CN109159039A - A kind of blade tool processing grinding abrasive disk - Google Patents
A kind of blade tool processing grinding abrasive disk Download PDFInfo
- Publication number
- CN109159039A CN109159039A CN201811036813.0A CN201811036813A CN109159039A CN 109159039 A CN109159039 A CN 109159039A CN 201811036813 A CN201811036813 A CN 201811036813A CN 109159039 A CN109159039 A CN 109159039A
- Authority
- CN
- China
- Prior art keywords
- parts
- abrasive
- diamond
- silicon carbide
- grinding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/22—Rubbers synthetic or natural
- B24D3/26—Rubbers synthetic or natural for porous or cellular structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
- B24D3/32—Resins or natural or synthetic macromolecular compounds for porous or cellular structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/342—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties incorporated in the bonding agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/346—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties utilised during polishing, or grinding operation
Abstract
The invention discloses a kind of blades to have processing grinding abrasive disk, abrasive material including grinding wheel base body and on grinding wheel base body, abrasive material according to the mass fraction include following components: diamond: 15-19%, silicon carbide: 3-7%, silica: 4-6%, resin-oatmeal: 1-4%, pyrite dust: 2-6%, lime: 1-3%, bonding agent: 9-11%, pore creating material: 2-3%, surplus are auxiliary abrasive；Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, the raw material of gum cement forms and its mass fraction are as follows: boric acid: 11-18 parts, sodium carbonate: 3-8 parts, lithium hydroxide: 2-4 parts, sodium oxide molybdena: 11-18 parts, silica: 10-19 parts, alcohol-soluble acrylate: 20-28 parts, butyl acrylate: 4-9 parts；Pore creating material uses one of ammonium hydrogen carbonate or hollow alumina ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina.
Description
Technical field
The present invention relates to grinding abrasive disk technical fields, particularly relate to a kind of blade tool processing grinding abrasive disk.
Background technique
Grinding abrasive disk is also known as bonded abrasive tool, and grinding abrasive disk is conventional abrasive material to be consolidated into certain shapes by bonding agent (majority is circle
There is through-hole in shape, center), and the bonded abrasive tool with some strength.It is generally made of abrasive material, bonding agent and stomata, and this three
Divide the three elements for being frequently referred to bonded abrasive tool；Grinding abrasive disk is one kind that dosage is maximum in grinding tool, using face is most wide, and high speed is revolved when use
Turn, can outer circle, inner circle, plane and various type faces etc. to metal or non-metal workpiece roughly ground, half refine and fine grinding and
Fluting and cutting etc.；Grinding abrasive disk in the prior art is waste and old serious in the case where mill grinding tool for a long time, high frequency of replacement, and work
Make inefficient, bring great worry to staff, in order to which extend grinding abrasive disk uses time and service life, drop
Low scrappage and production cost improve working efficiency, and the invention proposes a kind of blades to have processing grinding abrasive disk.
Summary of the invention
The technical problem to be solved by the present invention is to propose that a kind of blade tool adds for the above disadvantage of the existing technology
Work grinding abrasive disk, not only increases the durability of product, and reduces scrappage, has saved production cost, and structure is simple, maintenance
It is convenient.
The technical solution that the present invention solves the above technical problem is:
A kind of blade tool processing grinding abrasive disk, the abrasive material including grinding wheel base body and on grinding wheel base body, abrasive material press quality
Number meter includes following components: diamond: 15-19%, silicon carbide: 3-7%, silica: 4-6%, resin-oatmeal: 1-4%, pyrite
Powder: 2-6%, lime: 1-3%, bonding agent: 9-11%, pore creating material: 2-3%, surplus are auxiliary abrasive；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 11-18 parts, sodium carbonate: 3-8 parts, lithium hydroxide: 2-4 parts, sodium oxide molybdena: 11-18
Part, silica: 10-19 parts, alcohol-soluble acrylate: 20-28 parts, butyl acrylate: 4-9 parts；Pore creating material uses carbon
One of sour hydrogen ammonium or hollow alumina ball；Auxiliary abrasive is in microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina
It is a kind of.
The technical solution that the present invention further limits is:
Blade tool processing grinding abrasive disk above-mentioned, grinding wheel base body use aluminum alloy material.
