CN109834043A - A kind of antiquated sand recycling assembly line - Google Patents

A kind of antiquated sand recycling assembly line Download PDF

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Publication number
CN109834043A
CN109834043A CN201910197829.8A CN201910197829A CN109834043A CN 109834043 A CN109834043 A CN 109834043A CN 201910197829 A CN201910197829 A CN 201910197829A CN 109834043 A CN109834043 A CN 109834043A
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CN
China
Prior art keywords
sand
machine
belt conveyor
antiquated sand
antiquated
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CN201910197829.8A
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Chinese (zh)
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CN109834043B (en
Inventor
许朝清
沈平
何彬斌
叶长林
吴泰峰
黄雨星
徐进安
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HUAERXIN SPECIAL APPLICATION CO Ltd
Chengxi Shipyard Co Ltd
Original Assignee
HUAERXIN SPECIAL APPLICATION CO Ltd
Chengxi Shipyard Co Ltd
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Priority to CN201910197829.8A priority Critical patent/CN109834043B/en
Publication of CN109834043A publication Critical patent/CN109834043A/en
Application granted granted Critical
Publication of CN109834043B publication Critical patent/CN109834043B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The present invention relates to antiquated sand recovery technology fields, it discloses a kind of antiquated sands to recycle assembly line, including antiquated sand processing equipment and cleaner, the antiquated sand processing equipment includes vibrating screen, scalping machine, three backhaul dryers and the dusting cover machine being sequentially arranged according to the process that antiquated sand is handled, and is provided with belt conveyor between its two neighboring antiquated sand processing equipment in the antiquated sand processing equipment;It there also is provided resevoir sand tank after the dusting cover machine, and be provided with sequentially connected belt conveyor and bucket elevator between the dusting cover machine and the resevoir sand tank;It is additionally provided with refuse hopper by the scalping machine, and is provided with belt conveyor between the scalping machine and the refuse hopper;It is additionally provided with fine sand collection bucket by the dusting cover machine, and is provided with belt conveyor between the dusting cover machine and the fine sand collection bucket;The suction inlet of the cleaner is set to the top of the antiquated sand processing equipment.The present invention realizes the purification and separation of antiquated sand, has achieved the purpose that resource makes full use of.

Description

A kind of antiquated sand recycling assembly line
Technical field
The present invention relates to antiquated sand recovery technology fields, and in particular to a kind of antiquated sand recycling assembly line.
Background technique
In machinery industry, there is the blasting treatment operations of a large amount of steel construction pieces.The common sand grains of blasting treatment is copper Ore in sand form (also known as copper ashes sand or copper furnace sand).Copper ore is the clinker that Copper Ores generate after smelting separation and Extraction copper, is also slag. This clinker by different purposes and needs divider lattice to be process through broken, screening, and the size of specification mesh number or particle indicates. Copper ore has that hardness is high, shape has water chestnut, and capacitive chloride ion content is low, and dust is few when sandblasting, and non-environmental-pollution is promoted The operating condition of sandblasting worker, derusting effect is better than other derusting sand, and due to that can reuse, economic benefit also very may be used It sees, therefore, each repair shop, shipyard and large-scale steel structure engineering etc. are all made of copper ore and use as derusting by sandblasting.
After a period of use, one side sand grains becomes smaller copper ore, has on the other hand mixed more sundries, dust and iron Oxide, so that sand grains becomes antiquated sand.By measuring and calculating, still there is the available sand of about 60-70% in antiquated sand, wherein larger particles Copper ore can be used for conventional sandblasting, the copper ore of smaller particle can be used for water mist sandblasting.
Therefore, a kind of efficient useless there is an urgent need to develop going out in order to therefrom separate these available copper ores Sand recovery and processing system, to realize making full use of for resource.
