CN109830574B - Efficient and intelligent solar cell laminating method based on visual control - Google Patents
Efficient and intelligent solar cell laminating method based on visual control Download PDFInfo
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- CN109830574B CN109830574B CN201910229709.1A CN201910229709A CN109830574B CN 109830574 B CN109830574 B CN 109830574B CN 201910229709 A CN201910229709 A CN 201910229709A CN 109830574 B CN109830574 B CN 109830574B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to a solar cell efficient intelligent lamination method based on visual control, which comprises the following steps: 1) the visual detection assembly A is used for detecting the lamination platforms, and comprises the steps of detecting the parallelism among the lamination platforms of each battery piece, independently adjusting the plurality of lamination platforms through rotating adjusting pieces respectively, ensuring that the lamination platforms are relatively parallel, and marking the lamination platforms needing to be laminated; 2) through the detection data of the visual detection assembly A, a grabbing piece on the battery piece stacking grabbing device grabs a battery piece to be stacked, and then the battery piece is downwards stacked through the Y-axis height adjusting device; 3) repeating the step 2) to enable the number of the stacked solar cells to reach the required number; 4) the visual detection assembly B detects the battery piece stacking string position of the stacking string platform; 5) and the material taking and laminating assembly transfers the laminated battery pieces to a string laminating position for string lamination according to the data detected by the visual detection assembly B.
Description
Technical Field
The invention relates to a solar photovoltaic module preparation technology, in particular to an automatic device for laminating solar cells, and particularly discloses a high-efficiency intelligent laminating method for solar cells based on visual control.
Background
The solar photovoltaic power generation system is a novel power generation system which directly converts solar radiation energy into electric energy by utilizing the photovoltaic effect of a solar cell semiconductor material; a technique of directly converting optical energy into electric energy by using a photovoltaic effect of a semiconductor interface; the key element of the technology is a solar cell; the solar cells are laminated and connected in series and then are packaged and protected to form a large-area solar cell module, and then the photovoltaic power generation device is formed by matching with components such as a power controller and the like.
The solar lamination that uses at present stage usually is for snatching the battery piece through four-axis or six-axis manipulator and carries out the lamination at that time, and the lamination piles up for the monolithic, and production efficiency is low, is unfavorable for photovoltaic module's high-efficient production.
Therefore, it is necessary to provide a solar cell efficient intelligent lamination method based on visual control to solve the above problems.
Disclosure of Invention
The invention aims to provide a solar cell efficient intelligent lamination method based on visual control.
The technical scheme is as follows:
a solar cell efficient intelligent lamination method based on visual control comprises the following steps:
1) the visual detection assembly A is used for detecting the lamination platforms, and comprises the steps of detecting the parallelism among the lamination platforms of each battery piece, independently adjusting the plurality of lamination platforms through rotating adjusting pieces respectively, ensuring that the lamination platforms are relatively parallel, and marking the lamination platforms needing to be laminated;
2) through the detection data of the visual detection assembly A, a grabbing piece on the battery piece stacking grabbing device grabs a battery piece to be stacked, and then the battery piece is downwards stacked through the Y-axis height adjusting device;
3) repeating the step 2) to enable the number of the stacked solar cells to reach the required number;
4) the visual detection assembly B detects the battery piece stacking string position of the stacking string platform;
5) and the material taking and laminating assembly transfers the laminated battery pieces to a string laminating position for string lamination according to the data detected by the visual detection assembly B.
Furthermore, the battery piece lamination grabbing device can be arranged on the X-axis carrying assembly in a sliding mode and is matched with the Y-axis height adjusting device for use;
the lamination platform further comprises a lamination bottom plate and a lamination adjusting mounting plate arranged on the lamination bottom plate, the plurality of battery piece lamination tables are arranged on the lamination adjusting mounting plate, and two ends of each battery piece lamination table are respectively connected with a group of rotating adjusting pieces arranged on the lamination adjusting mounting plate.
Further, the number of the cell stacking tables is 2-6, and compatibility of stacking of the cell sheets 1/2,1/3,1/4,1/5 and 1/6 can be achieved.
Furthermore, the rotary adjusting piece is formed by combining a motor reducer, and an adjusting limiting groove plate is arranged on the adjusting mounting plate corresponding to the plurality of battery plate laminating tables.
