CN103791819B - Aeroengine rotor assembly method and the device of swivel angle plate is adjusted based on regulation of mental activities - Google Patents
Aeroengine rotor assembly method and the device of swivel angle plate is adjusted based on regulation of mental activities Download PDFInfo
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- CN103791819B CN103791819B CN201410052192.0A CN201410052192A CN103791819B CN 103791819 B CN103791819 B CN 103791819B CN 201410052192 A CN201410052192 A CN 201410052192A CN 103791819 B CN103791819 B CN 103791819B
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Abstract
The aeroengine rotor assembly method of swivel angle plate and device is adjusted to belong to mechanical assembly technique based on regulation of mental activities.Its measuring method and device are to float rotary axis system based on magnetic to determine rotative benchmark；The angle location of turntable is determined according to inductosyn；Based on four gauge head measurement apparatus, extract radial error and the heeling error of axial fitting surface of rotor radial fitting surface, obtain this rotor on after assembling rotor coaxial degree affect weights；Respectively measure assembling needed for whole rotors, obtain each rotor on assembling after rotor coaxial degree affect weights；The weights of each rotor are carried out vector optimization, obtains the angle of assembling of each rotor.The present invention can effectively solve the problem that after aeroengine rotor assembles, axiality is low, and after having rotor assembling, axiality is high, reduction is vibrated, be easily installed, flexibility ratio is high, improve the feature of engine performance.
Description
Technical field
The invention belongs to mechanical assembly technique, relate generally to a kind of aero-engine adjusting swivel angle plate based on regulation of mental activities
Rotor assembling method and device.
Background technology
Aero-engine assembling is the final tache in aero-engine manufacture process, is also of paramount importance system
Make one of link.Under existing Aeroengine Design scheme and process technology level conditions, the matter of assembling
Amount and work efficiency have material impact for quality, performance and the production efficiency of electromotor.So in assembling
During to improve the axiality of rotor after installation as far as possible, and then reduce the vibration of aero-engine, change
The performance of kind aero-engine.But, in reality produces, the assembling of aero-engine is complete hand assembled,
The height of assembly precision and operating experience and the technical merit of whether stablizing the assembler that places one's entire reliance upon, lack
A kind of high speed effectively instructs the method that aeroengine rotor assembles, and then improves efficiency of assembling, reduces boat
Empty engine luggine, improves the performance of aero-engine.
Along with aero-engine assembling measuring technology increasingly comes into one's own, aero-engine assembling measuring technology
Increasingly come into one's own, and become the focus of research.Increasing research worker is for aero-engine
Rotor has carried out deep discussion, and Rools-Royce proposes a kind of scheme (System and method for
improving the damage tolerance of a rotor assembly.European Patent Publication No:
EP2525049A2), mainly by each sub-test system being obtained the stress signal of rotor each position, main system
The signal that each subsystem gathers is analyzed, damages the Parameter analysis impact on assembling from the appearance of each rotor, enter
And improve the assembling of aeroengine rotor.The method there is a problem in that does not analyzes rotor
The geometric sense aspect impact on assembling, it is impossible to improve the geometric sense impact on assembling.
Xi'an Communications University proposes a kind of method for testing assembly performance of rotor of aircraft engine (a kind of aeroplane engine
Machine rotor assembly performance detection method.Publication number: CN101799354A).The method is initially with vibrator
Exciting aeroengine rotor, utilizes vibrating sensor and signal acquiring system software to obtain a multicarrier coupling
The impulse response signal of the aeroengine rotor closed；Then the aviation to the multicarrier coupling obtained
The impulse response signal of engine rotor uses dual-tree complex wavelet transform method to be analyzed, it is thus achieved that eight single loads
The impulse response subsignal of the aeroengine rotor of ripple；The finally aviation to eight single carriers obtained is sent out
The impulse response subsignal of motivation rotor extracts average assembly performance index, if the average assembly performance of gained refers to
Scale value is more than or equal to 10, then judge that the assembling of this aeroengine rotor is qualified, if the meansigma methods of gained is less than
10, then judge defective, need to do over again rebuilding.The method there is a problem in that not to aeroplane engine
Machine rotor assembling is instructed.
