CN109833643A - A kind of oil-sand extracting system - Google Patents

A kind of oil-sand extracting system Download PDF

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Publication number
CN109833643A
CN109833643A CN201910264735.8A CN201910264735A CN109833643A CN 109833643 A CN109833643 A CN 109833643A CN 201910264735 A CN201910264735 A CN 201910264735A CN 109833643 A CN109833643 A CN 109833643A
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China
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sand
entrance
outlet
oil
infuser
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CN201910264735.8A
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CN109833643B (en
Inventor
荣臻
尹越峰
温小荣
黄文攀
沈阳
袁媛
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Myande Group Co Ltd
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Myande Group Co Ltd
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Abstract

The present invention relates to a kind of oil-sand extracting systems, the outlet of oil-sand temporary storing bin is connected through quantitative auger with infuser oil-sand entrance, the outlet of infuser damp sand is connected through damp sand conveyer with vertical evapo-separated machine, the entrance of novel solvent pump is connected with fresh solvent pipe, the outlet of novel solvent pump newly dissolves into mouth with infuser and is connected, the outlet of infuser dope is connected with the entrance of quintessence liquid drawing pump, the outlet of quintessence liquid drawing pump is connected by mixed liquor delivery pipe with the entrance of level-one cyclone hydraulic separators, the light phase export of level-one cyclone hydraulic separators is connected with the entrance of second level cyclone hydraulic separators, the light phase export of second level cyclone hydraulic separators is connected with the entrance of solution temporary storage tank, the lower part outlet of solution temporary storage tank is connected through temporary storage tank delivery pump with the refluxing opening of solution temporary storage tank and extract liquor evaporation recovery system, extract liquor evaporates the reuse solvent outlet and fresh solvent pipe of recovery system Entrance be connected.The system investments save, and extraction efficiency is high, and powder materials are all utilized, and greatly improve economic benefit.

Description

A kind of oil-sand extracting system
Technical field
The present invention relates to a kind of extracting system more particularly to a kind of oil-sand extracting systems, can be used for food, environmental protection and chemical industry Etc. industries dynamic extraction, belong to extraction equipment technical field.
Background technique
Oil-sand refers to the settling sand rich in bitumen, is the mixture of a kind of pitch, sand, rich ore clay and water, wherein Bitumen content is 10 ~ 12%, and the mineral such as husky and clay account for 80 ~ 85%, and the water that remainder is 3 ~ 5% can be used to refine heavy oil and pitch. 85% oil-sand concentrates on Transport Model for Alberta province northern territory in the world, and storage has 180,000,000,000 barrels of crude oil in oil-sand.
There are mainly three types of oil sand separation technologyes: hot water wash method, solvent extraction, pyrogenation and carbonization method, wherein solvent extraction It is the most commonly used.Extraction equipment is many kinds of in the market, there is fixed-bed type, moving-bed type, basket bucket type and filter cartridge type.It is general former Reason is solid natural packing into Stabilizing Materials bed or forces to form Stabilizing Materials bed, extract liquor or cleaning solution to drench above material bed into liquid Body permeates the bed of material and completes mass transport process.
Such equipment requires the granularity of solid material, and solid material should be in bulk or sheet, has between particle after accumulation Certain interval, so that extract liquor or cleaning solution permeate.When fines content is excessive in solid material, cause to expect that bed voidage is insufficient, Infiltration rate can decline or impermeable.
During the work time, the contact between most of solid material and extract liquor connects existing infuser for laminar-flow type Touching, with extract liquor undercompounding;Extract liquor is flow automatically by drop, and light phase is located at liquid layer top, and new molten easy generation short circuit causes Extraction is short of power, and extraction efficiency is low;It is seemingly longer to extract path, but every group of leaching unit upper layer compass screen surface utilization rate is very low. Furthermore contain many powder particles in the dense extract liquor that powder extracting system is obtained by extraction, flowing into subsequent pipeline will lead to outlet tube Valve plug plug, it is necessary to which it is filtered.Traditional filter is after a period of use, it may occur that siltation blocking, out under flow quantity Drop, the regular manual cleaning filter core of palpus or screen, cause solvent loss big, because solvent is inflammable and explosive, the great risk of cleaning work, And large labor intensity, production stability are poor.
Summary of the invention
It is an object of the present invention to overcome problems of the prior art, a kind of oil-sand extracting system is provided, can be omitted Screening, preimpregnation equipment, solvent circulated sprinkling and screen back-purge system, powder materials are all utilized, and economic effect is greatly improved Benefit.
In order to solve the above technical problems, a kind of oil-sand extracting system of the invention, including pulverizer, bucket elevator, water Flat drag conveyor, oil-sand temporary storing bin, quantitative auger, oil-sand infuser and damp sand conveyer, outlet and the bucket type of pulverizer mention The entrance of the machine of liter is connected, and the outlet of bucket elevator is connected with the entrance of grader leveling blade conveyer, and grader leveling blade conveyer goes out Mouth is connected with the entrance of oil-sand temporary storing bin, and the outlet of oil-sand temporary storing bin is connected with the entrance of quantitative auger, the outlet of quantitative auger Be connected with infuser oil-sand entrance, infuser damp sand outlet is connected with the entrance of damp sand conveyer, novel solvent pump entrance with newly The outlet of fresh solvent pipe is connected, and the outlet of novel solvent pump newly dissolves into mouth with infuser and is connected, the outlet of infuser dope and quintessence liquid The entrance of drawing pump is connected, and the outlet of quintessence liquid drawing pump passes through the entrance phase of mixed liquor delivery pipe and level-one cyclone hydraulic separators Even, the light phase export of level-one cyclone hydraulic separators is connected with the entrance of second level cyclone hydraulic separators, and the light phase of second level cyclone hydraulic separators goes out Mouth is connected with the entrance of solution temporary storage tank;The lower part outlet of the solution temporary storage tank is connected with the entrance of temporary storage tank delivery pump, institute State the dense extract liquor entrance phase of the outlet of temporary storage tank delivery pump and refluxing opening and extract liquor the evaporation recovery system of solution temporary storage tank Even, the reuse solvent outlet of the extract liquor evaporation recovery system is connected with the entrance of the fresh solvent pipe;The damp sand is defeated The outlet of machine is sent to be connected with the feed inlet of vertical evapo-separated machine, the discharge port of vertical evapo-separated machine is equipped with mine tailings delivery valve.
