can be pressed into the storage bin (4) by the pressing ram (14), compacting materials in a compression bin (S) to form a pressing block (R), wherein one side of the compression bin (S) is transversely provided with a block outlet oil cylinder (6), the other side of the compression bin is communicated with the transverse block outlet bin (8), a block outlet pressure head (18) connected with a block outlet rod (19) of the block outlet oil cylinder (6) can extend into the compression bin (S) from the side, the pressing block (R) formed in the compression bin (S) is jacked into the opposite block outlet bin (8), a hydraulic oil tank (2) is arranged beside a machine body (9), a hydraulic oil pump (Y) is connected with a cartridge valve group (10) and each oil cylinder of a hydraulic system through an oil pipe (W), each electromagnetic valve, a flow valve, a reversing valve and a pressure valve are inserted on the cartridge valve group (10), an electric system controls the hydraulic system, and a motor (M) is connected with each electric component through an electric wire;
the bottom surface of a pushing cylinder chamber (K) at the rear part of the machine body (9) is provided with a pushing bottom plate (16), the pushing bottom plate (16) is an arc-shaped panel, the bottom surface of the pushing bottom plate (16) is provided with a plurality of reinforcing ribs, the pushing bottom plate (16) is arranged on the pushing cylinder chamber (K) and the bottom surface connected with a pushing bin (T), the tops of the pushing bin (T) and the pushing cylinder chamber (K) are provided with pushing pressure plates (1), the pushing pressure plates (1) are formed by connecting transverse plates in the middle of side plates at two sides, the bottoms of the side plates and the panel of the pushing bottom plate (16) are arc-shaped, an arc-shaped pushing track is formed between the pushing pressure plates (1) and the pushing bottom plate (16), and a pushing pressure head (13) of a pushing cylinder (12) is assembled on the pushing track;
the side plates on two sides are provided with a plurality of through holes and are fixed on the machine body (9) on two sides of the pushing cylinder chamber (K) through bolts.
2. The high-efficiency reinforced briquetting machine for processing soft crushed materials according to claim 1 is characterized in that the pushing ram (13) is of a plate frame structure, the front end of the pushing ram (13) is a vertical plane, the rear end of the pushing ram is open, roller shaft mounting rollers (23) are arranged on the bottom surfaces of the front section and the rear section of the two side plate surfaces, the running track connected between the front roller (23) and the rear roller (23) is arc-shaped, pushing ram (13) is internally provided with pushing ram hinge shafts (22), pushing ram (17) connected with a pushing ram (12), the top of the pushing ram (13) is an arc-shaped panel, the arc-shaped running track connected between the rollers (23) at the front and the rear of the bottom of the pushing ram (13) is matched with the arc-shaped surface of a pushing bottom plate (16), pushing ram hinge shafts (22) are arranged in the pushing ram (13), hinge shaft holes (V) of the pushing ram (17) are sleeved with hinge shafts through pins, the outer surface of the pushing ram (12) is provided with mounting sleeves (20), the lower parts are provided with supporting legs (21), the mounting sleeves (20) are provided with radial shaft seats, the supporting legs (11) are connected with the arc-shaped hinge shafts(s) and the pushing ram (12) are fixedly arranged in the pushing ram (16) in a pushing ram body (16), the pushing rod (17) can push and pull the pushing pressure head (13) to move back and forth along the arc-shaped pushing track.
3. The high-efficiency reinforced briquetting machine for treating soft crushed materials according to claim 1 is characterized in that a hydraulic oil tank (2) is arranged on a base frame (J) in a seat manner and is arranged beside a machine body (9), a motor (M) and a hydraulic oil pump (Y) are arranged below the base frame (J) of the hydraulic oil tank (2), the hydraulic oil tank (2) is connected with the hydraulic oil pump (Y), a pushing oil cylinder (12), a material pressing oil cylinder (4), a material discharging oil cylinder (6) and all electromagnetic valves, flow valves, reversing valves and pressure valves through a hydraulic oil pipe (W), a cartridge valve group (10) is arranged on the hydraulic oil tank (2), all electromagnetic valves and hydraulic valves are inserted, an electric system controls a hydraulic system to sequentially act according to a set program, the electric box is arranged near the machine body (9), the motor (M) and all electric components are connected through electric wires, the hydraulic system is controlled to act according to the program, the pressing work procedures of pushing, material pressing and material discharging are carried out, the pressing work of the briquettes (R) is completed, and piston rods of all the oil cylinders are controlled to retract to the original positions.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910203341.1A CN109849409B (en) | 2019-03-18 | 2019-03-18 | Handle high-efficient briquetting machine that reinforces for soft garrulous material |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910203341.1A CN109849409B (en) | 2019-03-18 | 2019-03-18 | Handle high-efficient briquetting machine that reinforces for soft garrulous material |
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| CN109849409B true CN109849409B (en) | 2024-02-27 |
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| US7744330B2 (en) * | 2008-06-13 | 2010-06-29 | Blue Tee Corporation | Container packer system and method |
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| CN102497977A (en) * | 2009-07-17 | 2012-06-13 | 玛斯康玛加拿大公司 | Compression apparatus with variable speed screw and method |
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| CN109849409A (en) | 2019-06-07 |
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