CN109848554B - Optical fiber automatic angle adjusting welding device - Google Patents
Optical fiber automatic angle adjusting welding device Download PDFInfo
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- CN109848554B CN109848554B CN201811653207.3A CN201811653207A CN109848554B CN 109848554 B CN109848554 B CN 109848554B CN 201811653207 A CN201811653207 A CN 201811653207A CN 109848554 B CN109848554 B CN 109848554B
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Abstract
The invention relates to the technical field of automatic coupling packaging, in particular to an automatic optical fiber angle adjusting welding device. The optical fiber automatic angle modulation welding device comprises a three-dimensional moving device fixedly connected with a cross beam and a mounting seat fixedly connected with the three-dimensional moving device, wherein two automatic rotary tables are symmetrically mounted on the mounting seat, and the optical fiber automatic angle modulation welding device further comprises a linear motion platform, a welding gun, a vision camera and the like. The optical fiber automatic angle-adjusting welding device provided by the invention has the advantages of high automation degree and welding precision, can automatically adjust the welding angle, can realize accurate coupling alignment and automatic packaging of the butterfly semiconductor laser when being used in automatic coupling packaging equipment of the butterfly semiconductor laser, and has the advantages of simple and convenient operation, short operation time, high production efficiency, low production cost and the like.
Description
Technical Field
The invention relates to the technical field of automatic coupling packaging, in particular to an optical fiber automatic angle modulation welding device for automatic coupling packaging of a butterfly semiconductor laser.
Background
With the development of optical fiber communication and optical fiber sensing technologies, the preparation of optoelectronic devices becomes the key to the advancement of optical information technology. In optical communication products, the demand for optoelectronic devices such as butterfly semiconductor lasers is growing more and more. The butterfly semiconductor laser is the most commonly used long-distance transmission optical signal amplification device in the optical fiber communication industry, but the packaging cost of the butterfly semiconductor laser is always high, and the development speed of the optoelectronic device industry is greatly limited due to the huge contradiction between the expensive packaging cost, the low packaging efficiency and the increasing demand.
The biggest bottleneck in the packaging industry of optoelectronic devices is the packaging cost, and the key reason for limiting the cost is the degree of automation of packaging. In the automation process, the optical fiber coupling (optical fiber alignment) technology and the pigtail fixing technology need to be considered in an important way. In the optical fiber coupling process, the alignment mode is mostly that whether the optical fiber is aligned or not is judged manually according to the output power of the laser, and fine adjustment is carried out by using an adjusting platform. The tail fiber is fixed by generally adopting a laser welding mode, and extremely accurate welding is also needed, otherwise the qualification rate of finished products is influenced.
At present, the production of devices of a plurality of companies in China is basically operated manually, partial products can be semi-automatically, but the optical fiber coupling is manually completed by a skilled technician under the assistance of a microscope, so that the time is consumed, and the yield cannot be guaranteed. Some large enterprises in the optical communication industry abroad have some advanced automatic packaging equipment, and can realize automatic coupling and semi-automatic packaging of the laser and the optical fiber. By means of these packaging devices, the production efficiency is significantly improved compared to manual or semi-automated production. However, these packages are expensive and require high capital investment, and the packaging process used by these packages has many places to be improved, such as insufficient precision of optical fiber coupling. Therefore, how to solve the problems of low optical fiber coupling precision, high packaging cost, low product yield and the like in the prior art is the central importance in the development of the butterfly-shaped semiconductor laser at present. During the packaging process, it is particularly important that accurate soldering is performed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the automatic optical fiber angle adjusting welding device which is high in automation degree and welding precision and can automatically adjust the welding angle.
In order to solve the technical problems, the invention adopts the following technical scheme:
an optical fiber automatic angle adjusting welding device comprises a three-dimensional moving device fixedly connected with a cross beam and a mounting seat fixedly connected with the three-dimensional moving device, wherein two automatic rotary tables are symmetrically mounted on the mounting seat, linear motion platforms are respectively mounted on the two automatic rotary tables, welding guns are respectively mounted on the two linear motion platforms through welding gun adapter plates, and the two welding guns are symmetrically arranged with each other and form a certain included angle; welding gun cameras are arranged at the rear ends of the two welding guns; the linear motion direction of the linear motion platform is the same as the direction of laser emitted by a welding gun arranged on the linear motion platform; a driving motor of the automatic rotary table is arranged on one side of the automatic rotary table; and a vision camera is arranged between the two symmetrically arranged welding guns.