Compared with the existing technology, the present invention achieves following the utility model has the advantages that oil-sand is after pulverizer crushes, by bucket lifting Machine is promoted to a high position, then is sent into oil-sand temporary storing bin by grader leveling blade conveyer and keeps in;Then enter quantitative twist from oil-sand temporary storing bin Oil-sand is sent directly into the infuser oil-sand entrance of oil-sand infuser by dragon, quantitative auger, and " one pot is used in oil-sand infuser Stew " formula extraction, damp sand extracted is exported from infuser damp sand and is discharged, sent out by damp sand conveyer, dry through vertical evapo-separated machine Afterwards, it is discharged from mine tailings delivery valve.Novel solvent feeding infuser is newly dissolved into mouth by novel solvent pump, contains the dense of certain powder particle After solution is extracted out by quintessence liquid drawing pump, level-one cyclone hydraulic separators is sent to by mixed liquor delivery pipe and is separated, it is first to remove Solid particle in solution, then after second level cyclone hydraulic separators removes the solid particle in solution again, into solution temporary storage tank Storage, the soaking compartment for the solid particle stream meeting infuser separated, concentrated solution the going out from solution temporary storage tank after precipitating Mouth is sent to the dense extract liquor entrance of extract liquor evaporation recovery system through temporary storage tank delivery pump.In system initial operating stage, keep in The outlet solution of tank delivery pump can also return to solution temporary storage tank by temporary storage tank return pipe.Screening and preimpregnation is omitted in this system Process saves screening, storage, the investment for presoaking equipment and fabricating yard, eliminates complicated cumbersome solvent circulated sprinkling system System and screen back-purge system, equipment good leak tightness eliminate the security risks such as evaporating, emitting, dripping or leaking of liquid or gas, and operating cost is low.All high powder Last oil-sand can be utilized completely, while eliminate additional storage, transshipment charge.Improving powder utilization rate can be greatly improved The level of profitability of oil-sand enterprise.Leaching system can be standardized, with low investment, found the factory fast, dilatation is convenient and efficient, is expected to break through oil The development bottleneck of sand realizes industry great development.
As an improvement of the present invention, the main heating agent entrance of the extract liquor evaporation recovery system is connected with raw steam pipe, institute The solvent make-up mouth for stating extract liquor evaporation recovery system is connected with n-hexane supply pipe, the gas phase emission mouth of the vertical evapo-separated machine It is connected respectively by reuse heat medium pipe with the reuse heating agent entrance that extract liquor evaporates recovery system, the extract liquor evaporation recycling system The crude oil delivery outlet of system is connected with crude oil efferent duct.Dense extract liquor is entered by the dense extract liquor of feeding extract liquor evaporation recovery system Mouthful, it is evaporated in extract liquor evaporation recovery system, the crude oil evaporated is discharged from crude oil delivery outlet, the reuse evaporated After extract liquor is mixed with the fresh n-hexane from n-hexane supply pipe, fresh solvent pipe is escaped and enter from reuse solvent outlet It recycles.Main heating agent of the raw steam as extract liquor evaporation recovery system, the mixed vapour of vertical evapo-separated machine discharge is as auxiliary Heat source is helped, extract liquor can be preheated.
As a further improvement of the present invention, the oil-sand infuser includes rectangular box, the front and back wallboard of cabinet it Between be connected with the groove body partition that multiple tracks is parallel to each other, cabinets cavity is separated into multiple soaking compartments by each groove body partition, each groove body every The top of plate is respectively equipped with overflow port, and the overflow port on adjacent groove body partition is staggered in front-rear direction, and each overflow port Height right-to-left gradually decreases, and the discharge end of rightmost side soaking compartment is connected with infuser and newly dissolves into mouth, leftmost side soaking compartment Feed end is connected with the outlet of infuser dope;The infuser oil-sand entrance is located above the feed end of leftmost side soaking compartment, often The discharge end of a groove body partition is respectively equipped with the deflector chute for promoting stirring to the right, and the discharge end of the right wallboard of cabinet is equipped with to the right The blow tank of upper extension, the infuser damp sand outlet are located at the upper end of the blow tank;The bottom of each soaking compartment it is arc-shaped and Be separately installed with soaking compartment spiral, adjacent soaking compartment spiral it is oppositely oriented;Scraper plate is separately installed in each deflector chute to mention Mechanism is risen, scraper plate discharging mechanism is installed in the blow tank.Material falls into leftmost side soaking compartment from infuser oil-sand entrance Feed end, novel solvent feeding infuser is newly dissolved into mouth by novel solvent pump, into the soaking compartment of the rightmost side.Extraction process is impregnated to soak It completes in bubble slot, when material is implemented to the discharge end of each soaking compartment, is pulled out upwards along deflector chute, after being detached from liquid level, through short Rush drains, and falls into junior's soaking compartment on right side.The direction of advance of material is on the contrary, make solid material S-shaped in adjacent soaking compartment Complications are advanced.When solid material enters final stage soaking compartment, after being mixed with new molten abundant immersion, from the discharge end of rightmost side soaking compartment It is pulled out along blow tank and is exported from infuser damp sand and is discharged, then sent out through damp sand conveyer.Solid material is remained with solution Reverse flow, the highest material of content are contacted with concentrated solution, and the lower material of content is contacted with weak solution, are able to maintain always very well Osmotic pressure, further improve mass-transfer efficiency.Solid material is alternately laterally advanced along soaking compartment, is laterally pulled out after one section of advance Longitudinal next stage soaking compartment is fallen into, stirring is repeatedly available, it is not in laminar condition that material and solution, which are in turbulence state, It can be thoroughly impregnated by solution the powder of voidage very little.Adjacent overflow port is staggered in front-rear direction, and solvent is also in S Shape Tortuous flow and with solid material direction of advance on the contrary, flow through the overall length of each soaking compartment, then entered using potential difference overflow next Soaking compartment simultaneously turns back and flows through the overall length of the soaking compartment, substantially prolongs the extraction stroke of solid material and solution, it can be achieved that abundant extraction It takes, to realize efficiently extraction.The dense extract liquor for reaching leftmost side soaking compartment is exported from infuser dope to be discharged.Liquid level is impregnated to omit Higher than solid phase, sufficiently, solvent consumption is few for solid-liquid mixing, and obtained mixed liquid concentration is high, and evaporation separating energy consumption is few.The bottom of soaking compartment Portion is arc-shaped to match with soaking compartment spiral, and dead zone occurs in avoidable slot bottom;Soaking compartment spiral is responsible for solid material in soaking compartment Conveying and complete to impregnate extraction, by the action of forced stirring of helical blade, material and solvent during simply immersing is avoided to pass The insufficient defect of matter, the oppositely oriented of adjacent soaking compartment spiral make the S-shaped advance of material.Scraper lifting machine structure will be for that will impregnate Solid material afterwards picks up, drains and is promoted conveying, is promoted for being separated by solid-liquid separation with solid phase;Scraper plate discharging mechanism will be for that will extract The solid material of completion is picked up, drains and is discharged.Spiral adds scraper plate to not only act as the effect of conveying solid substance material, can also be to solid Material carries out strong stirring, and material bed depth can be improved one times or more in soaking box, and production capacity greatly improves on unit area;It will extraction Liquid naturally osmotic from top to bottom is taken, screw machine stirring is changed to, solid-liquid, which directly mixes, to be embathed, and extraction power is big, and extraction efficiency is high;Tradition Leaching system participates in 5 times that the quantity of solvent recycled is solid material, and solid-liquid volumetric ratio is about 1.2-1.5 times in the present invention, initially Throwing molten amount only has original a quarter to one third, greatlys save a large amount of solvents and the occupation of capital.
