CN109848768A - Diamond bead automatic edging machine - Google Patents
Diamond bead automatic edging machine Download PDFInfo
- Publication number
- CN109848768A CN109848768A CN201910091637.9A CN201910091637A CN109848768A CN 109848768 A CN109848768 A CN 109848768A CN 201910091637 A CN201910091637 A CN 201910091637A CN 109848768 A CN109848768 A CN 109848768A
- Authority
- CN
- China
- Prior art keywords
- beading
- grinding wheel
- cylinder
- pair
- thimble
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 29
- 239000010432 diamond Substances 0.000 title claims abstract description 29
- 239000011324 bead Substances 0.000 title claims abstract description 17
- 238000007688 edging Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a kind of diamond bead automatic edging machine, beading vibration feeding device includes being set to vibration material bearing disc, and the discharge port connection beading on material bearing disc arrange delivery chute；Its beading reversing arrangement includes liftable and mobile revolution reclaimer robot, which is provided with the pneumatic chuck of operation a to beading arrangement delivery chute discharge port crawl beading；Its beading direction detection device includes the ccd image identification camera set on front end discharge port detection beading front and back ends direction；It includes the active thimble being installed on the mobile platform of reciprocating motion and clamping thimble that its beading, which clamps rotary swing device, beading feeder trough is equipped with corresponding to clip position, it is additionally provided with material taking/feeding manipulator and transports a beading into beading feeder trough, and be equipped with the cylinder push-rod that a beading are pushed to clip position；Its grinding wheel swing feed device includes the grinding wheel that puts the first edge on a knife or a pair of scissors corresponding to clip position setting, and the grinding wheel that puts the first edge on a knife or a pair of scissors is installed in the rotation axis of liftable and mobile high-speed motor.
Description
Technical field
The present invention relates to diamond wire saw beads to produce ancillary equipment, specially a kind of diamond bead automatic edging machine.
Background technique
Hot-forming diamond bead, i.e., one layer of diamantiferous body piles of hot pressing, this on the surface of beading matrix
A hot-forming beading need first to put the first edge on a knife or a pair of scissors, and then just can be carried out cutting and use.When cutting grinding, the diamond in outside first starts work
Make, with the abrasion of diamond and carcass, other diamond additions have been operated so that multi-layer diamond participates in cutting, and put the first edge on a knife or a pair of scissors
The first contact area in processing of the diamond on carcass is smaller afterwards, can reduce Cutting Drag.
A diamond sintering beading put the first edge on a knife or a pair of scissors primarily to saw of restricting can rapidly enter working condition, diamond exposure it is high and
Diamond is fallen in advance during proud exposure facilitates control and diamond sword tail shapeliness capable of reducing using, this is to a raising beading
Service life is advantageous, and a beading individually put the first edge on a knife or a pair of scissors the circularity of carcass after can guaranteeing to put the first edge on a knife or a pair of scissors, and use process is avoided the feelings of eccentric wear occur
Condition.
Conventional diamond bead be all by the way of putting the first edge on a knife or a pair of scissors manually, i.e., a beading at same direction through on steel wire,
Beading contact grinding wheel puts the first edge on a knife or a pair of scissors to a beading to remove the metal matrix on beading surface to realize by manually holding steel wire both ends.
A beading are put the first edge on a knife or a pair of scissors manually it cannot be guaranteed that putting the first edge on a knife or a pair of scissors that effect is consistent, and deep mixed cause of putting the first edge on a knife or a pair of scissors, sword tail direction is inconsistent, opens manually
The circularity of carcass cannot be guaranteed after sword.
Summary of the invention
In view of the deficiencies of the prior art, the technical problem to be solved by the present invention is to propose a kind of substitution diamond bead
The diamond bead automatic edging machine to put the first edge on a knife or a pair of scissors manually.
It is able to solve the diamond bead automatic edging machine of above-mentioned technical problem, technical solution includes beading vibration feeding
Device, beading reversing arrangement, beading direction detection device, a beading clamp rotary swing device and grinding wheel swing feed device,
In:
1, the beading vibration feeding device includes the material bearing disc on the vibrator, in the beading spiral of the material bearing disc
A beading for the discharge port connection forward and backward of hopper arrange delivery chute.