Luoxin Precision Parts (shanghai) Co., Ltd. proposes one measurement axiality equipment, and (a kind of axiality is surveyed
Amount instrument.Publication number: CN202024752U).This device includes a pair be arranged on apparatus subject by synchronizing
The transmission main shaft that mechanism's Synchronization Control rotates, this transmission main shaft the inner is correspondingly arranged on measurement head and location respectively
Datum level；Above position, there is transducer probe assembly between described measurement head.It mainly solves existing accurate zero
The axiality of part, the measurement beated.The method there is a problem in that the axiality only measuring measured piece,
Do not solve the problem of axiality difference after rotor assembles.
Liming Aeroplane Engine (Group) Co., Ltd., Shenyang City proposes a kind of gap measuring method and (starts
Machine rotor blade tip radial clearance contactless measurement.Publication number: CN102175135A).The method is adopted
Using capacitance measurement technology, measuring process is as follows, and first assembling measurement system, calibration sensor, determine leaf
Relation between point radial clearance and voltage, then sensor is fixed on blade, finally measure electromotor and turn
Cotyledon point radial clearance.The method there is a problem in that during not accounting for rotor assembling axially mounted
Impact after rotor assembles.
The test of aero-engine assembling, to liking stators and rotor, meets requirement in component processing precision
Under conditions of, final inspection is by installing the Determines after coordinating, and the index of evaluation is mainly rotor after assembling
Axiality parameter.Engine rotation produces high pressure, and its rotor is by multiple single part groups combined
Become, ideal when the gyroaxis of each parts and the dead in line of whole electromotor.High-performance enginer work
High speed rotating speed when making is more than 10000rpm, and single part axially or radially beat will necessarily cause the turbine disk
Center deviation engine rotation axis, can produce the biggest centrifugal force in such a situa-tion, cause rotor
The imbalance rotated, causes engine luggine, hereby it is ensured that the axiality after the assembling of each parts is the weight installed
Point and difficult point.
One Model Mounting not using axiality optimization method, all parts axially and radially due to processing
Precision restriction existence is beated, eccentric, inclination equal error.If directly assembled randomly, it is possible to shape
Become to be similar to the bending situation of " Fructus Musae ", i.e. upper component have accumulated bias or the inclination of following all parts
Error, beat overall after causing assembling is huge with inclination, causes engine rotor axiality excessively poor, difficult
In satisfied use requirement.
At present, domestic engine assembly still uses traditional assembly method, tests manually with amesdial
It is main.According to assembled in sequence electromotor from top to bottom, measure after assembling parts, it is ensured that every
Entirety after secondary increase parts disclosure satisfy that the threshold condition of axiality, the most upwards installs another parts.
Every time using previous parts as benchmark, the axiality of final requirement entirety is within the specific limits.This side
Method takes a substantial amount of time, and the probability done over again is big, affects very much efficiency and the one-time success rate of installation,
The most successfully assembling needs 4 to 5 days.And, because not being optimum assembling position, it usually needs
Dismounting 4 to 5 times, in addition it is also necessary to workman assembles with rich experiences, assembling is required for experiencing hot-working every time
And cold working.So current aerospace engine assembly method installation effectiveness is low, it is difficult to install, and after assembling
Axiality is poor, affects engine performance.
Summary of the invention
The deficiency existed for above-mentioned prior art, proposes a kind of aero-engine adjusting swivel angle plate based on regulation of mental activities
Rotor assembling method and device, to solve the problem that after aeroengine rotor assembles, axiality is low, reach to turn
After son assembling, axiality is high, reduction is vibrated, be easily installed, flexibility ratio is high, improve the purpose of engine performance.