Blade tool processing grinding abrasive disk above-mentioned, uses the bonding fixation of adhesive layer, bonding between grinding wheel base body and abrasive material
Layer includes following components: epoxy resin according to the mass fraction: 9-15 parts, ATO pulvis: and 3-7 parts, ethyl alcohol: 10-14 parts, dimethyl
Ethanol amine: 9-15 parts, filler: 9-17 parts, curing agent: 20-25 parts, toughener: 6-9 parts, coupling agent: 12-18 parts；
Wherein filler is the mixture of titanium dioxide and zinc chloride, and wherein the mass ratio of titanium dioxide and zinc chloride is 1.5:2；Gu
Agent is one of vinyl triamine, diethylenetriamine or polyamide；Toughener is polysulfide rubber, liquid nitrile rubber, gathers
One or more of vinyl butyral, polyether sulfone or polyphenylene oxide ketone；Coupling agent is polyethylene, polyvinyl chloride or chlorinated polyethylene
One of alkene is a variety of.
Blade tool processing grinding abrasive disk above-mentioned, abrasive material includes following components according to the mass fraction: diamond: 15%, carbonization
Silicon: 3%, silica: 4%, resin-oatmeal: 1%, pyrite dust: 2%, lime: 1%, bonding agent: 9%, pore creating material: 2%, supplemented by surplus
Grinding aid material；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 11 parts, sodium carbonate: 3 parts, lithium hydroxide: 2 parts, sodium oxide molybdena: 11 parts, titanium dioxide
Silicon: 10 parts, alcohol-soluble acrylate: 20 parts, butyl acrylate: 4 parts；Pore creating material uses ammonium hydrogen carbonate or hollow alumina
One of ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina.
Blade tool processing grinding abrasive disk above-mentioned, abrasive material includes following components according to the mass fraction: diamond: 19%, carbonization
Silicon: 7%, silica: 6%, resin-oatmeal: 4%, pyrite dust: 6%, lime: 3%, bonding agent: 11%, pore creating material: 3%, supplemented by surplus
Grinding aid material；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 18 parts, sodium carbonate: 8 parts, lithium hydroxide: 4 parts, sodium oxide molybdena: 18 parts, titanium dioxide
Silicon: 19 parts, alcohol-soluble acrylate: 28 parts, butyl acrylate: 9 parts；Pore creating material uses ammonium hydrogen carbonate or hollow alumina
One of ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina.
Blade tool processing grinding abrasive disk above-mentioned, abrasive material includes following components according to the mass fraction: diamond: 16%, carbonization
Silicon: 5%, silica: 5%, resin-oatmeal: 3%, pyrite dust: 4%, lime: 2%, bonding agent: 10%, pore creating material: 2%, supplemented by surplus
Grinding aid material；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 15 parts, sodium carbonate: 5 parts, lithium hydroxide: 3 parts, sodium oxide molybdena: 16 parts, titanium dioxide
Silicon: 15 parts, alcohol-soluble acrylate: 25 parts, butyl acrylate: 6 parts；Pore creating material uses ammonium hydrogen carbonate or hollow alumina
One of ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina.
The production method of blade tool processing grinding abrasive disk above-mentioned, comprising the following steps:
(1) grinding wheel ingredient
Diamond, silicon carbide, silica, resin-oatmeal, pyrite dust and pore creating material are subjected to ingredient, in the ball mill ball milling
20-22 hours；
(2) mixing
It takes mixture and lime and auxiliary abrasive in above-mentioned steps (one) to be added in mortar and grind, is sieved, adds knot
Mixture is uniformly mixed, re-sieving, obtains molding mass；
(3) it forms
The molding mass mixed in above-mentioned steps (two) and grinding wheel base body are pressed into phase with 25-30MPa pressure on press machine
Answer the grinding wheel idiosome of size；
(4) dry
Grinding wheel idiosome molding in above-mentioned steps (three) is dried at room temperature for 3-5 hours, is then transferred into baking oven at 85 DEG C
It is 15-20 hours dry；
(5) it is sintered
1-2 is kept the temperature after grinding wheel idiosome in above-mentioned steps (four) is warming up to 820 DEG C in nitrogen atmosphere with the rate of 5 DEG C/min
Hour, it is then cooled to room temperature, blade tool processing grinding abrasive disk can be obtained.