Summary of the invention
To solve the above-mentioned problems, the present invention proposes a kind of antiquated sand recycling assembly line, it is intended to realize the purification of antiquated sand and divide From achieving the purpose that resource makes full use of.Specific technical solution is as follows:
A kind of antiquated sand recycling assembly line, including antiquated sand processing equipment and cleaner, the antiquated sand processing equipment include pressing According to vibrating screen, scalping machine, three backhaul dryers and dusting cover machine that the process of antiquated sand processing is sequentially arranged, the antiquated sand processing equipment In be provided with belt conveyor between its two neighboring antiquated sand processing equipment;It there also is provided storage sand after the dusting cover machine Tank, and sequentially connected belt conveyor and bucket elevator are provided between the dusting cover machine and the resevoir sand tank;The scalping machine Side is additionally provided with refuse hopper, and is provided with belt conveyor between the scalping machine and the refuse hopper;By the dusting cover machine also It is provided with fine sand collection bucket, and is provided with belt conveyor between the dusting cover machine and the fine sand collection bucket;The dedusting is set Standby suction inlet is set to the top of the antiquated sand processing equipment.
Wherein, the cleaner includes the dust sucting pipeline being arranged in above the antiquated sand processing equipment, on dust sucting pipeline It is provided with the suction inlet.
When assembly line is run, copper scrap ore in sand form is put into antiquated sand aggregate bin using loading machine, and convey by belt conveyor First removal of impurities processing is carried out to vibrating screen, is more than that the foreign matter (such as wooden unit) of 30mm is separated off in antiquated sand, after cleaning for the first time Sand, which passes through belt conveyor again and send to scalping machine, carries out secondary removal of impurities processing, and the bulky grain sundries in antiquated sand is separated off and leads to It crosses belt conveyor and enters refuse hopper;The sand for separating sundries enters three backhaul dryers by belt conveyor and is dried Dry, after heat exchange is dried, sand enters dusting cover machine through belt conveyor and carries out sub-sieve, fine sand by belt conveyor into Enter fine sand collection bucket, coarse sand granule is sent into all silos by belt conveyor and bucket elevator.
When assembly line is run, generated dust is handled by cleaner.Wherein, the dust generated after drying leads to It crosses the dust sucting pipeline being preset in above antiquated sand processing equipment to be collected, be collected into flue-dust retainer through two high-power dedusters, Flying dust can effectively be inhibited in this way.
In above-mentioned technical proposal, copper scrap ore in sand form passes through the first removal of impurities processing of vibrating screen, the secondary removal of impurities of scalping machine is handled, The drying and processing of three backhaul dryers and the sorting process of dusting cover machine, isolate the copper ore of larger particles from copper scrap ore in sand form Achieve the purpose that resource makes full use of to realize the purification and separation of antiquated sand with the copper ore of smaller particle.Wherein, The copper ore of bulky grain can be used for conventional sandblasting, and short grained copper ore can be used for water mist sandblasting.
As a preferred solution of the present invention, the belt conveyor between the scalping machine and refuse hopper is to incline greatly Angle belt conveyor;Belt conveyor between the dusting cover machine and fine sand collection bucket is high angle belt conveyer conveyer;Position Belt conveyor between the three backhauls dryer and dusting cover machine is high angle belt conveyer conveyer;Wherein, the high inclination-angle The inclination angle of belt conveyor is not less than 30 degree.
Preferably, the dusting cover machine is to vibrate fine hexagonal reel.
Preferably, the mesh size of the dusting cover machine is 0.35~0.5mm.
In the present invention, the feed end of the three backhauls dryer is provided with combustor.
Preferably, when drying, the in-furnace temperature that combustor is arranged is 300-400 DEG C.
Preferably, the quantity of the suction inlet has several, and the setting of one of suction inlet is dried in three backhaul Discharge port one end of dry machine.
Preferably, a kind of antiquated sand recycling assembly line of the invention further includes fine sand holding vessel, the fine sand collection bucket and thin The sand sucker for being transported to the fine sand in fine sand collection bucket in fine sand holding vessel is provided between sand holding vessel.