2, the beading reversing arrangement includes that can go up and down above and below and the revolution reclaimer robot of left and right movement is (controlled to return
Transhipment is dynamic), the revolution reclaimer robot, which is equipped with to run to the right to a beading, arranges a conveying front of the slot discharge port crawl beading
Pneumatic chuck.
3, the beading direction detection device includes being set on the left of beading arrangement conveying front of the slot discharge port to detect pneumatic clamps
The ccd image of beading front and back ends identifies camera, the controllable revolution reclaimer robot of ccd image identification camera on head
It rotates and adjusts the front ends of a beading towards front.
4, the beading clamp rotary swing device and include forward and backward active thimble and clamp thimble, the active thimble
In the rotation axis of rotating electric machine, the thimble that clamps is set in the flexible cylinder rod of clamping cylinder, the rotating electric machine and folder
Tight cylinder, which is installed on, corresponding to active thimble and to clamp the folder that thimble clamps a beading on the mobile platform of forward and backward reciprocating motion
The beading feeder trough that position is equipped with left and right is held, material taking/feeding manipulator is equipped between the pneumatic chuck and beading feeder trough will
A beading are removed to be transported into beading feeder trough, and the push rod that a beading are pushed to clip position is equipped in the beading feeder trough.
5, the grinding wheel swing feed device includes the grinding wheel that puts the first edge on a knife or a pair of scissors corresponding to clip position setting, the grinding wheel peace of putting the first edge on a knife or a pair of scissors
Loaded on can go up and down above and below in the rotation axis of the high-speed motor of left and right movement.
In a kind of technical solution, the revolution reclaimer robot is installed on the downward left and right cylinder rod of two row cylinder, institute
Two row cylinder is stated to be installed on bracket by left and right to sliding pair, the left and right to the sliding block of sliding pair be installed on monotubular cylinder to
On the cylinder rod of left stretching, the monotubular cylinder is installed on bracket.
In a kind of technical solution, the mobile platform is mounted on the base by forward and backward sliding pair, is set by the pedestal
There is crank and rocker mechanism to drive the forward and backward reciprocating motion of pedestal.
The high-speed motor is installed on left/right movement device by elevating mechanism, and the left/right movement device is driven to
The ball screw of Serve Motor Control, the ball screw drive the grinding wheel that puts the first edge on a knife or a pair of scissors to realize feeding.
It is arranged on delivery chute to prevent extra beading from overstocking in a beading, equipped with connection beading arrangement delivery chute and material bearing disc
A beading return chute.
Beneficial effects of the present invention:
1, diamond bead automatic edging machine structure of the present invention be simple and convenient to operate, high degree of automation, effectively reduce
Labor intensity.
2, a beading of the present invention put the first edge on a knife or a pair of scissors, and effect is fine, and diamond exposure is high and proud exposure facilitates control, diamond sword tail shape
Shape is good, and diamond falls in advance in reduction use process, it is ensured that the circularity of carcass after putting the first edge on a knife or a pair of scissors avoids rope saw use process
There is eccentric wear.
Detailed description of the invention
Fig. 1 is the three-dimensional structure diagram of one embodiment of the present invention.
Fig. 2 is the three-dimensional structure diagram that a beading clamp rotary swing device in Fig. 1 embodiment.
Fig. 3 is the three-dimensional structure diagram of beading vibration feeding device and beading reversing arrangement in Fig. 1 embodiment.
Fig. 4 is the three-dimensional structure diagram of Fig. 1 embodiment medium plain emery wheel swing feed device.
