CN109847523B - Lead smoke treatment equipment for storage battery production - Google Patents
Lead smoke treatment equipment for storage battery production Download PDFInfo
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- CN109847523B CN109847523B CN201910294354.4A CN201910294354A CN109847523B CN 109847523 B CN109847523 B CN 109847523B CN 201910294354 A CN201910294354 A CN 201910294354A CN 109847523 B CN109847523 B CN 109847523B
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- air
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- lead
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- 238000003860 storage Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000779 smoke Substances 0.000 title abstract description 23
- 238000005192 partition Methods 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 238000005507 spraying Methods 0.000 claims description 40
- 239000007789 gas Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 18
- 239000000428 dust Substances 0.000 claims description 17
- 239000003517 fume Substances 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 7
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 7
- 241001330002 Bambuseae Species 0.000 claims description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 7
- 239000011425 bamboo Substances 0.000 claims description 7
- 235000019504 cigarettes Nutrition 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000006378 damage Effects 0.000 abstract description 4
- 230000002378 acidificating effect Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000002912 waste gas Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229910000464 lead oxide Inorganic materials 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000004071 soot Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention is suitable for the technical field of storage battery production, and provides lead smoke treatment equipment for storage battery production, which comprises a box body, an ash bucket at the bottom of the box body, a blowing system, a fan system and a control system, wherein the interior of the box body is divided into a clean room at the upper part and a filter room at the lower part by a partition plate, a plurality of through holes are formed in the partition plate, a hollow filter cylinder is installed at each through hole, the installed filter cylinders are vertical in the filter room, a conical cover is fixed at the bottom of each filter cylinder, a plurality of elastic grabbing pieces are arranged at the side part of the conical cover, an air inlet is formed in the filter room, and an air outlet is formed in the clean room. The device solves the problems that lead smoke is discharged to the atmosphere to pollute the environment and cause human body harm in the prior art.
Description
Technical Field
The invention belongs to the technical field of storage battery production, and particularly relates to lead smoke treatment equipment for storage battery production.
Background
The storage battery has the processes of lead melting operation and the like in the production process. When the temperature of the heated solid lead exceeds the melting point, more and more lead vapor escapes from the surface of the lead liquid along with the continuous rise of the temperature, waste gas containing lead vapor and fine lead oxide particles is lead fume, sponge lead oxide at the interface of the lead melted lead liquid and air is lead dust, however, the solid lead needs to be melted during lead quenching, and a large amount of lead vapor and lead dust oxide are generated by the lead in the melted state, so that the harm to human bodies is caused to operators, and the lead dust is diffused into the atmosphere to pollute the external environment.
Disclosure of Invention
In view of the above, the embodiment of the invention provides a lead smoke treatment device for producing a storage battery, which is used for solving the problems that lead smoke is discharged to the atmosphere to pollute the environment and cause harm to human bodies in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a plumbous cigarette treatment facility of battery production, includes ash bucket, jetting system, fan system and the control system of box, bottom of the case portion, the clean room and the filter chamber of lower part that the box internal portion was divided into upper portion by the baffle, be equipped with a plurality of through-hole on the baffle, a hollow section of thick bamboo is strained to every through-hole department installation, and the section of thick bamboo after the installation is in be the vertical form in the filter chamber, the bottom of every section of thick bamboo all is fixed with the toper cover, the lateral part of toper cover includes a plurality of has elastic grab sheet, the filter chamber is equipped with the air inlet, the clean room is equipped with the gas outlet.
Further, the blowing system comprises a high-pressure air pump and a plurality of air nozzles arranged in the clean room, an air outlet of the high-pressure air pump is connected with an air inlet of the plurality of air nozzles in a conducting mode, each air nozzle faces to one through hole in the partition plate, and the high-pressure air pump is connected with the control system.
Further, a pressure sensor is installed in the clean room and the filter chamber respectively, and the two pressure sensors are connected with the control system.
Further, the control system comprises a processor, a display and an input device, wherein the display, the input device, the blowing system and the fan system are all connected with the processor.
