CN109825931B - Production process of high-elasticity jacquard fabric - Google Patents
Production process of high-elasticity jacquard fabric Download PDFInfo
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- CN109825931B CN109825931B CN201910172620.6A CN201910172620A CN109825931B CN 109825931 B CN109825931 B CN 109825931B CN 201910172620 A CN201910172620 A CN 201910172620A CN 109825931 B CN109825931 B CN 109825931B
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Abstract
The invention discloses a production process of a high-elasticity jacquard fabric, belonging to the field of jacquard fabrics, and the technical scheme is characterized by comprising the following steps: step S1: weaving the yarns into the woven belt by using a jacquard; step S2: the method comprises the following steps that a silica gel block is provided with a hole, a waist-shaped warp hole and a waist-shaped weft hole are formed in the silica gel block in a penetrating mode, and an extension line in the length direction of the warp hole passes through the center position between two adjacent weft holes; step S3: weaving the fabric, namely dividing a weaving belt into a warp belt and a weft belt, and penetrating the warp belt and the weft belt on a silica gel block, wherein the warp belt penetrates through a warp hole, and the weft belt penetrates through a weft hole; step S4: cutting the silica gel blocks, cutting the silica gel to enable adjacent warp holes and weft holes to be communicated, and cutting the silica gel blocks into small silica gel blocks; step S5: the warp tapes, the silica gel blocks and the weft tapes are sewn by utilizing the fixed yarns, and the elastic fabric has the effect of increasing the elasticity of the fabric.
Description
Technical Field
The invention relates to the technical field of jacquard fabrics, in particular to a production process of a high-elasticity jacquard fabric.
Background
The jacquard cloth is a cotton fabric or chemical fiber blended fabric with a weave pattern. The jacquard cloth has the unique texture of softness, fineness, smoothness, good glossiness, good drapability and air permeability and high color fastness. The jacquard fabric has large and exquisite pattern amplitude, distinct color level and strong stereoscopic impression.
At present, the chinese patent with publication number CN204340306U discloses a large jacquard fabric structure, which comprises a fabric body, wherein more than one cationic jacquard fabric is vertically arranged on the fabric body, more than one cationic jacquard fabric is transversely arranged on the fabric body, more than one jacquard fabric stripe layer is arranged on the jacquard fabric stripe layer, the cationic jacquard fabric penetrates through the jacquard fabric stripe layer, two ends of the cationic jacquard fabric and two ends of the jacquard fabric stripe layer both extend on the outer side surface of the fabric body, air vents and fabric pieces are respectively arranged at the intersection of the cationic jacquard fabric and the jacquard fabric stripe layer and at the top corner of the fabric body, one end of each fabric piece is knitted on the fabric body and is connected with the fabric body in a reversible manner, and a dehumidifying fabric layer is further arranged on the fabric body.
The above prior art solutions have the following drawbacks: the layer structure is too rich, thereby leading to the elasticity decline of surface fabric, and then leading to the travelling comfort of surface fabric to reduce.
Disclosure of Invention
The invention aims to provide a production process of a high-elasticity jacquard fabric, which utilizes a weaving belt woven by a jacquard to weave a plain weave shape, so that the fabric has the aesthetic feeling of the plain weave and the elasticity of the jacquard weave.
In order to achieve the purpose, the invention provides the following technical scheme: a production process of a high-elasticity jacquard fabric comprises the following steps: step S1: weaving the yarns into the woven belt by using a jacquard; step S2: the method comprises the following steps that a silica gel block is perforated with waist-shaped warp holes and weft holes, the warp holes and the weft holes are arranged in rows and columns, the length direction of each warp hole is perpendicular to that of a warp, the length direction of each weft hole is perpendicular to that of each warp, and the extension line of each warp hole in the length direction passes through the center position between every two adjacent weft holes; step S3: weaving the fabric, namely dividing a weaving belt into a warp belt and a weft belt, penetrating the warp belt and the weft belt on the silica gel block, penetrating the warp belt through a warp hole, penetrating the weft belt through a weft hole, and respectively abutting the warp belt and the weft belt against two opposite sides of the silica gel block when the weft belt and the warp belt are interwoven; step S4: cutting the silica gel blocks, cutting the silica gel to enable adjacent warp holes and weft holes to be communicated, and cutting the silica gel blocks into small silica gel blocks; step S5: fixing silica gel, and sewing the warp tapes, the silica gel blocks and the weft tapes by using the fixing yarns.