Preferably, the vision camera is connected to the displacement adjusting device through a vision camera adapter plate, the displacement adjusting device comprises an X-direction moving platform, a Y-direction moving platform and a Z-direction moving platform, and the displacement adjusting device is fixedly arranged on the cross beam.
Preferably, the three-dimensional moving device includes a welding gun mechanism X-direction sliding mechanism fixedly connected to the beam, a welding gun mechanism Y-direction adjusting platform connected to the welding gun mechanism X-direction sliding mechanism, and a welding gun mechanism Z-direction adjusting platform connected to the welding gun mechanism Y-direction adjusting platform, and the three-dimensional movement of the mount can be realized through the welding gun mechanism X-direction sliding mechanism, the welding gun mechanism Y-direction adjusting platform, and the welding gun mechanism Z-direction adjusting platform. More preferably, the welding gun mechanism X-direction sliding mechanism comprises a sliding rail and a sliding block, and the welding gun mechanism Y-direction adjusting platform is fixedly connected with the sliding block.
In order to facilitate the work of the optical fiber automatic angle modulation welding device, the invention also provides an optical fiber clamp which is matched with the optical fiber automatic angle modulation welding device to work. The optical fiber clamp can be matched with a vision camera and the like in the automatic angle-adjusting welding device for the optical fiber to accurately adjust the inclination angle of the front end of the optical fiber, so that the welding is more accurate, and the qualified finished product rate of products is higher.
The optical fiber fixture comprises an optical fiber fixture position adjusting device and a fixture module, the fixture module is installed on the optical fiber fixture position adjusting device through an L-shaped adapter plate, the fixture module comprises a fixture installing support, a fixture positioning seat, an angle adjusting mechanism, an optical fiber tail end fixture and an optical fiber metal sleeve end fixture hung in front of the optical fiber tail end fixture, the fixture installing support is fixed on the L-shaped adapter plate and provided with a through hole, and the optical fiber tail end fixture penetrates through the through hole and is fixed on the fixture installing support; and the clamp positioning seat, the clamp mounting bracket and the angle adjusting mechanism are all provided with optical fiber placing openings which are in a slit shape and are basically parallel to the longitudinal extension direction of the optical fiber tail end clamp, so that the optical fiber can be conveniently placed into the optical fiber tail end clamp.
The optical fiber tail end clamp comprises an upper cover and a base, wherein the upper cover is hinged to the base, a strong magnetic placing groove is formed in the base, an optical fiber positioning groove (preferably a V-shaped groove) is further formed in the middle of the base, and the positioning effect is facilitated. When the upper cover closes the back with the base, under the effect of the strong magnet in the strong magnetism standing groove, the upper cover only laminates on the base, simultaneously because install the sponge in the sponge mounting groove, the sponge is provided with and does benefit to the optic fibre of pressing from both sides tight optic fibre constant head tank. More preferably, the through hole of the clamp mounting bracket is further provided with a clamp locking hole, and the clamp at the tail end of the optical fiber can be conveniently fixed on the clamp mounting bracket by passing a locking bolt through the clamp locking hole. More preferably, the two ends of the strong magnetic placing groove are respectively provided with a fixing screw hole, so that a hand-screwed bolt can be installed, and the auxiliary fixing upper cover is tightly closed.
The inner surface of the through hole of the clamp mounting bracket is also provided with positioning lugs, the angle adjusting mechanism is a circular toothed ring which is provided with a plurality of grooves matched with the positioning lugs at uniform intervals in the circumferential direction, the circular toothed ring is fixedly connected with or integrally formed with the optical fiber tail end clamp, and the angle adjusting of the optical fiber tail end clamp can be realized by clamping the grooves on the circular toothed ring with the positioning lugs through the rotation angle adjusting mechanism.
The optical fiber clamp position adjusting device comprises a bottom sliding rail, a bottom sliding block arranged on the bottom sliding rail, an X-axis motion platform, a Y-axis motion platform, a Z-axis motion platform and an automatic rotation platform, wherein the X-axis motion platform, the Y-axis motion platform and the Z-axis motion platform are sequentially arranged on the bottom sliding block from bottom to top; one end of the automatic rotating platform is fixedly connected with the L-shaped adapter plate, and the other end of the automatic rotating platform is fixedly connected with the Z-axis moving platform. The automatic rotating platform can drive the whole clamp module to rotate and is used for finely adjusting the axial angle of the optical fiber.