Further, the lead smoke treatment equipment for the storage battery production further comprises a spraying system, an air inlet of the spraying system is connected with an air outlet of the box body through the fan system, the spraying system is connected with the control system, and the spraying system is used for spraying liquid on the lead smoke.
Further, the spraying system comprises a spraying tank, an air inlet at the bottom of the spraying tank is connected with an air outlet of the box body through the fan system, an air outlet communicated with the outside is arranged at the top of the spraying tank, a liquid spraying nozzle is arranged at the top of the inside of the spraying tank, a water inlet of the liquid spraying nozzle is connected with a water outlet of a water pump, a water inlet of the water pump is connected with a water outlet of a water tank, a water inlet of the water tank is connected with a water outlet at the bottom of the spraying tank, and the water pump is connected with the control system.
Further, a silk screen is fixed in the spray tank, and an adsorption material is arranged on the silk screen.
Further, the adsorption material is glass spheres.
The beneficial effects of adopting above-mentioned technical scheme to produce lie in: the invention designs a lead smoke treatment device for storage battery production, wherein lead smoke enters a filter chamber from an air inlet of a box body, the lead smoke in the filter chamber passes through a filter cartridge and then enters a clean room through a through hole on a partition plate, and is discharged into the atmosphere from the clean room, the filter cartridge can filter the lead smoke and adsorb particulate matters such as lead dust in the lead smoke, the lead smoke is purified, and the purified gas reaches an emission standard and is discharged into the atmosphere; the bottom of each filter cartridge is provided with the conical cover, so that the filter cartridges can be sealed, gas in the filter chamber must be filtered through the filter cartridges when entering the clean room and being discharged to the atmosphere, and the gas in the filter chamber cannot enter the clean room directly through the through holes without passing through the filter cartridges and is discharged to the atmosphere, so that the purification effect on lead smoke is enhanced; when lead soot dust on the filter cartridge is accumulated to a certain extent, the jetting system jets high-pressure air flow to the filter cartridge, accumulated dust on the filter cartridge is removed, the removed dust falls into the ash bucket, the side part of the conical cover comprises a plurality of elastic grabbing pieces, when the jetting system jets the filter cartridge, the grabbing pieces deform to form an opening, the dust on the filter cartridge is beneficial to falling into the ash bucket, and each grabbing piece is restored to a normal state in a normal state and sealed to the filter cartridge.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a lead fume treatment device for producing a storage battery according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a lead fume treatment apparatus for producing a storage battery according to another embodiment of the present invention.
In the figure: 1. a case; 2. an ash bucket; 3. an air nozzle; 4. a clean room; 5. a filtering chamber; 6. a partition plate; 7. a filter cartridge; 8. a conical cover; 9. a spray tank; 10. a water pump; 11. a liquid spray nozzle; 12. a silk screen; 13. glass balls; 14. a water tank; 15. and a circulating air pump.
Detailed Description
In the following description, for purposes of explanation and not limitation, specific details are set forth such as the particular system architecture, techniques, etc., in order to provide a thorough understanding of the embodiments of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present invention with unnecessary detail.
In order to illustrate the technical scheme of the invention, the following description is made by specific examples.
As shown in fig. 1, the lead-smoke treatment equipment for producing the storage battery comprises a box body 1, an ash bucket 2 at the bottom of the box body 1, a blowing system, a fan system and a control system, wherein the inside of the box body 1 is divided into a clean room 4 at the upper part and a filter chamber 5 at the lower part by a partition plate 6, a plurality of through holes are formed in the partition plate 6, a hollow filter cylinder 7 is installed at each through hole, the installed filter cylinder 7 is vertical in the filter chamber 5, a conical cover 8 is fixed at the bottom of each filter cylinder 7, a plurality of elastic grabbing pieces are arranged on the side part of the conical cover 8, an air inlet is formed in the filter chamber 5, and an air outlet is formed in the clean room 4.
