CN109827684A - A kind of torque motor torque fluctuations tester and test method - Google Patents

A kind of torque motor torque fluctuations tester and test method Download PDF

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Publication number
CN109827684A
CN109827684A CN201910164036.6A CN201910164036A CN109827684A CN 109827684 A CN109827684 A CN 109827684A CN 201910164036 A CN201910164036 A CN 201910164036A CN 109827684 A CN109827684 A CN 109827684A
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China
Prior art keywords
torque
torque motor
arm bar
force
pressurized air
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CN201910164036.6A
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CN109827684B (en
Inventor
周革平
冯明
李康佳
胡锐杰
陈强
鄢华
程玉峰
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SHAANXI AEROSPACE NAVIGATION EQUIPMENT CO Ltd
University of Science and Technology Beijing USTB
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SHAANXI AEROSPACE NAVIGATION EQUIPMENT CO Ltd
University of Science and Technology Beijing USTB
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Abstract

A kind of torque motor torque fluctuations tester and test method, including test cabinet and control cabinet, the test cabinet includes rotatable platform, torque motor, hydrostatic gas-lubricated bearing and force snesor, the control cabinet includes programmable power supply, the present invention drives pressurized air main axis to drive arm bar by torque motor, make force snesor measure power to handle by the continuous acquisition of computer, the force value that high-precision force sensor measures is worth torque multiplied by the accurate arm of force, realizes the torque of torque motor and M=f (Q) characteristic monitoring of corner.