The optical fiber metal sleeve end clamp is integrally T-shaped, the optical fiber metal sleeve end clamp is internally of a hollow structure, a metal sleeve positioning groove is formed in one end of the optical fiber metal sleeve end clamp, an adsorption hole used for adsorbing an optical fiber metal sleeve is formed in the metal sleeve positioning groove, a gas pipe joint connected with a gas suction pipe is formed in the other end of the optical fiber metal sleeve end clamp, the gas pipe joint is communicated with the adsorption hole, gas is sucked through the gas suction pipe, negative pressure is formed at the position of the adsorption hole, and therefore the optical fiber metal sleeve is adsorbed.
The working principle of the optical fiber clamp is as follows: the optical fiber is placed into the optical fiber positioning groove of the optical fiber tail end clamp through the optical fiber placing opening, the optical fiber placing opening is arranged for facilitating the clamping of the optical fiber, and the optical fiber tail end clamp does not need to be taken down to install the optical fiber; set up strong magnet in strong magnetism standing groove, it is to close at the upper cover, can guarantee that the upper cover is fixed, and the both ends of strong magnetism standing groove can set up fixed screw respectively simultaneously, and the bolt is twisted to the installation hand, and supplementary fixed upper cover closes tightly. The optical fiber positioning groove can be arranged as a V-shaped groove so as to conveniently play a role in positioning. Can set up soft materials such as sponge in the sponge mounting groove, soft materials extrudes the sponge mounting groove setting a little to can compress tightly optic fibre when the upper cover closes. The tail part of the optical fiber tail end clamp is provided with an angle adjusting mechanism, and the optical fiber tail end clamp can realize the function of rotary positioning through matching with the clamp positioning seat. The angle between every two grooves is 15 degrees, after the adjustment is completed, the clamp mounting bracket is inserted, the grooves on the angle adjusting mechanism are matched with the positioning lugs on the clamp positioning seat, and then the optical fiber tail end clamp is fixed through the locking bolts in the clamp locking holes. The optical fiber metal sleeve end clamp is arranged at the front end of the clamp mounting bracket, and an air pipe joint is arranged on the optical fiber metal sleeve end clamp and connected with an air suction pipe; the interior of the optical fiber metal sleeve pipe end clamp is hollow, the air pipe joint is communicated with the adsorption hole, air is sucked through the air suction pipe, and negative pressure is formed at the position of the adsorption hole and used for adsorbing the optical fiber metal sleeve pipe. And the automatic rotating platform is used for finely adjusting the axial angle of the optical fiber and can drive the whole clamp module to rotate. The center of a circle of an optical fiber placed in the optical fiber tail end clamp is always coincided with the center of a circle of an optical fiber metal sleeve adsorbed on the metal sleeve positioning groove; the optical fiber metal sleeve is arranged at the front end of the optical fiber in a protruding mode, the top end of the optical fiber is provided with an 8-degree inclination angle, and the automatic rotating platform is used for enabling the section of the front end of the optical fiber to be a straight line. The bottom sliding block is used for driving the whole optical fiber clamp to move on the bottom sliding rail, and the positions of the optical fibers in the three directions of XYZ are finely adjusted through the X-axis moving platform, the Y-axis moving platform and the Z-axis moving platform, so that the front ends of the optical fibers coincide with the position of the light focus of the lens in the laser, and the maximum value of the light power is achieved.
The working principle of the optical fiber automatic angle modulation welding device is as follows: the two welding guns are symmetrically distributed, the angles are adjusted through the automatic rotary table, the focal position of the laser is monitored in real time through the welding gun camera, then the automatic rotary table is controlled to rotate, the linear motion platform and the welding gun mechanism are controlled to move towards the Z-direction adjusting platform, and the laser focal position of the welding guns is determined. The linear motion platform linearly moves along the laser emitting direction of the welding gun according to the rotation of the automatic rotary table, and the position of a single welding gun is adjusted. The welding gun mechanism Z-direction adjusting platform is used for adjusting the overall Z-direction position of the pair of welding gun mechanisms. The X-direction sliding mechanism of the welding gun mechanism controls the X-direction position of a welding gun, and welding work of different accessories (a metal sleeve and a lens) in the laser is achieved. The Y-direction adjusting platform of the welding gun mechanism is an initial adjusting mechanism and aims to enable the laser focus of the welding gun to be axially aligned with the optical fiber. The visual camera has two functions: one is to observe whether the inclination angle of the front end of the optical fiber is in a linear projection, if not, the angle of the optical fiber clamp needs to be adjusted (the optical fiber clamp is roughly adjusted by an angle adjusting mechanism) until the inclination angle is approximately in a linear projection; and secondly, in the process of simultaneously coupling the optical fiber and the optical fiber clamp (namely, in the optical power value fine search stage), the angle of the optical fiber clamp is finely adjusted through automatic judgment (by adopting a machine vision related principle) of a vision camera and computer software thereof until the inclination angle is more approximate to a straight line projection and the optical power reaches the maximum value or an ideal range value.