The object of the present invention is achieved like this:
A kind of aeroengine rotor assembly method adjusting swivel angle plate based on regulation of mental activities, the method step is as follows:
Measured rotor is positioned over regulation of mental activities and adjusts on the workbench that inclines fixing；The axial of axial datum clamp face will be measured
The axially mounted datum level of electric vortex sensor measuring measured rotor, inclines for tune；Measure radially reference for installation
The radial direction electric vortex sensor measuring in face radially datum clamp face, for regulation of mental activities；Magnetic floating turntable is adjusted through regulation of mental activities and is inclined
Workbench drives measured rotor at the uniform velocity to rotate with the speed of 6～10r/min, measures the axle of axial datum clamp face
On the axially mounted datum level of measured rotor, carry out equal interval sampling to current vortex sensor, measure radially peace
The radial direction current vortex sensor of dress datum level is adopted on the radial direction datum clamp face of measured rotor at equal intervals
Sample；Sampling number should meet often 1000～2000 points of circle；By on the radial direction datum clamp face of measured rotor
Sampled data passes through Least Square Circle matching, assesses offset, by the axially mounted datum level of measured rotor
Up-sampling data, by least square plane matching, assess tilt quantity；Size according to offset and angle,
Regulation regulation of mental activities adjusts the regulation of mental activities knob of the workbench that inclines；Size according to tilt quantity and angle, regulation regulation of mental activities adjusts work of inclining
The tune of station inclines knob, until regulation of mental activities adjusts the workbench that inclines to meet the size of radial reference face offset at 0～3 μ
In the range of m, the size of axial datum level tilt quantity is 0～2 " in the range of；Axially mounted measuring surface will be measured
The axially mounted measuring surface of axial electric vortex sensor measuring measured rotor, measure and measuring surface be radially installed
Radially the radial direction of electric vortex sensor measuring measured rotor installs measuring surface；Magnetic floating turntable is with 6～10r/min
Speed at the uniform velocity rotates, and measures the axial current vortex sensor axial peace in measured rotor of axially mounted measuring surface
Equal interval sampling in dress measuring surface, measures and radially installs the radial direction current vortex sensor of measuring surface respectively radially
Equal interval sampling in measuring surface is installed；Sampling number should meet often 1000～2000 points of circle；To measure radially
The radial direction current vortex sensor installing measuring surface leads in the data of the radial direction installation measuring surface up-sampling of measured rotor
Cross Least Square Circle matching and assess concentricity；The axial current vortex sensing of axially mounted measuring surface will be measured
Device and assesses by least square plane matching in the data of the axially mounted measuring surface up-sampling of measured rotor
Perpendicularity；In conjunction with radius and this measured rotor and the final difference in height assembling rotor of axially mounted measuring surface,
Obtain this measured rotor on assembling after rotor coaxial degree affect weights；Measure whole turns needed for assembling respectively
Son, obtain each rotor on assembling after rotor coaxial degree affect weights；Heredity is used to calculate the weights of each rotor
Method carries out vector optimization, obtains the angle of assembling of each rotor, the calculation affecting weights of rotor coaxial degree
For:In formula: C represents that measured rotor radially installs the concentricity of measuring surface,Representing the eccentric angle radially installing the measuring surface matching center of circle, H represents measured rotor and the final height assembling rotor
It is poor to spend, and R represents the radius of axially mounted measuring surface, and P represents the perpendicularity of the axially mounted measuring surface of measured rotor,
θ represents the angle at the fit Plane peak place of axially mounted measuring surface.