Lead smoke enters the filter chamber 5 from the air inlet of the box body 1, the lead smoke in the filter chamber 5 passes through the filter cartridge 7 and then enters the clean room 4 through the through holes on the partition plate 6, and is discharged into the atmosphere from the clean room 4, the filter cartridge 7 can filter the lead smoke and adsorb particulate matters such as lead dust in the lead smoke, the lead smoke is purified, and the purified gas reaches the discharge standard and is discharged into the atmosphere; the bottom of each filter cartridge 7 is provided with a conical cover 8, so that the filter cartridges 7 can be sealed, when the gas in the filter chamber 5 enters the clean room 4 and is discharged to the atmosphere, the gas in the filter chamber 5 is filtered by the filter cartridges 7, and the gas in the filter chamber 5 does not directly enter the clean room 4 to be discharged to the atmosphere through the through holes without passing through the filter cartridges 7, so that the purification effect on lead smoke is enhanced; when the plumbous soot dust on the filter cylinder 7 accumulates to a certain extent, jetting system sprays high-pressure air current to the filter cylinder 7, clear away the dust of accumulation on the filter cylinder 7, clear away the dust and drop in ash bucket 2, the toper cover 8 lateral part includes a plurality of has elastic gripping piece, when jetting system jet to the filter cylinder 7, the gripping piece takes place deformation, form the opening, do benefit to the dust on the filter cylinder 7 and drop in ash bucket 2, each gripping piece resumes normal state when normal state, form sealedly to the filter cylinder 7, this design can improve the filter effect of plumbous cigarette, also can guarantee the normal cleanness of filter cylinder 7, guarantee that equipment can long-term high-efficient handles plumbous cigarette, plumbous cigarette reaches in the atmosphere again after the emission standard.
In one embodiment of the invention, the blowing system comprises a high-pressure air pump and a plurality of air nozzles 3 arranged in the clean room 4, wherein the air outlet of the high-pressure air pump is connected with the air inlets of the plurality of air nozzles 3 in a conducting way, each air nozzle 3 is opposite to one through hole on the partition plate 6, and the high-pressure air pump is connected with the control system.
Each air nozzle 3 corresponds to one filter cylinder 7, when the filter cylinder 7 is cleaned, the control system controls the high-pressure air pump to generate high-pressure air flow, and the high-pressure air flow is sprayed out through the air nozzle 3 to enable dust accumulated on the filter cylinder 7 to drop into the ash bucket 2, so that the effect of cleaning the filter cylinder 7 is achieved.
In one embodiment of the invention, the clean room 4 and the filter chamber 5 are respectively provided with a pressure sensor, and both pressure sensors are connected with a control system.
The two pressure sensors collect the air pressure values of the clean room 4 and the filter room 5 respectively and transmit the air pressure values to the control system, in a normal state, as the through holes on the partition board 6 lead the clean room 4 and the filter room 5 to be communicated, the air pressure difference between the filter room 5 and the clean room 4 is small, as dust accumulated on the filter cylinder 7 increases, the air pressure in the filter room 5 is gradually increased, the air pressure in the filter room 5 is gradually decreased, the pressure difference between the filter room 5 and the clean room 4 is increased, the pressure difference range value is preset in the control system, the control system receives the two pressure sensors to collect the air pressure values and calculate the pressure difference, then the obtained pressure difference is compared with the set pressure difference range, and when the actual pressure difference is larger than the set pressure difference range, the control system controls the blowing system to jet air, and the dust accumulated on the filter cylinder 7 is cleaned.
In one embodiment of the invention, the fan system comprises a circulating air pump 15, the circulating air pump 15 is connected with the control system, an air inlet of the circulating air pump 15 is connected with an air outlet on the box body 1, and the circulating air pump 15 sucks out the filtered air in the box body 1 and discharges the air into the air.
In one embodiment of the invention, the control system comprises a processor, a display and an input, wherein the display, the input, the blowing system and the blower system are all connected with the processor. The processor can select STM8, STM32 or 89C51 singlechip.
As shown in fig. 2, the lead fume treatment device for the storage battery production further comprises a spraying system, wherein an air inlet of the spraying system is connected with an air outlet of the box body 1 through a fan system, the spraying system is connected with a control system, and the spraying system is used for spraying liquid on lead fume.