The optical fiber automatic angle adjusting welding device is used for automatic coupling packaging equipment of a butterfly-shaped semiconductor laser, and the automatic coupling packaging equipment of the butterfly-shaped semiconductor laser comprises a stand column, a cross beam, an optical fiber clamp, a lens clamp mechanism, a lower clamp device, a material disc mechanism and a laser power meter, wherein the optical fiber clamp, the lens clamp mechanism, the lower clamp device, the material disc mechanism and the laser power meter are arranged on a base; the optical fiber clamp, the lens clamp mechanism and the optical fiber automatic angle adjusting welding device can adjust positions to realize accurate coupling and packaging of the butterfly semiconductor laser.
The automatic optical fiber coupling welding device and the optical fiber clamp are controlled by a control system (which can be a computer and controlled by a computer program) so as to conveniently and accurately adjust the position of the optical fiber and automatically work.
Compared with the prior art, the invention has the advantages and beneficial effects that:
1. the optical fiber automatic angle adjusting welding device provided by the invention has the advantages of high automation degree and welding precision, and can automatically adjust the welding angle. The method is used in the automatic coupling packaging equipment of the butterfly semiconductor laser, can realize the accurate coupling alignment and automatic packaging of the butterfly semiconductor laser, and has the advantages of simple and convenient operation, short operation time, high production efficiency, low production cost, basically no influence of skill proficiency of operators and stable quality of finally manufactured products. In the working process, all parts are mutually matched, so that the coupling alignment can be conveniently and accurately realized, and the method is suitable for large-batch production and application.
2. The optical fiber automatic angle modulation welding device provided by the invention can accurately realize the welding work of different accessories (metal sleeves and lenses) of the laser.
3. The automatic angle-adjusting welding device for the optical fiber is reasonable in layout of all parts and ingenious in structural design, so that the device is compact in structure, large in operation space and convenient to mount and dismount.
4. According to the invention, through providing the corresponding control device, the angle adjustment work can be automatically completed by controlling the actions of all parts through the set program, and the labor cost of an enterprise is greatly reduced.
Drawings
Fig. 1 is a schematic three-dimensional structure diagram of an automatic optical fiber angle adjusting welding device in an automatic coupling packaging device of a butterfly semiconductor laser according to the present invention.
Fig. 2 is a schematic view of a three-dimensional structure of another view angle of the automatic fiber angle adjusting and welding device in the automatic coupling and packaging equipment for the butterfly semiconductor laser according to the present invention.
Fig. 3 is a schematic perspective view of an automatic coupling packaging device for a butterfly semiconductor laser according to the present invention.
Fig. 4 is a schematic perspective view of another view angle of the automatic coupling packaging apparatus for a butterfly semiconductor laser according to the present invention.
Fig. 5 is a schematic perspective view of an optical fiber clamp in the automatic coupling packaging device for the butterfly semiconductor laser according to the present invention.
Fig. 6 is a schematic perspective view of a fixture module of an optical fiber fixture in the automatic coupling packaging device for a butterfly semiconductor laser according to the present invention.
Fig. 7 is a schematic perspective view of a fixture positioning seat of an optical fiber fixture in the automatic coupling packaging device for the butterfly semiconductor laser according to the present invention.
Fig. 8 is a schematic perspective view of a tail end clamp portion of an optical fiber in the automatic coupling packaging device for the butterfly semiconductor laser according to the present invention.
Fig. 9 is a schematic perspective view of a fiber ferrule end fixture in the automatic coupling packaging device for a butterfly semiconductor laser according to the present invention.