Be using technical solution of the present invention beneficial effect: the grinding abrasive disk matrix in the present invention uses aluminum alloy material,
Characteristic with high strength and high hardness, and be not easy to be corroded, the utilization rate of grinding abrasive disk is strengthened, is used in the grinding abrasive disk abrasive material
Ammonium hydrogen carbonate or alumina hollow ball are as pore creating material, and compared to the normal diamond grinding wheel of carbon dust pore-creating, having stomata is ball
Shape, and even air hole distribution, uniform pore diameter, the controllable advantage in aperture are conducive to the discharge of abrasive dust, no clogging, and grinding wheel is non-
Chang Fengli；Nano-grade ceramic binding agent fusing point of the invention is low, and conjugation is high, and diamond is not easily to fall off in grinding wheel use process, mentions
High wheel life；And the grinding abrasive disk uses gum cement, and the ingredient in gum cement is environment-friendly materials, it will not
It threatens to environment, and the cheap easy purchase of ingredient, reduces production cost.
Specific embodiment
Embodiment 1
The present embodiment provides a kind of blades to have processing grinding abrasive disk, the abrasive material including grinding wheel base body and on grinding wheel base body, sand
It takes turns matrix and uses aluminum alloy material, abrasive material includes following components according to the mass fraction: diamond: 15%, silicon carbide: 3%, dioxy
SiClx: 4%, resin-oatmeal: 1%, pyrite dust: 2%, lime: 1%, bonding agent: 9%, pore creating material: 2%, surplus is auxiliary abrasive；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 11 parts, sodium carbonate: 3 parts, lithium hydroxide: 2 parts, sodium oxide molybdena: 11 parts, titanium dioxide
Silicon: 10 parts, alcohol-soluble acrylate: 20 parts, butyl acrylate: 4 parts；Pore creating material uses ammonium hydrogen carbonate or hollow alumina
One of ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina；
The bonding fixation of adhesive layer is used between grinding wheel base body and abrasive material, adhesive layer includes following components according to the mass fraction:
Epoxy resin: 9 parts, ATO pulvis: 3 parts, ethyl alcohol: 10 parts, dimethylethanolamine: 9 parts, filler: 9 parts, curing agent: 20 parts, toughening
Agent: 6 parts, coupling agent: 12 parts；
Wherein filler is the mixture of titanium dioxide and zinc chloride, and wherein the mass ratio of titanium dioxide and zinc chloride is 1.5:2；Gu
Agent is one of vinyl triamine, diethylenetriamine or polyamide；Toughener is polysulfide rubber, liquid nitrile rubber, gathers
One or more of vinyl butyral, polyether sulfone or polyphenylene oxide ketone；Coupling agent is polyethylene, polyvinyl chloride or chlorinated polyethylene
One of alkene is a variety of；
The production method of above-mentioned blade tool processing grinding abrasive disk, comprising the following steps:
(1) grinding wheel ingredient
Diamond, silicon carbide, silica, resin-oatmeal, pyrite dust and pore creating material are subjected to ingredient, in the ball mill ball milling
20 hours；
(2) mixing
It takes mixture and lime and auxiliary abrasive in above-mentioned steps (one) to be added in mortar and grind, is sieved, adds knot
Mixture is uniformly mixed, re-sieving, obtains molding mass；
(3) it forms
The molding mass mixed in above-mentioned steps (two) and grinding wheel base body are pressed into accordingly on press machine with 25MPa pressure
The grinding wheel idiosome of size；
(4) dry
Grinding wheel idiosome molding in above-mentioned steps (three) is dried at room temperature for 3 hours, is then transferred into baking oven at 85 DEG C and does
Dry 15 hours；
(5) it is sintered
Heat preservation 1 is small after grinding wheel idiosome in above-mentioned steps (four) is warming up to 820 DEG C in nitrogen atmosphere with the rate of 5 DEG C/min
When, it is then cooled to room temperature, blade tool processing grinding abrasive disk can be obtained.