Description

A kind of torque motor torque fluctuations tester and test method
Technical field
The present invention relates to test equipment technical fields, and in particular to a kind of torque motor torque fluctuations tester and test side Method.
Background technique
In the Multiple Type torque motor of Aeronautics and Astronautics engineering field, need to test disturbance torque, stalling torque, peak value The performance parameters such as stall sensitivity, torque fluctuations, the motor torque linearity.The test of the motor torque linearity is all using traditional Counterweight test method is hung, this method, which is not only tested, discontinuously needs the counterweight of different quality successively to test determining moment values, test Method backwardness, low efficiency, and the accuracy of test data is low, error is big, and test, which needs two people or more to cooperate, just can be carried out, only Can manually implemented single-spot testing, can not be formed the torque of continuous tested torque motor and M=f (Q) characteristic curve of corner and Torque fluctuations curve.
Summary of the invention
For the defect for solving the above-mentioned prior art, the present invention provides a kind of torque that test data accuracy is high, high-efficient Motor torque ripple tester and test method.
The technical scheme is that a kind of torque motor torque fluctuations tester, including test cabinet and control cabinet, The test cabinet includes rotatable platform, torque motor, hydrostatic gas-lubricated bearing and force snesor, and the control cabinet includes program-controlled Power supply, the torque motor include the rotor on the inside of stator and stator, and the hydrostatic gas-lubricated bearing includes pressurized air main shaft, institute It states rotatable platform and is fixedly connected with the stator, and the rotor is fixedly connected with pressurized air main shaft one end, the pressurized air master The axis other end is vertically connected with arm bar, and the programmable power supply is torque motor power supply, and the arm bar and the power pass Sensor contact.
Preferably, the force snesor is connected with sliding block, and the sliding block is mounted on sliding platform, and the sliding block can be along power Armed lever slides adjustment position on sliding platform.
Preferably, force snesor side is equipped with groove, and the arm bar is placed in groove, and have on the inside of the groove with Two tapered contacts of arm bar contact.
Preferably, the test cabinet includes serial server, force sensor signals amplifier, slide unit controller, turntable Controller, pressure reducing valve and air filter, the force sensor signals amplifier and the force snesor pass through cable connection, institute It states slide unit controller and the sliding platform and is connected by cable connection, the turntable controller and the rotatable platform by cable It connects, the serial server is separately connected turntable controller, slide unit controller and force sensor signals amplifier, institute by cable It states air filter to connect with the pressure reducing valve, the pressure reducing valve is connect with the hydrostatic gas-lubricated bearing.
Preferably, the control cabinet includes industrial personal computer and touch display screen, and the touch display screen connects the industry control Machine, the industrial personal computer output control signals to the serial server by data line and acquire data, industrial personal computer, serial port service Device, force sensor signals amplifier, slide unit controller and turntable controller pass through the external 220V of power interface on control cabinet Power supply realizes power supply.
Preferably, the limited block that the arm bar is swung can be limited there are two setting in the pressurized air spindle nose.
Preferably, the rotatable platform is mounted on the support base of arch.
Based on a kind of torque motor torque fluctuations tester, the present invention also provides a kind of for measuring torque motor torque Test method, when interfering torque testing, slide unit controller controls sliding block 107 and slides torque motor, makes the taper in groove 118 Apart from 105 proximal end of pressurized air main shaft, turntable controller controls rotatable platform 101 and rotates for contact and 106 contact position of arm bar, The rotation of rotating device 101 rotates with it the stator 1021 in motor 102, and motor 102 makes with the rotation of dynamical and static pressure gas main shaft 105 Arm bar 106 is contacted with the tapered contact in groove 118, the force value that force snesor 104 measures multiplied by arm bar 106 moment values Obtain torque;
When locked-rotor torque is tested, slide unit controller controls sliding block 107 and slides torque motor, makes the taper in groove 118 Contact and 106 contact position of arm bar are apart from pressurized air main shaft distal end, and rotatable platform 101 is fixed, programmable power supply 201 To 1022 output driving current of rotor, make to generate electromagnetic torque between stator 1021 and rotor 1022, which makes static pressure Gas bearing 105 rotates, and contacts arm bar 106 with the tapered contact in groove 118, the force value that force snesor 104 measures multiplies Torque is obtained with the moment values of arm bar 106.
Beneficial effects of the present invention: the present invention uses the high-precision force snesor dynamometry of 10N range accuracy, resetting essence The sliding platform that up to ± 1 μm of degree changes arm of force value, and interference torque measurement torque arm length is designed as 4mm, interferes the test of torque Range reaches 0.4gcm up to 0~400gcm, small torque measuring accuracy;Locked-rotor torque measurement torque arm length is designed as 200mm, blocks up The test scope of square of walking around is up to 20000gcm, is contacted using the small contact of contact surface with arm bar, test data accuracy Height drives pressurized air main axis to drive arm bar, the company for making force snesor measure power by computer by torque motor Continuous acquisition process, the force value that high-precision force sensor measures are worth torque multiplied by the accurate arm of force, realize torque motor M=f (Q) characteristic monitoring of torque and corner, it is high-efficient, save human cost.
Detailed description of the invention
Fig. 1 is test device cross-sectional view of the invention;
Fig. 2 is arm bar and groove hookup;
Fig. 3 is test cabinet structure chart;
Fig. 4 is structure of the invention figure;
Fig. 5 is present system figure;
Fig. 6 is the structure chart of test device of the present invention.
Specific embodiment
To keep the technical problem to be solved in the present invention, technical solution and advantage clearer, below in conjunction with attached drawing and tool Body embodiment is described in detail.
Technical solution of the present invention is as follows: a kind of torque motor torque fluctuations tester, including test cabinet 1 and control cabinet 2, test cabinet 1 includes rotatable platform 101, torque motor 102, hydrostatic gas-lubricated bearing 103 and force snesor 104, controls cabinet 2 Including programmable power supply 201, as shown in Figure 1, torque motor 102 includes the rotor 1022 on the inside of stator 1021 and stator, static pressure gas Body bearing 103 includes pressurized air main shaft 105, using hydrostatic gas-lubricated bearing as supporting, avoids and generates additionally at support Additional moment influences the accuracy of test, and rotatable platform 101 is fixedly connected with stator 1021, and rotor 1022 is fixedly connected with static pressure 105 one end of gas bearing, 105 other end of pressurized air main shaft are vertically connected with arm bar 106, and programmable power supply 201 is torque electricity Machine 102 is powered, and arm bar 106 is contacted with force snesor 104, and the voltage of programmable power supply 201 is 0~30V, and electric current is 0~5A, power Sensor uses 10N range accuracy;