In the present invention, in order to reduce solid waste discharge, by the fine sand in fine sand collection bucket, with high-power sand sucker By the way that in pipeline to dedicated fine sand holding vessel, for meeting the water mist sand blasting unit of environmental requirement, entire antiquated sand is screened Process only needs loading machine cooperation addition antiquated sand to maintain running, whole copper scrap ore in sand form recycling its all kinds of conveyer of assembly line, thick Screen(ing) machine, fine hexagonal reel etc. all be fabricated to it is closed, and on each conveying circuit science lay dedusting interface, pass through deduster Effectively inhibit flying dust, accomplishes free from environmental pollution.
As a preferred solution of the present invention, the belt conveyor between the dusting cover machine and bucket elevator has two, institute Connection before and after two belt conveyors stated, and certain steering angle is provided between two belt conveyors.
By the way that the belt conveyor of two angled arrangements, Ke Yichong are arranged between the dusting cover machine and bucket elevator Divide the field layout of optimization equipment, improves the utilization rate in workshop place to greatest extent.
As a further improvement of the present invention, in the belt conveyor between the three backhauls dryer and dusting cover machine Upper end be provided with magnetic separator, the magnetic separator includes shaft and a number of is fixed in the shaft and mutually Spaced circular magnet piece, the end face of the flat thin magnet are provided with scraper plate, from the top position of the flat thin magnet to described Suspended hood is provided between scraper plate, the suspended hood connects the cleaner.
Preferably, the shaft is driven by decelerating motor and is rotated, when work the rotation direction of the circular magnet piece press Be configured according to such as under type: its movement of its circular magnet piece lower end cuts when the shaft drives the rotation of circular magnet piece Line direction is consistent with the material conveying direction of belt conveyor below the flat thin magnet;The scraper plate and suspended hood are located at institute State the rear end of the material conveying direction of flat thin magnet.
Upper end in belt conveyor is provided with magnetic separator, can efficiently separate and be mixed in copper ore Iron-oxygen scale particle so that copper ore is purer.Wherein, magnetic separator using rotation setting circular magnet piece and Blade structure, one side can make the movement of material more smoothly, and another aspect magnetic separator, scraper plate and suspended hood can To match with cleaner, negative-pressure air-suction, good separating effect are formed.
The beneficial effects of the present invention are:
First, a kind of antiquated sand of the invention recycles assembly line, and copper scrap ore in sand form passes through first removal of impurities processing, the scalping of vibrating screen Machine secondary removal of impurities processing, the drying and processing of three backhaul dryers and dusting cover machine sorting process, separated from copper scrap ore in sand form The copper ore of the copper ore of larger particles and smaller particle out has reached resource and has filled to realize the purification and separation of antiquated sand Divide the purpose utilized.Wherein, the copper ore of bulky grain can be used for conventional sandblasting, and short grained copper ore can be used for water mist Sandblasting.
Second, a kind of antiquated sand of the invention recycles assembly line, by the way that two are arranged between the dusting cover machine and bucket elevator The belt conveyor of angled arrangement can sufficiently optimize the field layout of equipment, improve workshop place to greatest extent Utilization rate.
Third, a kind of antiquated sand of the invention recycle assembly line, the upper end in belt conveyor are provided with Magnetic Isolation Device can efficiently separate the iron-oxygen scale particle being mixed in copper ore, so that copper ore is purer.Wherein, magnetic point From device using the circular magnet piece and blade structure of rotation setting, one side can make the movement of material more smoothly, separately One side magnetic separator, scraper plate and suspended hood can be matched with cleaner, form negative-pressure air-suction, good separating effect.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of antiquated sand recycling assembly line of the invention;
Fig. 2 is the partial enlarged view of Fig. 1;
Fig. 3 is the structural schematic diagram (left view) of the magnetic separator in Fig. 2.