Embodiment 2
The present embodiment provides a kind of blades to have processing grinding abrasive disk, the abrasive material including grinding wheel base body and on grinding wheel base body, sand
It takes turns matrix and uses aluminum alloy material, abrasive material includes following components according to the mass fraction: diamond: 19%, silicon carbide: 7%, dioxy
SiClx: 6%, resin-oatmeal: 4%, pyrite dust: 6%, lime: 3%, bonding agent: 11%, pore creating material: 3%, surplus is auxiliary abrasive；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 18 parts, sodium carbonate: 8 parts, lithium hydroxide: 4 parts, sodium oxide molybdena: 18 parts, titanium dioxide
Silicon: 19 parts, alcohol-soluble acrylate: 28 parts, butyl acrylate: 9 parts；Pore creating material uses ammonium hydrogen carbonate or hollow alumina
One of ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina；
The bonding fixation of adhesive layer is used between grinding wheel base body and abrasive material, adhesive layer includes following components according to the mass fraction:
Epoxy resin: 15 parts, ATO pulvis: 7 parts, ethyl alcohol: 14 parts, dimethylethanolamine: 15 parts, filler: 17 parts, curing agent: 25 parts,
Toughener: 9 parts, coupling agent: 18 parts；
Wherein filler is the mixture of titanium dioxide and zinc chloride, and wherein the mass ratio of titanium dioxide and zinc chloride is 1.5:2；Gu
Agent is one of vinyl triamine, diethylenetriamine or polyamide；Toughener is polysulfide rubber, liquid nitrile rubber, gathers
One or more of vinyl butyral, polyether sulfone or polyphenylene oxide ketone；Coupling agent is polyethylene, polyvinyl chloride or chlorinated polyethylene
One of alkene is a variety of;
The production method of above-mentioned blade tool processing grinding abrasive disk, comprising the following steps:
(1) grinding wheel ingredient
Diamond, silicon carbide, silica, resin-oatmeal, pyrite dust and pore creating material are subjected to ingredient, in the ball mill ball milling
22 hours；
(2) mixing
It takes mixture and lime and auxiliary abrasive in above-mentioned steps (one) to be added in mortar and grind, is sieved, adds knot
Mixture is uniformly mixed, re-sieving, obtains molding mass；
(3) it forms
The molding mass mixed in above-mentioned steps (two) and grinding wheel base body are pressed into accordingly on press machine with 30MPa pressure
The grinding wheel idiosome of size；
(4) dry
Grinding wheel idiosome molding in above-mentioned steps (three) is dried at room temperature for 5 hours, is then transferred into baking oven at 85 DEG C and does
Dry 20 hours；
(5) it is sintered
Heat preservation 2 is small after grinding wheel idiosome in above-mentioned steps (four) is warming up to 820 DEG C in nitrogen atmosphere with the rate of 5 DEG C/min
When, it is then cooled to room temperature, blade tool processing grinding abrasive disk can be obtained.
Embodiment 3
The present embodiment provides a kind of blades to have processing grinding abrasive disk, the abrasive material including grinding wheel base body and on grinding wheel base body, sand
It takes turns matrix and uses aluminum alloy material, abrasive material includes following components according to the mass fraction: diamond: 16%, silicon carbide: 5%, dioxy
SiClx: 5%, resin-oatmeal: 3%, pyrite dust: 4%, lime: 2%, bonding agent: 10%, pore creating material: 2%, surplus is auxiliary abrasive；
Wherein, diamond uses Ti2O/Al2O3Film layer cladding diamond；Bonding agent uses gum cement, gum cement
Raw material composition and its mass fraction are as follows: boric acid: 15 parts, sodium carbonate: 5 parts, lithium hydroxide: 3 parts, sodium oxide molybdena: 16 parts, titanium dioxide
Silicon: 15 parts, alcohol-soluble acrylate: 25 parts, butyl acrylate: 6 parts；Pore creating material uses ammonium hydrogen carbonate or hollow alumina
One of ball；Auxiliary abrasive is one of microcrystal fused alumina, green silicon carbide, black silicon carbide or white fused alumina；
The bonding fixation of adhesive layer is used between grinding wheel base body and abrasive material, adhesive layer includes following components according to the mass fraction:
Epoxy resin: 12 parts, ATO pulvis: 5 parts, ethyl alcohol: 12 parts, dimethylethanolamine: 13 parts, filler: 13 parts, curing agent: 22 parts,
Toughener: 8 parts, coupling agent: 15 parts；
Wherein filler is the mixture of titanium dioxide and zinc chloride, and wherein the mass ratio of titanium dioxide and zinc chloride is 1.5:2；Gu
Agent is one of vinyl triamine, diethylenetriamine or polyamide；Toughener is polysulfide rubber, liquid nitrile rubber, gathers
One or more of vinyl butyral, polyether sulfone or polyphenylene oxide ketone；Coupling agent is polyethylene, polyvinyl chloride or chlorinated polyethylene
One of alkene is a variety of；
The production method of above-mentioned blade tool processing grinding abrasive disk, comprising the following steps:
(1) grinding wheel ingredient
Diamond, silicon carbide, silica, resin-oatmeal, pyrite dust and pore creating material are subjected to ingredient, in the ball mill ball milling
21 hours；
(2) mixing
It takes mixture and lime and auxiliary abrasive in above-mentioned steps (one) to be added in mortar and grind, is sieved, adds knot
Mixture is uniformly mixed, re-sieving, obtains molding mass；
(3) it forms
The molding mass mixed in above-mentioned steps (two) and grinding wheel base body are pressed into accordingly on press machine with 28MPa pressure
The grinding wheel idiosome of size；
(4) dry
Grinding wheel idiosome molding in above-mentioned steps (three) is dried at room temperature for 4 hours, is then transferred into baking oven at 85 DEG C and does
Dry 18 hours；
(5) it is sintered
1.5 are kept the temperature after grinding wheel idiosome in above-mentioned steps (four) is warming up to 820 DEG C in nitrogen atmosphere with the rate of 5 DEG C/min
Hour, it is then cooled to room temperature, blade tool processing grinding abrasive disk can be obtained.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.
Claims (7)
1. a kind of blade tool processing grinding abrasive disk, the abrasive material including grinding wheel base body and on grinding wheel base body, it is characterised in that: institute
The abrasive material stated includes following components according to the mass fraction: diamond: 15-19%, silicon carbide: 3-7%, silica: 4-6%, tree
Cosmetics: 1-4%, pyrite dust: 2-6%, lime: 1-3%, bonding agent: 9-11%, pore creating material: 2-3%, surplus are auxiliary abrasive；
Wherein, the diamond uses Ti2O/Al2O3Film layer cladding diamond；The bonding agent uses gum cement,
The raw material of the gum cement forms and its mass fraction are as follows: boric acid: 11-18 parts, sodium carbonate: and 3-8 parts, lithium hydroxide: 2-4
Part, sodium oxide molybdena: 11-18 parts, silica: 10-19 parts, alcohol-soluble acrylate: 20-28 parts, butyl acrylate: 4-9
Part；The pore creating material uses one of ammonium hydrogen carbonate or hollow alumina ball；The auxiliary abrasive is microcrystal fused alumina, green
One of silicon carbide, black silicon carbide or white fused alumina.
2. blade tool processing grinding abrasive disk according to claim 1, it is characterised in that: the grinding wheel base body uses aluminium alloy
Material.
3. blade according to claim 1 tool processing grinding abrasive disk, it is characterised in that: the grinding wheel base body and abrasive material it
Between use the bonding fixation of adhesive layer, the adhesive layer includes following components according to the mass fraction: epoxy resin: 9-15 parts, ATO
Pulvis: 3-7 parts, ethyl alcohol: 10-14 parts, dimethylethanolamine: 9-15 parts, filler: 9-17 parts, curing agent: 20-25 parts, toughening
Agent: 6-9 parts, coupling agent: 12-18 parts；
Wherein the filler is the mixture of titanium dioxide and zinc chloride, and wherein the mass ratio of titanium dioxide and zinc chloride is
1.5:2；The curing agent is one of vinyl triamine, diethylenetriamine or polyamide；The toughener is polysulfide
One or more of rubber, liquid nitrile rubber, polyvinyl butyral, polyether sulfone or polyphenylene oxide ketone；The coupling agent
For one of polyethylene, polyvinyl chloride or haloflex or a variety of.