Figure number mark: 1, material bearing disc；1-1, beading spiral feeding groove；2, a beading arrange delivery chute；3, revolution feeding is mechanical
Hand；4, a beading；5, pneumatic chuck；6, ccd image identifies camera；7, active thimble；8, thimble is clamped；9, rotating electric machine；10,
Clamping cylinder；11, mobile platform；12, beading feeder trough；13, put the first edge on a knife or a pair of scissors grinding wheel；14, high-speed motor；15, vibrator；16, double
Cylinder；17, it controls to sliding pair；18, bracket；19, monotubular cylinder；20, pedestal；21, crank and rocker mechanism；22, servo motor；
23, beading vibration feeding device；24, beading reversing arrangement；25, beading direction detection device；26, a beading clamp rotary oscillation dress
It sets；27, grinding wheel swing feed device；28, a beading return chute；29, board；30, cylinder push-rod；31, decelerating motor；32, it goes up and down
Mechanism；33, column；34, left/right movement device.
Specific embodiment
Illustrated embodiment is described further technical solution of the present invention with reference to the accompanying drawing.
Diamond bead automatic edging machine of the present invention, including beading vibration feeding device 23, the string being arranged based on board 29
Pearl reversing arrangement 24, beading direction detection device 25, a beading clamp rotary swing device 26 and grinding wheel swing feed device 27, institute
Beading vibration feeding device 23 is stated set on right back, the beading reversing arrangement 24 is set to front, and the beading clamp rotation
Pendulous device 26 is set to 24 left side of beading vibration feeding device 23 and beading reversing arrangement, and the grinding wheel swing feed device 27 is set
26 left side of rotary swing device is clamped in a beading, the beading direction detection device 25 is set to grinding wheel swing feed device 27 and string
Between pearl reversing arrangement 24, as shown in Figure 1.
The beading vibration feeding device 23 includes that material bearing disc 1, vibrator 15 and a beading arrange delivery chute 2, the vibration
Device 15 is installed on board 29, and the material bearing disc 1 is installed on vibrator 15, and material bearing disc 1 is equipped with the beading spiral feeding to spiral
The discharge port of slot 1-1, the beading spiral feeding groove 1-1 are located at the left side top of material bearing disc 1, and the beading arrangement of forward and backward is defeated
Slot 2 is sent to be set to 1 left side of material bearing disc, a beading arrange the discharge port of the rear end connection beading spiral feeding groove 1-1 of delivery chute 2, a beading
It arranges and is communicated with a slanting beading time chute 28 between the preceding bottom and material bearing disc 1 of delivery chute 2, as shown in Figure 1, Figure 3.
The beading reversing arrangement 24 includes revolution reclaimer robot 3, and the lower end of the revolution reclaimer robot 3 is equipped with gas
The upper end of dynamic collet 5, revolution reclaimer robot 3 is installed on the left and right cylinder rod that vertical two row cylinder 16 extends downwardly, described
Two row cylinder 16 is installed on the transverse arm of bracket 18, institute by left and right to sliding pair 17 (including the guide rail and sliding block being slidably matched)
It states bracket 18 to be installed on board 29,18 transverse arm right end of bracket is equipped with monotubular cylinder 19, and the monotubular cylinder 19 stretches out to the left
Cylinder rod connection left and right to the sliding block of sliding pair 17, in the case where two row cylinder 16 and monotubular cylinder 19 drive, pneumatic chuck 5 is to upper right
The front end discharge port of beading arrangement delivery chute 2 can be moved to, as shown in Figure 1, Figure 3.
The beading direction detection device 25 includes that ccd image identifies camera 6, ccd image identification camera 6 in
It is installed on bracket 18 on the left of the discharge port of front end, pneumatic chuck 5 can be moved to left down where ccd image identification camera 6
Position, the ccd image identification camera 6 may recognize that the forward and backward position of a beading 4, and control revolution reclaimer robot 3 and rotate
And by the front end of a beading 4 towards front, as shown in Figure 1, Figure 3.