Reference numerals:
1. an optical fiber clamp; 2. an optical fiber automatic angle adjusting welding device; 3. a lens clamp mechanism; 4. a lower clamp device; 5. a material tray mechanism; 6. a column; 7. a base; 8. a cross beam; 101. an optical fiber tail end clamp; 102. an optical fiber metal ferrule end clamp; 103. a clamp positioning seat; 104. an angle adjusting mechanism; 105. a strong magnetic placing groove; 106. an optical fiber positioning groove; 107. a sponge mounting groove; 108. positioning the bump; 109. a bottom slide rail; 110. a bottom slider; 111. an X-axis motion stage; 112. a Y-axis motion stage; 113. automatically rotating the platform; 114. a Z-axis motion platform; 115. a clamp locking hole; 116. an optical fiber placement port; 117. a clamp mounting bracket; 118. a gas pipe joint; 119. an adsorption hole; 120. a metal sleeve locating slot; 202. a mounting seat; 203. automatic turning; 205. a driving motor of the automatic turntable; 206. a linear motion platform; 207. a welding gun camera; 209. a welding gun adapter plate; 210. a Y-direction motion platform; 211. an X-direction motion platform; 212. a Z-direction motion platform; 213. a vision camera adapter plate; 214. a vision camera; 215. a Z-direction adjusting platform of the welding gun mechanism; 216. a welding gun; 217. the welding gun mechanism is an X-direction sliding mechanism; 218. and a Y-direction adjusting platform of the welding gun mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 and 2, the embodiment provides an optical fiber automatic angle modulation welding device, which includes a three-dimensional moving device fixedly connected to a beam 8 and a mounting base 202 fixedly connected to the three-dimensional moving device, two automatic rotary tables 203 are symmetrically mounted on the mounting base 202, linear motion platforms 206 are respectively mounted on the two automatic rotary tables 203, welding guns 216 are respectively mounted on the two linear motion platforms 206 through welding gun adapter plates 209, and the two welding guns 216 are symmetrically arranged and form a certain included angle; the welding gun cameras 207 are arranged at the rear ends of the two welding guns 216; the linear motion direction of the linear motion platform 206 is the same as the direction of laser emitted by a welding gun mounted on the linear motion platform; a driving motor 205 of the automatic turntable is arranged on one side of the automatic turntable 203; a vision camera 214 is disposed between two of the symmetrically disposed welding guns 216.
Further, the vision camera 214 is connected to a displacement adjusting device through a vision camera adapter plate 213, the displacement adjusting device includes an X-direction moving platform 211, a Y-direction moving platform 210 and a Z-direction moving platform 212, and the displacement adjusting device is fixedly disposed on the cross beam 8.
Specifically, the three-dimensional moving device includes a welding gun mechanism X-direction sliding mechanism 217 fixedly connected to the beam 8, a welding gun mechanism Y-direction adjusting platform 218218 connected to the welding gun mechanism X-direction sliding mechanism 217, and a welding gun mechanism Z-direction adjusting platform 215 connected to the welding gun mechanism Y-direction adjusting platform 218218, and the three-dimensional movement of the mount base can be realized by the welding gun mechanism X-direction sliding mechanism 217, the welding gun mechanism Y-direction adjusting platform 218, and the welding gun mechanism Z-direction adjusting platform 215. More preferably, the welding gun mechanism X-direction sliding mechanism 217 includes a sliding rail and a sliding block, and the welding gun mechanism Y-direction adjusting platform 218 is fixedly connected to the sliding block.
The working principle of the optical fiber automatic angle modulation welding device 2 is as follows: the two welding guns are symmetrically distributed, the angle is adjusted through the automatic rotary table 203, the focal position of the laser is monitored in real time through the welding gun camera 207, then the automatic rotary table 203 is controlled to rotate, the linear motion platform 206 and the welding gun mechanism Z-direction adjusting platform 215 are controlled to move, and the laser focal position of the welding gun is determined. The linear motion stage 206 linearly moves in the laser emission direction of the welding torch according to the rotation of the automatic turntable 203, and adjusts the position of the single welding torch. The torch mechanism Z-direction adjustment stage 215 adjusts the overall Z-direction position of the pair of torch mechanisms. The welding gun mechanism X-direction sliding mechanism 217 controls the X-direction position of a welding gun, so that welding work of different accessories (a metal sleeve and a lens) in the laser is realized. The torch mechanism Y-adjust stage 218 is the initial adjustment mechanism to axially center the laser focus of the torch with the fiber. The vision camera 214 has two roles: one is to observe whether the inclination angle of the front end of the optical fiber is in a straight line projection, if not, the angle of the optical fiber clamp needs to be adjusted (the angle is roughly adjusted by the angle adjusting mechanism 104) until the inclination angle is approximately in a straight line projection; the second is that the angle of the optical fiber clamp is finely adjusted by the automatic discrimination (using the machine vision related principle) of the vision camera 214 and the computer software thereof in the process of the simultaneous coupling of the optical fiber and the optical fiber clamp (i.e. the fine search stage of the optical power value) until the inclination angle is more approximate to a straight line projection and the optical power reaches the maximum value or the ideal range value.