4. blade tool processing grinding abrasive disk according to claim 1, it is characterised in that: the abrasive material is according to the mass fraction
Including following components: diamond: 15%, silicon carbide: 3%, silica: 4%, resin-oatmeal: 1%, pyrite dust: 2%, lime: 1%,
Bonding agent: 9%, pore creating material: 2%, surplus is auxiliary abrasive；
Wherein, the diamond uses Ti2O/Al2O3Film layer cladding diamond；The bonding agent uses gum cement,
The raw material of the gum cement forms and its mass fraction are as follows: boric acid: 11 parts, sodium carbonate: and 3 parts, lithium hydroxide: 2 parts, oxidation
Sodium: 11 parts, silica: 10 parts, alcohol-soluble acrylate: 20 parts, butyl acrylate: 4 parts；The pore creating material uses
One of ammonium hydrogen carbonate or hollow alumina ball；The auxiliary abrasive is microcrystal fused alumina, green silicon carbide, black silicon carbide or white
One of corundum.
5. blade tool processing grinding abrasive disk according to claim 1, it is characterised in that: the abrasive material is according to the mass fraction
Including following components: diamond: 19%, silicon carbide: 7%, silica: 6%, resin-oatmeal: 4%, pyrite dust: 6%, lime: 3%,
Bonding agent: 11%, pore creating material: 3%, surplus is auxiliary abrasive；
Wherein, the diamond uses Ti2O/Al2O3Film layer cladding diamond；The bonding agent uses gum cement,
The raw material of the gum cement forms and its mass fraction are as follows: boric acid: 18 parts, sodium carbonate: and 8 parts, lithium hydroxide: 4 parts, oxidation
Sodium: 18 parts, silica: 19 parts, alcohol-soluble acrylate: 28 parts, butyl acrylate: 9 parts；The pore creating material uses
One of ammonium hydrogen carbonate or hollow alumina ball；The auxiliary abrasive is microcrystal fused alumina, green silicon carbide, black silicon carbide or white
One of corundum.
6. blade tool processing grinding abrasive disk according to claim 1, it is characterised in that: the abrasive material is according to the mass fraction
Including following components: diamond: 16%, silicon carbide: 5%, silica: 5%, resin-oatmeal: 3%, pyrite dust: 4%, lime: 2%,
Bonding agent: 10%, pore creating material: 2%, surplus is auxiliary abrasive；
Wherein, the diamond uses Ti2O/Al2O3Film layer cladding diamond；The bonding agent uses gum cement,
The raw material of the gum cement forms and its mass fraction are as follows: boric acid: 15 parts, sodium carbonate: and 5 parts, lithium hydroxide: 3 parts, oxidation
Sodium: 16 parts, silica: 15 parts, alcohol-soluble acrylate: 25 parts, butyl acrylate: 6 parts；The pore creating material uses
One of ammonium hydrogen carbonate or hollow alumina ball；The auxiliary abrasive is microcrystal fused alumina, green silicon carbide, black silicon carbide or white
One of corundum.
7. a kind of production method of blade tool processing grinding abrasive disk, the production method are equipped with any claim in claim 1-6
The described blade tool processing grinding abrasive disk, which is characterized in that the production method the following steps are included:
(1) grinding wheel ingredient
Diamond, silicon carbide, silica, resin-oatmeal, pyrite dust and pore creating material are subjected to ingredient, in the ball mill ball milling
20-22 hours；
(2) mixing
It takes mixture and lime and auxiliary abrasive in above-mentioned steps (one) to be added in mortar and grind, is sieved, adds knot
Mixture is uniformly mixed, re-sieving, obtains molding mass；
(3) it forms
The molding mass mixed in above-mentioned steps (two) and grinding wheel base body are pressed into phase with 25-30MPa pressure on press machine
Answer the grinding wheel idiosome of size；
(4) dry
Grinding wheel idiosome molding in above-mentioned steps (three) is dried at room temperature for 3-5 hours, is then transferred into baking oven at 85 DEG C
It is 15-20 hours dry；
(5) it is sintered