As a further improvement of the present invention, the baffling at least extended in left-right direction together is respectively equipped in each soaking compartment Plate, the lower end of each baffle plate pass through the top that concave arc on baffle plate is stuck in soaking compartment spiral respectively.Baffle plate can prevent surface layer Solution does not come into full contact with i.e. short circuit outflow with solid material, and concave arc is stuck in the top of soaking compartment spiral on baffle plate, is that material is defeated Channel is sent and provided, and solution is forced to pass through from the notch of concave arc on baffle plate, it is mixed for stirring between solid material and extract liquor Splice grafting touching, two alternate turbulence states come into full contact with, and further increase the effect of impregnation of material and solution;Solid-liquid is under stirring Turbulent flow contact, for liquid phase without chromatography, same phase concentration is consistent.Multiple tracks baffle plate makes solvent make up and down direction in each soaking compartment S-shaped flowing, prevents solvent short circuit phenomenon occur, and extraction power obviously increases, and extraction efficiency is high.
As a further improvement of the present invention, the helical axis discharge end of each soaking compartment spiral is separately installed with the big chain of hollow out Wheel, the promotion drive chain lower end of corresponding scraper lifting machine structure are engaged in hollow out big sprocket wheel, are promoted and are uniformly set in drive chain There are multiple promotion scraper plates.Partial material can enter soaking compartment discharge end through the hollow part of hollow out big sprocket wheel, make promoted scraper plate by Charge level product increases, and increases the conveying capacity for promoting scraper plate.Soaking compartment spiral and scraper lifting machine structure synchronous rotary, promoting scraper plate will It pushes the material to come to pick up, promoted from solution, falls into next soaking compartment, the conveying capacity for promoting scraper plate is greater than soaking compartment spiral shell Rotation, it can be ensured that do not cause putty.
As a further improvement of the present invention, the upper end for respectively promoting drive chain, which is engaged on, to be promoted on minor sprocket, each to be promoted Minor sprocket is separately mounted in drive shaft, and linkage sprocket wheel is also separately installed in each drive shaft, and adjacent two drive shafts are one group And two linkage sprocket wheel by linkage chain drive connection;Wherein the shaft end of a drive shaft is equipped with promotion big sprocket wheel, described to mention Big sprocket wheel is risen by main chain and the head sprocket of speed reducer is driven to be sequentially connected.The head sprocket of speed reducer is driven to pass through main chain band It is dynamic to promote big sprocket wheel rotation, big sprocket wheel, which is promoted, by drive shaft drive promotes minor sprocket and linkage sprocket wheel rotation, linkage chain band It moves another drive shaft and promotion minor sprocket rotates synchronously, two promotion minor sprockets pass through promotion drive chain driving promotion respectively and scrape Plate operation and the rotation of soaking compartment spiral realize a driving speed reducer while driving two soaking compartment spirals by solid material It pushes to the left and to the right, and drives the synchronous fishing material of two scraper lifting machine structures simultaneously, drains and promoted solid material.
As a further improvement of the present invention, the helical axis both ends of each soaking compartment spiral are respectively supported at screw bearing seat In, each screw bearing seat is separately fixed at the center of round sealing plate, and each circle sealing plate is covered each by and is fixed on soaking compartment both ends The outside of spiral mounting hole.Dismantle round sealing plate and screw bearing seat can be taken out from spiral mounting hole by soaking compartment spiral is whole Out, first soaking compartment spiral is penetrated when installation from spiral mounting hole, then cover upper round sealing plate and be bolted, then Install screw bearing seat and fixation.
As a further improvement of the present invention, it is big to be engaged on hollow out for the discharging drive chain lower end of the scraper plate discharging mechanism On sprocket wheel, multiple discharging scraper plates are uniformly provided in the drive chain that discharges.Partial material can enter through the hollow part of hollow out big sprocket wheel The discharge end of rightmost side soaking compartment increases the material feeding area of discharging scraper plate, promotes the conveying capacity of discharging scraper plate.Soaking compartment spiral shell The material that push comes is picked up from solution, promoted and is discharged leaching by rotation and scraper plate discharging mechanism synchronous rotary, discharging scraper plate The conveying capacity of device, the scraper plate that discharges is greater than soaking compartment spiral, it can be ensured that does not cause putty.