The structure of a kind of aeroengine rotor assembling device adjusting swivel angle plate based on regulation of mental activities is that magnetic floating axle system is nested
On base central position, described magnetic floating axle system is floated by platen, magnetic on Magnetic suspension spindle, workbench, magnetic floating axle
Axle pressing disc, inductosyn scale, inductosyn slide rule, upper permanent magnet, lower permanent magnet, upper coil
Constituting with lower coil, described workbench is arranged on magnetic floating axle on platen upper end, platen configuration on magnetic floating axle
On Magnetic suspension spindle upper end, Magnetic suspension spindle is arranged on magnetic floating axle pressing disc upper end, and inductosyn is sliding
Chi is nested on magnetic floating axle pressing disc outer shroud, and inductosyn scale fits over base central position lower inside admittedly,
And it being positioned at above inductosyn slide rule, upper permanent magnet is enclosed within Magnetic suspension spindle outer shroud, and is fixed on magnetic floating axle
Upper platen bottom, snare of reaching the standard grade is on Magnetic suspension spindle outer shroud, and is fixed on base interior, away from upper permanent magnet
At the 5-10cm of lower section；Lower permanent magnet is enclosed within Magnetic suspension spindle outer shroud, and is fixed on magnetic floating axle pressing disc upper end,
Lower coil is enclosed within Magnetic suspension spindle outer shroud, and is fixed on base interior, above lower permanent magnet at 5-10cm；
Rotor is nested on magnetic floating axle pressing disc outer shroud, and is positioned at inductosyn slide rule bottom, motor stator
Admittedly fit over base central position lower inside, and it is positioned at outside inductosyn scale bottom and rotor；
Regulation of mental activities adjusts the workbench that inclines to be arranged on magnetic floating axle system center, and three-jaw fluid-pressure chuck is arranged in regulation of mental activities and adjusts work of inclining
On station center；Left column and right column are symmetrically distributed in the both sides of magnetic floating axle system and are packed on pedestal；
On left column, the most removable adjustably suit upper left mast connector and lower-left mast connect
Part, upper left horizontal measuring staff horizontal nest is on the mast connector of upper left, and upper sensor adaptor is horizontal with upper left
Measuring staff is connected, and upper axial current vortex sensor is connected with upper sensor adaptor；Lower-left horizontal measuring staff level is embedding
Being enclosed within the mast connector of lower-left, lower sensor adaptor is connected with the horizontal measuring staff in lower-left, lower axial current vortex
Sensor and lower sensor adaptor；Right column may move adjustably suit upper right post the most successively
Joint element for bar and bottom right mast connector, upper right horizontal measuring staff horizontal nest on upper right mast connector, on
Radially current vortex sensor is connected with the horizontal measuring staff of upper right；Bottom right horizontal measuring staff horizontal nest is at bottom right mast even
On fitting, lower radial direction current vortex sensor is connected with the horizontal measuring staff in bottom right.
Compared with prior art, the invention have the characteristics that
The present invention can obtain the axiality weights of each rotor by the concentricity and perpendicularity measuring each rotor,
Again the axiality weights of each rotor are carried out vector optimization, just can obtain instructing setting angle, save 40% peace
ETL estimated time of loading and expense, the once mounting success rate of 98%, measurable installation progress, improve engine stabilization,
Reduce engine luggine, save engine fuel consumption, reduce CO2Discharge, reduces engine noise and pollutes.