1-2 is kept the temperature after grinding wheel idiosome in above-mentioned steps (four) is warming up to 820 DEG C in nitrogen atmosphere with the rate of 5 DEG C/min
Hour, it is then cooled to room temperature, blade tool processing grinding abrasive disk can be obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811036813.0A CN109159039A (en) | 2018-09-06 | 2018-09-06 | A kind of blade tool processing grinding abrasive disk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811036813.0A CN109159039A (en) | 2018-09-06 | 2018-09-06 | A kind of blade tool processing grinding abrasive disk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109159039A true CN109159039A (en) | 2019-01-08 |
Family
ID=64894241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811036813.0A Pending CN109159039A (en) | 2018-09-06 | 2018-09-06 | A kind of blade tool processing grinding abrasive disk |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109159039A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834603A (en) * | 2019-02-20 | 2019-06-04 | 淄博澳朗贸易有限公司 | The consolidation technique method with handle page wheel, page wheel class product of improvement |
| CN110509196A (en) * | 2019-07-17 | 2019-11-29 | 泉州众志新材料科技有限公司 | A kind of novel compacting dry grinding disc material and preparation method thereof |
| CN111571463A (en) * | 2020-05-21 | 2020-08-25 | 淄博元升磨料磨具有限公司 | High-efficiency wear-resistant resin grinding wheel and preparation method and application thereof |
| CN112123224A (en) * | 2020-08-05 | 2020-12-25 | 肇庆高新区纳德科技有限公司 | Matte grinding block and preparation method thereof |
| CN113732968A (en) * | 2021-09-16 | 2021-12-03 | 佛山市国力通机械有限公司 | Glaze-polishing grinding block for ceramic large plate and preparation method thereof |
| CN114800295A (en) * | 2022-03-30 | 2022-07-29 | 郑州九天工贸有限公司 | Self-lubricating resin cutting sheet and preparation method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1348619A (en) * | 1971-08-03 | 1974-03-20 | Winter & Sohn Ernst | Grinding wheels |
| JPS555246A (en) * | 1978-06-27 | 1980-01-16 | Komatsu Ltd | Rubber bond wheel for grinding |
| CN101168244A (en) * | 2007-11-22 | 2008-04-30 | 天津大学 | Ceramic bonding agent cubic boron nitride grinding wheel applied for camshaft grinding processing |
| CN101434827A (en) * | 2008-12-17 | 2009-05-20 | 厦门致力金刚石工具有限公司 | Grinding medium containing ceramic particle, preparation and use thereof |
| CN103465180A (en) * | 2013-09-05 | 2013-12-25 | 宁波大华砂轮有限公司 | Slice resin grinding wheel and preparation method thereof |
| CN103522209A (en) * | 2013-10-31 | 2014-01-22 | 山东圣泉化工股份有限公司 | Resin grinding wheel |
| CN103753413A (en) * | 2014-01-10 | 2014-04-30 | 苏州赛力精密工具有限公司 | Peripheral edge grinding wheel for machining PCBN (polycrystalline cubic boron nitride) blades |
| CN104175235A (en) * | 2014-07-29 | 2014-12-03 | 青岛乾祥环保技术有限公司 | Metal and ceramic composite bonding agent |
| CN105108661A (en) * | 2014-12-19 | 2015-12-02 | 李立群 | Ceramic and rubber composite type binding agent for grinding wheel and preparation method of the binding agent |
-
2018
- 2018-09-06 CN CN201811036813.0A patent/CN109159039A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1348619A (en) * | 1971-08-03 | 1974-03-20 | Winter & Sohn Ernst | Grinding wheels |
| JPS555246A (en) * | 1978-06-27 | 1980-01-16 | Komatsu Ltd | Rubber bond wheel for grinding |
| CN101168244A (en) * | 2007-11-22 | 2008-04-30 | 天津大学 | Ceramic bonding agent cubic boron nitride grinding wheel applied for camshaft grinding processing |
| CN101434827A (en) * | 2008-12-17 | 2009-05-20 | 厦门致力金刚石工具有限公司 | Grinding medium containing ceramic particle, preparation and use thereof |
| CN103465180A (en) * | 2013-09-05 | 2013-12-25 | 宁波大华砂轮有限公司 | Slice resin grinding wheel and preparation method thereof |
| CN103522209A (en) * | 2013-10-31 | 2014-01-22 | 山东圣泉化工股份有限公司 | Resin grinding wheel |
| CN103753413A (en) * | 2014-01-10 | 2014-04-30 | 苏州赛力精密工具有限公司 | Peripheral edge grinding wheel for machining PCBN (polycrystalline cubic boron nitride) blades |