In the production process of the electrode plate of the storage battery, the process of smearing the lead plaster on the electrode plate is also carried out, and the lead plaster contains acidic substances, so that the generated gas contains the acidic substances, the filter cartridge 7 can not filter the acidic substances, and the acidic substances in the gas discharged into the atmosphere can pollute the environment and cause physical injury to human bodies. The spraying system is arranged to spray the gas filtered by the filter cartridge 7, so that the particulate matters in the gas are further removed, and meanwhile, the liquid contains alkaline matters, so that the acidic matters in the gas can be neutralized, the effect of removing the acidic matters in the lead fume is achieved, and the purifying effect on the lead fume is improved.
In one embodiment of the invention, the spraying system comprises a spraying tank 9, an air inlet at the bottom of the spraying tank 9 is connected with an air outlet of the box body 1 through a fan system, the top of the spraying tank 9 is provided with an air outlet communicated with the outside, the top of the inside of the spraying tank 9 is provided with a liquid spraying nozzle 11, the water inlet of the liquid spraying nozzle 11 is connected with the water outlet of a water pump 10, the water inlet of the water pump 10 is connected with the water outlet of a water tank 14, the water inlet of the water tank 14 is connected with the water outlet at the bottom of the spraying tank 9, and the water pump 10 is connected with a control system.
The water containing alkaline substances is arranged in the water tank 14, the water pump 10 conveys the water in the water tank 14 into the spray tank 9, gas enters the spray tank 9 at the top of the spray tank 9 through the liquid spray nozzle 11 under the spray of the water in the spray tank 9, and when the gas is discharged at the top of the spray tank 9, the gas needs to be soaked by spraying liquid, so that acidic substances in the gas are removed.
In one embodiment of the invention, a wire mesh 12 is fixed inside the spray tank 9, and an adsorption material is arranged on the wire mesh 12. The silk screen 12 sets up the inside middle part of spray tank 9, and the filter material of placing on the silk screen 12 can filter the residual particulate matter in the waste gas, and the maximum solid particle's in the waste gas content of elimination improves the purifying effect to the waste gas.
In one embodiment of the invention, the adsorbent material is glass spheres 13. The filter material is glass spheres 13 laid flat on the wire mesh 12. The glass balls 13 are selected as filtering materials to adsorb particles in the waste gas, then the particles are washed by liquid sprayed from the top of the spray tank 9, solid particles are mixed into the liquid, the treatment of the solid particles in the waste gas is realized, the glass balls 13 are stable in performance and cannot be dissolved or destroyed by the liquid, the glass balls can be used for a long time, and the overall stability of the device is enhanced.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention, and are intended to be included in the scope of the present invention.
Claims (7)
1. The utility model provides a plumbous cigarette treatment facility of battery production, includes box, ash bucket, jetting system, fan system and the control system of box bottom, its characterized in that, the inside toilet and the filter chamber of lower part that divide into upper portion of box by the baffle, be equipped with a plurality of through-holes on the baffle, every through-hole department installs a hollow section of thick bamboo, and the section of thick bamboo after the installation is in the filter chamber is in the vertical form, and the bottom of every section of thick bamboo all is fixed with the toper cover, the lateral part of toper cover includes a plurality of has elastic grab piece, and when jetting system jet to the section of thick bamboo, the grab piece takes place deformation, forms the opening, the filter chamber is equipped with the air inlet, the toilet is equipped with the gas outlet;
the clean room and the filter chamber are respectively provided with a pressure sensor, the two pressure sensors are connected with the control system, the two pressure sensors respectively collect air pressure values of the clean room and the filter chamber and transmit the air pressure values to the control system, the control system receives the air pressure values collected by the two pressure sensors and calculates differential pressure, then compares the obtained differential pressure with a set differential pressure range, and when the actual differential pressure is larger than the set differential pressure range, the control system controls the blowing system to blow air to clean dust accumulated on the filter cylinder.