Accompanying drawing illustrates:
Fig. 1 is four gauge head measurement apparatus structural representations
Fig. 2 is magnetic floating axle architecture schematic diagram
Piece number in figure: 1 pedestal, 2 magnetic floating axle systems, 2a Magnetic suspension spindle, 2b workbench, 2c magnetic floats
Platen on axle, 2d magnetic floating axle pressing disc, 2e inductosyn scale, 2f inductosyn slide rule, 2g1
Upper permanent magnet, permanent magnet under 2g2, the upper coil of 2h1,2h2 lower coil, 2i motor stator, 2j
Rotor, 3 regulation of mental activities adjust and incline workbench, 4 three-jaw fluid-pressure chucks, 5a left column, 5b right column,
The horizontal measuring staff in 6a lower-left, the horizontal measuring staff in 6b bottom right, the horizontal measuring staff in 6c upper left, the horizontal measuring staff of 6d upper right,
7a lower-left mast connector, 7b bottom right mast connector, 7c upper left mast connector, 7d upper right post
Joint element for bar, axial current vortex sensor under 8a, the upper axial current vortex sensor of 8b, the most electric under 9a
Eddy current sensor, 9b upper radially current vortex sensor, 10a lower sensor adaptor, the upper sensing of 10b
Device adaptor.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described in further detail:
A kind of aeroengine rotor assembly method and device, described method and dress adjusting swivel angle plate based on regulation of mental activities
Put and be: three-jaw fluid-pressure chuck 4 is arranged in regulation of mental activities tune and inclines on workbench 3 center.Left column 5a and the right side are stood
Post 5b is symmetrically distributed in the both sides of magnetic floating axle system 2 and is packed on pedestal 1；From up on left column 5a
Under removable adjustably suit upper left mast connector 7c and lower-left mast connector 7a successively, upper left is laterally surveyed
Bar 6c horizontal nest on the mast connector 7c of upper left, upper sensor adaptor 10b and the horizontal measuring staff in upper left
6c is connected, and upper axial current vortex sensor 8b and upper sensor adaptor 10b is connected；The horizontal measuring staff in lower-left
6a horizontal nest on the mast connector 7a of lower-left, lower sensor adaptor 10a and lower-left horizontal measuring staff 6a
It is connected, lower axial current vortex sensor 8a and lower sensor adaptor 10a；On right column 5b from top to bottom
Removable adjustably suit upper right mast connector 7d and bottom right mast connector 7b, the horizontal measuring staff of upper right successively
6d horizontal nest on upper right mast connector 7d, upper radial direction current vortex sensor 9b and the horizontal measuring staff of upper right
6d is connected；Bottom right horizontal measuring staff 6b horizontal nest is on the mast connector 7b of bottom right, and lower radial direction current vortex passes
Sensor 9a and bottom right horizontal measuring staff 6b is connected.Magnetic floating axle system 2 is nested on pedestal 1 center, described
Magnetic floating axle system 2 is by platen 2c, magnetic floating axle pressing disc 2d, sense on Magnetic suspension spindle 2a, workbench 2b, magnetic floating axle
Answer lock unit scale 2e, inductosyn slide rule 2f, upper permanent magnet 2g1, lower permanent magnet 2g2, upper coil
2h1 and lower coil 2h2 are constituted, and described workbench 2b is arranged on magnetic floating axle on platen 2c upper end, and magnetic floats
On axle, platen 2c is arranged on Magnetic suspension spindle 2a upper end, and Magnetic suspension spindle 2a is arranged in magnetic floating axle pressing disc 2d
On upper end, inductosyn slide rule 2f is nested on magnetic floating axle pressing disc 2d outer shroud, inductosyn scale
2e fits over pedestal 1 center lower inside admittedly, and is positioned at above inductosyn slide rule 2f.Upper permanent magnet
2g1 is enclosed within Magnetic suspension spindle 2a outer shroud, and is fixed on platen 2c bottom on magnetic floating axle, and upper coil 2h1 overlaps
On Magnetic suspension spindle 2a outer shroud, and it is internal to be fixed on pedestal 1, below upper permanent magnet 2g1 at 5-10cm；
Lower permanent magnet 2g2 is enclosed within Magnetic suspension spindle 2a outer shroud, and is fixed on magnetic floating axle pressing disc 2d upper end, under