The beading clamp the active thimble 7 that rotary swing device 26 includes forward and backward setting and clamp thimble 8, the master
Dynamic thimble 7 (having four directions or six Fang Dingtou) is set in the rotation axis of rotating electric machine 9 backward, and the clamping thimble 8 (can independently certainly
By rotating) it is installed in the flexible cylinder rod that clamping cylinder 10 forward extends out, the rotating electric machine 9 and clamping cylinder 10 pass through respectively
Corresponding mounting is installed on moveable platform 11, and the mobile platform 11 is installed on pedestal 20 by forward and backward sliding pair,
The pedestal 20 is installed on board 29, and crank and rocker mechanism 21 is equipped in front of the pedestal 20 and drives pedestal 20 forward and backward reciprocal
Movement, the crank of the crank and rocker mechanism 21 are driven by the decelerating motor 31 installed on board 29, crank and rocker mechanism 21
Connecting rod is hinged on mobile platform 11；Corresponding to active thimble 7 and the clip position for clamping the clamping beading 4 of thimble 8 equipped with left and right
To beading feeder trough 12, material taking/feeding manipulator, beading feed are equipped between the pneumatic chuck 5 and beading feeder trough 12
The cylinder push-rod 30 that a beading 4 are pushed to clip position is equipped in slot 12, as shown in Figure 1, Figure 2, Figure 3 shows.
The grinding wheel swing feed device 27 includes high-speed motor 14, is installed in the rotation axis of 14 bottom of high-speed motor
There is the horizontal grinding wheel 13 that puts the first edge on a knife or a pair of scissors, the high-speed motor 14 is installed on column 33 by hydraulic cylinder type elevating mechanism 32, described
Column 33 is installed on the left/right movement device 34 of screw-type, and the left/right movement device 34 is driven to the control of servo motor 22
Ball screw, ball screw drive put the first edge on a knife or a pair of scissors grinding wheel 13 it is left and right it is mobile realize feeding, as Figure 1 and Figure 4.
The method of operation of the invention are as follows:
1, vibrator 15 drives material bearing disc 1 to vibrate, and under vibration force effect, the beading 4 in material bearing disc 1 are along beading spiral
Feeding groove 1-1 orderly enter a beading arrangement delivery chute 2 in and forward arrive at a beading arrangement delivery chute 2 front end discharge port waiting grab
It takes, in waiting process, an extra beading 4 return chute 28 by a beading and return to material bearing disc 1；A beading arrange the beading 4 in delivery chute 2
Have that front end is forward, also has rear end forward.
2, the operation of pneumatic chuck 5 to front end discharge port grabs a beading 4, and the operation of pneumatic chuck 5 to ccd image identifies camera
6 fronts, ccd image identification camera 6 judge preceding extreme direction (ccd image identification reading 4 liang of end groups of a beading of camera 6 of a beading 4
Body length data distinguish the front and back ends of a beading 4 by comparison 4 both ends length thereof of a beading), for the beading of front end backward
4, ccd image identification camera 6 issues signal control pneumatic chuck 5 and rotates 180 ° of front end courts for a beading 4 being turned to and being made a beading 4
Before.
3, it picks and places and expects that manipulator grabs a beading 4 in the right direction and is placed in beading feeder trough 12, beading feeder trough
A beading 4 are pushed to beading clip position forward by the cylinder push-rod 30 in 12.
4, it in beading clip position, clamps thimble 8 and presses against a beading 4 on active thimble 7, active thimble 7 drives a beading 4
It is rotated on clamping thimble 8, crank and rocker mechanism 21 drives the forward and backward swing of a beading 4.
5, it is high-speed rotating put the first edge on a knife or a pair of scissors grinding wheel 13 operation to a beading clamp position, put the first edge on a knife or a pair of scissors grinding wheel 13 to the right accurately feeding and to a beading
4 carry out grinding of putting the first edge on a knife or a pair of scissors.