As shown in Fig. 2, force snesor 104 is connected with sliding block 107, sliding block 107 is mounted on sliding platform 108, sliding block 107 Adjustment position can be slided on sliding platform 108 along arm bar 106;104 side of force snesor installation fluted 118, arm bar 106 are placed in groove 118, and have two tapered contacts 119 contacted with arm bar 106, tapered contact on the inside of groove 118 119 points contact arm bar be in order to which contact area is small, force snesor measured forces it is accurate;
As shown in figure 3, test cabinet 1 includes serial server, force sensor signals amplifier, slide unit controller, turntable Controller, pressure reducing valve 114 and air filter 115, force sensor signals amplifier and force snesor 104 pass through cable connection, By cable connection, turntable controller passes through cable connection, serial ports with rotatable platform 101 for slide unit controller and sliding platform 108 Server is separately connected turntable controller, slide unit controller and force sensor signals amplifier, air filter 111 by cable It is connect with pressure reducing valve 110, pressure reducing valve 110 is connect with hydrostatic gas-lubricated bearing 105, and setting air filter is for pressurized air main shaft It provides and stablizes clean gas source;
As shown in figure 4, control cabinet 2 includes industrial personal computer 202 and touch display screen 203, touch display screen 203 connects industry control Machine 202, as shown in figure 5, industrial personal computer 202 outputs control signals to serial server by data line and acquires data, industrial personal computer, Serial server, force sensor signals amplifier, slide unit controller and turntable controller pass through the power interface on control cabinet External 220V power supply realizes power supply;
As shown in fig. 6, setting in 105 end of pressurized air main shaft, there are two the limited blocks that can limit the swing of arm bar 106 116, limited block 119 is overload protecting mechanism;Rotatable platform 101 is mounted on the support base 117 of arch.
The test philosophy of torque motor: when carrying out interference torque testing, slide unit controller controls sliding block 107 and slides, and makes recessed Apart from 105 proximal end of pressurized air main shaft, turntable controller control turns tapered contact and 106 contact position of arm bar in slot 118 Moving platform 101 rotates, and the rotation of rotating device 101 rotates with it the stator 1021 in motor 102, and motor 102 is with dynamic and static pressure gas The rotation of body main shaft 105 contacts arm bar 106 with the tapered contact in groove 118, and the force value that force snesor 104 measures is multiplied by power The moment values of armed lever 106 obtain torque;
When carrying out locked-rotor torque test, slide unit controller controls sliding block 107 and slides, make tapered contact in groove 118 with 106 contact position of arm bar is apart from pressurized air main shaft distal end, and rotatable platform 101 is fixed, and programmable power supply 201 is to rotor 1022 output driving currents make to generate electromagnetic torque between stator 1021 and rotor 1022, which makes pressurized air master Axis 105 rotates, and contacts arm bar 106 with the tapered contact in groove 118, the force value that force snesor 104 measures is multiplied by the arm of force The moment values of bar 106 obtain torque.
Interference torque measurement: the test scope for interfering torque is 0~400gcm, and small torque measuring accuracy reaches 0.4g Cm, the Design of length of arm bar are 4mm, and operator is carried out by the management software that touch display screen 203 manipulates industrial personal computer 202 Torque testing is interfered, industrial personal computer 202 is by serial server respectively to slide unit controller and turntable controller output interference torque Test instruction, slip controller 111 control the sliding block 107 on sliding platform 108 and slide, make tapered contact in groove 118 with For 106 contact point of arm bar at pressurized air main shaft 4mm, turntable controller issues indexable instruction to rotatable platform 101, rotation Platform 101, which starts slowly to rotate, rotates the stator 1021 of motor 102, and motor 102 makes power with the rotation of dynamical and static pressure gas main shaft 105 Armed lever 106 is contacted with the tapered contact in groove 118, and force snesor 104 is in rotations in stator 1021 positive and negative two weeks of motor 102 It continuously measures power, industry control is transmitted to by serial server after the data of force sensor signals amplifier acquisition force snesor 104 Machine 202, industrial personal computer 202 form torque test curve after obtaining disturbance torque by management software calculation processing.
Locked-rotor torque measurement: the test scope of locked-rotor torque is 400gcm~20000gcm, and measuring accuracy reaches 10gcm, the Design of length of arm bar are 200mm, and operator manipulates the management of industrial personal computer 202 by touch display screen 203 Software carries out locked-rotor torque test, and industrial personal computer 202 is exported to slide unit controller and turntable controller respectively by serial server Locked-rotor torque tests signal, and turntable controller control rotatable platform 101 is fixed, and slide unit controller controls sliding platform 108 On sliding block 107 slide, make tapered contact in groove 118 and 106 contact point of arm bar apart from pressurized air main shaft 200mm Place, motor 102 be in locked rotor condition, and industrial personal computer 202 is to the output locked rotor current signal of programmable power supply 201, and programmable power supply 201 is to power 1022 output driving current of rotor of torque motor 102, makes to generate electromagnetic torque between the stator of torque motor and rotor, the electromagnetism Torque rotates pressurized air main shaft 105, contacts arm bar 106 with the tapered contact in groove 118, force sensor signals are put Industrial personal computer 202 is transmitted to by serial server after the data of big device acquisition force snesor 104, industrial personal computer 202 is soft by managing Part calculation processing forms torque test curve after obtaining stalling torque, and industrial personal computer control programmable power supply can change the big of locked rotor current It is small, the size of locked-rotor torque under any locked rotor current can be measured, moreover it is possible to measure under rotatable platform rotation any angular position Locked-rotor torque.
The management software of industrial personal computer is developed using 2015 Chinese edition of Labview, the pipe under 7 system of Windows Manage software realization parameter setting, Communication processing, data processing function, auto test flow and startup self-detection program module, the pipe Manage the concrete function of software are as follows:
(1) test that torque motor disturbance torque, output torque fluctuate;
(2) locked-rotor torque of any driving current value of torque motor, the torque linearity and the test of sensitivity;
(3) motor stator and torque output linearity degree and peak point current spirit under any relative position of rotor can be tested Sensitivity;
(4) precise rotating platform slewing rate can be set;
(5) current gradient of settable linearity test;
(6) settable linearity test table position (any position in -360 °~360 ° sections);
(7) figure, data reproduction and test report can be carried out and generate printing;
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention.It is all in this hair Any modification, equivalent replacement, improvement and so within bright spirit and principle, are included within the scope of protection of the present invention.