By adopting the technical scheme, the warp tapes and the weft tapes are alternately interwoven one above the other, so that the fabric is in a plain weave shape, and the warp tapes and the weft tapes are both jacquard weaves, so that the fabric has the aesthetic feeling of the plain weave and the elasticity of the jacquard weave, and the elasticity of the fabric is improved; the silica gel blocks are arranged in the fabric, and the elasticity of the fabric in the normal direction is improved by the silica gel blocks.
The invention is further configured to: in step S1, the knitting belt is knitted by polyester yarn.
By adopting the technical scheme, the elasticity of the polyester yarn is higher, so that the elasticity of the fabric is further increased; and the terylene yarn has higher strength and better wear resistance, so that the fabric structure is firmer and firmer.
The invention is further configured to: in step S1, the knitting tapes are knitted by a weft knitting machine.
By adopting the technical scheme, the weft knitting structure knitted by the weft knitting machine has better elasticity compared with the warp knitting structure, thereby further increasing the elasticity of the fabric.
The invention is further configured to: in step S2, a plurality of honeycomb cavities are formed in the silica gel block.
By adopting the technical scheme, the weight of the silica gel blocks is reduced by utilizing the cavity, so that the fabric is lighter, the elasticity of the fabric in the normal direction can be increased by the cavity, and the elasticity of the fabric is further increased.
The invention is further configured to: the length direction of the cavity is parallel to the fabric.
By adopting the technical scheme, the silica gel block is easier to deform in the direction perpendicular to the fabric, and the elasticity in the normal direction of the fabric is further increased.
The invention is further configured to: in step S3, the silica gel block is heated, and then the warp tapes and the weft tapes are threaded on the silica gel block.
Through adopting above-mentioned technical scheme, thereby the silica gel piece is heated the back inflation and is leaded to the volume increase, and then leads to the equal grow of length and width in warp hole and woof hole to made things convenient for wearing of warp area and woof area to put.
The invention is further configured to: in step S4, the silica gel block is heated first, and then the silica gel block is divided.
By adopting the technical scheme, the silica gel block expands after being heated, so that the volume is increased, the lengths and the widths of the warp thread holes and the weft thread holes are increased, and the contact probability of a cutter on the braided belt is reduced during cutting; and the silicon rubber block can cause the distance between the warp holes, between the weft holes and between the warp holes and the weft holes to be increased when expanding, thereby facilitating the cutting of the silicon rubber block.
The invention is further configured to: the fixed yarn includes the fixed yarn of first fixed yarn and second, the fixed yarn of first fixed yarn and second is perpendicular setting, it is crossing when first fixed yarn and the fixed yarn of second pass same silica gel piecemeal.
By adopting the technical scheme, the first fixing yarns and the second fixing yarns sew the silica gel blocks and the woven belts and then sew the adjacent warp belts and weft belts, so that the structural strength of the fabric is increased, and the fabric is firmer.
The invention is further configured to: and an included angle of 45 degrees is formed between the first fixed yarns and the warp tapes.
By adopting the technical scheme, when the fabric is pulled by the warp direction or the weft, the influence of the fixed yarns on the elasticity of the fabric is reduced.
The invention is further configured to: the fixed yarn is aramid fiber.
By adopting the technical scheme, the aramid fiber structure has higher strength, so that the strength of the fabric is increased.
In conclusion, the invention has the following beneficial effects:
firstly, the warp tapes and the weft tapes are alternately interwoven one above the other to enable the fabric to be in a plain weave shape, and the warp tapes and the weft tapes are both jacquard weaves, so that the fabric has the aesthetic feeling of the plain weave and the elasticity of the jacquard weave, and the elasticity of the fabric is improved;
secondly, the interweaving points of the warp tapes and the weft tapes are provided with silica gel blocks, so that the elasticity of the fabric in the normal direction is increased, and the elasticity of the fabric is further increased;
third, wear to arrange the silica gel piece in with the weft area with the warp area and heat the silica gel piece before cutting the silica gel piece, thereby the silica gel piece expands after being heated and leads to the volume to increase, and then leads to the equal grow of length and width in warp hole and woof hole to made things convenient for the cutting apart of putting and silica gel piece of wearing of warp area and woof area.