Claims (5)
1. diamond bead automatic edging machine, including beading vibration feeding device (23), beading reversing arrangement (24), beading direction
Detection device (25), a beading clamp rotary swing device (26) and grinding wheel swing feed device (27), in which:
The beading vibration feeding device includes the material bearing disc (1) set on vibrator (15), the beading spiral shell on the material bearing disc (1)
Screw on beading arrangement delivery chute (2) of the discharge port connection forward and backward of hopper (1-1)；
The beading reversing arrangement includes the revolution reclaimer robot (3) that can be gone up and down above and below with left and right movement, and the revolution takes
Material manipulator (3) is equipped with the pneumatic chuck run to the right to beading arrangement delivery chute (2) front end discharge port crawl beading (4)
(5)；
The beading direction detection device includes being set to a beading (4) front and back ends in front end discharge port detection pneumatic chuck (5)
Ccd image identifies camera (6), and ccd image identification camera (6) control revolution reclaimer robot (3) rotates and adjusts
The front end of a beading (4) is towards front；
The beading clamp rotary swing device and include forward and backward active thimble (7) and clamp thimble (8), the active thimble
(7) in the rotation axis of rotating electric machine (9), described clamp thimble (8) are set in the flexible cylinder rod of clamping cylinder (10), described
Rotating electric machine (9) and clamping cylinder (10), which are installed on, to correspond to active thimble on the mobile platform (11) of forward and backward reciprocating motion
(7) and clamp thimble (8) clamp a beading (4) clip position be equipped with left and right beading feeder trough (12), the pneumatic chuck
(5) it is equipped with material taking/feeding manipulator between beading feeder trough (12), a beading (4) is removed into transport, institute into beading feeder trough (12)
State the cylinder push-rod (30) for being equipped in beading feeder trough (12) and a beading (4) being pushed to clip position；
The grinding wheel swing feed device includes the grinding wheel that puts the first edge on a knife or a pair of scissors (13) corresponding to clip position setting, the grinding wheel that puts the first edge on a knife or a pair of scissors (13)
Be installed on can go up and down above and below in the rotation axis of the high-speed motor of left and right movement (14).
2. diamond bead automatic edging machine according to claim 1, it is characterised in that: the revolution reclaimer robot
(3) it is installed on the downward left and right cylinder rod of two row cylinder (16), the two row cylinder (16) passes through left and right to sliding pair (17)
It is installed on bracket (18), the left and right is installed on the cylinder rod that monotubular cylinder (19) stretches out to the left to the sliding block of sliding pair (17)
On, the monotubular cylinder (19) is installed on bracket (18).
3. diamond bead automatic edging machine according to claim 1, it is characterised in that: the mobile platform (11) passes through
Forward and backward sliding pair is installed on pedestal (20), and crank and rocker mechanism (21) are equipped with by the pedestal (20) and drive pedestal (20)
Forward and backward reciprocating motion.
4. diamond bead automatic edging machine according to claim 1, it is characterised in that: the high-speed motor (14) passes through
Elevating mechanism (32) is installed on left/right movement device, the rolling for being driven to servo motor (22) control of the left/right movement device
Ballscrew, the ball screw drive grinding wheel (13) realization feeding of putting the first edge on a knife or a pair of scissors.
5. diamond bead automatic edging machine described according to claim 1~any one of 4, it is characterised in that: the company of being equipped with
A beading for logical beading arrangement delivery chute (2) and material bearing disc (1) go back to chute (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910091637.9A CN109848768B (en) | 2019-01-30 | 2019-01-30 | Automatic diamond bead sharpening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910091637.9A CN109848768B (en) | 2019-01-30 | 2019-01-30 | Automatic diamond bead sharpening machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109848768A true CN109848768A (en) | 2019-06-07 |
| CN109848768B CN109848768B (en) | 2023-08-15 |
Family
ID=66896886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910091637.9A Active CN109848768B (en) | 2019-01-30 | 2019-01-30 | Automatic diamond bead sharpening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109848768B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111896086A (en) * | 2020-08-04 | 2020-11-06 | 桂林特邦新材料有限公司 | Material conveying device of automatic powder material weighing machine |
| CN112372076A (en) * | 2020-11-30 | 2021-02-19 | 桂林晶锋科技有限公司 | Multifunctional automatic bead stringing machine for diamond beads |
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Address after: No. 20 Tieshan Road, Guilin High-tech Zone, Guangxi Zhuang Autonomous Region, 541004 Patentee after: Guilin Tebang New Materials Co.,Ltd. Country or region after: China Address before: No. 20 Tieshan Road, Guilin High-tech Zone, Guangxi Zhuang Autonomous Region, 541004 Patentee before: GUILIN TEBON SUPERHARD MATERIAL Co.,Ltd. Country or region before: China |