As a further improvement of the present invention, each soaking compartment spiral includes helical axis and the main spiral shell for being wrapped in helical axis periphery Blade, the feed end of the helical axis below infuser oil-sand entrance are equipped with filter cylinder, and the filter cylinder is towards principal screw piece one The port closed and other side opening of side, the infuser dope outlet is inserted in the inner cavity of the filter cylinder, the circle of the filter cylinder The more grid sections axially extended, narrow inner width outside the gap between adjacent grid section are evenly distributed on week.Pass through before outflow The filtering of filter cylinder, powder are trapped within the outer surface of filter cylinder, reduce powdery solid content in dense extract liquor as far as possible, are subsequent rotation Liquid separation and evaporation provide safeguard;After the dense extract liquor that solid-liquid mutually mixes in medium is filtered out by continuous-stable, into infuser dope Outlet outflow, filtered dense extract liquor can steady and continuous filter out, convey, not will cause the blocking of outlet tube valve, in order into Enter rotary filter press system and carries out refined filtration.Once powder can smoothly fall into filter cylinder bottom, be filtered the more outermost gap of cartridge filter Ribbon is released from clear in cylinder;It avoids powder particles from being stuck in the gap between adjacent grid section, influences filter capacity.
As a further improvement of the present invention, the periphery of the filter cylinder is wound with the outer ribbon of filter cylinder, the outer ribbon of the filter cylinder Rotation direction it is identical as coaxial principal screw piece;The inner wall of the filter cylinder is equipped with ribbon in filter cylinder, the rotation direction of ribbon in the filter cylinder It is opposite with coaxial principal screw piece.The outer ribbon of filter cylinder can be by the solid material to come with liquid trickling to principal screw piece side Push out, avoids the excessive material that deposits outside filter cylinder.A small amount of solid powder can enter in filter cylinder with extract liquor, be deposited in filter cylinder The lower part of inner wall, sediment is pushed out filter cylinder from open end by ribbon in oppositely oriented filter cylinder with principal screw piece, then by filter cylinder Outer ribbon is pushed out fillter section, thus complete filter cylinder from clear process.To realize reliable and stable continuous filtering, extract oil-sand It takes system process complete, solves the problems, such as that high fines content material is separated with liquid.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, attached drawing only provide with reference to Illustrate to use, it is non-to limit the present invention.
Fig. 1 is the flow chart of oil-sand extracting system of the present invention.
Fig. 2 is the main view of oil-sand infuser embodiment one in the present invention.
Fig. 3 be Fig. 2 in along the sectional view of A-A.
Fig. 4 is the cross-sectional view in Fig. 2 along B-B.
Fig. 5 is the cross-sectional view in Fig. 2 along C-C.
Fig. 6 is that Fig. 2 removes the schematic diagram after front wallboard.
Fig. 7 is the perspective view of Fig. 2.
Fig. 8 is that oil-sand infuser cabinet removes the perspective view after top cover in Fig. 2.
Fig. 9 is the perspective view of two neighboring soaking compartment in Fig. 2.
Figure 10 is the perspective view of leftmost side soaking compartment in Fig. 2.
Figure 11 is the perspective view of filter cylinder in Figure 10.
Figure 12 is the partial enlarged view of filter cylinder.
Figure 13 is the working state schematic representation of oil-sand infuser embodiment two in the present invention.
Figure 14 is the top view of Figure 13.
In figure: E0. pulverizer;E1. bucket elevator;E2. grader leveling blade conveyer;E3. oil-sand temporary storing bin;E4. quantitative Auger;E5. oil-sand infuser;E6. damp sand conveyer;E7. level-one cyclone hydraulic separators;E8. second level cyclone hydraulic separators;E9. solution Temporary storage tank;E10. tail gas condenser;E11. extract liquor evaporates recovery system;E11a. dense extract liquor entrance;E11b. reuse solvent Outlet;E11c. crude oil delivery outlet;E11d. main heating agent entrance;E11e. reuse heating agent entrance;E11f. steam exhaust exports;E11g. molten Agent supply port;E12. vertical evapo-separated machine;E12a. mine tailings delivery valve;B1. novel solvent pumps;B2. quintessence liquid drawing pump;B3. it keeps in Tank delivery pump;G1. fresh solvent pipe;G2. mixed liquor delivery pipe;G3. temporary storage tank return pipe;G4. temporary storage tank efferent duct;G5. hair Oily efferent duct;G6. n-hexane supply pipe;G7. steam pipe is given birth to;G8. reuse heat medium pipe;Q1. fresh solvent flowmeter;Q2. dense molten Flow meters;1. soaking compartment;1a. infuser oil-sand entrance;1a1. feeds diversion pipe;The outlet of 1b. infuser damp sand;1c. spiral Mounting hole;1d. circle sealing plate;1e. gas vent;2. groove body partition;2a. overflow port;2b. deflector chute;2c. blow tank;3. baffling Plate;Concave arc on 3a. baffle plate;4. soaking compartment spiral;4a. helical axis;4b. principal screw piece;4c. hollow out big sprocket wheel;4d. helical axis Hold seat;The right side 4e. pushes away spiral;The left side 4f. pushes away spiral;5. scraper lifting machine structure;5a. promotes drive chain;5b. promotes scraper plate;6. mentioning Rise minor sprocket;7. drive shaft;8. link sprocket wheel;9. link chain;10. promoting big sprocket wheel;11. main chain;12. driving is slowed down Machine;12a. head sprocket;13. filter cylinder;13a. grid section;The outer ribbon of 13b. filter cylinder;Ribbon in 13c. filter cylinder;14. scraper plate discharging mechanism; 14a. discharging drive chain;14b. discharging scraper plate;15. infuser newly dissolves into mouth;16. infuser dope exports.
Specific embodiment
In the following description of the present invention, term " on ", "lower", "front", "rear", "left", "right", "inner", "outside" etc. refer to The orientation or positional relationship shown is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of the description present invention and simplifies Description, without referring to that device must have a particular orientation.
As shown in Figure 1, oil-sand extracting system of the invention includes pulverizer E0, bucket elevator E1, grader leveling blade conveying The outlet and bucket type of machine E2, oil-sand temporary storing bin E3, quantitative auger E4, oil-sand infuser E5 and damp sand conveyer E6, pulverizer E0 The entrance of elevator E1 is connected, and the outlet of bucket elevator E1 is connected with the entrance of grader leveling blade conveyer E2, and grader leveling blade is defeated The outlet of machine E2 and the entrance of oil-sand temporary storing bin E3 is sent to be connected, the entrance phase of the outlet of oil-sand temporary storing bin E3 and quantitative auger E4 Even, the outlet of quantitative auger E4 is connected with infuser oil-sand entrance 1a, and infuser damp sand outlet 1b and damp sand conveyer E6's enters Mouth is connected, and the outlet of damp sand conveyer E6 is connected with the feed inlet of vertical evapo-separated machine E12, and the discharge port of vertical evapo-separated machine E12 is set There is mine tailings delivery valve E12a.