Detailed Description
Example (b): a production process of a high-elasticity jacquard fabric comprises the following steps:
step S1: and (3) manufacturing a woven belt, namely weft knitting polyester yarns into the woven belt by using a weft knitting jacquard machine, wherein the woven belt is in a strip shape, and the width of the woven belt is 1-3 cm. The elasticity of the weaving belt is increased by utilizing the high elasticity of the polyester yarn; and because the fabric is woven by a weft knitting jacquard machine, the fabric is in weft knitting jacquard weave, and the elasticity of the fabric is further improved.
Step S2: the silica gel is provided with holes, and the side length of the square silica gel block is equal to the width of the fabric. The silica gel piece runs through the warp hole and the weft hole of seting up waist shape, and the length direction in warp hole is perpendicular with the length direction in weft hole, and warp hole and weft hole all have a plurality ofly and be ranks and arrange. The extension line of the length direction of the warp thread hole passes through the central position between two adjacent weft thread holes. The length and width of the warp thread hole and the width of the weft thread hole are equal, and the length of the warp thread hole is smaller than the width of the weaving belt. In order to further improve the elasticity of the silica gel, a plurality of honeycomb-shaped cavities are formed in the silica gel block, and the length direction of each cavity is parallel to the surface of the silica gel. The weight of the silica gel blocks is reduced by utilizing the cavities, so that the fabric is lighter, and the elasticity of the fabric in the normal direction can be increased by utilizing the cavities.
Step S3: the surface fabric is woven, heats silica gel, thereby the piece of gluing leads to the volume increase after being heated inflation, and then leads to the equal grow of length and width in warp hole and woof hole. The weaving belt is divided into a warp belt and a weft belt, the warp belt and the weft belt are alternately interwoven up and down, the warp belt and the weft belt penetrate through the silica gel block and are vertically arranged. The warp belt passes through the warp hole, and the weft belt passes through the weft hole, and the warp belt and the weft belt respectively butt against two mutually opposite sides of the silica gel block when the weft belt and the warp belt are interwoven. Because the lengths of the warp holes and the weft holes are increased after the silica gel is heated, the warp belts and the weft belts can be more easily penetrated by the weaving belts, and the fabric is convenient to weave.
Step S4: and (4) dividing the silica gel block, and simultaneously putting the silica gel and the woven belt in the step (S3) into an oven for heating, thereby heating the silica gel block. Thereby the silica gel piece is expanding after being heated and is leading to the volume increase, leads to the equal grow of length and width in warp hole and woof hole, then utilizes the blade to cut the silica gel piece, makes adjacent warp hole and woof hole intercommunication to cut apart into the silica gel fritter with the silica gel piece. The cylindrical cutting tool can be used for cutting the silica gel block, a plurality of circular through holes are cut in the silica gel block by the cylindrical cutting tool, and the adjacent warp holes and the weft holes are communicated through the through holes, so that the silica gel block is cut. And then cooling the fabric, wherein the silica gel blocks shrink along with the reduction of the temperature, so that the silica gel blocks can be covered by the woven belt.
Step S5: fixing silica gel, and sewing the warp tapes, the silica gel blocks and the weft tapes by using the fixing yarns. The fixed yarn includes the fixed yarn of first fixed yarn and second, and the fixed yarn of first fixed yarn and second is aramid fiber, forms 45 contained angles between first fixed yarn and the warp tape, and the fixed yarn of second is perpendicular setting with first fixed yarn, and first fixed yarn and the fixed yarn of second intersect when passing same silica gel piecemeal. First fixed yarn and second are fixed the yarn and are sewed up silica gel piecemeal and braid over braid the back and also have with adjacent warp tape and woof area seam, and then have increased the structural strength of surface fabric, make the surface fabric more firm to because fixed yarn is the slope setting for footpath line area and woof area, so when the surface fabric by warp direction or woof when being dragged, reduce the elastic influence to the surface fabric.