Coil 2h2 is enclosed within Magnetic suspension spindle 2a outer shroud, and it is internal to be fixed on pedestal 1, above lower permanent magnet 2g2
At 5-10cm.Rotor 2j is nested on magnetic floating axle pressing disc 2d outer shroud, and it is sliding to be positioned at inductosyn
Chi 2f bottom, motor stator 2i fits over pedestal 1 center lower inside admittedly, and it is fixed to be positioned at inductosyn
Outside chi 2e bottom and rotor 2j.Magnetic floating axle system 2 drive measured rotor is even with the speed of 6～10r/min
Speed rotates, and lower axial current vortex sensor 8a adopts on the axially mounted datum level of measured rotor at equal intervals
Sample, lower radial direction current vortex sensor 9a carries out equal interval sampling on the radial direction datum clamp face of measured rotor,
Sampling number should meet often 1000～2000 points of circle, by the sampling on the radial direction datum clamp face of measured rotor
Data pass through Least Square Circle matching, assess offset, will adopt on the axially mounted datum level of measured rotor
Sample data pass through least square plane matching, assess tilt quantity；Regulation of mental activities is adjusted the workbench 3 that inclines to be arranged in magnetic and is floated
On axle system 2 center, according to size and the angle of offset, regulation regulation of mental activities adjusts the workbench 3 that inclines until expiring
The size of foot radial reference face offset is in 0～3 μ m；Size according to tilt quantity and angle, adjust
Joint regulation of mental activities is adjusted and is inclined workbench 3 until meeting the size of axial datum level tilt quantity 0～2 " in the range of, upper left
Mast connector 7c is vertically nested in the upside of left column 5a, and upper left horizontal measuring staff 6c horizontal nest is in upper left
On mast connector 7c, upper sensor adaptor 10b and upper left horizontal measuring staff 6d is connected, upper axial electricity whirlpool
Flow sensor 8b is connected with upper sensor adaptor 10b, measures tested by upper axial current vortex sensor 8b
The axially mounted measuring surface of rotor, upper right mast connector 7d is vertically nested in the upside of right column 5b, right
Upper horizontal measuring staff 6d horizontal nest is on upper right mast connector 7d, and upper radial direction current vortex sensor 9b is with right
Upper horizontal measuring staff 6d is connected, and upper radial direction current vortex sensor 9b measures the radial direction of measured rotor and installs measuring surface；
Magnetic floating axle system 2 at the uniform velocity rotates with the speed of 6～10r/min, and upper axial current vortex sensor 8b is in measured rotor
Axially mounted measuring surface on equal interval sampling, upper radial direction current vortex sensor 9b measured rotor radial direction pacify
Equal interval sampling in dress measuring surface；Sampling number should meet often 1000～2000 points of circle；By upper radial direction electricity whirlpool
Flow sensor 9b installs the data of measuring surface up-sampling by Least Square Circle matching also in the radial direction of measured rotor
Assess concentricity；Upper axial current vortex sensor 8b is up-sampled in the axially mounted measuring surface of measured rotor
Data by least square plane matching assess perpendicularity, in conjunction with axially mounted measuring surface radius and
This measured rotor and the final difference in height assembling rotor, obtain this measured rotor to rotor coaxial degree after assembling
Affect weights；Measure the whole rotors needed for assembling respectively, obtain each rotor to rotor coaxial degree after assembling
Affect weights；Use genetic algorithm to carry out vector optimization the weights of each rotor, obtain the assembling angle of each rotor
Degree, the calculation affecting weights of rotor coaxial degree is:In formula: C
Represent that measured rotor radially installs the concentricity of measuring surface,Represent the bias radially installing the measuring surface matching center of circle
Angle, H represents measured rotor and the final difference in height assembling rotor, and R represents the radius of axially mounted measuring surface,
P represents the perpendicularity of the axially mounted measuring surface of measured rotor, and θ represents the fit Plane of axially mounted measuring surface
The angle at high point place.
