CN109834603A - The consolidation technique method with handle page wheel, page wheel class product of improvement - Google Patents
The consolidation technique method with handle page wheel, page wheel class product of improvement Download PDFInfo
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- CN109834603A CN109834603A CN201910125104.8A CN201910125104A CN109834603A CN 109834603 A CN109834603 A CN 109834603A CN 201910125104 A CN201910125104 A CN 201910125104A CN 109834603 A CN109834603 A CN 109834603A
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Abstract
The present invention relates to a kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, it is characterised in that is prepared from the following materials: curing agent: 5-15%;Resin: 30-50%;Silicon powder: 40-60%.Directly solve the permeability of glue and emery cloth, especially fine granularity (such as: the emery cloths such as 240#, 320#, 400#), this formula permeability is high, can allow emery cloth, and glue, ironware, plastic part etc., best is consolidated.It will not fall piece film flying when use, the safety for greatly improving the quality of product and using.This formula, it solves in the bad workpiece of the heat dissipation effects such as round tube inner wall of polishing, the high temperature of generation is destroyed caused by product, the resistance to temperature of product that this formula is made can reach 110 degree to 120 degree or so, (American-European some countries at present, especially have the Germany of superelevation particular/special requirement to technology, resistance to temperature requirement is can to reach 120 degree), so that product is met or exceeded the requirement of American-European-Japanese De Deng developed country.
Description
Technical field
The present invention relates to a kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, belong to grinding materials and grinding tool industry,
Coated abrasive tool field.The process play (by emery cloth and plastic part, emery cloth and ironware and emery cloth and other materials it is viscous
Connect) filling effect and function.
Background technique
Now with the development of industrial technology, the technology in coated abrasive tool field is also with rapid changepl. never-ending changes and improvements, but still there are some
Problem influences production efficiency and product quality, and that there are problems is as follows for country's main production control product at present:
1, cumbersome, at present preparation method the following steps are included:
(1) silicon powder of formula ratio is added in the curing agent of formula ratio, ultrasonic disperse obtains the first mixture;It will formula
The talcum powder of amount is added in the epoxy resin of formula ratio, and ultrasonic disperse obtains the second mixture;
(2) first mixture is divided into 5~10 aliquots identical in quality, the first mixture described in an aliquot is taken to be added
Ultrasonic disperse 5~15 minutes in second mixture, be then added described in another aliquot the first mixture ultrasonic disperse 5~
15 minutes, such class was pushed into first mixture and is all added in second mixture, ultrasound 15~30 minutes.
2, curing time long formula at present amounts to the time for needing about 4-6 hour;
(1) 90-110 degree needs 2-3 hours time to solidify, and then also needs the soaking time 1-2 in this temperature small
When, being naturally cooling to 40 degree can just come out of the stove.
(2) temperature is high (90-110 °), and the time is long, curing time, soaking time, time-consuming power-consuming.
3, the poor permeability of original formula, when running business into particular one grain size number emery cloth, (such as: 240#.320#.400# fine granularity number)
Glue infiltration not enough, bonds insecure, the case where when use will appear film flying, fall piece.If using when there is film flying, fall piece
The case where, operator can be damaged, it is this product that as long as there is piece, this product, which cannot be further continued for using,
Fatefulue problem.
4, product filler material cannot be with raw material synchronous consumption, and emery cloth utilization rate is low.
5, polish pipe fitting (round tube inner wall, inner hole of workpiece), with product (such as;Band handle page wheel) polishing round tube inner wall when,
Since product is polished inside round tube, heat can not be distributed, high temperature can be generated in high speed rotation polishing, (according to
The dynamics and duration of polishing can generate the high temperature more than 100 ° or so), the product that existing glue formula is made,
Glue is after the solidification of 90-110 degree, and when operating temperature reaches 80 ° or more, the glue of product just will appear the feelings to break down
Condition causes product that cannot be further continued for using this is also a great problem faced in the world at present.(high temperature resistant when product uses
Problem)
6, emery cloth and filler material are unable to synchronous consumption, and grinder part of fighting each other in use causes damage etc. a series of
Problem.
Summary of the invention
It is insufficient according to prior art, the technical problem to be solved by the present invention is providing a kind of improvement band handle page wheel, page wheel
The consolidation technique method of class product, the operation is more convenient for this method, and cost reduces, and curing time shortens, and increases substantially production
Efficiency.
The technical solution adopted by the present invention to solve the technical problems is: providing a kind of improvement band handle page wheel, page wheel class produces
The consolidation technique method of product, is prepared from the following materials:
Curing agent: 5-15%
Resin: 30-50%
Silicon powder: 40-60%.
Consolidation technique method of the improvement with handle page wheel, page wheel class product, is prepared from the following materials:
Curing agent: 7-12%
Resin: 35-45%
Silicon powder: 45-55%.
The curing agent be Japanese Tosoh Chemical Manufacture DETA diethylenetriamine (name of product:
Diethylenetriamine)。
The resin is the phoenix E51 of stars Chemical Manufacture.