Claims (8)

1. a kind of torque motor torque fluctuations tester, including test cabinet (1) and control cabinet (2), it is characterised in that: described Test cabinet (1) includes rotatable platform (101), torque motor (102), hydrostatic gas-lubricated bearing (103) and force snesor (104), The control cabinet (2) includes programmable power supply (201), and the torque motor (102) includes on the inside of stator (1021) and stator Rotor (1022), the hydrostatic gas-lubricated bearing (103) include pressurized air main shaft (105), and the rotatable platform (101) is fixed to be connected It connects the stator (1021), and the rotor (1022) is fixedly connected with pressurized air main shaft (105) one end, the pressurized air master Axis (105) other end is vertically connected with arm bar (106), and the programmable power supply (201) is the torque motor (102) power supply, The arm bar (106) contacts with the force snesor (104).
2. a kind of torque motor torque fluctuations tester according to claim 1, it is characterised in that: the force snesor (104) it is connected with sliding block (107), the sliding block (107) is mounted on sliding platform (108), and the sliding block (107) can be along the arm of force Bar (106) slides adjustment position on sliding platform (108).
3. a kind of torque motor torque fluctuations tester according to claim 2, it is characterised in that: force snesor (104) Fluted (118) are installed in side, and the arm bar (106) is placed in groove (118), and have on the inside of the groove (118) with Two tapered contacts (119) of arm bar (106) contact.
4. a kind of torque motor torque fluctuations tester according to claim 1, it is characterised in that: the test cabinet It (1) include serial server, force sensor signals amplifier, slide unit controller, turntable controller, pressure reducing valve (114) and air Filter (115), the force sensor signals amplifier and the force snesor (104) pass through cable connection, the slide unit control By cable connection, the turntable controller and the rotatable platform (101) pass through cable for device processed and the sliding platform (108) Connection, the serial server are separately connected turntable controller, slide unit controller and force sensor signals amplifier by cable, The air filter (111) connect with the pressure reducing valve (110), the pressure reducing valve (110) and the hydrostatic gas-lubricated bearing (105) it connects.
5. a kind of torque motor torque fluctuations tester according to claim 1 or 4, it is characterised in that: the control machine Cabinet (2) includes industrial personal computer (202) and touch display screen (203), and the touch display screen (203) connects the industrial personal computer (202), The industrial personal computer (202) outputs control signals to the serial server by data line and acquires data, industrial personal computer, serial ports clothes Business device, force sensor signals amplifier, slide unit controller and turntable controller are external by the power interface on control cabinet 220V power supply realizes power supply.
6. a kind of torque motor torque fluctuations tester according to claim 1, it is characterised in that: in the pressurized air Main shaft (105) end can limit the limited block (116) that the arm bar (106) are swung there are two setting.
7. a kind of torque motor torque fluctuations tester according to claim 1, it is characterised in that: the rotatable platform (101) it is mounted on the support base (117) of arch.
8. the present invention also provides one kind for surveying based on a kind of torque motor torque fluctuations tester described in claim 1-7 The test method for torque motor torque of measuring one's own ability, it is characterised in that:
For torque motor when interfering torque testing, slide unit controller controls sliding block (107) sliding, makes the taper in groove (118) Apart from pressurized air main shaft (104) proximal end, turntable controller control rotation is flat for contact (119) and arm bar (106) contact position Platform (101) rotation, rotating device (101) rotation rotate with it the stator (1021) in motor (102), and motor (102) drives Pressurized air main shaft (104) rotation contacts arm bar (106) with the tapered contact (119) in groove (118), force snesor (103) force value measured obtains torque multiplied by the moment values of arm bar (106);
For torque motor when locked-rotor torque is tested, slide unit controller controls sliding block (107) sliding, makes the taper in groove (118) Contact (119) and arm bar (106) contact position are apart from pressurized air main shaft distal end, and rotatable platform (101) is fixed, journey Power supply (201) are controlled to rotor (1022) output driving current, make to generate electromagnetic torque between stator (1021) and rotor (1022), The electromagnetic torque rotates pressurized air main shaft (104), connects arm bar (106) with the tapered contact (119) in groove (118) Touching, the force value that force snesor (103) measures obtain torque multiplied by the moment values of arm bar (106).
CN201910164036.6A 2019-03-05 2019-03-05 Moment fluctuation tester and testing method for moment motor Active CN109827684B (en)