| CN104175235A (en) * | 2014-07-29 | 2014-12-03 | 青岛乾祥环保技术有限公司 | Metal and ceramic composite bonding agent |
| CN105108661A (en) * | 2014-12-19 | 2015-12-02 | 李立群 | Ceramic and rubber composite type binding agent for grinding wheel and preparation method of the binding agent |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109834603A (en) * | 2019-02-20 | 2019-06-04 | 淄博澳朗贸易有限公司 | The consolidation technique method with handle page wheel, page wheel class product of improvement |
| CN110509196A (en) * | 2019-07-17 | 2019-11-29 | 泉州众志新材料科技有限公司 | A kind of novel compacting dry grinding disc material and preparation method thereof |
| CN111571463A (en) * | 2020-05-21 | 2020-08-25 | 淄博元升磨料磨具有限公司 | High-efficiency wear-resistant resin grinding wheel and preparation method and application thereof |
| CN112123224A (en) * | 2020-08-05 | 2020-12-25 | 肇庆高新区纳德科技有限公司 | Matte grinding block and preparation method thereof |
| CN113732968A (en) * | 2021-09-16 | 2021-12-03 | 佛山市国力通机械有限公司 | Glaze-polishing grinding block for ceramic large plate and preparation method thereof |
| CN114800295A (en) * | 2022-03-30 | 2022-07-29 | 郑州九天工贸有限公司 | Self-lubricating resin cutting sheet and preparation method thereof |
| CN114800295B (en) * | 2022-03-30 | 2023-12-26 | 郑州九天工贸有限公司 | Self-lubricating resin cutting sheet and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109159039A (en) | A kind of blade tool processing grinding abrasive disk | |
| CN102814759B (en) | A kind of diamond-resin grinding wheel and preparation method thereof | |
| CN102814747B (en) | A kind of CBN resin wheel and preparation method thereof | |
| CN103770029A (en) | Diamond grinding wheel with graphene oxide | |
| CN102825557B (en) | Polyvinyl acetal resin grinding wheel and production method thereof | |
| CN104526584A (en) | Diamond grinding wheel adopting resin and ceramic binding agent | |
| CN103786098A (en) | Graphene-containing ceramic white fused alumina abrasive wheel | |
| CN103753413A (en) | Peripheral edge grinding wheel for machining PCBN (polycrystalline cubic boron nitride) blades | |
| CN109551382A (en) | A kind of devitrified glass ceramics bond and the method for preparing CBN grinding wheel with it | |
| CN108098604A (en) | A kind of polishing train special grinding wheel containing super hard abrasive vitrified bond and preparation method thereof | |
| CN103786104A (en) | PVA (polyvinyl alcohol) resin cubic boron nitride grinding wheel | |
| CN109015420A (en) | A kind of measuring tool processing grinding abrasive disk | |
| CN103537995B (en) | A kind of crystallite brick abrading block and production method thereof | |
| CN105081988B (en) | Rubber, resin compounded abrasive wheel bonding agent and preparation method thereof | |
| CN104669128A (en) | Super-hard grinding tool of inorganic and organic composite binder and preparation method of super-hard grinding tool | |
| CN105014553A (en) | Ceramic microcrystal grinding wheel with high-strength grinding performance and manufacture method thereof | |
| CN105565784A (en) | Ceramic grinding body and preparation method thereof | |
| CN103586792A (en) | Method for preparing ceramic CBN grinding wheel | |
| CN104482203A (en) | Wear-resistant nano ceramic sealing ring | |
| CN107474796B (en) | A kind of nitride modified aluminas abrasive material and its production technology | |
| CN104999382B (en) | Metal, resin compounded abrasive wheel bonding agent and preparation method thereof | |
| CN106747376A (en) | A kind of vitrified bond for super-hard compound material and preparation method thereof, super-hard compound material and preparation method thereof | |
| CN106425901A (en) | Black corundum composite sand cloth | |
| CN202498454U (en) | Abrasive disc for flexible grinding tool | |
| CN104889893A (en) | Low temperature ceramic abrasive tool bonding agent |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190108 |
|
| RJ01 | Rejection of invention patent application after publication |