100 mesh of silicon powder granularity is to 400 mesh sections (high purity white silicon powder).
Present invention process is simple, and at normal room temperature (20 degree or so) when use, this temperature, which is not achieved, can be fitted resin
When heating.3 kinds of materials are required to weigh in proportion, putting to stir evenly in a vessel can be used directly.
Application method is easy: the resin glue that three kinds of materials mix being fitted into glue-injection machine or injecting glue polybag, directly
Connecing can in injection product.Resin glue can also be injected in product several times according to the specific requirement of product.
Usage amount is defined according to the size of product.
In original formulation:
1, operational sequence is cumbersome, and proportion mixing time is long, at high cost.
2, curing time is long, takes around 4-6 hours, the high 90-110 degree of solidification temperature.
3, glue poor permeability cannot reach the firm requirement of bonding quickly combined with emery cloth.
4, the filler material in glue cannot shorten the utilization rate of emery cloth with product synchronous consumption.
5, original glue formula, non-refractory in use, the high temperature generated in use can be damaged to that emery cloth is caused to fall
Piece or breakage.
Inventive formulation:
1, easy to operate, only former material need to put together to stir evenly in proportion can be used directly, and compare than original formulation
Save general 30% or so.
2, curing time is short, 1 hour, and solidification temperature is 80 degree low.
3, glue good penetrability is preferably combined with emery cloth in the emery cloth that can rapidly permeate, bonding securely, especially
It is the emery cloth of fine granularity number.
4, the synchronous consumption when filler material in formula can use completely with product, maximumlly improves the utilization of emery cloth
Rate.
5, existing formula, can achieve in use, and heatproof can achieve German Standard 110-120 degree or so, not damage,
Do not fall piece.
6, can be with emery cloth synchronous consumption using this material for being formulated all additions, but also do not damage the object being polished
Product.
Advantageous effects of the invention are as follows:
1,30% or so are saved than domestic current existing formulation cost.
2, the operation is more convenient.When operation, according to emery cloth granularity and season (25 degree of natural temperature or so), in proportion by three
Kind material, which is put together, to stir evenly.Such as 60# abrasive belt handle page wheel is (by 10%+40% resin+50% of curing agent
Silicon powder is put to stir evenly in a vessel and be can be used directly).
3, curing time is reduced to 40 minutes to 1 hour by 2-3 original hour, and does not need soaking time.
4, solidification temperature is reduced to 80-90 ° by original 90-110 °.2-3 hour of time is saved, to save 2-3
The power consumption of hour, the shortening in period production time, the turnover for greatly improving mold utilize, and greatly improve production effect
Rate.
5, maximum four advantages of the present invention;
(1) this is formulated, and directly solves the permeability of glue and emery cloth, especially fine granularity (such as: 240#, 320#,
The emery cloths such as 400#), this formula permeability is high, can allow emery cloth, glue, ironware, plastic part etc., best is consolidated.
It will not fall piece film flying when use, the safety for greatly improving the quality of product and using.
(2) this is formulated, and solves in the bad workpiece of the heat dissipation effects such as round tube inner wall of polishing, the high temperature of generation is to product
Caused by destroy, this resistance to temperature of product for making of formula can reach 110 degree to 120 degree or sos, (some states of current America and Europe
, especially there is the Germany of superelevation particular/special requirement in family, resistance to temperature requirement is can to reach 120 degree to technology), reach product
The requirement of even more than American-European-Japanese De Deng developed country.
(3) this is formulated, and can reach synchronous in use with raw material (emery cloth with curing agent resin silicon powder)
Consumption, greatly improves the utilization rate of raw material.
(4) this is formulated, and can reach synchronous consumption in use with raw material (emery cloth and curing agent resin silicon powder),
The workpiece that polishing will not be damaged improves the surface quality for the product being polished.
Specific embodiment
The embodiment of the present invention is described further below:
Embodiment 1
A kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, is prepared from the following materials:
Curing agent: 5%
Resin: 50%
Silicon powder: 45%.
The curing agent is the DETA diethylenetriamine of Japanese Tosoh Chemical Manufacture.
The resin is the phoenix E51 of stars Chemical Manufacture.
100 mesh of silicon powder granularity is to 400 mesh sections.
Obtained product curing time is short, and 1 hour, solidification temperature is 80 degree low.
Heatproof can achieve German Standard 110-120 degree or so, does not damage, does not fall piece.
Can be with emery cloth synchronous consumption using this material for being formulated all additions, but also do not damage the object being polished
Product.
Embodiment 2
A kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, is prepared from the following materials:
Curing agent: 15%
Resin: 30%
Silicon powder: 55%.
The curing agent is the DETA diethylenetriamine of Japanese Tosoh Chemical Manufacture.
The resin is the phoenix E51 of stars Chemical Manufacture.
100 mesh of silicon powder granularity is to 400 mesh sections.
Obtained product curing time is short, and 1 hour, solidification temperature is 80 degree low.
Heatproof can achieve German Standard 110-120 degree or so, does not damage, does not fall piece.
Can be with emery cloth synchronous consumption using this material for being formulated all additions, but also do not damage the object being polished
Product.