The automatic optical fiber angle adjusting and welding device is used for automatic coupling and packaging equipment of a butterfly-shaped semiconductor laser, the automatic coupling and packaging equipment of the butterfly-shaped semiconductor laser comprises a column 6, a beam 8, an optical fiber clamp 1, a lens clamp mechanism 3, a lower clamp device 4, a material disc mechanism 5 and a laser power meter, the optical fiber clamp 1 and the lens clamp mechanism 3 are arranged oppositely on the beam 8, the lower clamp device 4 is arranged between the optical fiber clamp 1 and the lens clamp mechanism 3, and the material disc mechanism 5 is arranged on one side of the lower clamp device 4 so that the lens clamp mechanism 3 can obtain a lens on the material disc mechanism 5; the optical fiber clamp 1, the lens clamp mechanism 3 and the optical fiber automatic angle adjusting welding device 2 can adjust the positions to realize accurate coupling and packaging of the butterfly semiconductor laser.
Further, in order to facilitate the work of the optical fiber automatic angle modulation welding device, the embodiment further provides an optical fiber clamp 1 working in cooperation with the optical fiber automatic angle modulation welding device. The optical fiber clamp 1 can be matched with a vision camera 214 and the like in the optical fiber automatic angle modulation welding device 2 to accurately adjust the inclination angle of the front end of the optical fiber, so that the welding is more accurate, and the qualified finished product rate of products is higher.
As shown in fig. 5-9, the optical fiber clamp 1 includes an optical fiber clamp position adjusting device and a clamp module, the clamp module is mounted on the optical fiber clamp position adjusting device through an L-shaped adapter plate, the clamp module includes a clamp mounting bracket 117, a clamp positioning seat 103, an angle adjusting mechanism 104, an optical fiber tail end clamp 101, and an optical fiber metal sleeve end clamp 102 suspended in front of the optical fiber tail end clamp 101, the clamp mounting bracket 117 is fixed on the L-shaped adapter plate and is provided with a through hole, and the optical fiber tail end clamp 101 passes through the through hole and is fixed on the clamp mounting bracket 117; an optical fiber placing opening 116 which is slit-shaped and is substantially parallel to the longitudinal extension direction of the optical fiber tail end clamp 101 is formed in each of the clamp positioning seat 103, the clamp mounting bracket 117 and the angle adjusting mechanism 104, so that an optical fiber can be conveniently placed in the optical fiber tail end clamp 101.
In fig. 8, the optical fiber tail end clamp 101 includes an upper cover and a base, the upper cover is hinged to the base, a strong magnetic placing groove 105 is formed on the base, an optical fiber positioning groove 106 (preferably, a V-shaped groove) is further formed in the middle of the base, and a sponge mounting groove 107 is formed in the upper cover corresponding to the optical fiber positioning groove 106. After the upper cover and the base are closed, the upper cover is only attached to the base under the action of the strong magnet in the strong magnet placing groove 105, and meanwhile, due to the fact that the sponge is installed in the sponge installing groove 107, the sponge is arranged to be beneficial to clamping the optical fibers in the optical fiber positioning groove 106. More preferably, a clamp locking hole 115 is further formed in the through hole of the clamp mounting bracket 117, and the optical fiber tail end clamp 101 can be conveniently fixed to the clamp mounting bracket 117 by passing a locking bolt through the clamp locking hole 115. More preferably, fixing screw holes are respectively formed at both ends of the strong magnetic placing groove 105, so that a hand screw bolt can be installed to assist in fixing the upper cover.
The inner surface of the through hole of the clamp mounting bracket 117 is further provided with a positioning bump 108, the angle adjusting mechanism 104 is a circular toothed ring which is provided with a plurality of grooves matched with the positioning bumps 108 at uniform intervals in the circumferential direction, the circular toothed ring is fixedly connected with or integrally formed with the optical fiber tail end clamp 101, and the angle adjustment of the optical fiber tail end clamp 101 can be realized by rotating the angle adjusting mechanism 104 and clamping the grooves on the circular toothed ring with the positioning bumps 108.