The entrance of novel solvent pump B1 is connected with fresh solvent pipe G1, and the outlet of novel solvent pump B1 and infuser newly dissolve into mouth 15 It is connected, infuser dope outlet 16 is connected with the entrance of quintessence liquid drawing pump B2, and the outlet of quintessence liquid drawing pump B2 passes through mixing Liquid delivery pipe G2 is connected with the entrance of level-one cyclone hydraulic separators E7, the light phase export and second level spinning liquid point of level-one cyclone hydraulic separators E7 Entrance from device E8 is connected, and the light phase export of second level cyclone hydraulic separators E8 is connected with the entrance of solution temporary storage tank E9, level-one spinning liquid Refluxing opening phase of the outlet at bottom of separator E7, second level cyclone hydraulic separators E8 and solution temporary storage tank E9 with oil-sand infuser E5 Even.
Oil-sand is after pulverizer E0 crushing, after being promoted to a high position by bucket elevator E1, then by grader leveling blade conveyer E2 It is sent into oil-sand temporary storing bin E3 and stores, enter quantitative auger E4 from oil-sand temporary storing bin E3, oil-sand is sent directly by quantitative auger E4 The infuser oil-sand entrance 1a of oil-sand infuser E5 is extracted wet using " one pot is stewed " formula extraction in oil-sand infuser E5 Sand is sent out from infuser damp sand outlet 1b discharge by damp sand conveyer E6, defeated from mine tailings after vertical evapo-separated machine E12 is dry Valve E12a is discharged out.
Novel solvent pumps B1 and novel solvent feeding infuser is newly dissolved into mouth 15, and oil-sand connects in oil-sand infuser E5 with solvent Extraction is completed in touching.Fresh solvent flowmeter Q1 is installed, the outlet of solution temporary storage tank E9 is logical on the outlet conduit of novel solvent pump B1 It crosses temporary storage tank efferent duct G4 to be connected with the entrance of temporary storage tank delivery pump B3, the outlet of temporary storage tank delivery pump B3 passes through concentrated solution flow Meter Q2 and temporary storage tank efferent duct G4 is connected with the dense extract liquor entrance E11a of extract liquor evaporation recovery system E11, extract liquor evaporation The reuse solvent outlet E11b of recovery system E11 is connected with the entrance of fresh solvent pipe G1.The outlet of temporary storage tank delivery pump B3 is also It is connected by temporary storage tank return pipe G3 with the refluxing opening of solution temporary storage tank E9.
After concentrated solution containing certain powder particle is extracted out by quintessence liquid drawing pump B2, it is sent to by mixed liquor delivery pipe G2 Level-one cyclone hydraulic separators E7 is separated, the first solid particle removed in solution, then is gone again through second level cyclone hydraulic separators E8 It after the solid particle in solution, is stored into solution temporary storage tank E9, the solid particle stream separated can oil-sand infuser E5 Soaking compartment, second soaking compartment from left to right can be entered, reduce the granule density in infuser dope exit.
Concentrated solution after precipitating is discharged from the outlet of solution temporary storage tank E9 by temporary storage tank efferent duct G4, through temporary storage tank Delivery pump B3 is sent to the dense extract liquor entrance E11a of extract liquor evaporation recovery system E11.In system initial operating stage, temporary storage tank The outlet solution of delivery pump B3 can also return to solution temporary storage tank E9 by temporary storage tank return pipe G3.Fresh solvent flowmeter Q1 can To monitor the flow of fresh solvent, concentrated solution flowmeter Q2 can monitor the flow of output concentrated solution.
The main heating agent entrance E11d of extract liquor evaporation recovery system E11 is connected with raw steam pipe G7, extract liquor evaporation recycling The solvent make-up mouth E11g of system E11 is connected with n-hexane supply pipe G6, and the gas phase emission mouth of vertical evapo-separated machine E12 passes through respectively Reuse heat medium pipe G8 is connected with the reuse heating agent entrance E11e of extract liquor evaporation recovery system E11, and extract liquor evaporates recovery system The crude oil delivery outlet E11c of E11 is connected with crude oil efferent duct G5.
Dense extract liquor is evaporated back by the dense extract liquor entrance E11a of feeding extract liquor evaporation recovery system E11 in extract liquor Receipts system E11 is evaporated, and the crude oil evaporated is discharged from crude oil delivery outlet E11c, the reuse extract liquor that evaporates and is come From after the fresh n-hexane mixing of n-hexane supply pipe G6, fresh solvent pipe G1 is escaped and enter from reuse solvent outlet E11b and is followed Ring utilizes.The mixed vapour of main heating agent of the raw steam as extract liquor evaporation recovery system E11, vertical evapo-separated machine E12 discharge is made For auxiliary thermal source, extract liquor can be preheated.
As shown in figs. 1 to 14, oil-sand infuser E5 includes rectangular cabinet, and top of the box is equipped with gas vent 1e and people The exhaust outlet of hole, gas vent 1e and solution temporary storage tank E9 are connected with tail gas condenser E10, and extract liquor evaporates recovery system E11 Steam exhaust outlet E11f be also connected with tail gas condenser E10, recycled after alcohol gas condensing recovery.The front and back wallboard of cabinet Between be connected with the groove body partition 2 that multiple tracks is parallel to each other, cabinets cavity is separated into multiple soaking compartments 1, each slot by each groove body partition 2 The top of body partition 2 is respectively equipped with overflow port 2a, and the overflow port 2a on adjacent groove body partition 2 is staggered in front-rear direction, and The height right-to-left of each overflow port 2a gradually decreases, and the discharge end of rightmost side soaking compartment is connected with infuser and newly dissolves into mouth 15, The feed end of leftmost side soaking compartment is connected with infuser dope outlet 16;Infuser is equipped with above the feed end of leftmost side soaking compartment Oil-sand entrance 1a, the discharge end of each groove body partition 2 are respectively equipped with the deflector chute 2b for promoting stirring to the right, the right wallboard of cabinet Discharge end is equipped with the blow tank 2c extended to upper right.