The implementation principle of the embodiment is as follows: the warp tapes and the weft tapes are alternately interwoven one above the other to enable the fabric to be in a plain weave shape, and the warp tapes and the weft tapes are both jacquard weaves, so that the fabric has the aesthetic feeling of the plain weave and the elasticity of the jacquard weave, and the elasticity of the fabric is improved; the silica gel blocks are arranged in the fabric, and the elasticity of the fabric in the normal direction is improved by the silica gel blocks.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (10)
1. The production process of the high-elasticity jacquard fabric is characterized by comprising the following steps of: step S1: weaving the yarns into the woven belt by using a jacquard; step S2: the method comprises the following steps that a silica gel block is perforated with waist-shaped warp holes and weft holes, the warp holes and the weft holes are arranged in rows and columns, the length direction of each warp hole is perpendicular to that of a warp, the length direction of each weft hole is perpendicular to that of each warp, and the extension line of each warp hole in the length direction passes through the center position between every two adjacent weft holes; step S3: weaving the fabric, namely dividing a weaving belt into a warp belt and a weft belt, penetrating the warp belt and the weft belt on the silica gel block, penetrating the warp belt through a warp hole, penetrating the weft belt through a weft hole, and respectively abutting the warp belt and the weft belt against two opposite sides of the silica gel block when the weft belt and the warp belt are interwoven; step S4: cutting the silica gel blocks, cutting the silica gel to enable adjacent warp holes and weft holes to be communicated, and cutting the silica gel blocks into small silica gel blocks; step S5: fixing silica gel, and sewing the warp tapes, the silica gel blocks and the weft tapes by using the fixing yarns.
2. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: in step S1, the knitting belt is knitted by polyester yarn.
3. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: in step S1, the knitting tapes are knitted by a weft knitting machine.
4. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: in step S2, a plurality of honeycomb cavities are formed in the silica gel block.
5. The production process of the high-elasticity jacquard fabric according to claim 4, which is characterized in that: the length direction of the cavity is parallel to the fabric.
6. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: in step S3, the silica gel block is heated, and then the warp tapes and the weft tapes are threaded on the silica gel block.
7. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: in step S4, the silica gel block is heated first, and then the silica gel block is divided.
8. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: the fixed yarn includes the fixed yarn of first fixed yarn and second, the fixed yarn of first fixed yarn and second is perpendicular setting, it is crossing when first fixed yarn and the fixed yarn of second pass same silica gel piecemeal.
9. The production process of the high-elasticity jacquard fabric according to claim 8, characterized in that: and an included angle of 45 degrees is formed between the first fixed yarns and the warp tapes.
10. The production process of the high-elasticity jacquard fabric according to claim 1, which is characterized in that: the fixed yarn is aramid fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910172620.6A CN109825931B (en) | 2019-03-07 | 2019-03-07 | Production process of high-elasticity jacquard fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910172620.6A CN109825931B (en) | 2019-03-07 | 2019-03-07 | Production process of high-elasticity jacquard fabric |
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| Publication Number | Publication Date |
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| CN109825931A CN109825931A (en) | 2019-05-31 |
| CN109825931B true CN109825931B (en) | 2020-06-19 |
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| CN201910172620.6A Active CN109825931B (en) | 2019-03-07 | 2019-03-07 | Production process of high-elasticity jacquard fabric |
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| CN114045602A (en) * | 2021-09-30 | 2022-02-15 | 浙江新圣达纺织股份有限公司 | Cold-resistant cotton-polyester fabric and production process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2008256786A (en) * | 2007-04-02 | 2008-10-23 | Kitamura Seisakusho:Kk | Seamless belt and its manufacturing method |
| CN203592731U (en) * | 2013-11-22 | 2014-05-14 | 冠森(福建)纺织有限公司 | Woven tape with massaging effect |
| CN107675333A (en) * | 2017-10-18 | 2018-02-09 | 安徽咏鹅家纺股份有限公司 | A kind of high resiliency yarn fabric |
| CN208486017U (en) * | 2018-05-09 | 2019-02-12 | 长兴金发纺织有限公司 | A kind of personal garment material |
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