Furthermore, the battery piece laminated sheet grabbing device comprises a grabbing piece adjusting table and a plurality of grabbing pieces which are slidably arranged on the grabbing piece adjusting table, wherein each grabbing piece comprises a grabbing set T-shaped plate which is slidably arranged on the grabbing piece adjusting table, a grabbing column which is slidably arranged on the grabbing set T-shaped plate, and a grabbing sucker module which is connected to the lower end of the grabbing column; the upper end of the grabbing column is connected with an elastic restoring piece arranged on the grabbing set T-shaped plate through a connecting plate, and one end of the connecting plate is provided with a pressing driving part, and the other end of the connecting plate is correspondingly provided with a position detecting piece.
Furthermore, the Y-axis height adjusting device comprises a Y-axis height adjusting frame, a Y-axis height adjusting driving piece arranged on the Y-axis height adjusting frame, and a lower pressing plate module which is arranged on the Y-axis height adjusting frame in a sliding manner, is connected to the Y-axis height adjusting driving piece and is matched with the lower pressing driving part for use.
Furthermore, the number of the Y-axis height adjusting driving pieces is a plurality, and the Y-axis height adjusting driving pieces are composed of air cylinders; the lower pressing plate module comprises a lower pressing loading plate which is slidably arranged on the Y-axis height adjusting frame and a lower pressing plate which is connected with the lower pressing loading plate through a connecting body.
Further, it includes the conveyer belt to fold a string platform and sets up a plurality of strings of boxes that fold on the conveyer belt.
Further, the lamination platform with fold and be provided with the middle part detection zone between the cluster platform, be provided with the middle part in the middle part detection zone and detect and put the platform temporarily, and the middle part detects and puts a below temporarily and be provided with visual detection subassembly C.
Furthermore, the visual detection assembly A, the visual detection assembly B and the visual detection assembly C are all composed of high-definition CDD.
Compared with the prior art, the invention realizes that 1/N of the battery pieces are stacked into a whole battery piece at one time through flexible adjustment setting, and then the battery string is stacked on the string stacking platform, thereby greatly improving the stacking efficiency of the solar battery pieces, and simultaneously realizing flexible control through vision combined flexible grabbing and stacking, and realizing the compatibility of the stacked sheets of the battery pieces, such as 1/2,1/3,1/4,1/5 and 1/6.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a lamination platform in an embodiment of the present invention.
Figure 3 is a schematic diagram of a take out lamination assembly in an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a battery plate lamination grabbing device in an embodiment of the invention.
Fig. 5 is a schematic structural diagram of a Y-axis height adjusting device according to an embodiment of the invention.
Detailed Description
Example (b):
referring to fig. 1, the embodiment shows a high-efficiency battery plate laminating apparatus, which includes a laminating platform 1 and a string stacking platform 2 that are correspondingly disposed, the laminating platform 1 is correspondingly disposed with a material taking and laminating assembly 3, and a visual inspection assembly a4 and a visual inspection assembly B5 are disposed above the laminating platform 1 and the string stacking platform 2;
the material taking and laminating assembly 3 comprises a battery piece laminating and grabbing device 6 which is slidably arranged on the X-axis carrying assembly 31, and a Y-axis height adjusting device 7 which corresponds to the battery piece laminating and grabbing device 6;
referring to fig. 2, the lamination platform 1 includes a lamination bottom plate 11, a lamination adjusting mounting plate 12 disposed on the lamination bottom plate 11, and a plurality of battery lamination stages 13 uniformly disposed above the lamination adjusting mounting plate 12, wherein two ends of the battery lamination stages 13 are respectively connected to a set of rotating adjusting members 14 disposed on the lamination adjusting mounting plate 12.
Under the real-time detection and adjustment of the visual detection assembly, each battery piece lamination table 13 is adjusted by a group of rotary adjusting pieces 14, and a plurality of battery piece lamination tables 13 are in a relatively parallel state; meanwhile, the vision detection assembly can detect the solar cells to be laminated in the plurality of cell laminating tables 13, the solar cells are marked, and the solar cells are correspondingly grabbed by the subsequent material taking and laminating assembly.
The number of the cell lamination stations 13 is 2-6, and compatibility of lamination of the cell sheets 1/2,1/3,1/4,1/5 and 1/6 can be achieved.
The rotary adjusting piece 14 is formed by combining a motor reducer, and an adjusting limiting groove plate 15 is arranged on the adjusting mounting plate 12 corresponding to the plurality of battery plate laminating tables 13.