The bottom of each soaking compartment 1 is arc-shaped and is separately installed with soaking compartment spiral 4, the rotation direction phase of adjacent soaking compartment spiral 4 It instead, is that a left side pushes away spiral 4f in odd bin from the infuser oil-sand entrance 1a of solid material, by solid material to before oil-sand infuser Sidewall direction promotes;It is that the right side pushes away spiral 4e in even bin, solid material is promoted to the rear wall direction of oil-sand infuser.Each guide It is separately installed with scraper lifting machine structure 5 in slot 2b, scraper plate discharging mechanism 14 is installed in blow tank 2c.
Material enters the feed end of leftmost side soaking compartment from infuser oil-sand entrance 1a, and novel solvent enters the immersion of the rightmost side Slot.Impregnate extraction process completed in soaking compartment 1, material by soaking compartment spiral 4 carry out to each soaking compartment 1 discharge end when, edge Deflector chute 2b is pulled out upwards by scraper lifting machine structure 5, after being detached from liquid level, is drained through very brief, and junior's soaking compartment on right side is fallen into.Phase The direction of advance of material is on the contrary, make the S-shaped tortuous advance of solid material in adjacent soaking compartment.When solid material enters final stage soaking compartment When, after being mixed with new molten abundant immersion, pulled out from the discharge end of rightmost side soaking compartment along blow tank 2c by scraper plate discharging mechanism 14 And outside infuser damp sand outlet 1b discharge machine.Solid material and solution remain reverse flow, the highest material of content with it is dense Solution contact, the lower material of content are contacted with weak solution, are able to maintain good osmotic pressure always, further improve mass transfer effect Rate.Solid material is alternately laterally advanced along soaking compartment 1, is laterally pulled out after one section of advance and falls into longitudinal next stage soaking compartment, instead Stirring is regained, it is not in laminar condition that material and solution, which are in turbulence state, can quilt the powder of voidage very little Solution full penetration.Adjacent overflow port 2a is staggered in front-rear direction, solvent also S-shaped Tortuous flow and with solid material advance It is contrary, the overall length of each soaking compartment 1 is flowed through, then enters next soaking compartment using potential difference overflow and turns back and flow through the soaking compartment Overall length, substantially prolong the extraction stroke of solid material and solution, it can be achieved that sufficiently extraction, to realize efficiently extraction.It reaches The dense extract liquor of leftmost side soaking compartment is discharged from infuser dope outlet 16.It impregnates liquid level and is slightly above solid phase, solid-liquid mixing is abundant, Solvent consumption is few, and obtained mixed liquid concentration is high, and evaporation separating energy consumption is few.
The bottom of soaking compartment 1 is arc-shaped to match with soaking compartment spiral 4, and dead zone occurs in avoidable slot bottom;Soaking compartment spiral 4 It is responsible for the conveying of solid material in soaking compartment 1 and completes to impregnate extraction, by the action of forced stirring of helical blade, avoids simply soaking Material and the insufficient defect of solvent mass transfer, the oppositely oriented of adjacent soaking compartment spiral 4 make the S-shaped advance of material during bubble. Scraper lifting machine structure 5 is used to pick up, drain and be promoted conveying for the solid material after impregnating, and mentions for being separated by solid-liquid separation with solid phase It rises;Scraper plate discharging mechanism 14 is used to that the solid material that extraction is completed to be picked up, drains and is discharged.It is defeated that spiral adds scraper plate to not only act as The effect of solid material is sent, strong stirring can also be carried out to solid material.
As shown in figure 8, being respectively equipped with the baffle plate 3 at least extended in left-right direction together, each baffle plate in each soaking compartment 1 3 lower end passes through the top that concave arc 3a on baffle plate is stuck in soaking compartment spiral respectively.Baffle plate 3 can prevent surface solution not with Solid material comes into full contact with i.e. short circuit outflow, and concave arc 3a is stuck in the top of soaking compartment spiral 4 on baffle plate, conveys and mentions for material It for channel, and forces solution from passing through in the notch of concave arc 3a on baffle plate, is connect between solid material and extract liquor to be stirred Touching, two alternate turbulence states come into full contact with, and further increase the effect of impregnation of material and solution;Solid-liquid turbulent flow under stirring Contact, for liquid phase without chromatography, same phase concentration is consistent.Multiple tracks baffle plate 3 makes solvent make the S of up and down direction in each soaking compartment 1 Shape flowing, prevents solvent short circuit phenomenon occur, and extraction power obviously increases, and extraction efficiency is high.
As shown in figure 9, the helical axis discharge end of each soaking compartment spiral 4 is separately installed with hollow out big sprocket wheel 4c, corresponding scraper plate The lower end promotion drive chain 5a of hoisting mechanism 5 is engaged on hollow out big sprocket wheel 4c, is uniformly provided on promotion drive chain 5a more A promotion scraper plate 5b.Partial material can enter soaking compartment discharge end through the hollow part of hollow out big sprocket wheel 4c, make to promote scraper plate 5b's Material feeding area increases, and increases the conveying capacity for promoting scraper plate 5b.Soaking compartment spiral 4 and 5 synchronous rotary of scraper lifting machine structure are promoted The material that push comes is picked up from solution, is promoted by scraper plate 5b, falls into next soaking compartment, and the conveying capacity for promoting scraper plate 5b is big In soaking compartment spiral 4, it can be ensured that do not cause putty.