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CN109827684B CN109827684B (en) 2024-08-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111649853A (en) * 2020-06-22 2020-09-11 天津大学 Micro-torque measuring device based on torque sensor
CN111795773A (en) * 2020-08-10 2020-10-20 海卓(武汉)自动化科技有限公司 Large-torque sensor calibration device and calibration method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0612991A1 (en) * 1993-02-25 1994-08-31 Daniel Fuchs Device for measuring torque between a motor assembly and a load assembly
CN103411715A (en) * 2013-07-11 2013-11-27 河南科技大学 Torque motor resistance moment testing system
US20130312534A1 (en) * 2012-05-28 2013-11-28 Hon Hai Precision Industry Co., Ltd. Device and method for testing pulling force
CN103913261A (en) * 2014-04-17 2014-07-09 哈尔滨工业大学 Brush friction torque ripple coefficient detection device and method of torque motor
CN204807248U (en) * 2015-03-11 2015-11-25 西安航志机电设备科技有限公司 Little moment tester of electron
CN209783785U (en) * 2019-03-05 2019-12-13 陕西航天时代导航设备有限公司 torque fluctuation tester for torque motor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0612991A1 (en) * 1993-02-25 1994-08-31 Daniel Fuchs Device for measuring torque between a motor assembly and a load assembly
US20130312534A1 (en) * 2012-05-28 2013-11-28 Hon Hai Precision Industry Co., Ltd. Device and method for testing pulling force
CN103411715A (en) * 2013-07-11 2013-11-27 河南科技大学 Torque motor resistance moment testing system
CN103913261A (en) * 2014-04-17 2014-07-09 哈尔滨工业大学 Brush friction torque ripple coefficient detection device and method of torque motor
CN204807248U (en) * 2015-03-11 2015-11-25 西安航志机电设备科技有限公司 Little moment tester of electron
CN209783785U (en) * 2019-03-05 2019-12-13 陕西航天时代导航设备有限公司 torque fluctuation tester for torque motor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111649853A (en) * 2020-06-22 2020-09-11 天津大学 Micro-torque measuring device based on torque sensor
CN111795773A (en) * 2020-08-10 2020-10-20 海卓(武汉)自动化科技有限公司 Large-torque sensor calibration device and calibration method
CN111795773B (en) * 2020-08-10 2024-04-26 海卓(武汉)自动化科技有限公司 Large-torque sensor calibration device and calibration method

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