Referring to fig. 3 and 4, the battery plate lamination grabbing device 6 comprises a grabbing piece adjusting table 61 and a plurality of grabbing pieces 62 slidably arranged on the grabbing piece adjusting table 61, wherein each grabbing piece 62 comprises a grabbing set T-shaped plate 63 slidably arranged on the grabbing piece adjusting table, a grabbing column 64 slidably arranged on the grabbing set T-shaped plate 63, and a grabbing sucker module 65 connected to the lower end of the grabbing column 64; the upper end of the grabbing column 65 is connected to an elastic restoring piece 67 arranged on the grabbing set T-shaped plate 63 through a connecting plate 66, one end of the connecting plate 66 is provided with a downward pressing driving part 68, and the other end of the connecting plate is correspondingly provided with a position detecting piece 69.
Through the setting of elastic recovery piece 67, snatch of grabbing 62 is the flexible setting, can not lose the solar wafer, and can realize piling up when not the solar wafer of co-altitude.
Referring to fig. 5, the Y-axis height adjusting device 7 includes a Y-axis height adjusting frame 71, a Y-axis height adjusting driving member 72 disposed on the Y-axis height adjusting frame 71, and a pressing plate module 73 slidably disposed on the Y-axis height adjusting frame 71, connected to the Y-axis height adjusting driving member 72, and cooperating with the pressing driving portion 68.
The number of the Y-axis height adjusting driving pieces 72 is several, and the Y-axis height adjusting driving pieces are composed of air cylinders.
The lower press plate module 73 includes a lower press loading plate 74 slidably disposed on the Y-axis height adjustment frame 71, and a lower press plate 75 connected to the lower press loading plate 74 by a connecting body 76.
The bunch piling platform 2 comprises a conveying belt 21 and a plurality of bunch piling boxes 22 arranged on the conveying belt 21.
Lamination platform 1 with fold and be provided with middle part detection zone 8 between string platform 2, be provided with the middle part in the middle part detection zone 8 and detect and put platform 81 temporarily, and the middle part detects and puts platform 81 below temporarily and be provided with visual detection subassembly C82.
The visual inspection module a4, the visual inspection module B5, and the visual inspection module C82 are each formed of high definition CDD.
The steps of this embodiment are:
1) the visual detection assembly A5 detects the lamination platform 1, including detecting the parallelism among the battery piece lamination platforms 13, and independently adjusting the plurality of lamination platforms 13 through the rotary adjusting piece 14, so as to ensure that the lamination platforms 13 are relatively parallel, and simultaneously mark the lamination platforms 13 to be laminated;
2) through the detection data of the visual detection assembly A5, the grabbing piece 62 on the cell piece stacking piece grabbing device 6 grabs the cell piece to be stacked, and then the lower stacking piece is pressed down through the Y-axis height adjusting device 7;
3) repeating the step 2) to enable the number of the stacked solar cells to reach the required number;
4) the visual detection assembly B5 detects the battery piece stacking serial position of the stacking platform 2;
5) the material taking and laminating assembly 3 transfers the laminated battery pieces to a string stacking position for string stacking according to the data detected by the visual detection assembly B5.
Compared with the prior art, the invention realizes that 1/N of the battery pieces are stacked into a whole battery piece at one time through flexible adjustment setting, and then the battery string is stacked on the string stacking platform, thereby greatly improving the stacking efficiency of the solar battery pieces, and simultaneously realizing flexible control through vision combined flexible grabbing and stacking, and realizing the compatibility of the stacked sheets of the battery pieces, such as 1/2,1/3,1/4,1/5 and 1/6.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. A solar cell efficient intelligent lamination method based on visual control is characterized in that: the method comprises the following steps:
1) the visual detection assembly A is used for detecting the lamination platforms, and comprises the steps of detecting the parallelism among the lamination platforms of each battery piece, independently adjusting the plurality of lamination platforms through rotating adjusting pieces respectively, ensuring that the lamination platforms are relatively parallel, and marking the lamination platforms needing to be laminated;
2) through the detection data of the visual detection assembly A, a grabbing piece on the battery piece stacking grabbing device grabs a battery piece to be stacked, and then the battery piece is downwards stacked through the Y-axis height adjusting device;
3) repeating the step 2) to enable the number of the stacked solar cells to reach the required number;
4) the visual detection assembly B detects the battery piece stacking string position of the stacking string platform;
5) and the material taking and laminating assembly transfers the laminated battery pieces to a string laminating position for string lamination according to the data detected by the visual detection assembly B.
2. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 1, wherein: the battery piece lamination grabbing device can be arranged on the X-axis carrying assembly in a sliding mode and is matched with the Y-axis height adjusting device for use;
the lamination platform further comprises a lamination bottom plate and a lamination adjusting mounting plate arranged on the lamination bottom plate, the plurality of battery piece lamination tables are arranged on the lamination adjusting mounting plate, and two ends of each battery piece lamination table are respectively connected with a group of rotating adjusting pieces arranged on the lamination adjusting mounting plate.
3. The solar cell high-efficiency intelligent lamination method based on visual control as claimed in claim 1 or 2, wherein: the number of the cell lamination stations is 2-6, and compatibility of lamination of the cell sheets 1/2,1/3,1/4,1/5 and 1/6 can be realized.
4. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 3, wherein: the rotary adjusting piece is formed by combining a motor reducer, and an adjusting limiting groove plate is arranged on the adjusting mounting plate corresponding to the plurality of battery piece laminating tables.
5. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 4, wherein: the battery piece lamination grabbing device comprises a grabbing piece adjusting table and a plurality of grabbing pieces which are slidably arranged on the grabbing piece adjusting table, wherein each grabbing piece comprises a grabbing set T-shaped plate which is slidably arranged on the grabbing piece adjusting table, a grabbing column which is slidably arranged on the grabbing set T-shaped plate, and a grabbing sucker module which is connected to the lower end of the grabbing column; the upper end of the grabbing column is connected with an elastic restoring piece arranged on the grabbing set T-shaped plate through a connecting plate, and one end of the connecting plate is provided with a pressing driving part, and the other end of the connecting plate is correspondingly provided with a position detecting piece.
6. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 5, wherein: the Y-axis height adjusting device comprises a Y-axis height adjusting frame, a Y-axis height adjusting driving piece arranged on the Y-axis height adjusting frame, and a lower pressing plate module which is arranged on the Y-axis height adjusting frame in a sliding manner, is connected to the Y-axis height adjusting driving piece and is matched with the lower pressing driving part for use.
7. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 6, wherein: the number of the Y-axis height adjusting driving pieces is a plurality, and the Y-axis height adjusting driving pieces are composed of air cylinders; the lower pressing plate module comprises a lower pressing loading plate which is slidably arranged on the Y-axis height adjusting frame and a lower pressing plate which is connected with the lower pressing loading plate through a connecting body.
8. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 7, wherein: the string stacking platform comprises a conveying belt and a plurality of string stacking boxes arranged on the conveying belt.
9. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 8, wherein: lamination platform and fold and be provided with the middle part detection zone between the cluster platform, be provided with the middle part in the middle part detection zone and detect temporarily put the platform, and the middle part detects temporarily to put the platform below and be provided with visual detection subassembly C.
10. The solar cell efficient intelligent lamination method based on visual control as claimed in claim 9, wherein: the visual detection assembly A, the visual detection assembly B and the visual detection assembly C are all composed of high-definition CDD.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910229709.1A CN109830574B (en) | 2019-03-25 | 2019-03-25 | Efficient and intelligent solar cell laminating method based on visual control |
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| CN201910229709.1A CN109830574B (en) | 2019-03-25 | 2019-03-25 | Efficient and intelligent solar cell laminating method based on visual control |
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| CN109830574A CN109830574A (en) | 2019-05-31 |
| CN109830574B true CN109830574B (en) | 2020-08-04 |
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| KR101140317B1 (en) * | 2009-08-25 | 2012-05-02 | 주식회사 제우스 | Camera alternating apparatus and dual line producing apparatus and method using same |
| CN202388081U (en) * | 2011-12-02 | 2012-08-22 | 无锡市斯威克光伏自动化设备有限公司 | Fully-automatic welding machine for tin-coated strip of solar cell slice |
| CN203800129U (en) * | 2014-04-28 | 2014-08-27 | 山东爱通工业机器人科技有限公司 | Battery piece feeding and stacking mechanism |
| CN206126294U (en) * | 2016-08-28 | 2017-04-26 | 苏州巨能图像检测技术有限公司 | Piece drop feed mechanism is many times once grabbed to solar wafer manipulator |
| CN207116456U (en) * | 2017-04-05 | 2018-03-16 | 苏州辰正太阳能设备有限公司 | Novel photovoltaic module manufacturing equipment |
| CN108766914B (en) * | 2018-06-19 | 2024-02-27 | 无锡奥特维科技股份有限公司 | Lamination device and series welding machine |
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