Each upper end for promoting drive chain 5a, which is engaged on, to be promoted on minor sprocket 6, and each minor sprocket 6 that promoted is separately mounted to drive On axis 7, linkage sprocket wheel 8 is also separately installed in each drive shaft 7, adjacent two drive shafts 7 are one group and two linkage sprocket wheels 8 pass through The chain 9 that links is sequentially connected;Wherein the shaft end of a drive shaft 7, which is equipped with, promotes big sprocket wheel 10, promotes big sprocket wheel 10 and passes through master The head sprocket 12a of chain 11 and driving speed reducer 12 is sequentially connected.The head sprocket 12a of speed reducer 12 is driven to pass through 11 band of main chain Dynamic promotion big sprocket wheel 10 rotates, and promotes big sprocket wheel 10 and drives promotion minor sprocket 6 and linkage sprocket wheel 8 to rotate by drive shaft 7, linkage Chain 9 drives another drive shaft 7 and promotes minor sprocket 6 and rotates synchronously, and two promote minor sprocket 6 respectively by promoting drive chain 5a driving promotes scraper plate 5b operation and the rotation of soaking compartment spiral 4, realizes two leachings of a driving speed reducer 12 while driving Bubble slot spiral 4 pushes solid material to the left and to the right, and drive the synchronous fishing material of two scraper lifting machine structures 5 simultaneously, drain and Promote solid material.
The both ends helical axis 4a of each soaking compartment spiral 4 are respectively supported in screw bearing seat 4d, and each screw bearing seat 4d points It is not fixed on the center of round sealing plate 1d, each circle sealing plate 1d is covered each by and is fixed on soaking compartment both ends spiral mounting hole 1c's Outside.The round sealing plate 1d and screw bearing seat 4d that dismantles can extract 4 entirety of soaking compartment spiral out from spiral mounting hole 1c, pacify First soaking compartment spiral 4 is penetrated from spiral mounting hole 1c when dress, then cover upper circle sealing plate 1d and is bolted, then Install screw bearing seat 4d and fixation.
The lower end discharging drive chain 14a of scraper plate discharging mechanism 14 is engaged on hollow out big sprocket wheel 4c, and discharge drive chain Multiple discharging scraper plate 14b are uniformly provided on 14a.Partial material can enter rightmost side soaking compartment through the hollow part of hollow out big sprocket wheel 4c Discharge end, make discharge scraper plate 14b material feeding area increase, promoted discharging scraper plate 14b conveying capacity.Soaking compartment spiral 4 with The material that push comes is picked up from solution, is promoted and oil-sand is discharged by 14 synchronous rotary of scraper plate discharging mechanism, discharging scraper plate 14b The conveying capacity of infuser, discharging scraper plate 14b is greater than soaking compartment spiral 4, it can be ensured that does not cause putty.
As shown in Figure 10 to Figure 12, each soaking compartment spiral 4 includes helical axis 4a and the principal screw for being wrapped in helical axis periphery The feed end of piece 4b, the leftmost side helical axis below infuser oil-sand entrance 1a are equipped with filter cylinder 13, and filter cylinder 13 is towards master The port closed and other side opening of the side flight 4b, infuser dope outlet 16 is inserted in the inner cavities of filter cylinder 13, filter cylinder 13 Circumference on be evenly distributed with narrow inner width outside the gap between the grid section 13a, adjacent grid section 13a that more axially extend.It is flowing Filtering through cartridge filter 13 before out, powder are trapped within the outer surface of filter cylinder 13, and it is solid to reduce powdery in dense extract liquor as far as possible Body content provides safeguard for subsequent rotary filter press and evaporation;After the dense extract liquor that solid-liquid mutually mixes in medium is filtered out by continuous-stable, Into infuser dope outlet 16 outflow, filtered dense extract liquor can steady and continuous filter out, convey, not will cause outlet tube valve Blocking, in order to enter rotary filter press system carry out refined filtration.Once powder, can be smooth the more outermost gap of cartridge filter 13 13 bottom of filter cylinder is fallen into, is released by ribbon 13c in filter cylinder from clear;Powder particles are avoided to be stuck in the gap between adjacent grid section 13a In, influence filter capacity.
The periphery of filter cylinder 13 is wound with the outer ribbon 13b of filter cylinder, the rotation direction of the outer ribbon 13b of filter cylinder and coaxial principal screw piece 4b It is identical.The outer ribbon 13b of filter cylinder can push out the solid material to come with liquid trickling to principal screw piece 4b side, keep away Exempt from the excessive material that deposits outside filter cylinder 13.
The inner wall of filter cylinder 13 is equipped with ribbon 13c in filter cylinder, the rotation direction and coaxial principal screw piece 4b phase of ribbon 13c in filter cylinder Instead.A small amount of solid powder can enter in filter cylinder 13 with extract liquor, the lower part of 13 inner wall of filter cylinder is deposited in, with principal screw piece 4b rotation direction Sediment is pushed out filter cylinder 13 from open end by ribbon 13c in opposite filter cylinder, then is pushed out filtering by ribbon 13b outside filter cylinder Section, thus complete filter cylinder 13 from clear process.To realize reliable and stable continuous filtering, keep oil-sand extracting system technique complete It is standby, solve the problems, such as that high fines content material is separated with liquid.
As shown in Fig. 2 and Fig. 7, infuser oil-sand entrance 1a can be located at the left part of top cover of box, infuser oil-sand entrance It is connected with charging diversion pipe 1a1 below 1a, new solid material is guided to 13 front side of filter cylinder.
As shown in figs. 13 and 14, infuser oil-sand entrance 1a can also be located at the top of cabinet left side wall, in front-rear direction Position also be located at the front side of filter cylinder 13.The soaking compartment liquid level highest of the rightmost side, successively overflow to the left.Big arrow is solid in Figure 14 The trend of body material, small arrow are solution flow direction, whole reverse flow.
The foregoing is merely the preferable possible embodiments of the present invention, non-therefore limitation patent protection model of the invention It encloses.In addition to the implementation, the present invention can also have other embodiments.All skills formed using equivalent substitution or equivalent transformation Art scheme, is all fallen within the protection domain of application claims.Technical characteristic of the present invention without description can be by or using now There is technology realization, details are not described herein.