In figure: 1, cleaner, 2, vibrating screen, 3, scalping machine, 4, three backhaul dryers, 5, dusting cover machine, 6, antiquated sand gathers materials Bucket, 7, belt conveyor, 8, resevoir sand tank, 9, bucket elevator, 10, refuse hopper, 11, fine sand collection bucket, 12, combustor, 13, magnetic point From device, 14, shaft, 15, flat thin magnet, 16, scraper plate, 17, suspended hood, 18, decelerating motor.
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
It recycles the embodiment of assembly line for a kind of antiquated sand of the invention as shown in Figures 1 to 3, including antiquated sand processing equipment and removes Dirt equipment 1, the antiquated sand processing equipment include vibrating screen 2, scalping machine 3, three times be sequentially arranged according to the process that antiquated sand is handled It is defeated between its two neighboring antiquated sand processing equipment to be provided with belt in the antiquated sand processing equipment for journey dryer 4 and dusting cover machine 5 Send machine 7;There also is provided resevoir sand tank 8 after the dusting cover machine 5, and be provided between the dusting cover machine 5 and the resevoir sand tank 8 according to The belt conveyor 7 and bucket elevator 9 of secondary connection;Refuse hopper 10, and the scalping machine 3 and institute are additionally provided with by the scalping machine 3 It states and is provided with belt conveyor 7 between refuse hopper 10;Fine sand collection bucket 6, and the dusting cover machine are additionally provided with by the dusting cover machine 5 Belt conveyor 7 is provided between 5 and the fine sand collection bucket 6;The suction inlet of the cleaner 1 is set at the antiquated sand Manage the top of equipment.
Wherein, the cleaner 1 includes being arranged in dust sucting pipeline above the antiquated sand processing equipment, on dust sucting pipeline It is provided with the suction inlet.
When assembly line is run, copper scrap ore in sand form is put into antiquated sand aggregate bin 6 using loading machine, and convey by belt conveyor First removal of impurities processing is carried out to vibrating screen 2, is more than that the foreign matter (such as wooden unit) of 30mm is separated off in antiquated sand, after first removal of impurities Sand, which passes through belt conveyor 7 again and send to scalping machine 3, carries out secondary removal of impurities processing, and the bulky grain sundries in antiquated sand is separated off simultaneously Enter refuse hopper 10 by belt conveyor 7;The sand for separating sundries enters three backhaul dryers 4 by belt conveyor 7 It is dried, after heat exchange is dried, sand enters dusting cover machine 5 through belt conveyor 7 and carries out sub-sieve, and fine sand passes through belt Conveyer 7 enters fine sand collection bucket 11, and coarse sand granule is sent into all silos 8 by belt conveyor 7 and bucket elevator 9.
When assembly line is run, generated dust is handled by cleaner 1.Wherein, the dust generated after drying leads to It crosses the dust sucting pipeline being preset in above antiquated sand processing equipment to be collected, be collected into flue-dust retainer through two high-power dedusters, Flying dust can effectively be inhibited in this way.
In above-mentioned technical proposal, copper scrap ore in sand form is removed and is lived together by the first removal of impurities processing of vibrating screen 2, the secondary of scalping machine 3 Reason, the sorting process of the drying and processing of three backhaul dryers 4 and dusting cover machine 5, isolate larger particles from copper scrap ore in sand form The copper ore of copper ore and smaller particle has achieved the purpose that resource makes full use of to realize the purification and separation of antiquated sand. Wherein, the copper ore of bulky grain can be used for conventional sandblasting, and short grained copper ore can be used for water mist sandblasting.
Belt conveyor 7 as a kind of preferred embodiment of the present embodiment, between the scalping machine 3 and refuse hopper 10 For high angle belt conveyer conveyer;Belt conveyor 7 between the dusting cover machine 5 and fine sand collection bucket 11 is high angle belt conveyer Conveyer;Belt conveyor 7 between the three backhauls dryer 4 and dusting cover machine 5 is high angle belt conveyer conveyer;Its In, the inclination angle of the high angle belt conveyer conveyer is not less than 30 degree.
Preferably, the dusting cover machine 5 is to vibrate fine hexagonal reel.
Preferably, the mesh size of the dusting cover machine 5 is 0.35~0.5mm.
