CN109834606A - A kind of steel wire cutting rope and preparation method thereof - Google Patents
A kind of steel wire cutting rope and preparation method thereof Download PDFInfo
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- CN109834606A CN109834606A CN201910262374.3A CN201910262374A CN109834606A CN 109834606 A CN109834606 A CN 109834606A CN 201910262374 A CN201910262374 A CN 201910262374A CN 109834606 A CN109834606 A CN 109834606A
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Abstract
The invention discloses a kind of steel wire cutting ropes and preparation method thereof, are mainly used in the cutting of the hard brittle materials such as silicon materials, sapphire.Step 1: thicker high-carbon steel wire, stainless steel wire or tungsten alloy steel wire are drawn to diameter 0.01-0.20mm by equipment；Step 2: strand (twisted radical 2-19 root) mutually scheme one: is twisted into after steel wire surface electro-coppering after drawing；Scheme two: the steel wire after drawing is first twisted into mutually strand (twisted radical 2-19 root), in strand electroplating surface copper after being twisted；Step 3: in the strand electroplating surface carborundum powder that layers of copper has been electroplated；Step 4: cutting strand is completed, diameter 0.02mm-1.00mm after the completion；Cutting strand overall flexibility, intensity and mantle friction rate after being twisted well greatly improve compared with prior art；Cutting efficiency, surface smoothness and the lumber recovery of the hard brittle materials such as silicon materials, sapphire can be effectively improved, while effectively reducing the required grid electricity fee cost of cutting, cost of labor and auxiliary material loss again.Wide market.
Description
Technical field
The present invention relates to photovoltaic, chip and sapphire cutter device technical field, in particular to a kind of steel wire cutting rope and
Preparation method.
Background technique
Steel wire cutting rope is mainly used for cutting the hard brittle materials such as silicon materials and sapphire, and prior art is using single
The cutting line that root steel wire is made into, when cutting to hard brittle materials such as sapphire, silicon rods, cutting line overall flexibility is poor, strong
It spends low low with mantle friction rate；Efficiency, surface smoothness and lumber recovery in the cutting to hard brittle materials such as silicon materials, sapphires
It is poor, while cutting efficiency is low, and a large amount of electricity charge, the loss of artificial and auxiliary material are wasted in production process.
Summary of the invention
The main purpose of the present invention is to provide a kind of steel wire cutting ropes and preparation method thereof, can effectively solve background skill
The problems in art.
To achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of steel wire cutting rope, including more steel wires are made by twisting steel wire cutting rope, and the steel wire or steel wire cut rope
Electroplating surface has copper plate, and the electroplating surface of the copper plate has diamond layer.
Further, the gauge of wire range is 0.01-0.20mm.
Further, the steel wire is provided with 2-19 root altogether.
Further, the material of the steel wire is carbon steel, stainless steel or wolfram steel.
Further, the copper plate is brass plating layer.
Further, the material of the diamond layer is bortz powder or boart boart.
A kind of steel wire cutting rope preparation method, includes the following steps；
Step 1: a thicker steel wire is subjected to wire drawing using accurate wire drawing machine or extruding strings device, steel wire diameter wire drawing is extremely
Monofilament is made in 0.01-0.20mm；
Step 2: being twisted into stock for monofilament made from 2-19 root step 1, and strand is made；
Step 3: by strand electroplating surface brass made from step 2, brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
A kind of steel wire cutting rope preparation method, includes the following steps；
Step 1: a thicker steel wire is subjected to wire drawing using accurate wire drawing machine or extruding strings device, steel wire diameter wire drawing is extremely
Monofilament is made in 0.01-0.20mm；
Step 2: by monofilament surface brass plating made from step 1, brass monofilament is made；
Step 3: being twisted into stock for brass monofilament made from step 2, and brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
A kind of steel wire cutting rope preparation method, includes the following steps；
Step 1: coppered steel wire is made in the electroplating surface brass of a thicker steel wire 1；
Step 2: coppered steel wire made from step 1 is subjected to wire drawing, coppered steel wire using accurate wire drawing machine or extruding strings device
Monofilament is made to 0.01-0.20mm in diameter wire drawing；
Step 3: by monofilament made from 2-19 root step 2, being twisted into stock, and strand is made；
Step 4: by the end of strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
Further, it is 0.02-1.00mm that the steel wire, which is made by twisting steel wire cutting rope diameter,.