Claims (10)

1. a kind of oil-sand extracting system, including pulverizer, bucket elevator, grader leveling blade conveyer, oil-sand temporary storing bin, quantitative strand Dragon, oil-sand infuser and damp sand conveyer, the outlet of pulverizer are connected with the entrance of bucket elevator, the outlet of bucket elevator It is connected with the entrance of grader leveling blade conveyer, the outlet of grader leveling blade conveyer is connected with the entrance of oil-sand temporary storing bin, and oil-sand is temporary The outlet of storage is connected with the entrance of quantitative auger, and the outlet of quantitative auger is connected with infuser oil-sand entrance, infuser damp sand Outlet is connected with the entrance of damp sand conveyer, and the entrance of novel solvent pump is connected with the outlet of fresh solvent pipe, and novel solvent pump goes out Mouth newly dissolves into mouth with infuser and is connected, and the outlet of infuser dope is connected with the entrance of quintessence liquid drawing pump, it is characterised in that: quintessence The outlet of liquid drawing pump is connected by mixed liquor delivery pipe with the entrance of level-one cyclone hydraulic separators, the light phase of level-one cyclone hydraulic separators Outlet is connected with the entrance of second level cyclone hydraulic separators, the light phase export and the entrance phase of solution temporary storage tank of second level cyclone hydraulic separators Even;The lower part outlet of the solution temporary storage tank is connected with the entrance of temporary storage tank delivery pump, the outlet of the temporary storage tank delivery pump with The dense extract liquor entrance of refluxing opening and extract liquor the evaporation recovery system of solution temporary storage tank is connected, the extract liquor evaporation recycling system The reuse solvent outlet of system is connected with the entrance of the fresh solvent pipe;The outlet of the damp sand conveyer and vertical evapo-separated machine Feed inlet is connected, and the discharge port of vertical evapo-separated machine is equipped with mine tailings delivery valve.
2. oil-sand extracting system according to claim 1, it is characterised in that: the main heat of the extract liquor evaporation recovery system Matchmaker's entrance is connected with raw steam pipe, and the solvent make-up mouth of the extract liquor evaporation recovery system is connected with n-hexane supply pipe, institute The gas phase emission mouth for stating vertical evapo-separated machine passes through the reuse heating agent entrance of reuse heat medium pipe and extract liquor evaporation recovery system respectively It is connected, the crude oil delivery outlet of the extract liquor evaporation recovery system is connected with crude oil efferent duct.
3. oil-sand extracting system according to claim 1, it is characterised in that: the oil-sand infuser includes rectangle case Body is connected with the groove body partition that multiple tracks is parallel to each other between the front and back wallboard of cabinet, and cabinets cavity is separated by each groove body partition Multiple soaking compartments, the top of each groove body partition are respectively equipped with overflow port, and the overflow port on adjacent groove body partition is handed in front-rear direction Mistake setting, and the height right-to-left of each overflow port gradually decreases, it is newly molten that the discharge end of rightmost side soaking compartment is connected with infuser Import, the feed end of leftmost side soaking compartment are connected with the outlet of infuser dope;The infuser oil-sand entrance is located at leftmost side leaching Above the feed end for steeping slot, the discharge end of each groove body partition is respectively equipped with the deflector chute for promoting stirring to the right, the right wall of cabinet The discharge end of plate is equipped with the blow tank extended to upper right, and the infuser damp sand outlet is located at the upper end of the blow tank;Respectively The bottom of soaking compartment is arc-shaped and is separately installed with soaking compartment spiral, adjacent soaking compartment spiral it is oppositely oriented;Each guide It is separately installed with scraper lifting machine structure in slot, scraper plate discharging mechanism is installed in the blow tank.
4. oil-sand extracting system according to claim 3, it is characterised in that: be respectively equipped at least one of edge in each soaking compartment The baffle plate that left and right directions extends, the lower end of each baffle plate passes through the top that concave arc on baffle plate is stuck in soaking compartment spiral respectively.
5. oil-sand extracting system according to claim 3, it is characterised in that: the helical axis discharge end of each soaking compartment spiral point Hollow out big sprocket wheel is not installed, the promotion drive chain lower end of corresponding scraper lifting machine structure is engaged in hollow out big sprocket wheel, is promoted Multiple promotion scraper plates are uniformly provided in drive chain.
6. oil-sand extracting system according to claim 5, it is characterised in that: each upper end for promoting drive chain, which is engaged on, to be mentioned It rises on minor sprocket, each minor sprocket that promoted is separately mounted in drive shaft, and linkage sprocket wheel is also separately installed in each drive shaft, adjacent Two drive shafts are one group and two linkage sprocket wheels pass through linkage chain drive connection;Wherein the shaft end of a drive shaft, which is equipped with, mentions Big sprocket wheel is risen, it is described to promote big sprocket wheel by main chain and the head sprocket of speed reducer is driven to be sequentially connected.
7. oil-sand extracting system according to claim 3, it is characterised in that: distinguish at the helical axis both ends of each soaking compartment spiral Be supported in screw bearing seat, each screw bearing seat is separately fixed at the center of round sealing plate, each circle sealing plate be covered each by and It is fixed on the outside of soaking compartment both ends spiral mounting hole.
8. oil-sand extracting system according to claim 5, it is characterised in that: the discharging drive chain of the scraper plate discharging mechanism Lower end is engaged in hollow out big sprocket wheel, is uniformly provided with multiple discharging scraper plates in the drive chain that discharges.
9. the oil-sand extracting system according to any one of claim 3 to 8, it is characterised in that: each soaking compartment spiral includes Helical axis and the principal screw piece for being wrapped in helical axis periphery, the feed end installation of the helical axis below infuser oil-sand entrance There are filter cylinder, port closed of the filter cylinder towards principal screw piece side and other side opening, infuser dope outlet insertion In being evenly distributed with the more grid sections axially extended on the inner cavity of the filter cylinder, the circumference of the filter cylinder, between adjacent grid section Gap outside narrow inner width.
10. oil-sand extracting system according to claim 9, it is characterised in that: the periphery of the filter cylinder is wound with outside filter cylinder The rotation direction of ribbon, the outer ribbon of the filter cylinder is identical as coaxial principal screw piece, and the inner wall of the filter cylinder is equipped with ribbon in filter cylinder, institute It is opposite with coaxial principal screw piece to state the rotation direction of ribbon in filter cylinder.
CN201910264735.8A 2019-04-03 2019-04-03 Oil sand extraction system Active CN109833643B (en)

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GB512660A (en) * 1937-01-11 1939-09-22 Hippolyte Marcel Lamy Torrilho Improvements in continuous treatment of solid materials by means of solvents
US5480566A (en) * 1990-11-27 1996-01-02 Bitmin Corporation Method for releasing and separating oil from oil sands
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