Claims (2)
1. the aeroengine rotor assembly method adjusting swivel angle plate based on regulation of mental activities, it is characterised in that the method is:
Measured rotor is positioned over regulation of mental activities and adjusts on the workbench that inclines fixing；The axial electricity of axial datum clamp face will be measured
The axially mounted datum level of vortex sensor measuring measured rotor, inclines for tune；Measure radially reference for installation
The radial direction electric vortex sensor measuring in face radially datum clamp face, for regulation of mental activities；Magnetic floating turntable is adjusted through regulation of mental activities
The workbench that inclines drives measured rotor at the uniform velocity to rotate with the speed of 6～10r/min, measures axial datum clamp face
Axial current vortex sensor on the axially mounted datum level of measured rotor, carry out equal interval sampling, measure
Radially the radial direction current vortex sensor of datum clamp face is carried out on the radial direction datum clamp face of measured rotor
Interval sampling；Sampling number should meet often 1000～2000 points of circle；The radial direction of measured rotor is installed base
Sampled data on quasi-face passes through Least Square Circle matching, assesses offset, axial by measured rotor
Datum clamp face up-sampling data, by least square plane matching, assess tilt quantity；According to offset
Size and angle, regulation regulation of mental activities adjusts the regulation of mental activities knob of workbench of inclining；Size according to tilt quantity and angle,
Regulation regulation of mental activities adjusts the tune of workbench of inclining to incline knob, until regulation of mental activities to adjust the workbench that inclines to meet radial reference face eccentric
The size of amount is in 0～3 μ m, and the size of axial datum level tilt quantity is 0～2 " in the range of；Will
Measure the axially mounted measuring surface of the axial electric vortex sensor measuring measured rotor of axially mounted measuring surface,
The radial direction measuring the radial direction electric vortex sensor measuring measured rotor radially installing measuring surface installs measuring surface；
Magnetic floating turntable at the uniform velocity rotates with the speed of 6～10r/min, measures the axial current vortex of axially mounted measuring surface
Sensor is equal interval sampling in the axially mounted measuring surface of measured rotor, measures and radially installs measuring surface
Radially current vortex sensor is radially installing equal interval sampling in measuring surface respectively；Sampling number should meet often
Enclose 1000～2000 points；The radial direction current vortex sensor radially installing measuring surface will be measured in measured rotor
Radial direction the data of measuring surface up-sampling are installed by Least Square Circle matching assess concentricity；To survey
The axial current vortex sensor measuring axially mounted measuring surface up-samples in the axially mounted measuring surface of measured rotor
Data by least square plane matching assess perpendicularity；Radius in conjunction with axially mounted measuring surface
With this measured rotor and the final difference in height assembling rotor, obtain this measured rotor to rotor coaxial after assembling
That spends affects weights；Measure the whole rotors needed for assembling respectively, obtain each rotor same to rotor after assembling
Axle degree affect weights；Use genetic algorithm to carry out vector optimization the weights of each rotor, obtain each rotor
Angle of assembling, the calculation affecting weights of rotor coaxial degree is:In formula: C represents that measured rotor radially installs the concentricity of measuring surface,Representing the eccentric angle radially installing the measuring surface matching center of circle, H represents measured rotor and finally assembles rotor
Difference in height, R represents the radius of axially mounted measuring surface, and P represents the axially mounted measuring surface of measured rotor
Perpendicularity, θ represents the angle at the fit Plane peak place of axially mounted measuring surface.