In the present embodiment, the feed end of the three backhauls dryer 4 is provided with combustor 12.
Preferably, when drying, the in-furnace temperature of setting combustor 12 is 300-400 DEG C.
Preferably, the quantity of the suction inlet has several, and the setting of one of suction inlet is dried in three backhaul Discharge port one end of dry machine 4.
Preferably, a kind of antiquated sand recycling assembly line of the present embodiment further includes fine sand holding vessel, the fine sand collection bucket 11 Sand sucker (the figure for being transported to the fine sand in fine sand collection bucket 11 in fine sand holding vessel is provided between fine sand holding vessel In be not drawn into).
In the present embodiment, in order to reduce solid waste discharge, by the fine sand in fine sand collection bucket, with high-power suction sand Machine is by the way that in pipeline to dedicated fine sand holding vessel, for meeting the water mist sand blasting unit of environmental requirement, entire antiquated sand is sieved Selecting process only needs a loading machine cooperation addition antiquated sand to maintain to operate, whole copper scrap ore in sand form recycling its all kinds of conveyer of assembly line, Scalping machine, fine hexagonal reel etc. all be fabricated to it is closed, and on each conveying circuit science lay dedusting interface, pass through dedusting Device effectively inhibits flying dust, accomplishes free from environmental pollution.
As the preferred embodiment of the present embodiment, the belt conveyor 7 between the dusting cover machine 5 and bucket elevator 9 has two Platform connects before and after two belt conveyors 7, and certain steering angle (figure is provided between two belt conveyors 7 In for 90 degree turn to).
It, can by the way that the belt conveyor 7 of two angled arrangements is arranged between the dusting cover machine 5 and bucket elevator 9 Sufficiently to optimize the field layout of equipment, the utilization rate in workshop place is improved to greatest extent.
It is defeated in the belt between the three backhauls dryer 4 and dusting cover machine 5 as further improvement of this embodiment Send the upper end of machine 7 to be provided with magnetic separator 13, the magnetic separator 13 include shaft 14 and it is a number of be fixed on it is described In shaft 14 and it is spaced apart from each other the circular magnet piece 15 of setting, the end face of the flat thin magnet 15 is provided with scraper plate 16, from the magnetic The top position of iron plate 15 connects the cleaner 1 to suspended hood 17, the suspended hood 17 is provided between the scraper plate 16.
Preferably, the shaft 14 is by the driving rotation of decelerating motor 18, when work the circular magnet piece 15 rotation Direction is carried out as follows setting: its 15 lower end of circular magnet piece when the shaft 14 drives circular magnet piece 15 to rotate The tangential direction of its movement of position is consistent with the material conveying direction of belt conveyor 7 of 15 lower section of flat thin magnet;It is described to scrape Plate 16 and suspended hood 17 are located at the rear end of the material conveying direction of the flat thin magnet 15.
It is provided with magnetic separator 13 above by the upper end of belt conveyor 7, can efficiently separate and be mixed in copper mine Iron-oxygen scale particle in sand, so that copper ore is purer.Wherein, the round magnetic that magnetic separator 13 is arranged using rotation Iron plate and blade structure, one side can make the movement of material more smoothly, another aspect magnetic separator 13, scraper plate 16 And suspended hood 17 can be matched with cleaner 1, form negative-pressure air-suction, good separating effect.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of antiquated sand recycles assembly line, which is characterized in that including antiquated sand processing equipment and cleaner, the antiquated sand processing is set Standby includes vibrating screen, scalping machine, three backhaul dryers and the dusting cover machine being sequentially arranged according to the process that antiquated sand is handled, the antiquated sand Belt conveyor is provided between the two neighboring antiquated sand processing equipment of its in processing equipment;It is also arranged after the dusting cover machine There is resevoir sand tank, and is provided with sequentially connected belt conveyor and bucket elevator between the dusting cover machine and the resevoir sand tank;It is described It is additionally provided with refuse hopper by scalping machine, and is provided with belt conveyor between the scalping machine and the refuse hopper;The dusting cover It is additionally provided with fine sand collection bucket by machine, and is provided with belt conveyor between the dusting cover machine and the fine sand collection bucket;It is described The suction inlet of cleaner is set to the top of the antiquated sand processing equipment.
2. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that be located at the scalping machine and refuse hopper Between belt conveyor be high angle belt conveyer conveyer;Belt conveyor between the dusting cover machine and fine sand collection bucket For high angle belt conveyer conveyer;Belt conveyor between the three backhauls dryer and dusting cover machine is that high angle belt conveyer is defeated Send machine;Wherein, the inclination angle of the high angle belt conveyer conveyer is not less than 30 degree.
3. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that the dusting cover machine is vibration fine six Angle sieve.
4. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that the mesh size of the dusting cover machine is 0.35~0.5mm.
5. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that the charging of the three backhauls dryer End is provided with combustor.
6. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that the quantity of the suction inlet has several It is a, and discharge port one end of the three backhauls dryer is arranged in one of suction inlet.
7. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that it further include fine sand holding vessel, it is described It is provided between fine sand collection bucket and fine sand holding vessel for the fine sand in fine sand collection bucket to be transported in fine sand holding vessel Sand sucker.
8. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that be located at the dusting cover machine and bucket elevator Between belt conveyor have two, connection before and after two belt conveyors, and being arranged between two belt conveyors There is certain steering angle.
9. a kind of antiquated sand according to claim 1 recycles assembly line, which is characterized in that be located at the three backhauls dryer The upper end of belt conveyor between dusting cover machine is provided with magnetic separator, and the magnetic separator includes shaft and several numbers Amount is fixed in the shaft and is spaced apart from each other the circular magnet piece of setting, and the end face of the flat thin magnet is provided with scraper plate, from institute The top position for stating flat thin magnet connects the cleaner to suspended hood, the suspended hood is provided between the scraper plate.
10. a kind of antiquated sand according to claim 9 recycles assembly line, which is characterized in that the shaft passes through decelerating motor Driving rotation, when work the rotation direction of the circular magnet piece be carried out as follows setting: the shaft drives circle The tangential direction of its movement of its circular magnet piece lower end and the belt conveyor below the flat thin magnet when flat thin magnet rotates Material conveying direction it is consistent;The scraper plate and suspended hood are located at the rear end of the material conveying direction of the flat thin magnet.
CN201910197829.8A 2019-03-15 2019-03-15 Waste sand recycling assembly line Active CN109834043B (en)

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Application Number Priority Date Filing Date Title
CN201910197829.8A CN109834043B (en) 2019-03-15 2019-03-15 Waste sand recycling assembly line

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Application Number Priority Date Filing Date Title
CN201910197829.8A CN109834043B (en) 2019-03-15 2019-03-15 Waste sand recycling assembly line

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CN109834043B CN109834043B (en) 2023-12-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192275A (en) * 2021-10-22 2022-03-18 中船澄西船舶修造有限公司 Environment-friendly recovery device for derusting waste sand of ship cargo hold without landing

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CN206824186U (en) * 2017-05-10 2018-01-02 姜宝军 The equipment that aggregate chips, Machine-made Sand and miberal powder are extracted in limestone building stones
CN208098610U (en) * 2018-02-02 2018-11-16 湖北利建建材股份有限公司 A kind of oblique belt aggregate automatic recycling device in New type agitation building
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JP2006289332A (en) * 2005-04-14 2006-10-26 Aguro Gijutsu Kk Method of separating and purifying composite waste debris
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192275A (en) * 2021-10-22 2022-03-18 中船澄西船舶修造有限公司 Environment-friendly recovery device for derusting waste sand of ship cargo hold without landing
CN114192275B (en) * 2021-10-22 2023-10-20 中船澄西船舶修造有限公司 Environment-friendly recovery device for rust removal waste sand of ship cargo hold without falling to ground

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