2. The lead fume treatment device for producing lead fume from storage batteries according to claim 1, wherein the blowing system comprises a high-pressure air pump and a plurality of air nozzles arranged in the clean room, an air outlet of the high-pressure air pump is connected with an air inlet of the plurality of air nozzles in a conducting mode, each air nozzle faces to one through hole on the partition plate, and the high-pressure air pump is connected with the control system.
3. The lead fume treatment apparatus of claim 1, wherein the control system comprises a processor, a display, and an input, the display, the input, the blowing system, and the blower system all being connected to the processor.
4. A lead fume treatment device for production of storage batteries according to any one of claims 1 to 3, further comprising a spraying system, wherein an air inlet of the spraying system is connected with an air outlet of the box body through the fan system, the spraying system is connected with the control system, and the spraying system sprays liquid on lead fume.
5. The lead fume treatment device for producing the lead fume by the storage battery according to claim 4, wherein the spraying system comprises a spraying tank, an air inlet at the bottom of the spraying tank is connected with an air outlet of the box body through the fan system, an air outlet communicated with the outside is arranged at the top of the spraying tank, a liquid spraying nozzle is arranged at the top of the inside of the spraying tank, a water inlet of the liquid spraying nozzle is connected with a water outlet of a water pump, a water inlet of the water pump is connected with a water outlet of a water tank, a water inlet of the water tank is connected with a water outlet at the bottom of the spraying tank, and the water pump is connected with the control system.
6. The lead fume treatment device for producing the lead fume by the storage battery according to claim 5, wherein a wire mesh is fixed in the spray tank, and an adsorption material is arranged on the wire mesh.
7. The apparatus for treating lead fume produced by a storage battery according to claim 6, wherein the adsorbing material is glass balls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910294354.4A CN109847523B (en) | 2019-04-12 | 2019-04-12 | Lead smoke treatment equipment for storage battery production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910294354.4A CN109847523B (en) | 2019-04-12 | 2019-04-12 | Lead smoke treatment equipment for storage battery production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109847523A CN109847523A (en) | 2019-06-07 |
| CN109847523B true CN109847523B (en) | 2024-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910294354.4A Active CN109847523B (en) | 2019-04-12 | 2019-04-12 | Lead smoke treatment equipment for storage battery production |
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| Country | Link |
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| CN (1) | CN109847523B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2552587Y (en) * | 2002-05-22 | 2003-05-28 | 西南石油学院 | Wet type dust remover with turbulent ball |
| CN204768036U (en) * | 2015-06-11 | 2015-11-18 | 郭原江 | Wet -type purifying column |
| CN105521679A (en) * | 2016-01-06 | 2016-04-27 | 浙江汇同电源有限公司 | Storage battery recycling dusting spray device |
| CN105561723A (en) * | 2015-12-31 | 2016-05-11 | 浙江平湖华龙实业股份有限公司 | Lead smoke purifying apparatus of high performance storage battery |
| CN210112881U (en) * | 2019-04-12 | 2020-02-25 | 河北超威电源有限公司 | Lead fume treatment equipment for storage battery production |
-
2019
- 2019-04-12 CN CN201910294354.4A patent/CN109847523B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2552587Y (en) * | 2002-05-22 | 2003-05-28 | 西南石油学院 | Wet type dust remover with turbulent ball |
| CN204768036U (en) * | 2015-06-11 | 2015-11-18 | 郭原江 | Wet -type purifying column |
| CN105561723A (en) * | 2015-12-31 | 2016-05-11 | 浙江平湖华龙实业股份有限公司 | Lead smoke purifying apparatus of high performance storage battery |
| CN105521679A (en) * | 2016-01-06 | 2016-04-27 | 浙江汇同电源有限公司 | Storage battery recycling dusting spray device |
| CN210112881U (en) * | 2019-04-12 | 2020-02-25 | 河北超威电源有限公司 | Lead fume treatment equipment for storage battery production |
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| Publication number | Publication date |
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| CN109847523A (en) | 2019-06-07 |
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