Embodiment 3
A kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, is prepared from the following materials:
Curing agent: 10%
Resin: 40%
Silicon powder: 50%.
The curing agent is the DETA diethylenetriamine of Japanese Tosoh Chemical Manufacture.
The resin is the phoenix E51 of stars Chemical Manufacture.
100 mesh of silicon powder granularity is to 400 mesh sections.
Obtained product curing time is short, and 1 hour, solidification temperature is 80 degree low.
Heatproof can achieve German Standard 110-120 degree or so, does not damage, does not fall piece.
Can be with emery cloth synchronous consumption using this material for being formulated all additions, but also do not damage the object being polished
Product.
Embodiment 4
A kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, is prepared from the following materials:
Curing agent: 10%
Resin: 30%
Silicon powder: 60%.
The curing agent is the DETA diethylenetriamine of Japanese Tosoh Chemical Manufacture.
The resin is the phoenix E51 of stars Chemical Manufacture.
100 mesh of silicon powder granularity is to 400 mesh sections.
Obtained product curing time is short, and 1 hour, solidification temperature is 80 degree low.
Heatproof can achieve German Standard 110-120 degree or so, does not damage, does not fall piece.
Can be with emery cloth synchronous consumption using this material for being formulated all additions, but also do not damage the object being polished
Product.
Embodiment 5
A kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, is prepared from the following materials:
Curing agent: 15%
Resin: 45%
Silicon powder: 40%.
The curing agent is the DETA diethylenetriamine of Japanese Tosoh Chemical Manufacture.
The resin is the phoenix E51 of stars Chemical Manufacture.
100 mesh of silicon powder granularity is to 400 mesh sections.
Obtained product curing time is short, and 1 hour, solidification temperature is 80 degree low.
Heatproof can achieve German Standard 110-120 degree or so, does not damage, does not fall piece.
Can be with emery cloth synchronous consumption using this material for being formulated all additions, but also do not damage the object being polished
Product.
Claims (5)
1. a kind of consolidation technique method of the improvement with handle page wheel, page wheel class product, it is characterised in that be prepared from the following materials:
Curing agent: 5-15%
Resin: 30-50%
Silicon powder: 40-60%.
2. consolidation technique method of the improvement with handle page wheel, page wheel class product according to claim 1, it is characterised in that by with
Lower raw material is prepared:
Curing agent: 7-12%
Resin: 35-45%
Silicon powder: 45-55%.
3. consolidation technique method of the improvement with handle page wheel, page wheel class product according to claim 1 or 2, it is characterised in that
The curing agent is the DETA diethylenetriamine of Japanese Tosoh Chemical Manufacture.
4. consolidation technique method of the improvement with handle page wheel, page wheel class product according to claim 1 or 2, it is characterised in that
The resin is the phoenix E51 of stars Chemical Manufacture.
5. consolidation technique method of the improvement with handle page wheel, page wheel class product according to claim 1 or 2, it is characterised in that
100 mesh of silicon powder granularity is to 400 mesh sections.
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CN201910125104.8A CN109834603A (en) | 2019-02-20 | 2019-02-20 | The consolidation technique method with handle page wheel, page wheel class product of improvement |
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CN201910125104.8A CN109834603A (en) | 2019-02-20 | 2019-02-20 | The consolidation technique method with handle page wheel, page wheel class product of improvement |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112536736A (en) * | 2020-12-28 | 2021-03-23 | 常州冠日电器工具有限公司 | Grinding flap wheel machining process |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2021471A (en) * | 1978-02-27 | 1979-12-05 | Sabel E A | Wear-resistant slab |
CN104999608A (en) * | 2015-08-21 | 2015-10-28 | 四川电器集团股份有限公司 | Vacuum pouring method for current transformer |
CN105215869A (en) * | 2015-09-11 | 2016-01-06 | 盐城市久恒工贸有限公司 | A kind of preparation method of flap wheel |
CN109159039A (en) * | 2018-09-06 | 2019-01-08 | 扬中市飞宇磨具有限公司 | A kind of blade tool processing grinding abrasive disk |
-
2019
- 2019-02-20 CN CN201910125104.8A patent/CN109834603A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2021471A (en) * | 1978-02-27 | 1979-12-05 | Sabel E A | Wear-resistant slab |
CN104999608A (en) * | 2015-08-21 | 2015-10-28 | 四川电器集团股份有限公司 | Vacuum pouring method for current transformer |
CN105215869A (en) * | 2015-09-11 | 2016-01-06 | 盐城市久恒工贸有限公司 | A kind of preparation method of flap wheel |
CN109159039A (en) * | 2018-09-06 | 2019-01-08 | 扬中市飞宇磨具有限公司 | A kind of blade tool processing grinding abrasive disk |
Non-Patent Citations (1)
Title |
---|
侯永改: "《陶瓷磨具制造》", 31 March 2010 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112536736A (en) * | 2020-12-28 | 2021-03-23 | 常州冠日电器工具有限公司 | Grinding flap wheel machining process |
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Application publication date: 20190604 |