In this embodiment, it is preferable that the optical fiber clamp position adjusting device includes a bottom slide rail 109, a bottom slider 110 disposed on the bottom slide rail 109, an X-axis moving platform 111, a Y-axis moving platform 112, a Z-axis moving platform 114, and an automatic rotating platform 113, which are sequentially disposed on the bottom slider 110 from bottom to top; one end of the automatic rotating platform 113 is fixedly connected with the L-shaped adapter plate, and the other end of the automatic rotating platform 113 is fixedly connected with the Z-axis moving platform 114. The automatic rotation platform 113 can drive the whole fixture module to rotate for fine-tuning the axial angle of the optical fiber.
As shown in fig. 9, the optical fiber metal sleeve end clamp 102 is T-shaped as a whole, the optical fiber metal sleeve end clamp 102 has a hollow structure inside, a metal sleeve positioning groove 120 is formed at one end of the optical fiber metal sleeve end clamp, an adsorption hole 119 for adsorbing an optical fiber metal sleeve is formed in the metal sleeve positioning groove 120, a gas pipe joint 118 connected to a gas suction pipe is formed at the other end of the optical fiber metal sleeve end clamp 102, the gas pipe joint 118 is communicated with the adsorption hole 119, and suction is performed through the gas suction pipe to form a negative pressure at the position of the adsorption hole 119, so that the optical fiber metal sleeve is adsorbed.
The working principle of the optical fiber clamp 1 is as follows: the optical fiber is placed into the optical fiber positioning groove 106 of the optical fiber tail end clamp 101 through the optical fiber placing opening 116, the optical fiber placing opening 116 is arranged for facilitating the clamping of the optical fiber, and the optical fiber tail end clamp 101 does not need to be taken down to be installed with the optical fiber; set up strong magnet in strong magnetism standing groove 105, it is to close at the upper cover, can guarantee that the upper cover is fixed, and strong magnetism standing groove 105's both ends can set up fixed screw respectively simultaneously, and the bolt is twisted to the installation hand, and supplementary fixed upper cover closes tightly. The fiber positioning groove 106 may be a V-groove for positioning. Soft materials such as sponge can be arranged in the sponge mounting groove 107, and the soft materials slightly protrude out of the sponge mounting groove 107 so as to be convenient for compressing the optical fibers when the upper cover is closed. An angle adjusting mechanism 104 is arranged at the tail part of the optical fiber tail end clamp 101, and can realize the function of rotary positioning through the matching with the clamp positioning seat 103. The angle between every two grooves is 15 degrees, after the adjustment is completed, the clamp mounting bracket 117 is inserted, the groove on the angle adjusting mechanism 104 is matched with the positioning bump 108 on the clamp positioning seat 103, and then the optical fiber tail end clamp 101 is fixed through the locking bolt in the clamp locking hole 115. The optical fiber metal sleeve end clamp 102 is installed at the front end of the clamp installation bracket 117, and an air pipe joint 118 is arranged on the optical fiber metal sleeve end clamp 102 and connected with an air suction pipe; the optical fiber metal sleeve end clamp 102 is hollow, the air pipe joint 118 is communicated with the adsorption hole 119, air is sucked through the air suction pipe, and negative pressure is formed at the position of the adsorption hole 119 and used for adsorbing the optical fiber metal sleeve. And an automatic rotation platform 113 for fine-tuning the axial angle of the optical fiber, which can drive the whole clamp module to rotate. The center of a circle of an optical fiber placed in the optical fiber tail end clamp 101 is always coincident with the center of a circle of an optical fiber metal sleeve adsorbed on the metal sleeve positioning groove 120; the optical fiber metal sleeve is arranged at the front end of the optical fiber in a protruding mode, the top end of the optical fiber has an 8-degree inclination angle, and the automatic rotating platform 113 has the function that the section of the front end of the optical fiber is a straight line. The bottom slider 110 is used for driving the whole optical fiber clamp to move on the bottom slide rail 109, and then the positions of the optical fiber in the three directions of XYZ are finely adjusted through the X-axis moving platform 111, the Y-axis moving platform 112 and the Z-axis moving platform 114, so that the front end of the optical fiber is overlapped with the position of the optical focus of the lens in the laser, and the maximum value of the optical power is reached.