Compared with prior art, the invention has the following beneficial effects: this kind invention designs rationally, easy to use, is twisted
Technique greatly improves before cutting strand overall flexibility, intensity after good are compared with mantle friction rate；It highly effective can mention
Cutting efficiency, surface smoothness and the lumber recovery of the hard brittle materials such as high silicon materials, sapphire, while highly effective reduce is cut again
Cut required grid electricity fee cost, cost of labor and auxiliary material loss, wide market；The invention is simple and convenient, is suitble to be widely popularized.
Detailed description of the invention
Fig. 1 is whole structural schematic diagram of the invention；
Fig. 2 is a kind of diagrammatic cross-section of embodiment of the invention.
In figure: 1, steel wire；2, copper plate；3, diamond layer.
Specific embodiment
For the technological means for realizing the present invention；Creation characteristic；Reach purpose to be easy to understand with effect, below with reference to
Specific embodiment, the present invention is further explained.
As shown in Figs. 1-2, a kind of steel wire cutting rope, including more steel wires 1 are made by twisting steel wire cutting rope, the steel wire 1
Or the electroplating surface of steel wire cutting rope has copper plate 2, the electroplating surface of the copper plate 2 has diamond layer 3.
Wherein, the diameter range of the steel wire 1 is 0.01-0.20mm.
Wherein, the steel wire 1 is provided with 2-19 root altogether.
Wherein, the material of the steel wire 1 is carbon steel, stainless steel or wolfram steel.
Wherein, the copper plate 2 is brass plating layer.
Wherein, the material of the diamond layer 3 is bortz powder or boart boart.
A kind of steel wire cutting rope preparation method, includes the following steps；
Step 1: a thicker steel wire 1 is subjected to wire drawing, 1 diameter wire drawing of steel wire using accurate wire drawing machine or extruding strings device
To 0.01-0.20mm, monofilament is made；
Step 2: being twisted into stock for monofilament made from 2-19 root step 1, and strand is made；
Step 3: by strand electroplating surface brass made from step 2, brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
A kind of steel wire cutting rope preparation method, includes the following steps；
Step 1: a thicker steel wire 1 is subjected to wire drawing, 1 diameter wire drawing of steel wire using accurate wire drawing machine or extruding strings device
To 0.01-0.20mm, monofilament is made；
Step 2: by monofilament surface brass plating made from step 1, brass monofilament is made；
Step 3: being twisted into stock for brass monofilament made from step 2, and brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
A kind of steel wire cutting rope preparation method, includes the following steps；
Step 1: coppered steel wire is made in the electroplating surface brass of a thicker steel wire 1；
Step 2: coppered steel wire made from step 1 is subjected to wire drawing, coppered steel wire using accurate wire drawing machine or extruding strings device
Monofilament is made to 0.01-0.20mm in diameter wire drawing；
Step 3: by monofilament made from 2-19 root step 2, being twisted into stock, and strand is made；
Step 4: by the end of strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
Wherein, it is 0.02-1.00mm that the steel wire 1, which is made by twisting steel wire cutting rope diameter,.
It should be noted that the present invention is a kind of steel wire cutting rope and preparation method thereof, the cutting strand after being twisted well is whole
Technique greatly improves before body flexibility, intensity and mantle friction rate are compared；It being capable of highly effective raising silicon materials, sapphire etc.
Cutting efficiency, surface smoothness and the lumber recovery of hard brittle material, at the same again it is highly effective reduce cutting needed for grid electricity fee cost,
Cost of labor and auxiliary material loss, wide market；The invention is simple and convenient, is suitble to be widely popularized.
Embodiment one: a kind of steel wire cutting rope preparation method includes the following steps；
Step 1: coppered steel wire is made in the electroplating surface brass of the steel wire 1 of a thicker carbon steel material；
Step 2: coppered steel wire made from step 1 is subjected to wire drawing, coppered steel wire diameter wire drawing using accurate wire drawing machine
To 0.01mm, monofilament is made；
Step 3: by monofilament made from 7 step 2, being twisted into stock, and strand is made；
Step 4: by the end of strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made, final steel wire is cut
The diameter for cutting rope is 0.3mm.
Embodiment two: a kind of steel wire cutting rope preparation method includes the following steps；
Step 1: the steel wire 1 of a thicker carbon steel material is subjected to wire drawing, 1 diameter wire drawing of steel wire using accurate wire drawing machine
To 0.1mm, monofilament is made；
Step 2: by monofilament surface brass plating made from step 1, brass monofilament is made；
Step 3: being twisted into stock for brass monofilament made from 7 step 2, and brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope, final steel is made
The diameter of silk cutting rope is 0.3mm.