2. adjust an aeroengine rotor assembling device for swivel angle plate based on regulation of mental activities, it is characterized in that magnetic floating axle system (2)
Being nested on pedestal (1) center, described magnetic floating axle system (2) is by Magnetic suspension spindle (2a), workbench
(2b), platen (2c) on magnetic floating axle, magnetic floating axle pressing disc (2d), inductosyn scale (2e),
Inductosyn slide rule (2f), upper permanent magnet (2g1), lower permanent magnet (2g2), upper coil (2h1)
Constituting with lower coil (2h2), described workbench (2b) is arranged in platen (2c) upper end on magnetic floating axle
On, on magnetic floating axle, platen (2c) is arranged on Magnetic suspension spindle (2a) upper end, Magnetic suspension spindle (2a)
Being arranged on magnetic floating axle pressing disc (2d) upper end, inductosyn slide rule (2f) is nested in magnetic floating axle
On pressing disc (2d) outer shroud, inductosyn scale (2e) fits over inside pedestal (1) center admittedly
Bottom, and it is positioned at inductosyn slide rule (2f) top, upper permanent magnet (2g1) is enclosed within Magnetic suspension spindle (2a)
On outer shroud, and being fixed on platen (2c) bottom on magnetic floating axle, upper coil (2h1) is enclosed within Magnetic suspension spindle
(2a) on outer shroud, and it is internal to be fixed on pedestal (1), at the 5-10cm of upper permanent magnet (2g1) lower section；
Lower permanent magnet (2g2) is enclosed within Magnetic suspension spindle (2a) outer shroud, and is fixed on magnetic floating axle pressing disc (2d)
Upper end, lower coil (2h2) is enclosed within Magnetic suspension spindle (2a) outer shroud, and is fixed in pedestal (1)
Portion, at the 5-10cm of lower permanent magnet (2g2) top；Rotor (2j) is nested under magnetic floating axle and presses
On dish (2d) outer shroud, and being positioned at inductosyn slide rule (2f) bottom, motor stator (2i) fits over admittedly
Pedestal (1) center lower inside, and it is positioned at inductosyn scale (2e) bottom and rotor
(2j) outside；Regulation of mental activities adjusts the workbench (3) that inclines to be arranged on magnetic floating axle system (2) center, three-jaw
Oild chuck (4) is arranged in regulation of mental activities tune and inclines on workbench (3) center；Left column (5a) and the right side
Column (5b) is symmetrically distributed in the both sides of magnetic floating axle system (2) and is packed on pedestal (1)；Vertical on a left side
Adjustably suit upper left mast connector (7c) and lower-left post is may move the most successively on post (5a)
Joint element for bar (7a), upper left horizontal measuring staff (6c) horizontal nest on upper left mast connector (7c),
Upper sensor adaptor (10b) is connected with the horizontal measuring staff in upper left (6c), upper axial current vortex sensor (8b)
It is connected with upper sensor adaptor (10b)；Lower-left horizontal measuring staff (6a) horizontal nest is at lower-left mast even
On fitting (7a), lower sensor adaptor (10a) and the horizontal measuring staff in lower-left (6a) are connected, lower axially
Current vortex sensor (8a) and lower sensor adaptor (10a)；On right column (5b) from top to bottom
Removable adjustably suit upper right mast connector (7d) and bottom right mast connector (7b), upper right successively
Laterally measuring staff (6d) horizontal nest is in upper right mast connector (7d), upper radial direction current vortex sensor
(9b) it is connected with the horizontal measuring staff of upper right (6d)；Bottom right horizontal measuring staff (6b) horizontal nest is at bottom right post
On joint element for bar (7b), lower radial direction current vortex sensor (9a) is connected with the horizontal measuring staff in bottom right (6b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410052192.0A CN103791819B (en) | 2014-02-14 | 2014-02-14 | Aeroengine rotor assembly method and the device of swivel angle plate is adjusted based on regulation of mental activities |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410052192.0A CN103791819B (en) | 2014-02-14 | 2014-02-14 | Aeroengine rotor assembly method and the device of swivel angle plate is adjusted based on regulation of mental activities |
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| Publication Number | Publication Date |
|---|---|
| CN103791819A CN103791819A (en) | 2014-05-14 |
| CN103791819B true CN103791819B (en) | 2016-10-26 |
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| CN103790649B (en) * | 2014-02-14 | 2015-12-09 | 哈尔滨工业大学 | The aeroengine rotor assembly apparatus of the two column structure of packaged type |
| CN103790653B (en) * | 2014-02-14 | 2015-12-30 | 哈尔滨工业大学 | Based on the planer-type aeroengine rotor assembly apparatus of gas magnetic composite support |
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