The automatic optical fiber coupling and welding device and the optical fiber clamp in the embodiment are controlled by a control system (which can be a computer or controlled by a computer program) so as to conveniently and accurately adjust the position of the optical fiber and automatically work.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (4)
1. The utility model provides a butterfly semiconductor laser automatic coupling encapsulation equipment which characterized in that: the device comprises an upright post, a cross beam, an optical fiber clamp, a lens clamp mechanism, a lower clamp device, a material disc mechanism and a laser power meter, wherein the optical fiber clamp, the lens clamp mechanism, the lower clamp device, the material disc mechanism and the laser power meter are arranged on a base; the optical fiber clamp, the lens clamp mechanism and the optical fiber automatic angle adjusting welding device can adjust the position to realize accurate coupling and packaging of the butterfly semiconductor laser; the optical fiber automatic angle adjusting welding device comprises a three-dimensional moving device fixedly connected with a cross beam and a mounting seat fixedly connected with the three-dimensional moving device, wherein two automatic rotary tables are symmetrically mounted on the mounting seat, linear motion platforms are respectively mounted on the two automatic rotary tables, welding guns are respectively mounted on the two linear motion platforms through welding gun adapter plates, and the two welding guns are symmetrically arranged with each other and form a certain included angle; welding gun cameras are arranged at the rear ends of the two welding guns; the linear motion direction of the linear motion platform is the same as the direction of laser emitted by a welding gun arranged on the linear motion platform; a driving motor of the automatic rotary table is arranged on one side of the automatic rotary table; a vision camera is arranged between the two symmetrically arranged welding guns; the optical fiber automatic angle adjusting welding device is matched with the optical fiber clamp to work; the optical fiber fixture comprises an optical fiber fixture position adjusting device and a fixture module, the fixture module is installed on the optical fiber fixture position adjusting device through an L-shaped adapter plate, the fixture module comprises a fixture installing support, a fixture positioning seat, an angle adjusting mechanism, an optical fiber tail end fixture and an optical fiber metal sleeve end fixture hung in front of the optical fiber tail end fixture, the fixture installing support is fixed on the L-shaped adapter plate and provided with a through hole, and the optical fiber tail end fixture penetrates through the through hole and is fixed on the fixture installing support; and the clamp positioning seat, the clamp mounting bracket and the angle adjusting mechanism are all provided with optical fiber placing openings which are in a slit shape and are basically parallel to the longitudinal extension direction of the optical fiber tail end clamp, so that the optical fiber can be conveniently placed into the optical fiber tail end clamp.
2. The automatic coupling packaging device of a butterfly semiconductor laser as claimed in claim 1, wherein: the vision camera is connected to the displacement adjusting device through the vision camera adapter plate, the displacement adjusting device comprises an X-direction moving platform, a Y-direction moving platform and a Z-direction moving platform, and the displacement adjusting device is fixedly arranged on the cross beam.
3. The automatic coupling packaging device of a butterfly semiconductor laser as claimed in claim 1, wherein: the three-dimensional moving device comprises a welding gun mechanism X-direction sliding mechanism fixedly connected with the cross beam, a welding gun mechanism Y-direction adjusting platform connected with the welding gun mechanism X-direction sliding mechanism and a welding gun mechanism Z-direction adjusting platform connected with the welding gun mechanism Y-direction adjusting platform, and the three-dimensional movement of the mounting seat can be realized through the welding gun mechanism X-direction sliding mechanism, the welding gun mechanism Y-direction adjusting platform and the welding gun mechanism Z-direction adjusting platform.
4. The automatic coupling packaging device of a butterfly semiconductor laser as claimed in claim 3, wherein: the X-direction sliding mechanism of the welding gun mechanism comprises a sliding track and a sliding block, and the Y-direction adjusting platform of the welding gun mechanism is fixedly connected with the sliding block.
Priority Applications (1)
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| CN111413768A (en) * | 2020-04-28 | 2020-07-14 | 天津蓝鳍科技有限公司 | Optical fiber angle adjusting device, optical fiber installation system and method |
| CN111934177B (en) * | 2020-08-10 | 2021-08-03 | 中南大学 | Packaging equipment and method for polarization maintaining optical fiber butterfly laser |
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| CN104117770A (en) * | 2014-07-28 | 2014-10-29 | 中南大学 | Integral rotating type automatic coupling welding device for coaxial photoelectronic device |
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