Embodiment three: a kind of steel wire cutting rope preparation method includes the following steps；
Step 1: the steel wire 1 of a thicker stainless steel material is subjected to wire drawing using accurate extruding strings device, 1 diameter of steel wire is drawn
Monofilament is made to 0.01mm in silk；
Step 2: being twisted into stock for monofilament made from 7 step 1, and strand is made；
Step 3: by strand electroplating surface brass made from step 2, brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope, final steel is made
The diameter of silk cutting rope is 0.03mm.
Example IV: a kind of steel wire cutting rope preparation method includes the following steps；
Step 1: the steel wire 1 of a thicker wolfram steel material is subjected to wire drawing using accurate crowded wire drawing machine, 1 diameter of steel wire is drawn
Monofilament is made to 0.01mm in silk；
Step 2: by monofilament surface brass plating made from step 1, brass monofilament is made；
Step 3: being twisted into stock for brass monofilament made from 7 step 2, and brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope, final steel is made
The diameter of silk cutting rope is 0.03mm.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of steel wire cutting rope, including more steel wires (1) are made by twisting steel wire cutting rope, it is characterised in that: the steel wire (1)
Or the electroplating surface of steel wire cutting rope has copper plate (2), the electroplating surface of the copper plate (2) has diamond layer (3).
2. a kind of steel wire cutting rope according to claim 1, it is characterised in that: the diameter range of the steel wire (1) is
0.01-0.20mm。
3. a kind of steel wire cutting rope according to claim 1, it is characterised in that: the steel wire (1) is provided with 2-19 root altogether.
4. a kind of steel wire cutting rope according to claim 1, it is characterised in that: the material of the steel wire (1) is carbon steel, no
Become rusty steel or wolfram steel.
5. a kind of steel wire cutting rope according to claim 1, it is characterised in that: the copper plate (2) is brass plating layer.
6. a kind of steel wire cutting rope according to claim 1, it is characterised in that: the material of the diamond layer (3) is gold
Emery or boart boart.
7. a kind of steel wire cutting rope preparation method, it is characterised in that: include the following steps；
Step 1: a thicker steel wire (1) is subjected to wire drawing, steel wire (1) diameter wire drawing using accurate wire drawing machine or extruding strings device
To 0.01-0.20mm, monofilament is made；
Step 2: being twisted into stock for monofilament made from 2-19 root step 1, and strand is made；
Step 3: by strand electroplating surface brass made from step 2, brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
8. a kind of steel wire cutting rope preparation method, it is characterised in that: include the following steps；
Step 1: a thicker steel wire (1) is subjected to wire drawing, steel wire (1) diameter wire drawing using accurate wire drawing machine or extruding strings device
To 0.01-0.20mm, monofilament is made；
Step 2: by monofilament surface brass plating made from step 1, brass monofilament is made；
Step 3: being twisted into stock for brass monofilament made from step 2, and brass strand is made；
Step 4: by the end of brass strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
9. a kind of steel wire cutting rope preparation method, it is characterised in that: include the following steps；
Step 1: coppered steel wire is made in the electroplating surface brass of a thicker steel wire (1)；
Step 2: coppered steel wire made from step 1 is subjected to wire drawing, coppered steel wire diameter using accurate wire drawing machine or extruding strings device
Monofilament is made to 0.01-0.20mm in wire drawing；
Step 3: by monofilament made from 2-19 root step 2, being twisted into stock, and strand is made；
Step 4: by the end of strand electroplating surface bortz powder made from step 3, steel wire cutting rope is made.
10. according to a kind of steel wire cutting rope preparation method any in claim 7-9, it is characterised in that: the steel wire
(1) being made by twisting steel wire cutting rope diameter is 0.02-1.00mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910262374.3A CN109834606A (en) | 2019-04-02 | 2019-04-02 | A kind of steel wire cutting rope and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910262374.3A CN109834606A (en) | 2019-04-02 | 2019-04-02 | A kind of steel wire cutting rope and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
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| CN109834606A true CN109834606A (en) | 2019-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910262374.3A Pending CN109834606A (en) | 2019-04-02 | 2019-04-02 | A kind of steel wire cutting rope and preparation method thereof |
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489781A (en) * | 2011-11-15 | 2012-06-13 | 李园 | Diamond wire saw with stranded core and manufacturing process thereof |
| CN103372921A (en) * | 2012-04-27 | 2013-10-30 | 铼钻科技股份有限公司 | Composite wire saw with electroplated layer and manufacturing method thereof |
| CN104070614A (en) * | 2013-03-26 | 2014-10-01 | 蒙特集团（香港）有限公司 | Fixed abrasive wire saw and preparation method thereof |
| CN103144209A (en) * | 2013-04-03 | 2013-06-12 | 盛利维尔（中国）新材料技术有限公司 | Diamond fret saw and production technology thereof |
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